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S l i m l i n e P ro c e s s Monoflange Assemblies

Kenmac Series
Compact assembly Minimal potential leak points Easy installation and maintenance Full range of ANSI B16.5 flanged connections Wide range of instrument and process connections Full test and material certification available BS 6755 Part 2 fire-tested design NACE certification available

Slimline Process Monoflange Assemblies

The Kenmac Series monoflange replaces multi-valve assemblies with a single manifold. The main advantages over a typical system include compactness and weight savings which can reduce stress from loading and vibration, fewer potential leak points, and reduced installation and maintenance times.

Pressure-Temperature Ratings
Working Pressures 150 lb class to 2500 lb class according to ANSI B16.5 Working Temperatures 204C (400F)PTFE packing 454C (850F)graphite packing

Process Monoflange Assemblies


Outside Screw & Yoke (OS & Y) Bolted Bonnet

Block Valve
OS & Y bolted bonnet primary

Block and Bleed Valve


OS & Y bolted bonnet primary

Double Block and Bleed Valve


OS & Y bolted bonnet primary isolating

isolating process valve

isolating process valve


Needle valve vent

process valve
Needle valve vent and secondary isola-

(T-bar or anti-tamper operated)

ting valve (T-bar or anti-tamper operated)

Ordering Information

MN02 01 CA A 1 A 1 C A A
Type
Process monoflange assembly, OS & Y bolted bonnet, primary isolation

Additional Features
A = T-bar blocks, anti-tamper vent B = T-bar blocks and vent C = Handwheel 1st block, T-bar 2nd block, anti-tamper vent D = Handwheel 1st block, T-bar 2nd block and vent

Configuration
01 = Block valve process monoflange 02 = Block and bleed valve process monoflange with needle vent 03 = Double block and bleed valve process monoflange with needle secondary and vent

Vent Connection
A = 1/4 in. female NPT C = 1/2 in. female NPT

Materials
CA = Carbon steel body, 316 stainless steel bonnet, and ASTM A320 B8M (PTFE coated) bolts DA = Duplex stainless steel body, bonnet, and ASTM A320 L7M (PTFE coated) bolts SA = 316 stainless steel body, bonnet, and ASTM A320 B8M (PTFE coated) bolts

Outlet Connection
C = 1/2 in. female NPT 2 = Monoflange wafer (thru holes)

Process Connection 1 = FlangeRF smooth (3.2 to 6.3 m)


2 = FlangeRF serrated (6.3 to 12.5 m) 3 = FlangeRTJ

Needle and Seals


A B C D E F = = = = = = S17400 stainless steel needle, PTFE seals S17400 stainless steel needle, graphite seals Alloy K500 needle, PTFE seals Alloy K500 needle, graphite seals Needle (same as body material), PTFE seals Needle (same as body material), graphite seals

Process Size, in. A = 1/2 (DN15)


B = 3/4 (DN20) C = 1 (DN25) 1 = 150 lb 3 = 300 / 600 lb

D = 1 1/2 (DN40) E = 2 (DN50)

Pressure Rating, ANSI Class


5 = 900 / 1500 lb 6 = 2500 lb

Slimline Process Monoflange Assemblies

Bolted Bonnet

Block Valve
Bolted bonnet primary isolating

Block and Bleed Valve


Bolted bonnet primary isolating

Double Block and Bleed Valve


Bolted bonnet primary isolating

process needle valve

process needle valve


Needle valve vent

process needle valve


Needle valve vent and secondary

(T-bar or anti-tamper operated)

isolating valve (T-bar or anti-tamper operated)

Ordering Information Type

MN04 01 CA A 1 A 1 C A A
Additional Features
A = T-bar blocks, anti-tamper vent B = T-bar blocks and vent

Process monoflange assembly, bolted bonnet needle, primary isolation

Configuration
01 = Block valve process monoflange 02 = Block and bleed valve process monoflange with needle vent 03 = Double block and bleed valve process monoflange with needle secondary and vent

Vent Connection
A = 1/4 in. female NPT C = 1/2 in. female NPT

Outlet Connection
C = 1/2 in. female NPT 2 = Monoflange wafer (thru holes)

Materials
CA = Carbon steel body, 316 stainless steel bonnet, and ASTM A320 B8M bolts DA = Duplex stainless steel body, bonnet, and ASTM A320 L7M (PTFE coated) bolts SA = 316 stainless steel body, bonnet, and ASTM A320 B8M bolts

Process Connection 1 = FlangeRF smooth (3.2 to 6.3 m)


2 = FlangeRF serrated (6.3 to 12.5 m) 3 = FlangeRTJ

Process Size, in. A = 1/2 (DN15)


B = 3/4 (DN20) C = 1 (DN25)

Needle and Seals


A B C D E F = = = = = = S17400 stainless steel needle, PTFE seals S17400 stainless steel needle, graphite seals Alloy K500 needle, PTFE seals Alloy K500 needle, graphite seals Needle (same as body material), PTFE seals Needle (same as body material), graphite seals

D = 1 1/2 (DN40) E = 2 (DN50)

Pressure Rating, ANSI Class


1 = 150 lb 3 = 300 / 600 lb 5 = 900 / 1500 lb 6 = 2500 lb

Slimline Process Monoflange Assemblies

Integral Screwed Needle Valve

Block Valve
Screwed bonnet primary isolating

Block and Bleed Valve


Screwed bonnet primary isolating

Double Block and Bleed Valve


Screwed bonnet primary isolating

needle valve

needle valve
Needle valve vent

needle valve
Needle valve vent and secondary

(T-bar or anti-tamper operated)

isolating valve (T-bar or anti-tamper operated)

Ordering Information Type


Instrument monoflange assembly

MN03 01 CA A 1 A 1 C A A
Additional Features
A = T-bar blocks, anti-tamper vent B = T-bar blocks and vent

Configuration
01 = Single block instrument monoflange 02 = Single block and bleed instrument monoflange with needle vent 03 = Double block and bleed instrument monoflange with needle secondary and vent

Vent Connection
A = 1/4 in. female NPT C = 1/2 in. female NPT

Outlet Connection
C = 1/2 in. female NPT 2 = Monoflange wafer (thru holes)

Materials
CA = Carbon steel body and 316 stainless steel bonnet DA = Duplex stainless steel body and bonnet SA = 316 stainless steel body and bonnet

Process Connection 1 = FlangeRF smooth (3.2 to 6.3 m)


2 = FlangeRF serrated (6.3 to 12.5 m) 3 = FlangeRTJ

Needle and Seals


A B C D E F = = = = = = S17400 stainless steel needle, PTFE seals S17400 stainless steel needle, graphite seals Alloy K500 needle, PTFE seals Alloy K500 needle, graphite seals Needle (same as body material), PTFE seals Needle (same as body material), graphite seals

Process Size, in. A = 1/2 (DN15)


B = 3/4 (DN20) C = 1 (DN25) 1 3 5 6 8 = = = = =

D = 1 1/2 (DN40) E = 2 (DN50)

Pressure Rating, ANSI Class


150 lb 300 / 600 lb 900 / 1500 lb 2500 lb (for 3/4 to 2 in. process size) 2500 lb (for 1/2 in. process size)

Instrument Monoflanges
Two-Valve Isolating and Venting Gauge Block
Refer to Modular Instrumentation System catalog for more information.

I Process Side I = Isolating V = Venting

Options and Accessories


Optional materials such as carbon steel and duplex stainless steel are available. For these and other options and accessories contact your independent Swagelok sales and service representative for more information.

Anti-Tamper Key
Fits all vent and equalizing valves

within the system


Order separately

Ordering Number: S004468

Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Caution: Do not mix or interchange parts with those of other manufacturers.
SwagelokTM Swagelok Company 2004 Swagelok Company January 2004, R0 MS-02-229-E