Escolar Documentos
Profissional Documentos
Cultura Documentos
TABLE TABLEOF OF
CONTENTS
3 Page 6 Page
1. 2.
3.
4.
Organization
Man Power Capability
11 Page
17 Page
5.
6. 7. 8. 9. 10. 11.
Project Experiences
Execution Capacity of each Disciplines Major Facilities TWRE EPC IT System Quality Management System (QMS) Safety Management System Certificate of Appreciation from clients
20 Page
29 Page 91 Page 98 Page 113 Page .. .127 Page ....132 Page
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Info
Introduction
As one of the leading international EPC contractor, SK Engineering & Construction Co., Ltd. have successfully completed numerous projects related to petrochemical industry and maintained high reputation from various clients.
Furthermore, we certainly have an edge over other competitors since we have being executed and achieved successfully in many project in Thailand. With or extensive experience and capabilities, November 29, 2004 We was launched the new company in Thailand Thai Woo Ree Engineering Co., Ltd. as an affiliated company of SK Engineering and Construction to be competitive in cost requirement form client with also to the highest degree in Thailand regardless of project amount. Thai Woo Rees major business range is EPC Total Service & Management System (Engineering, Procurement and Construction) to provide clients with the best possible service in all phases of project (Design , engineering, procurement, construction management, commissioning, operation and maintenance) Herewith Thai Woo Ree Engineering commit to client Offering the best service to Clients.
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1 1 1
Info
Company Name
CEO Hong Chung Sik Date Established 29. 11 . 2004 Area Land : 160,000
Contact Address
239 Huaypong-Nongbon Road, T. Huaypong A. Muangrayong 21150, Thailand. Tel. (6638) 606 234 Fax. (6638) 606 164 5
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Info
Introduction
Foundation Thai Woo Ree Engineering has founded since Nov 29, 2004 as an affiliated company of SK Engineering&Construction Co., Ltd.
1247'15.98"N THAI WOO REE ENGINEERING CO., LTD.
36
Sukhumvit 19
Sukhumvit Main. No 3.
Office & Workshop are located in area closed to Job Site in Map Ta Phut Industrial Estate (IEAT).
Contact Address Sukhumvit Rd. 239 Huaypong-Nongbon Road, T. Huaypong A. Muangrayong 21150, Thailand. Tel. (6638) 606 234 Fax. (6638) 606 164 5 http://www.twre.co.th
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EPC
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EPC Project
Procurement
Business Portfolio
(ASME)
Shop Fab
Construction
- CRT, DRT, FRT - SPHERICAL
-7-
2. EPC Total Service and Management System TWRE Market and Services
Engineering
Power Plant
Procurement Construction Steel Structure Fab./Erection Shop & Field Fab. Tank Erection
Refinery Plant
Petrochemical Plant
Industrial Plant
TWRE has developed Quality Management System to control Total Quality which is included Quality Assurance, Quality Control and Quality Audit (DQS, DAR, U, U2, PP, S, R)
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Administrator
Procurement
Construction
Shop
QC/QA Management
Safety/Security
EPC IT System
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TEAM stands for Together Everyone Achieves More. Therefore, TEAM Building with the clients is the most important aspect for every projects. WE instigates, assists and monitors each project with Quality Management Policy.
WE plan, do for client satisfaction. WE always deliver quality on time. WE are the best on Quality, Service and Price.
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3
Organization
Organization
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3. Organization
Nationality Korean Thai Staffs 76 612
- Company Organization
Filipino
Vietnam Others
10
16 4
Total
718
Total : 2 Staffs
Total : 112Staffs
Operation Philosophy
Organization of Engineering, Construction, Project Management, etc. settle by the long term contract Employees. All discipline leaders are Koreans.
Saving the cost by maximizing local staffs operation.
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3. Organization
Eng`g Dept
Mr. Y.J Sa
Cons. Dept
Mr. S.G Choi
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3. Organization
Nationality Korean Thai Engineers 7 98
Vietnamese
Filipino Others Total
6
1 0 112
Tank&Vessel Dept.
Mr. B.W Kwak
Heater Dept.
Mr. K.S Yang
Structure Team.
Mr. S.S Kim
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3. Organization
Nationality Engineers
Supporting Div.
Korean Thai
Filipino Vietnam Total
9 93
0 1 103
Supporting Div. Mr. Y.L Oh
SP/IT Team
B.K You
RM Dept.
W.C Jeon
HAS Dept.
Ms. Boonraksa
Financial Dept.
S.L Sohn
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4
Man Power Capability
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DICIPLINE
MOB. EXPERIENCE
CURRENT MANPOWER
CIVIL / ARCH.
1,500
910
510
STRUCTURE FAB.
600
420
610
1,600
1,200
1,000
600
500
250
800
560
350
PAINT / SCAFFOLDING
900
600
400
TOTAL
6,000
4,190
3,120
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5
PROJECT EXPERIENCE
Project
Experiences
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project
Client /Location
Description
Period
Remark
Rundown Mixed Xylene Unit - Two Cooling Fan Units - Heat Exchanger / EPC Lump Sum
S F
Nov. 04 Jun. 05
LSTK 0.5
Additional 6,000 m3 Spherical Tank at Ban Pong Po LPG Depot and Related Facilities
Extension of Rail Loading Station and Additional FWP Engine
S F
Jan. 05 May 05
C+CM 0.5
Engineering Work such as Field check & Incorporation all changes into drawings of all disciplines
S F
Jan. 05 Mar. 05
E 0.2
ROC M4 Phase ll
EPC Lump sum work for Turn around 2005 of Olefin Plant (45 days)
S F
Nov. 05 Dec. 05
LSTK 2.7
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project
Client /Location
Description
Period
Remark
S F
May 05 Mar. 06
C+CM 1.0
S F
May 05 Mar. 06
C 3.5
S F
Jul. 05 Jun. 06
LSTK 2.6
EPC Lump sum work for Ethylene Cracking Furnace (EPC Consortium with ABB (Licensor)
S F
Sep. 05 Mar. 07
LSTK 11.0
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project
Client / Location
Description
Period
Remark
Construction Lump Sum for Civil, Structure, Piping, Electrical and Instrument, Painting for Utility Unit (First General Contractor PJT)
S F
Nov. 06 Mar. 08
C+CM 15.0
EPC Lump Sum for Cracking Furnace Unit (EPC Consortium with Linde)
S F
Dec. 06 Nov. 08
LSTK 7.8
Design and Construction Lump Sum for Civil Work for 3 Condensate Tanks and 2 Drain Tanks including Bund wall and Drainage System
S F
Dec. 06 Feb. 08
LSTK 8.4
Design and Construction Lump Sum for Civil Work for 3 Diesel Tanks and all Construction including Piping, E&I, Structure and Painting Work
S F
Apr. 07 Apr. 08
E+C 4.4
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project
Client / Location
Rayong Refinery (Public) Co., Ltd./ Map Ta Phut
Description
Period
Remark
Design and Procurement Service for Mechanical, Piping, E&I Work for 3 Condensate Tank and 2 Drain Tanks
S F
Feb. 07 Nov. 07
E+P 0.4
Construction Lump Sum for Civil, Structure, Piping & Equipment, E&I Work
S F
Sep. 07 Feb. 08
LSTK 4.3
Erection of 8 Cracking Furnace and Furnace Piping Work (Ethylene Cracking Furnace with 10,000ton & Alloy material application) EPC Lump Sum for Spare 2 Reactor
S F
Sep. 07 Aug. 09
C 5.4
S F
Sep. 06 Jan. 09
LSTK 4.5
S F
Sep. 07 Aug. 08
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LSTK 4.2
5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project
Client / Location
Description
Period
Remark
THPP #3 Project
Construction Lump Sum (Consortium with SKEC) (Largest PP plant in the World)
S F
Oct. 07 Oct. 09
LSTK 28.3
S F
Oct. 07 Oct. 08
LSTK 19.5
Fabrication & Erection Work of Structure, Platform & Ladder (1,700 tons)
S F
Jan. 08 Aug. 08
P+C 4.7
Construction Lump Sum for Civil, Structural and Diversion Box Work
S F
Feb. 08 Aug. 08
C+CM 1.4
S F
Oct. 08 Sep. 09
LSTK 11.2
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project
Client / Location
PTT AR (Public) Co., Ltd. & SKEC / Map Ta Phut
Description
Period
Remark
Construction Lump Sum for Civil, Structure, Mechanical, Piping and E&I Work
S F
Dec. 08 Sep. 09
LSTK 3.1
114 MW Cogeneration Power Plant Construction for Civil/Building, Mechanical, Piping and Paint/Insulation Work
S F
Jan. 09 Sep. 10
LSTK 14.4
Engineering, Construction Lump Sum for Civil, Structural and Piping Work for Offsite Pipeline
S F
Mar. 09 Sep. 10
E/C+CM 5.1
EPC Lump Sum for Field Erected Tanks for TPO, PUI and SE Plant (9 sets)
S F
Mar. 09 Mar. 10
LSTK 3.6
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project
Client / Location
PTT AR Co., Ltd. / Map Ta Phut
Description
Period
Remark
S F
Jun. 09 Dec. 11
E/C+CM 26.1
EPC Lump Sum (Consortium with SKEC) for Tankage and Jetty Facilities
S F
Mar. 10 Mar. 11
LSTK 67.1
SOLVAY Project
S F
May 10 Mar. 11
C 5.1
S F
Dec. 10 Jun. 12
LSTK 53.0
S F
Mar 11 Feb. 13
LSTK 67.0
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project
DOW Propylene Glycol (PG) Project
Client / Location
DOW Chemical Co., Ltd. / Map Ta Phut SK Engineering & Construction Co.,Ltd. / Jurong Island, Singapore Bangchak Petroleum Public Company Limited / Bangkok
Description
EPC Lump Sum (Single contract PJT for EPC.) S F S F
Period
Jun. 11 Jun. 12 Nov. 11 Jan. 14
Remark
LSTK 0.92 E/C+CM 28.4
Construction Lump Sum (Consortium with SKEC) EPC Lump Sum (Single contract PJT for EPC.)
S F
Feb. 12 Aug. 13
LSTK 29.0
S F
LSTK 28.0
S F
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6
Execution
Execution
Capacity of each Disciplines
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1) Engineering Division
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1) Engineering Division
2010 Bangkok Synthetics Co., Ltd. NB Latex Project, Map Ta Phut
- Project Experiences
LSTK / 1,705
2010 2008
2007 2007 2007 2006 2006 2005 2005 2005
PTT Tank Terminal PJT, Map Ta Phut Sriracha Petroleum Terminal Extension PJT, Sriracha
Ethylene Off Spec Tank PJT, Map Ta Phut GHU Spare Reactor PJT, Map Ta Phut Diesel Tank Construction PJT, Map Ta Phut Plant II Bottlenecking PJT Cracking Furnace Unit, Map Ta Phut Condensate & Drain Tank Construction PJT, Map Ta Phut Furnace Q PJT, Map Ta Phut Crude Facility System PJT, Rayong M4 Phase 2 PJT, Map Ta Phut
2005
2004
E/5
LSTK / 18
LSTK : Lump Sum Turn Key / Figure : Project Amount in million Thai Baht
TWRE IN BRIEF 2013
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1) Engineering Division
- Detail References
Scope EPC Lump Sum for Ethylene Cracking Furnace (ABB SRT VI)
- Furnace Q capacity - Structure total weight - Pipe rack STR - Radiant Section :83,000 : 840 : 46 : 793 tons /yr tons tons tons
Discipline
Man Hour
Furnace Q Project
(September 2005 ~ March 2006)
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1) Engineering Division
- Detail References
Scope EPC Lump Sum for Design & Construction of Civil, Piping, E&I an Structure for 3 Condensate Tanks and 2 Drain Tanks
Piping HVAC
Electrical
8,494 1,065
Instrument
2,178
1,885 1,714
TOTAL
16,038
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1) Engineering Division
- Detail References
Scope EPC Lump Sum and Consortium with Linde + Selas Fluid/USA
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1) Engineering Division
- Detail References
Scope EPC Lump Sum and Consortium with SK Engineering & Construction
Discipline
Man Hour
Process
Fire Fighting Mechanical Piping HVAC Electrical Instrument
9,340
2,000 17,200 32,000 1,000 9,200 11,200 10,480 92,420
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1) Engineering Division
- Detail References
Discipline
Man Hour
Process
Fire Fighting Mechanical Piping HVAC Electrical Instrument
21,640
2,760 35,760 51,020 800 16,960 31,500 34,820 195,260
NB Latex Project
(December 2010 ~ June 2012)
TWRE IN BRIEF 2013
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- Work Experience
2012 2011 2010 2009 2008 2008 2008 2008 2008 2007 2007 2006
PTT Onshore Compressor Station #4 Project BST NB Latex Project PTT Tank Terminal Project PTTAR Clean Fuel Project PTT FRT Tank Project SCG THPP #3 Project MOC ARU Project PTT Chem Furnace, EOT & GHU Project PTT Chem Diversion Pit Project PTTAR Complex #2 Project PTTAR Diesel Tank Project PTTAR Condensate Tank Project
Concrete : 15,020 m3 Concrete : 9,200 m3 Concrete : 14,700 m3 Concrete : 10,410 m3 Concrete : 1,520 m3 Concrete : 15,000 m3 Concrete : 8,700 m3 Concrete : 410 m3 Concrete : 990 m3 Concrete : 6,900 m3 Concrete : 2,700 m3 Concrete : 11,300 m3
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3) Structure Division
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- Work Experiences
2010 2009
2008
2008 2008
9,800 tons
2,800 tons 600 tons
2008
2007 2007
RRC Upgrading
PTT Chem Furnace PTTAR Complex #2 PJT
1,600 tons
600 tons 450 tons
Major Work Pipe rack, Equipment Structure & Shelter Structure Work Furnace & Heater Fabrication Work Platform & Ladder Fabrication Work Flare Stack Fabrication Work
2006
340 tons
41
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- Erection Work
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4) Piping Work
Manpower Mob. Capability Welders : 400 workers (Currently 122 Welders) Workers : 1,200 workers (Currently 580 Workers)
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4) Piping Work
- Work Experiences
2010 2009 2009 2009 2008 2008 2007 2007 2006 2005
PTT Tank Terminal Project PTTAR Clean Fuel Project PTT Chem. Power Plan DOW Offsite Pipeline Project MOC ARU Project MOC Furnace Cracker Unit PTTAR Complex #2 Project ROC Furnace Q Project ATC FRC Project ROC M4 Project
128,000 DB 160,000 DB 86,000 DB 120,000 DB 196,000 DB 65,000 DB 98,000 DB 20,000 DB 55,000 DB 28,000 DB
2004
45,000 DB
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4) Piping Work
General Welding Carbon Steel Pipe A333 Gr. 1 & 6 A335 P11 & P22/P91 A312 TP304/304L, A312 TP316/316L A312 TP321H, A312 TP347H
Special Welding Carbon Steel Pipe KHR32C ( Kubota Steel ) 35Cr-45Ni 25Cr-35Ni 20Cr-32Ni
Dissimilar Welding A351-CF8C + SA 312 TP321H SA 312 TP321H + A335 Gr.P22 KHR32C + Alloy 800H 35Cr-45Ni + 25Cr-35Ni SA 312 TP321H + 25Cr-35Ni 35Cr-45Ni + 20Cr-32Ni GX10NiCrNb3220 + 20Cr-32Ni 20Cr-10NiCb + SA 312 TP321H,347H
TWRE IN BRIEF 2013
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5) Equipment Work
- Work Experiences
Heavy Equipment Lifting (Over 50 ton)
2008 2008 SCG THPP #3 PJT MOC ARU PJT 12 sets/ 1,080 tons 10 sets/ 1,200 tons
2008
2007 2007
2006
2005 2004
Experience
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5) Equipment Work
Equipment Shut Down Work Replacement of Air Fan Cooler Re-tray work (UOP 3 to 4 tray, Packing tray & etc.) Heater Modification Work (Burner replacement, Radiant Coil replacement Work) Heat Exchanger & Bundle Replacement Work Pump Modification Work (Impeller, Motor, Pump replacement )
Special Equipment Work Reciprocating Compressor, Centrifugal Compressor Installation work Heater, Furnace Installation Work Rotating Pump Installation Work Cooling Tower, Clarifier Installation Work Air Fan Cooler assembly and Installation Work
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6) E&I Work
E&I Work Capability Instruments Calibration & Loop Testing Electrical Installation; i.e. HV & LV SWGR, MCC, TR, cabling work, etc., Motor Solo Run Testing
Manpower Mob. Capability 600 Manpower (Currently 350 MP)
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6) E&I Work
- Work Experiences
2010
Cable : 197,000 m
2009
2009 2008
Cable : 227,523 m
Cable : 368,380 m Cable : 219,410 m
2008
2007 2007 2006 2005 2004
Cable : 18,410 m
Cable : 202,758 m Cable : 48,451 m Cable : 12,941 m Cable : 6,478 m Cable : 46,785 m
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6) E&I Work
Instrument Work Instruments Calibration / Loop Test Cable Tray / Conduit Work Tubing / Air Piping Work Safety Valve Popping Test Start-up Assistance Local Control Panel Trouble Shooting
Electrical Work Motor Solo Run Test Grounding / Cathodic Work & Testing Cable Tray & Conduit Work Electrical Equipment Installation SWGR / MCC Trouble Shooting
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7) Paint/Scaffold Division
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7) Painting Work
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7) Scaffolding Work
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8) Tank Division
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Project
1. PTT Sriracha Terminal Expansion Project (FRT Tank)
Description
EPC Lump Sum for FRT Tank
Period
Oct. 08 ~ Sep. 09
Remark
Jan. 09 ~ Sep. 10
3. MOC Aromatic Recovery Unit 4. Thai Growth Project Field Fabrication Tank Project
Oct. 07 ~Dec. 09
Mar. 09 ~ Mar. 10
May. 10 ~ Apr. 11
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Project
6. PTT Tank Terminal PJT
Description
EPC Lump Sum for Propylene Sphere
Period
Oct. 10~ July. 11
Remark
Bio-Diesel Tank
Fabrication/Erection (2
Tank)
Feb. 11 ~ Nov. 11
(6 Tanks)
June. 11 ~ Apr. 12
9. OCS#4 Project.
(2 Tanks)
April 12 ~ Sep. 12
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Client / Location
PTT Tank Terminal Co., Ltd. / Map ta phut
Description
EPC Lump Sump Contract for Tank
Period
Jul. 10 ~ May. 11
Remark
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9) Vessel Division
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Equipment Name
Clean Flash Tank A Air receive drum B Drain Tank for cooling tower 160MW Mainstack Aqueous Ammonia Vaporizer
Type
Vertical Vertical Vertical HRSG Stack Vertical
Dimension
ID1200 x 3000L x 6t ID1200 x 3000L x 6t ID2400 x 6500L x 14t ID5000 x 35000L x 16t ID762 x 3048TL x 6t
Material
A516-70 A516-70 A516-70 SS400 SA516-70
Period
2008 2008 2008 2009 2009
Remark
Stamp "U"
Vertical
Stack BEU BEU BEU BEU Vertical Vertical Column BET Horizontal Vertical Horizontal Horizontal Vertical Horizontal Horizontal Horizontal BEM BEM BEM BEM BEM BEM
SA516-70
A36 SA516-70 SA516-70 SA516-70 SA516-70 SA516-70 SA516-70 SA516-70 SA516-70/SA179 A516-70 A516-70 A240-304 A537-CL2 A516-70 A516-70 A240-304 A240-304 A106-B/A312-304 A106-B/A312-304 A106-B/A312-304 A106-B/A312-304 A106-B/A179 A106-B/A179
2009
2009 2009 2009 2009 2009 2009 2009 2009 2009 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010
Stamp "U"
Stamp "R" Stamp "R" Stamp "R" Stamp "R" Stamp "U" Stamp "U" Stamp "U"
Bundle Change, Add. Nozzle Bundle Change, Add. Nozzle Bundle Change, Add. Nozzle ER.929 ADD Filter Inlet
PTTChem Fabricate GHU Feed Fillter Project (PTT Chemical Co.,Ltd.) BST-E 3001B Heater work(Bangkok Synthetics Co.,Ltd)
ER.929 ADD Filter Inlet Fuel Oil Stripper MTBE Heater Shilled Water Expansion Drum Instriment Nitrojen Drum MMA Loading Arm Drain Drum
Propylene Loading Arm Drain Drum Blanketing nitrogen Drum AN Loading Arm Drain Drum Sulfuric Acid Loading Arm Drain Drum Sulfuric Acid Closed Drain Receiver Acylonitrile (AN) Cooler A
PTT Tank Terminal Heat Exchanger Project (PTT Tank Terminal Co.,Ltd.)
Acylonitrile (AN) Cooler B Methyl Methacrylate (MMA) Cooler A Methyl Methacrylate (MMA) Cooler B
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Type
Vertical + Horizontal
Dimension
ID1530x8230TL + ID670x8600L ID3810 x 8230TL
ID1370 x 3660TL
Material
A516-70
Period
2011
Remark
BD Day Tank
BD Decanter
Horizontal
Horizontal
A516-70
A516-70
2011
2011
BD Change Tank
Spent Caustic tank
Horizontal
Vertical
ID3050 x 5180TL
ID1067 x 1270TL
A516-70
A516-70
2011
2011
Vertical
Vertical
ID3050 x 5180TL
ID500 x 1005L
A240-316L
A240-316
2011
2011
DOWFAX Tank
Short Short Stopper 2 Tank
Vertical
Vertical
ID3050 x 5180TL
ID762 x 1219TL
A240-316L
A240-316L
2011
2011
Vertical
Vertical
ID2440 x 3350TL
ID2740 x 4880TL
A240-316L
A240-316L
2011
2011
Vertical
Vertical
ID1829 x 2032TL
ID3050 x 5180TL
A240-304
A240-304
2011
2011
Vertical
Vertical
ID3050 x 5180TL
ID2440 x 3850TL
A240-316L
A240-316L
2011
2011
Kordek Tank
Biocide 2 Tank O2 Scavenger Tank Reactor Standpipe Train A/B/C/D/E/F Feso4 Premix Tank B KP,Nap Bomb Acrylic Acid Feed Tank Stripper Standpipe Train A/B/C Distillated Receiver Train A/B/C BD Receiver Knockout Drum Vacuum Receiver Scrubber Knockout Drum Vapor K.O. Drum
Vertical
Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Horizontal Horizontal Vertical Vertical Vertical
ID1270 X 1219TL
ID1270 X 1219TL ID742 X 1219TL 12" SCH.30 x 3050L ID508 x 1391L ID762 x 1219TL ID762 x 1219TL 12" SCH.30 x 3050L ID1524 x 2134TL ID1800 x 2900TL ID4572 x 6852TL ID 3658 x 5407TL ID762 x 1829TL ID2743 x 3048TL
A240-316L
A240-316 A240-316 A106-B A240-316L A240-316L A240-316L A106-B A240-304 A516-70 A516-70 A516-70 A516-70 A516-70
2011
2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011
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Type
Vertical
Dimension
ID762 x 915TL
Material
A516-70 + Teflon Coating A516-70
A516-70
Period
2011
Remark
Vertical
Vertical
ID1000 x 3200TL
ID2800 x 6500TL
2011
2011
Vertical
Horizontal
ID3200 x 10000TL
ID3400 x 7000TL
A516-70
A516-70
2011
2011
Horizontal
Vertical
ID2200 x 3850TL
920W x 920L x 810H
A516-70
A240-316L
2011
2011
Vertical
Vertical
A240-316L
A240-316
2011
2011
Vertical
Vertical
ID3048 x 5182TL
ID700 x 1050TL
A240-304L
A240-304
2011
2011
Vertical
Vertical
ID750 x 2100TL
OD3657.6 x 6832.6H
A516-70
CS + Glass lined
2011
2011
Vertical
Vertical
ID3810 x 6769.1H
ID3810 x 6807.2H
CS + Glass lined
CS + Glass lined
2011
2011
Stripper Train A
Stripper Train B Stripper Train C Reactor Train A Reactor Train B Reactor Train C Scrubber Solution Prep Tank AN Storage Tank TDDM Day Tank PTZ Solution Charge Tank DDBSA Storage Tank Caustic Tank NH40H Tank Chainguard Tank
Vertical
Vertical Vertical Vertical Vertical Vertical Vertical Saddle Vertical Vertical Vertical Vertical Vertical Vertical
ID3658/3810 x 4744H
ID3658/3810 x 4744H ID3658/3810 x 4673.6H ID2590.8 x 4673.6H ID2590.8 x 4673.6H ID2600/2700 x 5247.9H OD1371.6 x 1660H ID3048 x 9067.8L OD3048 x 4877H ID600 x 610H OD2895.6 x 6705.6H OD2743.2 x 7426H OD3200 x 6000H ID1270 x 2600H
CS + Glass lined
CS + Glass lined CS + Glass lined CS + Glass lined CS + Glass lined CS + Glass lined A240-316L A240-304L A240-304L A240-304 A240-316 A240-304 A240-316 A240-316L
2011
2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011
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Type
Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical BEM H-Double Pipe BEM BEM BEM BEM H-Double Pipe BEM BEU BEM BEM H-Double Pipe BEM BEM
Dimension
OD762 x 1219H OD1270 x 1829H OD2133.6 x 5181.6H OD2438 x 3352.8H OD1524 x 3080H OD1524 x 3080H OD1524 x 3080H OD1524 x 3080H OD1524 x 1981.2H OD1676.4 x 2606.8 ID500 x 750H OD1372.6 x 406.4H OD3657.6 x 6096H OD3660 x 11000H OD3650 x 9470H OD8" Pipe x 2297.2L 400W x 5305.7L x 1500H ID450 x 5039L ID700 x 7920L OD8" Pipe x 2527.2L OD8" Pipe x 3033L 400W x 5305.7L x 1500H OD16" Pipe x 3264.8L OD10" Pipe x 2209L OD12" Pipe x 2228.8L OD10" Pipe x 2448L 400W x 4011.3L x 1900H OD16" Pipe x 2002.8L Shell ID1044 x 5156.2H
Material
A240-316L A240-316 A240-316 A240-316L A240-316 A240-316 A240-316 A240-316 A240-316 A240-316 A240-316L A240-316 A240-304 A240-304 A240-304 A106-B , A240-304L A106-B A516-70 A516-70 A106-B A106-B A312-304 , A106-B A106-B A106-B A106-B , A240-304 A106-B , A240-316L A312-316 , A106-B A106-B , A312-316L S/T=CS , Tube=304SS
Period
2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011
Remark
-67-
Type
Horizontal Horizontal Vertical Vertical Horizontal BEM BEU
Dimension
ID3500 x 12000TL x 21t ID3000 x 12000TL x 13t ID3600 x 10000TL x 20t ID1500 x 4000TL x 11t ID1800 x 5000TL x 9t ID400 x 2500L x 12t ID1020 x 3782TL x 14t
Material
SA516-60N+S5 SA516-60N+S5 SA240-304 SA516-70 A283-C A240-316Ti/A312TP316Ti A516-60N/A179
Period
2012 2012 2012 2012 2012 2012 2012
Remark
Stamp "U" Stamp "U" Stamp "U" Stamp "U" Stamp "U" Stamp "U" Stamp "U"
Vent Cooler
Quench Column
BEU
Column
A516-60N/A179
A240-316L
2012
2012
Stamp "U"
Absorber
Regenerator
Column
Column
A516-60N
A516-60N/A240-316L
2012
2012
Hydrogeneration Reactor
BCP TGTU Project (The Bangchak Petroleum Public Co.,Ltd.) Tail Gas Preheater
Horizontal
BEU
A516-60N
A516-60N/A179
2012
2012
BEU
BEU
A516-60N/A179
A516-60N/A179
2012
2012
BEU BKU
Vertical Vertical Vertical Vertical Vertical
A516-60N/A179
A240-316L/A312TP316L A516-60 A516-60 A516-60 A516-60 A516-60
2012 2012
2012 2012 2012 2012 2012
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9) Fabrication Capability
1. Fabrication Items
Pressure Vessel / Tank, Heat Exchanger, Column & Tower, Stack(Steel/Flare), Fired Heater, SKID Unit
2. Capability
1) Thickness : Max. 75 m/m 2) Handling Weight : Max. 120 Ton/unit
3. Material
1) Carbon Steel : A36/A283,5/A516/A537 2) Stainless Steel : A312 TP304(L)/316(L)/310(H)/321(H)/347(H) 3) Alloy Steel : A387/Kubota Steel
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9) Fabrication Work
Automatic Welding M/C (6 set) Auto Press M/C (2,500Ton) --- For Spherical Tank & Head Forming Plate Rolling M/C (Max. 50mm) CNC Plate Cutting M/C ---- 4*14m, 2 Sets Section Steel Bending Roller ---- Max. H150*150 Turning Rolling M/C (3 set) ---- Max. 30ton Plate Shearing Machine ---- Max. 12 mm Band Saw Radial Drilling M/C Hydro/Gantry/Tower Crane Others
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9) Fabrication Work
- CNC Cutting
- Auto Welding
- Head Forming
- Shell Rolling
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9) Fabrication Work
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9) Fabrication Work
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9) Fabrication Work
Skid-Work
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Project
Owner/Client /Location
Description
Period
Remark
Rayong Olefins Co., Ltd. / Map Ta Phut PTT Chemical (Public) Co., Ltd. / Map Ta Phut Technip & MOC / Map Ta Phut
Cracking Furnace (1 Set, 600 Tons) - Coil material P11, P12 Alloy LPG Cracking Furnace (1 Set, 480 Tons) - Coil material P11, P12 Alloy Erection of Ethylene Cracking Furnace and Furnace Piping Work (8 Sets, 9,700 Tons) - KUBOTA STEEL/P11/P12, 68,000DB
S F S F
S F
Sep. 07 Aug. 09
Siam Power Generation(Public) Co., Ltd. Ban Kay PTTAR Co., Ltd. / (CDI) Fuel Steel Stack - 1sets Main Stack Fabrication
S F
Mar.09
Aug.09 Mar. 10
Map ta phut
S F
Sep. 10
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Project
Owner/Client/Location
Description
Period
Remark
TBCO/ITT/China
Reactor charge heater (1 Set, 880 Tons) - Coil material A335P11/TP321/TP347 Reformer & Charge heater & Re-boiler (13 Sets, 7,800 Tons) - Coil material A335P9/P11/P22/ TP304H/TP321H/TP347H
Fired heater ( 2 Sets, 515 tons) - Coil material A335P9/P11/TP347H
S F
S F
Oct. 11 Jun. 12
Jan. 12 Dec. 12
F / 2.0 M
JAC Project
SKEC/ITT/Singapore
FME / 26.0 M
RMP Project
S F
Mar. 12 Oct. 12
F / 1.2 M
S F
S F S F S F
Feb. 12
Aug. 12 Mar. 12 Nov. 12 Jul. 12 Dec. 12 Jul. 12
F / 0.8 M
AADR/ITT/Algeria
F / 30.0 M
SECL/ITT/IRAQ
F / 2.2 M
SAMUR Project
PETRONAS/ITT/Malaysia
Mar. 13
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F / 40.0 M
- Radiant Work
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- Convection Work
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- Coil Work
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- Stack Work 1
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- Stack Work 2
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- Painting Work
-83-
- Refractory Work
-84-
- Pre-assembly Work
-85-
- Modularization Work
-87-
Manpower Mob. Capability Welders : 400 workers (Currently 122 Welders) Workers : 1,200 workers (Currently 580 Workers)
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- Work Experiences
2007 2008 2009 2011 2011 2012 2012 2012 2012 2012
PTT Tank Terminal Project (ROC Ethylene Cracking Furnace) PTT Chem. LPG Cracking Furnace MOC Cracking Furnace Tianjin China Project JAC Project RMP Project South Par Project Algiers Refinery Project West Qurma Project SAMUR Project
P9/P11/P22/TP304H/TP321H/TP347H / 51,000 DB
P9/P11/TP347H / 4,600 DB A106B / 2,800 DB P5/P9/P11/P22 / 11,500 DB A106B / 6,000 DB P11/P22/TP304H/321H / 18,800 DB
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Dissimilar Welding A351-CF8C + SA 312 TP321H SA 312 TP321H + A335 Gr.P22 KHR32C + Alloy 800H 35Cr-45Ni + 25Cr-35Ni SA 312 TP321H + 25Cr-35Ni 35Cr-45Ni + 20Cr-32Ni GX10NiCrNb3220 + 20Cr-32Ni 20Cr-10NiCb + SA 312 TP321H,347H
TWRE IN BRIEF 2013
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77
Major Major
Facilities
Major Facilities
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8
Information technology
Piping System
Electrical/ Instrument
Procurement Civil/Arch
Project Control
II STAAD
Piping Joint
SFIM
Spool Tracking
Completion
Pjt. Turn Over
Paint/Insulation/Support BM
CDRS
Const. Daily Rpt
Primavera
SP Review
TOMMS
Fab. Installation
AutoCAD
CPRS
Const. Progress QA Inspec. Rep
EPPM
EPR/RPR/PPR
SPCM
ETAP
Elec. Transient
IMMS
Line EQ
IMMS IEES
Elec. Engineering
PCMS
Supporting Application
Finance/Cost
OEINS CCMS
Automatic Slip
PCMS
IMMS
Input Cost
ESMS
-100-
- HR Management
HR
LMS
LMS: Labor Management System based on Finger Scan System - Manpower Management - Resource Management according to capability(with Evaluation) - Daily Report System - Calculate Salary, OT & Leave Management, etc SMS: Staffs Management System based on Finger Scan System - Manpower Management - Resource Management according to capability(with Evaluation) - Daily Report System - Calculate Salary, OT & Leave Management, etc TMS: Time Sheet Management System - Manpower Cost Management - Monitoring for Effective Manpower Operation
SMS
TMS
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TCMS
-102-
Check Production, Stock, Erection of Spool Check Accurate Status of Spool by Bar-Code Tracking all Spool in Laydown Real Time Check of Spool Status
-103-
-104-
Data Management for Raw Materials Production Management for Steel Members Delivery Management for Steel Members Searching & Reporting for Status of Production Operating of Each Project
-105-
-106-
- TEKRA System
SAMPLE ONLY
Groupware
Document Management for project all deliverables Vendor Prints Control System Established project workflows for Internal collaboration Sharing Document between HQ and Site by Web-based
- Issue the Purchasing Request / Order - Issue the official document(OT, Leave, etc) - Sharing General Information
-108-
Pro DSMS
MicroStation
-109-
TAMP
-110-
INTOOLS
ETAP
SAMPLE ONLY
SAMPLE ONLY
-111-
HTRI
COMPRESS
SAMPLE ONLY
SAMPLE ONLY
-112-
QMS
-113-
9. QUALITY ASSURANCE
1) QSE Organization CEO
The purpose will be part to construction review team as the quality Develops To establish the quality requirements for the scope of work in construction
QSE Committee
QSE Div.
General rule to be used by the quality assurance personal for controlling the manufacture of products and their respective records
Project Manager
Another Project
Another Project
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9. QUALITY ASSURANCE
2) Quality policy
International standard
On-time delivery
Personal performance
-115-
9. QUALITY ASSURANCE
3) Quality Objectives & Target : Increase Quality Index more than 80%
Key Performance Management System: - Customers Accept Review & Evaluation - Procurement savings cost - Delivery performance - Training /Standardized work - Risk Reduction - Control of nonconforming during fabricatio n & installation - Lessons learned
Performance indicators: - Customer satisfaction - Response time to customer inquiries - Packages conformity - Corrective Action/Preventive Action - Internal Audits - Management Reviews - Empower/review everyone in the organiza tion to participate from Lessons Learned proc ess to assure implementation
TWRE IN BRIEF 2013
-116-
9. QUALITY ASSURANCE
4) Quality management system
INPUT
OUTPU T
CUSTOMERS
SATISFACTION
CUSTOMERS
Resource management
Do
REQUIREMENT
Check
Product
Product realization
Key
-117-
9. QUALITY ASSURANCE
5) Structure of Quality Document System Level 1 Level 2 Level 3
QS PROCEDURE
Training Records
Qualification Records
-118-
9. QUALITY ASSURANCE
6) Project Quality Execution Flow Organization
Project Team Organization Project Open
Engineering
Design Input / Output - Determination of design criteria - Preparation and control of DWG/ Spec. /Calculation Sheet Design Review/Verification - Control of Design Change - Analysis of Design Trouble
Procurement
Requisition
- Evaluation & Registration of vendor /Subcontractor - Procurement of Item/Material & Service Contract Review & Contract - CBE, TBE & Quality Evaluation
Design Plan
Manufacturing
Preparation of Source Inspection Plan
Source Inspection and Result Reporting
Construction
Site Team Organization & Site open Preparation of ITP Qualification of Special process worker (NDE, welding, etc.) Receiving inspection & test Site construction
Commissioning
Pre-commissioning & commissioning
- Preparation of Procedure & checklist Turn-over to client
- Control of M&TE
Nonconformance Control Issue of Inspection Release Certificate (IRC)
-119-
9. QUALITY ASSURANCE
7) ISO 9001 Certificates
TWRE has developed Quality Management System to control
-120-
9. QUALITY ASSURANCE
7) ISO 9001 Certificates
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9. QUALITY ASSURANCE
9) Result of Internal audit Quality Performance
2011 : 1st-3rd
63%Average
2012 : 1st
73%Average
-125-
9. QUALITY ASSURANCE
10) Result of Internal audit Quality Performance
-126-
10 Safety
-127-
- QSE Organization
CEO
Safety Supervision by Pre-QSE Plan Make Potential hazards clear by QSE Operation Make Contribution to Society Welfare
QSE Committee
QSE Div.
Project Manager
Another Project
Another Project
Construction Manager
Construction Team
TWRE IN BRIEF 2013
-128-
- Audit Plan
Monthly
Joint Patrol (On 4Th every Month) QSE Facilities
Working Method
Check the Rectification Housekeeping
Weekly
Management Inspection (Weekly)
Daily
Supervisor
Any unsafe acts or conditions Injurious and Dangerous Work Equipment Fire Protection Personal protective equipment
-129-
- Safety Record
RC
6 7 7 6 4 4 4
TRCF
0.70 0.31 0.25 0.11 0.10 0.10 0.13
DAWC
0 0 0 1 0 0 2
DAWCF
0.00 0.00 0.00 0.02 0.00 0.00 0.04
-130-
- Safety Record
Project / Owner
RC
TRCF
DAWC
DAWCF
EI&PSA3 / TOP
TGTU / BCP OCS4 / PTT PLC NB Latex / BST
1
1 1 4
0.23
0.24 0.05 0.19
0.00
0.00 0 2
0.00
0.00 0.00 0.09
846,285
833,789 3,484,410 4,104,878
20112012
20102011 20092011
0
0
0.00
0.00
0
0
0.00
0.00
3,286,666
4,229,709
-131-
- Safety Rewards
-132-
11
Certificate of Appreciation
-133-
-134-
-135-
-136-
THANK YOU
-137-