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CONTENTS
1. 2. 3. 4. 5. 6. 7. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHECKING THE FILLING GAS PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . REMOVING THE PRESSURE ACCUMULATOR FROM THE ROCK DRILL . DISMANTLING THE PRESSURE ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . CHECKING THE PRESSURE ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1. Filling device of pressure accumulators . . . . . . . . . . . . . . . . . . . . . . . . 7.2. Filling instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3. Filling pressures of accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3.1. Low pressure accumulator (LP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3.2. High pressure accumulator (HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3.3. Pressure of stabilizer accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOUNTING THE PRESSURE ACCUMULATOR ON THE ROCK DRILL . . . . 2 3 3 4 4 5 7 7 8 9 9 9 10 11
8.
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As in all hydraulic machinery so also in hydraulic drill rigs cleanness is the most important consideration if trouble--free operation is to be ensured. We therefore recommend that all maintenance work of the accumulators is done in a clean and dustless room. The condition of pressure accumulator should be checked always when the accumulator is dismantled and when the rock drill is overhauled. The rock drill special tool set includes all the tools needed in maintenance and checking the accumulators. Experiences have shown that the first (originally fitted) accumulator diaphragm does not reach the normal service life, particularly if the time interval between the pressurization and taking into use is long. For this reason the accumulators supplied as spares are unpressurized. There is a note of this on the accumulator. The accumulator bottom and cover should always be kept as a pair. Tamrock supplies covers and bottoms only as a pair; other parts such as diaphragms and filling valves can be obtained separately.
Only qualified service personnel may service the pressure accumulators. The following instructions must be strictly observed; failure to do so may cause a danger of accident.
WARNING
Before removing the accumulator from the rock drill, discharge the accumulator pressure by opening the filling valve.
WARNING
While using the gauge, the pressure relief hole must always be pointed to the opposite direction from any persons close by to avoid personal injures in case the sudden pressure discharge.
WARNING
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Check the accumulator filling gas pressure once a week. The rock drill special tool set includes two pressure gauges for this purpose: one gauge with the scale 0...100 bar for the high pressure accumulator, and the other with the scale 0...10 bar for the low pressure accumulator.
a 1. 2. 3. 4. 5. 6.
Remove the cap (a). Screw the pressure gauge to the filling valve. Undo the lock nut (b). Wait until the needle of the gauge stops and then read the gauge indication. Close the lock nut (b). Unscrew the gauge from the filling valve and fit the cap (a) in place.
3.
Pressure accumulator can be changed without demounting the rock drill from the feed. If you for some reason cannot immediately install a new accumulator, must the open oil channels be covered thoroughly with eg. plastic plugs. 1. Discharge the accumulator pressure by opening the filling valve! 2. Undo the accumulator bolts (wrench size 24 mm). Do not start the hydraulic power pack if an accumulator is not in place in the rock drill.
WARNING
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WARNING
1. Fasten the assembly stand (1) in the vice, and place the accumulator in the stand with the bottom upwards. 2. The same number appears both on the accumulators cover as well as on the bottom. The cover and the bottom must remain paired. 3. Make sure that the filling valve is open! 4. Open the accumulator bottom with the opener (2).
5.
If the threads are badly corroded or worn, the accumulator must be scrapped!
WARNING
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a b b
40 Nm secure with glue
10 Nm
20 Nm
1. Fit a new or inspected diaphragm in the cover. Make sure that the diaphragm is in the groove and fitted the right way down. 2. Lubricate the surface (a) with vaseline or lanolin.
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WARNING
The high pressure accumulator is marked with uneven numbers and the low pressure accumulator with even numbers. HP LP
3. Lubricate the threads of the bottom with vaseline or lanolin. 4. Screw the bottom all the way in and tighten it with the special tool to a torque of 150 Nm. D When the pressure accumulator diaphragm is changed, the O--rings (b) should also be changed.
Check the wear limit marks of the threads always after tightening (150 Nm) of the bottom. If the mark (I) in the bottom remains after the tightening between the dot (S) and the mark (R) in the cover, the thread is in order. If the mark (I) in the bottom goes beyond the mark (R), are the threads of the accumulator cover and bottom too much worn. Replace the accumulator and discard the old one. A worn-out or damaged pressure accumulator must be discarded immediately.
WARNING
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WARNING
You can refill the accumulator while mounted to the rock drill.
N2
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
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10
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Accumulator body Filling valve Locking nut Cap Quick coupling stem Quick coupling sleeve Hose Accumulator pressure gauge Gas bottle pressure gauge Pressure reducing valve Pressure regulating valve Shut--off valve Adapter Seal Elbow adapter
E 2005 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100 FIN-33311 TAMPERE, Finland Tel. +358 205 44 121 Telefax +358 205 44 120
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Low pressure accumulator damps hydraulic vibrations in the return line. It also prevents cavitation in return lines and channels. To get the optimum result of LP--accumulator, gas pressure should be half of the return line pressure. Normally it is from 3 to 5 bars. 7.3.2. High pressure accumulator (HP)
The main function of high pressure accumulator is to store pressurised oil during the return stroke of the piston. This stored pressure can be utilized during the next piston stroke. Another vital function is to dampen vibrations. HP--accumulator gas pressure should be related to the set max. percussion pressure according to graph below.
Filling pressure
Percussion pressure
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Filling pressure
70 60 50 40 30 20 10 0
100
120
140
160
180
200
220
Percussion pressure
7.3.3.
Pressure of stabilizer accumulator HLX5 T . . . . . . . . . . HFX5 T . . . . . . . . . . HLX5 LT . . . . . . . . HL 800 T . . . . . . . . . HL 1500 . . . . . . . . . HL 1560 T . . . . . . . 8 bar 8 bar 30 bar 30 bar 50 bar 40 bar
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1. Before mounting the accumulator on the rock drill, remove the cover plugs from the accumulator connection port, and clean the joint surfaces both in the accumulator and in the rock drill. 2. Check that the bolts move easily in their threads in the drill body. Lubricate the threads of the bolts. 3. Fit the O--ring and the gasket. 4. Tighten the pressure accumulator bolts in two phases: pretightening 100 Nm, final tightening 200 Nm.
The four-bolt accumulator must be tighten by using a cross- tightening method 1-3-2-4.
CAUTION
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Notes: