FUP1010 Manual

lntroduction
1

lnstallation

2

Commissioning

3

Troubleshooting/FAQs

4

Appendix

A
SlTRANS
Flowmeter
SlTRANS FUP1010
Quick Start Guide
Operating lnstructions
1/2009
CQO:QSG003 Revision B

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNlNG
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTlON
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTlON
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTlCE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
lf more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNlNG
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. lf products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
lndustry Sector
Postfach 48 48
90026 NRNBERG
GERMANY
CQO:QSG003 Revision B
01/2009
Copyright Siemens AG 2009.
Technical data subject to change

SlTRANS FUP1010 Quick Start Guide
Operating lnstructions, 1/2009, CQO:QSG003 Revision B 3
Table of contents

1 lntroduction................................................................................................................................................ 5
1.1 ltems supplied................................................................................................................................5
2 lnstallation ................................................................................................................................................. 7
2.1 Application Guidelines ...................................................................................................................7
3 Commissioning........................................................................................................................................ 13
3.1 Navigating the Menu....................................................................................................................14
3.2 Setting the Parameters ................................................................................................................16
3.3 Transducer lnstallation.................................................................................................................21
3.3.1 General information .....................................................................................................................21
3.3.2 lnstalling the Transducers............................................................................................................22
3.3.3 Final Setup...................................................................................................................................25
4 Troubleshooting/FAQs............................................................................................................................. 27
4.1 Troubleshooting ...........................................................................................................................27
4.2 Alarm Letter Codes and Descriptions..........................................................................................28
A Appendix.................................................................................................................................................. 31
A.1 l/O Connections and Wiring.........................................................................................................31
Tables
Table 3- 1 Key Pad Function Chart..............................................................................................................15
Table 3- 2 Pipe Configuration Option List Definitions ...................................................................................20
Table 4- 1 Troubleshooting Tips ...................................................................................................................27
Table 4- 2 Alarm Codes and Descriptions ....................................................................................................28
Table A- 1 Part Numbers and Connection Data............................................................................................31
Table A- 2 2l Channel/2 Path lnput/Output Terminal Block Wiring ...............................................................31
Table A- 3 Part Numbers and Connection Data............................................................................................32
Table A- 4 2 Channel/2 Path lnput/Output Terminal Block Wiring................................................................33
Figures
Figure 2-1 Power Adapter/Battery Charger.....................................................................................................8
Figure 2-2 External Battery Pack ..................................................................................................................10
Figure 2-3 1015BCK-2 and 1015BCA-2 Battery Chargers ...........................................................................11
Figure 3-1 Power Adapter/AC Charger for Single & Dual Channel Flowmeters...........................................13
Table of contents

4 Operating lnstructions, 1/2009, CQO:QSG003 Revision B
Figure 3-2 Key Pad....................................................................................................................................... 15
Figure 3-3 Typical lnstallation Menu Screen Example................................................................................. 16
Figure 3-4 Reflect Mount with Mounting Frames and Spacer Bar (Front View) .......................................... 22
Figure 3-5 Transducer .................................................................................................................................. 24
Figure 3-6 Transducer lnstallation................................................................................................................ 24
Figure 3-7 Connecting Transducers to Flowmeter ....................................................................................... 25
Figure 3-8 Final Setup.................................................................................................................................. 26
Figure 3-9 Measuring Flow........................................................................................................................... 26

lntroduction
1

This Quick Start Guide is for the Siemens SlTRANS FUP1010 lP40 (NEMA 1) and FUP1010
Weatherproof lP67 Portable flowmeters. lt includes procedures to form and charge the
battery pack and use the AC Power Adapter. lt also illustrates a typical set using D-Series
transducers in the Reflect operating mode (for Direct mode see flowmeter manual). These
procedures can also be applied to the single or multi-channel models as well.

Note
lmportant Safety Note: For complete lmportant Safety considerations and Ratings, refer to
the flowmeter manual included with the unit.

Note
This Quick Start Guide applies to the following FUP1010 lP40 (NEMA 1) and FUP1010 lP67
(weather proof) operating systems: Version 3.02.02 and later and version 4.03.00 and later.

1.1 ltems supplied
* SlTRANS F Flowmeter
* SlTRANS F literature CD
* Quick Start
* For additional items refer to your packing slip.

lnstallation
2
2.1 Application Guidelines
Basic Requirements
* Determine pipe material and dimensions.
* Avoid vertical pipes flowing in a downward direction.
* Avoid installation of transducers on the top and bottom of horizontal pipes, if possible.
* Select a location with the longest straight run of pipe.
* ldentify upstream piping configuration (elbow, reducer, etc.).
* Pipe surface should be smooth and, if necessary, free of paint.
* Avoid pressure reduction components upstream.
* Avoid mounting on or near weld seams.
Additonal Requirements for Liquid Applications
* Pipe must be full during set-up.
Additonal Requirements for Gas Applications
* Pipe must be fully pressurized during set-up.
Charging the Battery
The flowmeter has an optional battery charger that operates from a 100, 110 or 220 VAC
(50Hz or 60Hz) power source. lt has a universal power input that requires no user switching.
Optional cords can be provided for connection to AC outlets in most countries.

CAUTlON

The 1015BCK-1 Power Adapter/Battery charger is NOT waterproof or water resistant. Do
not allow it to become wet, or attempt to use it when wet. Exposure to a wet or submerged
environment will result in damage to the unit that cannot be repaired and could expose the
user to the risk of electric shock.

lnstallation
1
3
4
5
2
30 mm
(1.20")
58 mm
(2.30")
30 mm
(5.30")

lEC 320 Power lnlet
. Connector
0,9 meters minimum (3 ft)
NEMA 5 - 15P
lEC 320 Plug
Figure 2-1 Power Adapter/Battery Charger

Battery Operation
All portable systems include battery chargers that operate from an AC voltage source. We
strongly recommend that you "form" and charge the battery before operating the system for
the first time.
lnstallation
The Charge lndicator LED
A battery status indicator shows the status of its internal battery and charging circuits. The
indicator LED color switches between red or green based upon the flowmeter operation.

LED Battery Condition
Green Trickle charge in progress
Red Rapid Charge in progress
Forming the lnternal Battery
The flowmeter uses a special Ni-Cad internal battery pack designed for a rapid charge cycle.
Ni-Cad batteries have to be "formed" to deliver their optimum operating time. This is
accomplished by performing a minimum of two complete discharge/charge cycles.
To Produce a Charge/Discharge Cycle:
1. Press the ON keypad to turn the flowmeter ON without connecting an external power
source. Leave it ON until an automatic shutdown occurs.
2. Connect the charger and charge the internal battery until the charge indicator LED
changes from red to green. The battery requires approximately 8 hours to fully charge.
3. Repeat the charge/discharge cycle again. The battery should now be "formed" to provide
its maximum operating time.
To maintain the battery "forming," whenever possible, discharge the battery completely
before recharging. lf the operating time during battery use appears to be unusually short,
then a discharge/charge cycle should lengthen the operating time. lf this does not correct a
short operating time, then the internal battery should be replaced.
Using the External Battery Pack and Battery Charger
The 1015BB (7ME39403BB00) Battery Pack and 1015BCK-2 (USA) (7ME39403BC10) and
1015BCA-2 (EUR) (7ME39403BC20) Power Adapter/Battery Chargers are designed
specifically for use with the FUP1010 lP40 (NEMA 1) flow meters. The 1015BB Battery Pack
uses a special Lead/Acid battery design that features a deep discharge cycle for extended
operation.

CAUTlON

Do not use any other external Battery Charger/Pack combination with the flowmeter unless
reviewed and pre-approved by Siemens.

CAUTlON

Do not leave the Battery Charger connected to the Battery Pack during transportation or
storage. Damage to the Battery/charger connector may occur or the battery may be
discharged.

lnstallation
1
2
3
13,97 cm
(5.5")
7,62 cm (3")
7,62 cm (3")

Battery Lead Acid Gel (12VDC, 3 AH)
Female "Cigarette" Connector
Adapter Cable 1.22 meters Extended (4 ft)
Figure 2-2 External Battery Pack
Charging the External Battery Pack

DANGER

Attempting to use the unit in a submerged environment with the cover open or latches not
engaged will result in damage to the unit that cannot be repaired and could expose the user
to the risk of electric shock.

CAUTlON

Charge the 1015BB Battery Pack (7ME39403BB00) in a completely dry environment only.
Do not close the battery pack cover while battery pack is being charged.

lnstallation
To charge the 1015BB Battery Pack:
1. Referring to the cautions above, place the 1015BB Battery Pack on a flat surface (such
as a table or bench). Ensure that an AC outlet is available at or close to the location.
2. Open the Battery Pack cover. Leave it open for the entire charge time.
3. Plug the 1015BCK-2 Adapter/Battery Charger (USA) (7ME39403BC10) or 1015BCA-2
(EURO) (7ME39403BC20) AC power cord into a proper AC source. Plug the Battery
Charger DC output cable into the DC input connector on the 1015BB Battery Pack.
4. Charge the Battery Pack for at least 8 hours before using it for the first time.
1
2
3
4
H a u p p a u g e , N Y 1 1 7 8 8
H a u p p a u g e , N Y 1 1 7 8 8
AC ADAPTER
S i e m e n s
M o d e l
V M A 1 1 2 3 4S N
1 0 1 5 B C A - 2
S i e m e n s
M o d e l 1 0 1 5 B C K - 2
1 2 3 4S NA 1V M
CAUTION:
Model No. DV-1250
Output: 12VDC 60Hz 12W
BESCOR
INDOOR USE ONLY
Input: 120VAC 60Hz 12W
Part No. BC500
Class 2 Transformer
60 mm
(2.38")
38 mm
(1.50")
51 mm
(2.00")

Plug Type CEE 7/16 (EUR)
Plug Type NEMA 1-15P (USA)
Cord 1829 mm (6 ft)
Male "Cigarette" Connector
Figure 2-3 1015BCK-2 and 1015BCA-2 Battery Chargers
lnstallation

Note
A [LOBAT] flag appears on the flowmeter graphic screen when the remaining battery
operating time is less than 20 minutes

Status lndication Action
Battery Warning Beeper Normal operation, periodic audible alarm Connect a Battery Charger for
continued operation.
Battery Discharge Unit will not turn on (no display screen) Connect to Battery Charger for at least
1.5 hours before attempting to operate.

Commissioning
3

Connecting AC Power
Using the 1015BCK-1 (7ME39404PG00) Power Adapter/Charger
1. Connect the AC power cord to the AC Cord input of the Power Adapter/Charger.
2. Plug the Power adapter connector into the rear panel Power input connector.
Siemens
1
2
3
4
3
4

AC Cord lnput
Connect to Rear Panel Power lnput Connector
Auxiliary Power/Battery Charger lnput
Battery Status lndicator
Figure 3-1 Power Adapter/AC Charger for Single & Dual Channel Flowmeters
Commissioning
3.1 Navigating the Menu
3. Plug charger into an AC outlet. Within 10 seconds of power-up the flowmeter main display
will become active and a typical Siemens graphic will briefly appear. The screen also
identifies the software version of the unit.
1
ver. 4.03.00G

Software Version (x.xx.xx)
4. Press the <MENU> key and the Main Menu will appear.
Select Meter Type
Meter Type >2 Channel Flow
Meter Facilites 2 Path Flow
Language Ch 1 + 2 Flow
Ch 1 - 2 Flow
Thickness Gauge

Siemens 2 Channel [1] Channel 1

lnstallation Menu Navigation

The lnstallation Menu Chart is a multi-level structure divided into three columns from left to right
Level A - lists the major menu categories.
Level B - list the menu cells associated with Level A. You can enter data into Level B menu cells that
are display parameters in a column at the right of the screen.
Level C - lists the Level B data
Level B Level C
Recall Site Setup Pump 1
Pump 2
Channel Enable
Create/name Site
Site Security
Delete Site Setup
Level A
Save/Rename Site

Commissioning
+
-
= +
X
F1 F3 F2 F4
MENU CLR ENT
DATA
LOG
ALT CTL
HELP
1 2 3
0
7 8 9
4 5 6

Figure 3-2 Key Pad

Note
Use <Left Arrow> key to return to previous menus.

Table 3- 1 Key Pad Function Chart
Keys Description
MENU Press to activate the lnstallation Menu.
ENT Store numeric data, select from option lists, etc.
*Left / Right Arrows Menu navigation keys move cursor.
Up / Down Arrows Same as <Left> and <Right> arrows. Scrolls option lists and graphic display screen.
CLR Erases data or selects list options.
Numbers 0 - 9 Use to type numeric data.
Decimal Point Use for decimal points in numeric data.
Math Operators 4-function math operations in numeric entry cells.
"F" Keys 1, 2, and 3 Caution: System Reset Key (use during power up).
CTL and ALT Used as shift keys for alternative key functions.
DATALOG Triggers immediate Datalogger report.
Plus and Minus [+ / -] Changes the sign of numeric data.

Commissioning
3.2 Setting the Parameters
1
2
3
8
7
6
4 5
Pipe Data
Siemens 2 Channel [1] SlTE1
Pick Pipe Class
Pick Pipe Class Manual Entry
Select Pipe Size N/A
Pipe OD <in> 0.500
Pipe Material Steel
Wall Thickness 0.100
Liner Material None
Linear Thickness 0.000

Menu Cell Data (left-hand column) Current Selected Measurement Channel
Highlighted Menu Cell Site Name ldentified
Menu Prompt Line (Reverse Video) Highlighted Data
Current Selected Meter Type Menu Cell Data (right-hand column)
Figure 3-3 Typical lnstallation Menu Screen Example

Select Language and Units

Note
Before creating a site select a language and then English or Metric units from the Meter
Facilities menu.

Commissioning
Select a Meter Type
1. Press the <MENU> key and select the Meter Type.
2. Press the Right Arrow> and scroll to [Dual Chan Flow]

Note
Select [2 Chan Flow] if measuring two different pipes and [2 Path Flow] if sensors are
mounted on the same pipe.

3. Press <ENT> to select. Press <Right Arrow> to select meter function. Press <ENT>.
1
2
3
Siemens 2 Channel [1] Channel 1
Select Meter Type
Meter Type >2 Channel Flow
Meter Facilities 2 Path Flow
Language Ch 1 + 2 Flow
Ch 1 - 2 Flow
Thickness Gauge

Select for measuring two different pipes. (Not available for all models.)
Select if two sensors are mounted on the same pipe.
Select for summing or subtracting flow from two different pipes.
Create a Site
1. Before proceeding make sure that English or Metric units have been selected.
2. At the [Channel Setup] Menu press <Right Arrow> and enter a Site name.
3. Press <ENT> to create Site name (e.g., ABC). (See figure below.)

Note
To set English or Metric units: ln the Meter Type menu, scroll to Meter Facilities Menu.
Press <Right Arrow> and select desired units. Press <ENT> to select. Press <Left Arrow>
and <Up Arrow> to return to Meter Type menu.

Note
To select letters: Press <Right Arrow> to cursor and then press <Up/Down Arrow> to
select letters and numbers. Press <ENT> when done.

Commissioning
1
Right Arrow & Enter Creates a new Site
Channel Setup
Recall Site Setup No sites
Channel Enable No
Site Security Off
Delete Site Setup No sites
Save/Rename Site
Create/Name Site ?
Siemens Channel [1] Channel 1

lnsert desired name (8 characters max.)
4. Scroll to [Save/Rename Site]. Press <Right Arrow> then press <ENT> to save site.
5. Press the <Left Arrow> and return to the main menu.
Select Pipe Class
1. Press the <Right Arrow> to select Pipe Class. Press <Right Arrow> again and scroll to
desired Pipe Class.
2. Press <ENT> to select.
3. Pre-programmed Pipe Size and relevant pipe parameters will appear in menu cells. Press
<Right Arrow> and scroll to desired pipe size. Press <ENT>. Enter dimensions manually
if pre-programmed dimensions do not match application.
Pipe Data
Siemens 2 Channel [1] ABC
Select Pipe Class
Select Pipe Class ASA Carb. Steel
Select Pipe Size 8CS40
Pipe OD <in> 8.625
Pipe Material Steel
Wall Thickness 0.322
Liner Material None
Linear Thickness 0.000

Commissioning
Select Liquid Class
1. Press the <Down Arrow> and scroll to [Application Data].
2. Press the <Right Arrow> to select [Liquid Class].
3. Press the <Right Arrow> again and scroll to desired liquid.
4. Press <ENT> to save selection.
1
Select Liquid Class from Liquid Table
Liquid Class Water 20C/68F
UniMass Table Disabled
Temp. Range -40F to 250F
Pipe Config Fully Developed
Anomaly Diams 10
Application Data

Select from list.
Select Pipe Configuration
1. Scroll down to [Pipe Config] and press the <Right Arrow>.
2. Select a configuration that approximates the conditions upstream of your transducer
mounting location. (Refer to the definitions below.)
3. Press <ENT> to save selection.
1
2
Designate Pipe Shape Near Transducers
Application Data
Liquid Class Water 20C/68F
UniMass Table Disabled
Temp. Range -40F to 250F
Anomaly Diams 1 Elbow
Dbl Elbow+
Dbl Elbow-
Valve
Expander
Reducer
Norm Entry
Header lnlet
lntrusions
Pipe Config Fully Developed

Use this menu cell to enter the number of pipe diameters between the upstream
configuration and the transducer installation.
Use this menu cell to select the pipe configuration that most accurately represents the
upstream pipe condition.
Commissioning
Table 3- 2 Pipe Configuration Option List Definitions
Options Definitions
Fully Developed Fully developed flow, as would be expected for very long
straight pipe runs or installation downstream of a flow
condition.
1 Elbow Single 90 degree Elbow upstream of transducer installation.
Dble Elbow+ Double out-of-plane Elbows upstream of transducer
installation.
Dble Elbow- Double in-plane Elbows upstream of transducer installation.
Valve Not available at this time.
Expander Pipe expansion upstream of transducer installation.
Reducer Pipe reduction upstream of transducer installation.
Norm Entry Not available at this time.
Header lnlet Header or pipe manifold upstream of transducer installation.
lntrusions Not available at this time.
Transducer Selection
The following is a typical transducer installation procedure for D1H High Precision
transducers.
1. Press <Left Arrow> to return to Main Menu. At the Main Menu, press the <Down Arrow>
to select [Pick/lnstall Xdcr].
2. Press the <Right Arrow> to [Transducer Model]. Press <Right Arrow> and scroll to
[1011HP-T1]. Press <ENT>.
3. To select Transducer Size, press <Right Arrow> and select [D1H]. Press <ENT>.
4. lMPORTANT: Record Number lndex and Spacing Method.
5. Transducers can now be mounted.
6. After transducers are mounted scroll to [lnstall Complete] and select [lnstall].
1
2
3
lnstall Xdcr
Scroll List and select desired Model
Transducer Model 1011HP-T1
Transducer Size D1H
Xdcr Mount Mode Reflect
Spacing Offset Nominal
Number lndex 26
Spacing Method Spacer Bar 1012BN
Ltn Vaue (in) 7.499
lnstall Complete No
Empty Pipe Set MTYmatic
Zero Flow Adjust Actual Zero

Select based on type.
Select based on size.
After transducer is mounted select [lnstall].
Commissioning
3.3 Transducer lnstallation
Transducer ldentification
The transducer part number located on the front face provides a detailed identification. For
example, the Part Number: 1011PPS-D1 means:
1
2
1011PPS - D1

Model
Size

Note
Check to make sure that the transducers are a matched set with the same serial numbers
and marked with an "A" and "B" (e.g., 19256A and 19256B).

Note
Transducer Model names for Version 3 op systems are as follows: 1011H Hi Precision, 1011
Universal and 991 Universal

3.3.1 General information
Reflect and Direct Mounting Modes
Reflect and Direct mounting modes are supported for clamp-on transducers. The flowmeter
recommends a mounting mode after analyzing your pipe and liquid data entries.

Note
For Direct Mount refer to the flowmeter manual.

Mounting Supplies
The following items will be needed to mount the transducers:
* Flat blade screwdriver
* Mounting Frames or Mounting tracks
Commissioning
* Tape, chalk and a ruler or measuring tape
* Mounting Straps
* Spacer Bar
* Mounting Guide (for Direct Mount)
* Ultrasonic coupling compound
* Transducers (matched set)
3.3.2 lnstalling the Transducers
Reflect Mount using Mounting Frames and Spacer Bar
1. After receiving the spacing index from the lnstallation Menu, prepare the pipe surface
area where the transducers will be mounted.
2. Degrease the surface and remove any grit, corrosion, rust, loose paint, etc.

Before beginning refer to the Reflect Mount lnstallation diagram example below.
1 2 3
4
5 6 7 8

Optional: On larger pipes, multiple lengths of
straps can be linked together to surround
pipe.
Space Bar Platform & Clamping Screw
Mounting Strap positioned around Mounting
Frame
Space Bar (Front View)
Transducer shown in the 9 o'clock position on
pipe
Metal Post
Mounting Frame Mounting Strap Adjusting Screw
Figure 3-4 Reflect Mount with Mounting Frames and Spacer Bar (Front View)
Commissioning

Note
Minimum Ltn 18mm (0.75 in)

lnstallation Procedure (See figure for reference)
1. On a flat surface, attach the Spacer Bar to a Mounting Frame so that the Reference Hole
on the Spacer Bar fits over the metal post on the platform of the frame. Tighten the
clamping screw.
2. Slide the second Mounting Frame onto the other end of the Spacer Bar and align the
Number lndex Hole with the metal post on the platform. Then tighten the clamping screw.
Ensure that the angled sides of both frames face away from each other.
3. Wrap a Mounting Strap around the pipe. Make sure to position it so there is easy access
to the Mounting Strap Adjusting Screw.
4. At the mounting location, place the Mounting Frame/Spacer Bar Assembly on the pipe so
that it rests on the top of the pipe.
5. Engage the end of the Mounting Strap with the Mounting Strap Adjusting Screw.
6. Slide strap under the spring clip of one of the Mounting Frames.
7. Tighten the Mounting Strap Screw enough to take up all of the slack, but not enough to
prevent rotation of the assembly. Repeat procedure for the other Mounting Frame.
8. Rotate the assembly on the pipe to the final conditioned location, ensuring that it is
straight along the pipe axis. (Refer to the transducer orientation diagram.)
9. Tighten the mounting straps to seat the assembly firmly on the pipe. Do not over tighten.
10. Take either transducer and apply a continuous lengthwise 1/8-inch bead of coupling
compound across the center of the transducer emitting surface.

Commissioning
1
2
3
4
5
6

F-Connector Back End
Angled Edge Emitting Surface
Transducer Coupling Compound
Figure 3-5 Transducer
1
2
3
4
5
6
7
8
9
10
11
R
EF

Front View Mounting Strap
Spring Clip (Not present on some
models)
Note: Operational 2nd Mounting Strap
shown. Larger pipes may need an
additional strap for a more secure mount.
Transducer Clamping Screw Spacer Bar Platform and Clamping Screw
Spacer Bar Spacer Bar Reference Hole
1012 Series Mounting Frame Orientation for Single Beam Transducer at
9 o'clock position
Orientation for Dual Beam Transducer at 10
& 2 o'clock positions
Figure 3-6 Transducer lnstallation
Commissioning
11. Slide transducer into a mounting frame back end first aligning the angled edge of the
transducer with the angled edge of the mounting frame. Keep transducer from making
contact with the pipe until it butts up against the mounting frame stop. Push transducer
down to mate with pipe.
12.Tighten the transducer clamping screws to hold the transducer firmly in place. Repeat
procedure for the other transducer
13.Observing the upstream and downstream orientation, attach the UP and DN cables to the
transducers and make snug. Attach the other ends to the UP and DN terminals of the
Flow Display Computer (see figure below).
1
2
3
4
5
6
7

Flow Transducer Cable Connectors Channel 2 - Downstream Transducer
Temperature Sensor Cable Connectors Channel 1 - Upstream Transducer
To Temperature Sensors Channel 1 Flow Transducer Set
To Channel 2 Flow Transducer Set
Figure 3-7 Connecting Transducers to Flowmeter
3.3.3 Final Setup
1. At flowmeter, scroll down to [lnstall Complete]. Press the <Right Arrow> and select
[lnstall]. Press <ENT>. Flowmeter will go through drives.
2. Observe the Measured Vs window and verify a correct sound velocity measurement (if
known).
3. Press the <Down Arrow> to accept sound velocity value.
4. The meter is now ready to report flow. Press the <MENU> key twice to display flow.
Commissioning

Key [lnstall after mounting transducers
lnstall Xdcr
Transducer Size D1H
Spacing Offset Normal
Number lndex 26
Ltn Value (in) 7.499
Empty Pipe Set Channel Not Setup
Zero Flow Adjust Channel Not Setup
lnstall Complete Yes

Figure 3-8 Final Setup
Transducer Size D1H
Spacing Offset Nominal
Number lndex 26
Ltn Value (in) 7.499
lnstall Complete Yes
Empty Pipe Set Channel Not Setup
Zero Flow Adjust Channel Not Setup
Drive 14 [06:---------------------:0]
Measured Vs m/s
1489
lnstall Xdcr

Figure 3-9 Measuring Flow
See also
Refer to l/O Connection tables for input/output wiring and Flow Display Computer field
manual for data spanning procedures.

4
4.1 Troubleshooting
The following is list of troubleshooting tips and messages that you may encounter. They
include explanations and, in some cases, a recommended action. lf a problem seems
unsolvable, contact your local Siemens Ultrasonic Flow Representative for expert help at
www.siemens.com.
Table 4- 1 Troubleshooting Tips
Message Description
Memory Full! Response to an attempt to save site data, when data memory is full. Delete an obsolete
site or clear Datalogger memory to make room for the new data.
Memory Corrupted! Memory read error occurred while accessing the active site data.
Chan Not Setup Response to an attempt to invoke an operation that requires a channel to be enabled.
Enable the channel [Channel Setup - Channel Enable - Yes]. Note that a channel cannot
be enabled until its transducers are operating.
Clr Active Memory? Response to pressing the F4 key. Use the F4 function to restore operation if a severe
event (e.g., a violent power surge) disrupts system operation.
Clr Saved Data? Response to pressing the F4 key, then selecting [No] for Clr Saved Data? Yes/No
<EOT> Response to a request to output Datalogger data to the printer or the Graphics screen
when no Datalogger data exists. Set up the Datalogger.
Empty Pipe - Press <ENT> Prompt to empty the pipe during the Actual MTY procedure. After emptying pipe, press
<ENT>.
Fill Pipe - Press <ENT> Prompt to fill the pipe during the Actual MTY procedure. After filling the pipe, press [ENT]
No Sites - Press <ENT> Response while trying to recall/delete a site setup when no sites are stored.
Re-space lndex Upon measuring the liquid sonic velocity (Vs), the meter recommends re-spacing the
transducers to improve performance.
lnvalid Setup (use Direct
Mode)
During the lnitial Makeup the system detects invalid transducer spacing, erroneous liquid
pipe parameters, or some other factor that prevents it from completing the lnitial Makeup.
This may be due to one of the following:
x An out-of-range data entry.
x An invalid condition (e.g., overlapping transducers in Reflect Mode). lf selecting Direct
Mode does not resolve, review all site setup and transducer installation choices
particularly data entered for pipe and liquid.
x ln Reflect Mode the flow meter detects that the pipe wall signal may infringe upon the
liquid signal. Use Direct Mode instead.
x Press <ENT>, <Up Arrow>, <Down Arrow>, or <Left Arrow> to abort install routine.
Continue programming other site data in anticipation of resolving the difficulty later.
Call technical support for help if necessary.
4.2 Alarm Letter Codes and Descriptions
Message Description
Low Signal - Press <ENT> During the lnitial Makeup the flow meter decides that the level of the receive signal is
insufficient for proper operation. Some reasons for low signal are:
x lnvoking [lnstall completed?] on an empty pipe.
x Coupling compound insufficient; not applied or evaporated.
x A disconnected or broken transducer cable.
x The pipe needs to be conditioned at the mounting location.
x Flush out large air bubbles.
x The Xdcr cables are defective or not connected to the correct channel.
x The Set Empty routine performed when pipe was NOT actually empty.
Detection Mode lf you locate and correct the improper condition immediately, press <ENT> to resume the
installation procedure. Otherwise, press the <Left Arrow> to abort the installation and
conduct a thorough investigation.
lf it appears that the flow meter cannot complete an lnitial Makeup it means that the pipe
and/or liquid conditions do not permit a receive signal that meets the flow detection
standards. The system will not operate. Attempt to improve operating conditions by
reinstalling the transducers at a different spacing offset, or even at a different location on
the pipe.
Switching from Reflect to Direct Mount may solve the problem. However, operation may
not be possible if there is poor liquid or pipe wall sonic conductivity.

The following alarm codes appear on the main display of the flowmeter.
Table 4- 2 Alarm Codes and Descriptions
Letter Codes Alarm Code Description
SPACE Spacing Transducer spacing may need adjustment
EMPTY Empty Pipe is empty
Hl/LO Rate Flow above High setting or below Low setting
FAULT Fault Three continuous seconds without new data update
AER Aeration Current aeration percentage exceeds the alarm set point
MEMRY Memory Last valid reading for a selected interval during Fault condition
MAKUP Makeup ln-Process Makeup occurred
The following alarm codes appear in the Datalogger status messages:
l lnterface Liquid Vs exceeds interface alarm set point
P Pig Pig passage detected (optional)
Z ZeroMatic ZeroMatic signal occurred

The displays shown below indicate where the Alarm Codes appear on the screen. Press
<UP> or <DOWN> Arrows to change screen views.
BAT 100%
1
FAULT
SPACE
MAKUP
Siemens 2 Channel [1] Unit#1
FLOW GAL/MlN
TOTAL GAL Vs
14.35
354.6597 14.27
100.0
0.0
31.74
Vf

Alarm Codes

1
9/26 12:45
68.10
112.38
30.0
-30.0
Vs ALC A ER
1288 63 2
Vs
G/M
NTOTAL: GAL
AER
Hl/LO
Siemens 2 Channel [1] Unit#1
FLOW: GAL/MlN
FAULT

Alarm Codes

Appendix
A

Techncial Data

Temperature Range Degree of Protection
Operating: 0C to 50C (32F to 122F)
Storage: -20C to 60C (-4F to 140F)
lP40 (NEMA 1
lP67 (weatherproof))
A.1 l/O Connections and Wiring
Terminal Block Wiring - FUP1010 NEMA lP40 (NEMA 1) Battery Powered 2 Channel/2 Path Flow
Flowmeter Wiring
(Refer to manual drawing 1010DP-7 sheet 2 of 2)

Note
Single Channel flowmeters have the same terminal pin numbers and signals.

The terminal block wiring table applies to the part numbers listed below.
Table A- 1 Part Numbers and Connection Data
1010DP-7 (Sheet 2 of 2) Drawing
FUP1010 7ME3531a-bc
where: a= 1
b= 1 or 2
c= A or C

Table A- 2 2l Channel/2 Path lnput/Output Terminal Block Wiring
Pin# Signal Description
1 GND Signal Return Terminal [24 GA. (Min) max. Length: 1000 ft.)
2 N/C No Connection
3 R1B External Control Signal (HlGH=5 to 3 Vdc; LOW= 1 to 0 Vdc)
4 N/C No Connection
6 N/C No Connection
Appendix
Pin# Signal Description
8 N/C No Connection
10 PGEN1 Pulse Frequency Output (0 to 5 kHz); 5V TTL CMOS Logic
11 PGEN2 Pulse Frequency Output (0 to 5 kHz); 5V TTL CMOS Logic
12 Vo1 Voltage Output (0 to 10 Vdc) [Min. load=5k ohms]
13 Vo2 Voltage Output (0 to 10 Vdc) [Min. load=5k ohms]
14 lo1 4 to 20mA output [0 to 1k ohms @ 30Vdc; 0 to 450 ohms @18
Vdc]
15 lo2 4 to 20mA output [0 to 1k ohms @ 30Vdc; 0 to 450 ohms @18
Vdc]
16 lo PWR Loop power input for mA outputs [user supplied 18 to 30 Vdc
@ 25 mA min.]
17 GND Signal Return Terminal [24 GA. (Min) Max Length: 1000 ft.]
18 CNTRL1 NOTOT CH. 1 [Load=100k ohms, HlGH=5 to 3 Vdc; LOW=1 to
0 Vdc]
0 Vdc]
0 Vdc]
0 Vdc]
22 lin1 External sensor input (4-20 mA) [Load = 250 ohms]
23 lin2 External sensor input (4-20 mA) [Load = 250 ohms]
24 Vin1 External sensor input (0 to 10 Vdc) [Load = 100k ohms]
25 Vin2 External sensor input (0 to 10 Vdc) [Load = 100k ohms]
26 GND Return For Signals [24 GA. (Min) max. Length: 1000 ft.)
Terminal Block Wiring - FUP1010 lP67 Battery Powered 2 Channel/2 Path Flow Weatherproof
Flowmeter Wiring
(Refer to manual drawing 1010DP-7 sheet 2 of 2)

Note
Single Channel flowmeters have the same terminal pin numbers and signals.

The terminal block wiring table applies to the part numbers listed below.
Table A- 3 Part Numbers and Connection Data
1010DP-7 (Sheet 2 of 2) Drawing
FUP1010 7ME351a-bc
where: a= 0
b= 1 or 2
c= A or C

Appendix
Table A- 4 2 Channel/2 Path lnput/Output Terminal Block Wiring
Pin# Signal Function Description
A GND Signal Ground Return For Signals
B N/C N/C No Connection
C R1B Logic Out 1 Logic Level State (HlGH=5 to 3 Vdc; LOW= 1 to 0 Vdc)
D N/C N/C No Connection
E R2B Logic Out 2 Logic Level State (HlGH=5 to 3 Vdc; LOW= 1 to 0 Vdc)
F N/C N/C No Connection
G R3B Logic Out 3 Logic Level State (HlGH=5 to 3 Vdc; LOW= 1 to 0 Vdc)
H N/C N/C No Connection
J R4B Logic Out 4 Logic Level State (HlGH=5 to 3 Vdc; LOW= 1 to 0 Vdc)
K PGEN1 Frequency Output 1 Assignable Logic Level Pulse Train (5V TTL CMOS Logic)
L PGEN2 Frequency Output 2 Assignable Logic Level Pulse Train (5V TTL CMOS Logic)
M Vo1 Voltage Output 1 Assignable (0 to 10 Vdc) [Min. load=5k ohms]
N Vo2 Voltage Output 2 Assignable (0 to 10 Vdc) [Min. load=5k ohms]
P lo1 Current Output 1 Assignable 4 to 20mA output
R lo2 Current Output 2 Assignable 4 to 20mA output
S lo PWR External Current Loop User supplied 18 to 30 Vdc @ 25 mA min.
T GND Signal Ground Return For Signals
U CNTRL1 Logic ln 1 TTL Level State [HlGH=5 to 3 Vdc; LOW=1 to 0 Vdc]
V CNTRL2 Logic ln 2 TTL Level State [HlGH=5 to 3 Vdc; LOW=1 to 0 Vdc]
W CNTRL3 Logic ln 3 TTL Level State [HlGH=5 to 3 Vdc; LOW=1 to 0 Vdc]
Y CNTRL4 Logic ln 4 TTL Level State [HlGH=5 to 3 Vdc; LOW=1 to 0 Vdc]
Z lin1 Current lnput 1 External sensor input (4-20 mA) [Load = 250 ohms]
a lin2 Current lnput 2 External sensor input (4-20 mA) [Load = 250 ohms]
b Vin1 Voltage lnput 1 External sensor input (0 to 10 Vdc) [Load = 100k ohms]
c Vin2 Voltage lnput 2 External sensor input (0 to 10 Vdc) [Load = 100k ohms]
d GND Signal Ground Return For Signals
LEVEL A LEVEL B LEVEL C LEVEL D LEVEL E LEVEL F LEVEL G LEVEL H
Meter Type 2 Channel Flow Channel 1/2 Clamp-on FastStart Setup Pick Pipe Class Enter From List
Dual Path Flow Flowtube Select Pipe N/A
Ch 1+2 Flow Reflexor Install Xdcr Transducer Model Enter From List
Ch 1-2 Flow Transducer Size Enter From List
Thickness Gauge Xdcr Mount Mode Enter From List
Spacing Offset Enter From List
Number Index View only
Spacing Method View only
Ltn Value <in> View Only
Install Complete No/Install
Empty Pipe Set Enter From List
Zero FlowAdjust Enter From List
Full Site Setup Channel Setup Recall Site Enter From List
Channel Enable No/Yes
Create/Name Site Enter Site Name
Site Security On/Off
Delete Site Enter From List
Save/Rename Site Enter/Clear Site Name
Pipe Data Pick Pipe Class Enter From List
Select Pipe Size Enter From List
Pipe OD (in) Numeric Entry
Pipe Material Enter From List
Wall Thickness Numeric Entry
Liner Material Enter From List
Liner Thickness Numeric Entry
Application Data Liquid Class Select Liquid Enter from List
Estimated Vs M/S Numeric Entry
Viscosity (cS) Numeric Entry
Density S.G. Numeric Entry
Temp. Range Enter From List
Pipe Config Enter From List
Anomaly Diams Numeric Entry
Install Xdcr Transducer Model Enter From List
Transducer Size Enter From List
Xdcr Mount Mode Enter From List
Spacing Offset Enter From List
Number Index View Only
Spacing Method View Only
Ltn Value (in) View Only
Install Complete No/Install Select Install
Empty Pipe Set Enter From List
Zero Flow Adjust Enter From List
Operation Adjust Damping Control Time Average / SmartSlew
Deadband Control Numeric Entry
Memory/Fault Set Fault/Memory
Memory Delay (s) N/A
Flow/Total Units Flow Vol. Units Enter From List
Flow Time Units Enter From List
Flow Disp. Range Autorange/High
Flow Disp. Scale Enter From List
Total Vol. Units Enter From List
Totalizer Scale Enter From List
Total Resolution Enter From List
Totalizer Mode Enter From List
Batch/Sample Tot Numeric Entry
Span/Set/Cal Span Data Enter From List
Set Alarm Levels Enter From List
Calib. Flowrate Intrinsic
Kc
MultiPoint
Display Setup Select Data Enter From List
Data Display Enter From List
Time Base Enter From List
Stripchart Clear Yes/No
Logger Setup Logger Mode Enter From List
Logger Data Enter From List
Logger Interval Enter From List
Logger Events Enter From List
Display Logger Enter From List
I/O Data Control Analog Out Setup Enter From List
Relay Setup Relay 1,2
Analog Inp Setup Enter From List
Diagnostic Data Flow Data Enter From List
Application Info Enter From List
Liquid Data Enter From List
Site Setup Data Enter From List
Test Facilities Enter From List
Print Site Setup No/Yes
Site Created: View Only mm.dd.yy hh.mm.ss
FUP1010 IP40 (NEMA 1) Installation Menu Chart
)
O
M
)
)
P
N
)
)
Q
This Menu Chart applies to:
MLFB - 7ME3510
7ME3511
Siemens Energy & Automation
Hauppauge, New York
USA
Web: www.siemens.com/flow
FUP1010 IP40 (NEMA 1) Installation Menu Chart
LEVEL A LEVEL B LEVEL C LEVEL D LEVEL E LEVEL F
Meter Facilities Preferred Units English/Metric
Table Setups Pipe Table Create/Edit Pipe Enter From List
Delete Pipe Enter From List
Transducer Type Enter From List
Logger Control Display Logger Enter From list
Output Logger Yes/No
Circular Memory Yes/No
Est LogTime Left View Only
Clear Logger Yes/No
Memory Control Log Memory Left View Only
Memory Map Yes/No
Defragment Yes/No
Analog Out Trim Trim Io1 / Io2 Operate / Trim @ 4mA
Trim Vo1 / Vo2 Operate / Trim @ 2V
Trim Pgen1 / Pgen2 Operate / Trim @ 1 kHz
RTD Calibrate RTD 1 / RTD 2 Factory / User Cal
Clock Set Date (MM.DD.YY) Edit Date
Time ((HH.MM) Edit Time
RS-232 Setup Baud Rate Enter From List
Parity Enter From List
Data Bits 7/8
Line Feed Yes/No
Network ID Numeric Entry
RTS Key Time Enter From List
Backlight Enter from List
System Info Version View Only
Battery Capacity View Only
Reset Data/Time View Only mm.dd.yy hh.mm.ss
Op System P/N View Only
Checksum View Only
Code View Only
System Time View Only mm.dd.yy hh.mm.ss
Language Enter From list
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Sonic Velocity Relative to Temperature of Pure Water
Temperature Velocity Temperature Velocity Temperature Velocity
qF qC M/S qF qC M/S qF qC M/S
0.0 -17.8 1292.45 100.0 37.8 1525.03 200.0 93.3 1548.38
2.0 -16.67 1300.64 102.0 38.9 1526.99 202.0 94.4 1547.60
4.0 -15.55 1308.63 104.0 40.0 1528.86 204.0 95.6 1546.78
6.0 -14.44 1316.44 106.0 41.1 1530.67 206.0 96.7 1547.60
8.0 -13.33 1324.06 108.0 42.2 1532.4 208.0 97.8 1545.02
10.0 -12.22 1331.50 110.0 43.3 1534.06 210.0 98.9 1544.08
12.0 -11.00 1338.77 112.0 44.4 1535.64 212.0 100.0 1543.11
14.0 -10.0 1345.86 114.0 45.6 1537.16 214.0 101.1 1542.10
16.0 -8.89 1352.78 116.0 46.7 1538.61 216.0 102.2 1541.05
18.0 -7.78 1359.53 118.0 47.8 1539.99 218.0 103.3 1539.97
20.0 -6.67 1366.12 120.0 48.9 1541.30 220.0 104.4 1538.85
22.0 -5.56 1372.55 122.0 50.0 1542.55 222.0 105.6 1537.70
24.0 -4.44 1378.82 124.0 51.1 1543.74 224.0 106.7 1536.51
26.8 -3.33 1384.94 126.0 52.2 1544.86 226.0 107.8 1535.29
28.0 -2.22 1390.90 128.0 53.3 1545.91 228.0 108.9 1534.03
30.0 -1.11 1396.72 130.0 54.4 1546.91 230.0 110.0 1532.74
32.0 0.0 1402.39 132.0 55.6 1547.84 232.0 111.1 1531.42
34.0 1.11 1407.91 134.0 56.7 1548.72 234.0 112.2 1530.06
36.0 2.22 1413.30 136.0 57.8 1549.53 236.0 113.3 1528.67
38.0 3.33 1418.55 138.0 58.9 1550.29 238.0 114.4 1527.26
40.0 4.44 1423.66 140.0 60.0 1550.99 240.0 115.6 1525.81
42.0 5.56 1428.64 142.0 61.1 1551.63 242.0 116.7 1524.33
44.0 6.67 1433.48 144.0 62.2 1552.21 244.0 117.8 1522.83
46.0 7.78 1438.20 146.0 63.3 1552.74 246.0 118.9 1521.29
48.0 8.89 1442.80 148.0 64.4 1553.22 248.0 120.0 1519.73
50.0 10.0 1447.27 150.0 65.6 1553.64 250.0 121.1 1518.14
52.0 11.11 1451.62 152.0 66.7 1554.01 260.0 126.7 1507.00
54.0 12.22 1455.85 154.0 67.8 1554.32 270.0 132.2 1497.00
56.0 13.33 1459.97 156.0 68.9 1554.59 280.0 137.8 1487.00
58.0 14.44 1463.97 158.0 70.0 1554.80 290.0 143.3 1476.00
60.0 .15.56 1467.86 160.0 71.1 1554.98 300.0 148.9 1465.00
62.0 16.67 1471.64 162.0 72.2 1555.07 310.0 154.4 1453.00
64.0 17.89 1475.31 164.0 73.3 1555.13 320.0 160.0 1440.00
66.0 18.89 1478.88 166.0 74.4 1555.15 330.0 165.6 1426.00
68.0 20.0 1482.34 168.0 75.6 1555.11 340.0 171.1 1412.00
70.0 21.1 1485.70 170.0 76.7 1555.03 350.0 176.7 1398.00
72.0 22.2 1488.96 172.0 77.8 1554.90 360.0 182.2 1383.00
74.0 23.3 1492.13 174.0 78.9 1554.72 370.0 187.8 1368.00
76.0 24.4 1495.19 176.0 80.0 1554.49 380.0 193.3 1353.00
78.0 25.6 1498.16 178.0 81.1 1554.22 390.0 198.9 1337.00
80.0 26.7 1501.04 180.0 82.2 1553.91 400.0 204.4 1320.00
82.0 27.8 1503.82 182.0 83.3 1553.55 410.0 210.0 1302.00
84.0 28.9 1506.52 184.0 84.4 1553.14 420.0 215.6 1283.00
86.0 30.0 1509.13 186.0 85.6 1552.70 430.0 221.1 1264.00
88.0 31.1 1511.65 188.0 86.7 1552.21 440.0 226.7 1244.00
90.0 32.2 1514.08 190.0 87.8 1551.67 450.0 232.2 1220.00
92.0 33.3 1516.44 192.0 88.9 1551.10 460.0 237.8 1200.00
94.0 34.4 1518.70 194.0 90.0 1550.48 470.0 243.3 1180.00
96.0 35.6 1520.89 196.0 91.1 1549.82 480.0 248.9 1160.00
98.0 36.7 1523.00 198.0 92.2 1549.12 490.0 254.4 1140.00
Siemens Energy & Automation, Inc.
155 Plant Avenue, Hauppauge, New York 11788-3801
Tel. +1 (631) 231-3600 Toll Free. + 1 (800) 275-8479 Fax. +1 (631) 231-3334
Web: www.sea.siemens.com/ia E-mail: info.ultrasonicflow@siemens.com
CC574 Rev 1.0 - 11/06
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