Axial Piston Pumps and Motors by Liebherr

Versatile and Durable

High-grade hydraulic components by Liebherr

Liebherr has been manufacturing hydraulic components at the Bulle site in Switzerland for more than 30 years. Essentially, these include axial piston pumps and motors in swash plate design. However, a range of pilot control devices and valves are also produced. Development and production of the components is supported by decades of experience and state-of-the-art technologies. The use of high strength materials and a durable design for high-pressure applications make the Liebherr hydraulic components suitable for the high quality expectations in cranes, construction machines, mining equipment, maritime use and other applications. They are also distinguished by a long service life, optimised efciency and low noise emissions during operation. In order to meet the requirements of every customer optimally, the components can be put together exibly and individually thanks to modular systems. Furthermore, the product range offers various application-specic developments.

Hydraulic pump DPVO165 (rear left) and DPVG165 (rear right) and also hydraulic motor CMVE165

Axial Piston Pumps and Motors by Liebherr

Manufacturing know-how Maximum exibility and modularity Long service life

Page 4

Page 6

Page 8

Low noise emissions

Page 10

Optimised efciency Application-specic developments Product range hydraulic pumps Product range hydraulic motors Pilot control devices and hydraulic valves Examples of use

Page 12

Page 14

Page 16

Page 26

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Page 44

Axial Piston Pumps and Motors by Liebherr

Decades of experience The rst hydraulic products came off the production line back in 1983. To this day, they have been consistently further developed and modernised.

Axial Piston Pumps and Motors by Liebherr

Manufacturing know-how
Liebherr has always attached great importance to a high level of vertical integration in the group of companies. This also applies to the components division. As such, many parts that are decisive for the quality and performance are produced for the axial piston units inhouse at the Bulle site in Switzerland. To ensure a consistently high level of quality and reliability of the high precision hydraulic components, Liebherr constantly improves all production processes and continually invests in the most advanced manufacturing facilities. Manufacturing depth The inhouse production of quality-relevant parts makes qualitatively high-grade products possible. For example, the drive shafts and cylinders of the axial piston units are made on Liebherr's own tooth cutting machines. State of the art production facilities allow for a high standard of precision and consistency of the nished workpieces and facilitate economical manufacture of small and large batch sizes. In addition, they enable short reaction times when customer requirements change.

State-of-the-art facilities

Assembly Specially constructed mounting equipment enables fast, effective work under ergonomic conditions.

Production Mastering critical production processes is decisive for the quality and long service life of a component. Therefore, Liebherr machines the cast housings and connecting plates completely inhouse.

Axial Piston Pumps and Motors by Liebherr

Modular system of through-drives For the through-drive option of up to 100% output, a wide range of anges and adapters are available with varying diameters.

Axial Piston Pumps and Motors by Liebherr

Maximum exibility and modularity

The axial piston units from Liebherr have a swash plate design and are available in a wide range of variants. The product portfolio comprises pumps and motors both for open as well as closed hydraulic circuits. Moreover, Liebherr offers not only adjustable hydraulic pumps and motors but also xed ones. The pumps can be designed as single, double or parallel pumps, the motors as single or double motors. A modular system of controllers, through-drives and mounting anges means that hydraulic pumps and motors from Liebherr are particularly exible and versatile. As such, the optimal solution can be found for every drive application. Modular controller system All of the different rated units can be equipped as an option with varying controllers, such as electric-proportional, with pressure cut-off, diesel speed-dependent controllers or torque controllers. Safety valves with a seat valve design can cut-off the control pressure and, in this way, bring the axial piston unit into a neutral position again. The various mounting anges in standard sizes that comply with SAE and ISO simplify integration of the components in the end unit. Furthermore, they enable a exible combination of hydraulic pumps and splitter boxes or hydraulic motors and gearboxes. The modular system of through-drives is facilitated by a common drive design, standard anges and coupling sleeves. In this way, a hydraulic pump can be connected easily to other units with maximum equivalent nominal size.

Standardised mounting anges

Modular throughdrive system

Modular controller system All of the different rated units can be equipped as an option with a variety of controllers, such as electric-proportional, diesel speed-dependent controllers or torque controllers.

Axial Piston Pumps and Motors by Liebherr

Analyses with FEM Using the nite element method (FEM), ideal rigidity, optimal distribution of stress, ideal material distribution and improved geometry can be achieved. Analyses with FEM are carried out on the cylinders, for example.

Axial Piston Pumps and Motors by Liebherr

Long service life

The foundation for the quality and performance of Liebherr hydraulic components is laid already during product development. The combination of proven design features and innovative ideas leads to products with a long service life. Systematic simulation The use of modern CAD software and FEM analysis for the simulation leads to components that are designed optimally. To verify and improve the computing models employed, new products are also examined in the laboratory and subjected to various test routines. An example of this are the high pressure endurance trials. Parts that need to withstand arduous operating conditions, such as pistons, piston-slipper assemblies and other drive system elements, are examined particularly intensively and optimised to maximise the service life of the different components overall. A close working relationship between the departments, such as development, work preparation, production and quality assurance guarantees high precision components that are made consistently to the same high standards. Modern production facilities that can be used to produce highly complex parts only in just a few clamping operations also contribute to a high standard of quality. Modern quality assurance measures and state-of-theart measuring equipment ensure early detection of faults during the whole production and assembly process, thereby keeping failure rates low. Without exception, every axial piston unit is subjected to a functional test before delivery during which, among other things, the torque and efciency are checked. Only absolutely awless components leave the factory. The quality assurance procedure at the Bulle site is certied according to DIN EN ISO 9001/2008 and is performed as per VDA standards (reliability control system).

Precision and accuracy

Quality assurance

Highest quality standards

Engineering Using up-to-date CAD programs, the hydraulic components are developed, tested virtually in simulation programs and then prepared for series production.

3D measuring devices The measurement of individual parts and assembled components is carried out using modern, computer-assisted test equipment.

Axial Piston Pumps and Motors by Liebherr

Optimal construction Special ribs on the inside of the hydraulic housings lower the directly emitted airborne noise, thereby reducing noise emissions considerably.

10

Axial Piston Pumps and Motors by Liebherr

Low noise emissions

During development and construction of the axial piston pumps and motors, Liebherr places specic importance not only on performance, efciency and longevity but also on the optimisation of noise emissions in particular. The aim is to minimise the sound generated by pressure pulsations as far as possible and to minimize the emitted airborne noise from the housing. To achieve this, Liebherr relies on the knowledge gained through research and measurements and trials on its own acoustic test bench. Optimal design Noise emissions are reduced considerably by the sturdy, enclosed housings with integrated swivel joke bearing as well as the reinforced SAE connecting anges. Special ribs on the inside of the housing walls also ensure that the hydraulic components run more smoothly and with less noise. In addition, the ribs result in a signicantly lower weight and higher stiffness. With the nite element method (FEM), load distribution within the components can be determined and areas that are subjected to particularly high loads can be identied. It is also possible to calculate the vibration characteristics of a pump or a motor and to optimise the shape and structure of the housing using the results. The increased stiffness of the housing has a positive effect on the noise behaviour. Vibrations are minimised and material fatigue is kept as low as possible.

Good vibration characteristics

Acoustic test bench Noise measurements are performed in a sound-insulated chamber. The high quality measuring technology makes it possible to record component vibrations in various types of media (air-borne, water-borne, structure-borne noise) and highlights optimisation potential. Pressure pipe

Test bench ange SAE ange

Acoustic intensity measurement The comprehensive acoustic intensity measurements enable the precise localisation of noise. Optimisation measures are simplied by pinpointing the source of noise.

Pump housing

Suction pipe

Axial Piston Pumps and Motors by Liebherr

11

Axial piston motor

100

Large swash plate angle The change in swash angle from 14.5 on model series A to 22 degrees on model series D enables a higher conversion range and a greater degree of efciency.

Overall efciency of an axial piston pump

450

78%
80 60

65%

Conversion = 2.5 Efciency (%)

40

Conversion = 2.5
20 0 0 1 2 4 6 8 10 12 14,5 16 18 20 22

Swash plate angle

Efciency curve

Pressure p in bar 0 0 Swash plate angle in % 100

12

Axial Piston Pumps and Motors by Liebherr

Optimised efciency
For the latest generation of axial piston units (model series D), Liebherr offers a swash plate angle increase from 14.5 degrees to 22 degrees compared with the rst generation (model series A). On one hand, a higher swash plate angle increases the conversion range of the motors, which is advantageous on mobile vehicles, for example, and in closed hydraulic circuits. On the other hand, the higher swash plate angle enhances the operating range in which the pumps and motors operate with a high level of efciency. High power density The high power density of the axial piston units from Liebherr results from the high swash plate angle, the compact rotating group and the high pressure level rated at up to 450 bar nominal pressure. Thanks to the high power density, smaller nominal component sizes can often be used with the same output. Thanks to the use of modern ow simulation software (CFD) and various measurements, pressure losses in the ow channel layout are minimised and the ow characteristics are improved. An optimal design of control plate and actuation geometry, congured to the operating range, minimizes pressure pulsations. The high control dynamics of the latest generation of Liebherr axial piston units (model series D) are made possible by a piloted adjustment, i.e. the positioning piston is actuated via a pilot valve and feedback from the swivel joke comes via the feedback piston according to the amount of travel. The advantages of this type of setting are a high stiffness and a precise volume ow or swash plate angle adjustment.

Optimised ow characteristics

High dynamics

Wide operating range Efciency measurements reveal not only high peak values but also very good values across a wide operating range. This enables efcient use in a variety of applications.

CFD simulation With the aid of ow simulations, pressure losses are minimised and ow conguration in the axial piston units is optimised.

Axial Piston Pumps and Motors by Liebherr

13

DPVP double pump Two parallel pumps and one splitter box have been integrated in one housing in this unit. The two pumps in an open circuit can be supplemented with an additional pump on the third output.

14

Axial Piston Pumps and Motors by Liebherr

Application-specic developments
Liebherr understands the challenges involved in the construction and layout of complex systems. Due to the diverse range of machines and end devices in the company's product portfolio, Liebherr has a great deal of application experience, which is used to good effect in new and further developments. With a product portfolio that is unique in the market, consisting of diesel engines, splitter boxes, hydraulic pumps and motors as well as planetary gearboxes and rope winches, Liebherr also has extensive system expertise in this area. For the customer this means that components are adapted optimally to each other with a range of integrated functions, optimal use of installation space and a high power density of the units. Integrated functions Thanks to optimal harmonisation between splitter box and hydraulic pump or ideal adaptation of hydraulic motor and gearbox, not only is there an increase in performance and operating comfort but functions can also be integrated in the components in a space-saving manner. One such an example are the CMVE motors that feature an integrated brake valve as well as an integrated holding brake and regulation and can be installed as plug-in motors in a Liebherr travel drive. For particularly intensive exploitation of the installation space, several functions can be engineered together as one unit. With the DPVP hydraulic double pump, for example, one gearbox was integrated that replaces a separate splitter box, thereby making a very short installation length possible. The gearbox, which is driven by a separate oil circuit, allows high speeds thanks to an ideal transmission ratio. The component has an overall maximum efciency with minimum installation space and is considerably cheaper than individual components. The DMVA double motor comprises two rotating groups in one housing whose power output accumulates. The rotating group with a smaller diameter permits a higher speed than an equivalent single motor with corresponding size and thereby also a higher power output.

Small installation dimensions

High power density

CMVE plug-in motor To make best use of the installation space, the brake valve, multi-disc holding brake and the regulation have been integrated in the CMVE motors.

DMVA double motor The double motor with narrow design is distinguished by a high power density and can be operated at higher speeds than an equivalent motor with corresponding size.

Axial Piston Pumps and Motors by Liebherr

15

DPVO

Variable displacement pump, open circuit

18-19

DPVD

Variable displacement double pump, open circuit

20-21

DPVP

Parallel pump - variable displacement, open circuit

22-23

DPVG

Variable displacement pump, closed circuit

24-25

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Axial Piston Pumps and Motors by Liebherr

Hydraulic pumps in open and closed circuits

Open circuit
The axial piston pumps DPVO, DPVD and DPVP are designed for hydrostatic open circuit drives. The ow volume is proportional to the drive speed and the displacement volume. The volumetric ow can be varied steplessly by altering the angle of the swashplate.

General information
Housing pressure
The maximum housing pressure is: 2 bar under constant load 3 bar under brief load periods (cold oil with maximum viscosity) Detailed information is available on request.

Operating pressure range, suction side

Absolute pressure at port S P abs min = 0.8 bar P abs max= 2 bar

Pressure uid
When choosing the pressure uid suitable for the respective operation, please pay attention to the Liebherr Oil lling of hydraulic pumps and motors data sheet which is available on request. If using HF pressure uid, i.e. environmentally-friendly pressure uid, there may be limitations regarding the details provided in the technical datasheets. Operation with HFA, HFB and HFC pressure uids requires additional special measures. When ordering, please state which pressure uid will be used.

Operating pressure range, output side

Nominal pressure PN = 400 bar Maximum pressure Pmax = 450 bar

Installation position
Preferred installation position: with suction port at bottom. Installation position to be avoided: controllers at bottom. An oil leakage port at the top should be arranged to drain into the tank. The pumps must be lled with oil before commissioning.

Operating viscosity
For an optimum efciency and operating time, we recommend the following optimal operating viscosity (depending on circuit resp. operating temperature) opt = 16 ... 36 mm/s

Closed circuit

DPVG axial piston pumps are designed for closed circuit hydrostatic drives. The ow volume is proportional to the drive speed and displacement volume. The volumetric ow can be varied steplessly by altering the angle of the swashplate. As the swash plate begins to pivot more, the volume ow increases from zero up to the maximum value. Two high pressure relief and feed valves protect the pump and motor and are integrated directly in the DPVG. An integrated pressure cut-off is available as an option.

Viscosity limits
The maximum pressure uid temperature of 115C must not be exceeded even locally, i.e. in the bearing area for example. For threshold conditions, the following values apply: min = 10 mm/s (briey at max. perm. temp. of tmax= 115C) max = 1,600 mm/s (briey during cold start, i.e. tmin = -25C) At temperatures of -25C to -40C, special measures are necessary. Seek advice beforehand concerning this.

Operating pressure range

Pressure at port A or B Nominal pressure PN = 450 bar Maximum pressure Pmax = 500 bar

Auxiliary pump
The feed pump, which is integrated as an option, serves as a supply and control oil pump and is safeguarded by a feed pressure relief valve. Suction pressure Ps min = 0.8 bar absolute (Ps min = 0.5 bar absolute during cold start) Feed pressure (at 2,000 rpm) Ps = 20- 35 bar

Installation position
Any position is permitted. However, an upper-mounted leakage oil connection should be chosen as a leakage oil line to the tank. The housing must be lled with the pressure uid and bled.

Axial Piston Pumps and Motors by Liebherr

17

Series D: variable displacement pump DPVO

Nominal pressure: 400 bar / Maximum pressure: 450 bar
G D F

(open circuit)

45

C
H E B

Nominal size
Displacement Max. speed Volumetric ow Drive power Drive torque at Vg max ** at nmax p = 400 bar p = 400 bar Vg max nmax qv max Pmax Tmax cm
3

108
107.7 2,400 258 172 685 rpm L/min kW Nm

140
140.2 2,300 294 196 893

165
167.8 2,100 352 235 1,068

215
216.6 2,000 433 289 1,379

215i *
216.6 2,600 563 375 1,379

* with impeller ** These values apply with an absolute pressure of 1 bar at the suction port. Higher suction limit values are possible if the suction pressure is raised at the suction port.

Product dimensions (mm) ***

Splined shaft prole Centering diameter Screw connecting diameter Fastening bores Splined shaft length SAE connection length, suction side Overall length Connection pitch Fastening bores Pressure port Suction port Oil leakage port DIN 5480 tol. 9g A B C D E G H I SAE J518 (500 psi) ISO 9974-1

108
W40x2x18 152.4 228.6 M16 60 234.5 250.5 310.5 2 1/2" M26x1.5

140
W45x2x21 152.4 228.6 M16 66 257.0 259 344 1 1/4" 3" M26x1.5

165
W45x2x21 152.4 228.6 M16 63.7 276.5 260.5 347.5 1 1/4" 3" M26x1.5

215
W50x2x24 165.1 65 326 329.5 405 224.5 M20 1 1/2" 3 1/2" M33x2

215i *
W50x2x24 165.1 65 335 319 398 224.5 M20 1 1/2" 3 1/2" M33x2

SAE connection length, pressure side F

SAE J518 (6,000 psi) 1"

*** Dimensions may vary according to conguration and additional equipment (installation drawing on request).

Note:

Various mounting anges are possible (SAE J617a, SAE J744, DIN/ISO 3019-2). Integrated gear pump for control circuit oil is possible. Through-drive for pumps up to the same size as the installed pump is possible.

Control / regulation
Electric proportional adHydraulic adjustment projustment (positive or nega- portional to control prestive characteristic curve) sure (positive or negative characteristic curve) Pressure control or pressure cut-off Hyperbolic power regulation

Other control function combinations available on request.

Load Sensing Cumulative power regulation Fan drive regulation

px

pB

pB

pB

p1+2

pB

LU

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

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Axial Piston Pumps and Motors by Liebherr

Type code for DPVO pumps

DPV O

Pump type Variable displacement pump, series D Circuit type Open Nominal size

DPV O 108 140 165 215

Minimum displacement* 0 - 15 % of Vg max, value in cm3/U * Other values on request Control / regulation* Electric proportional adjustment / pressure cut-off Hyperbolic power regulation / load sensing Hyperbolic power regulation / hydraulic adjustment proportional to control pressure / pressure cut-off Electric proportional adjustment / load sensing Fan drive regulation Pressure control or pressure cut-off Cumulative power regulation / hydraulic adjustment proportional to control pressure Load sensing / pressure cut-off Preparation for electro-hydraulic control Integrated electro-hydraulic control * Other controls on request Design

EL / DA LR / LS LR / SD / DA EL / LS LU DA SL / SD LS/DA EHC0 EHC1

1 Direction of rotation (looking at input shaft)** Right Left ** Availability of impeller see below Mounting ange*** Diesel engine ange SAE 1 (SAE J617a) Diesel engine ange SAE 2 (SAE J617a) Diesel engine ange SAE 3 (SAE J617a) Diesel engine ange SAE 4 (SAE J617a) SAE D (SAE J744) SAE E (SAE J744) DIN / ISO 3019-2 Non-standard ange *** Other mounting anges on request Shaft end Splined shaft DIN 5480 Splined shaft SAE J744 Connections High-pressure port: SAE (6,000 PSI) Suction port: SAE (500 PSI) Oil leakage and control pressure ports: metric (DIN 3852) High-pressure port: SAE (3,000 PSI) Suction port: SAE (500 PSI) Oil leakage and control pressure ports: metric (DIN 3852) All ports: metric thread Attachments Without impeller with direction of rotation right Without impeller with direction of rotation left With impeller with direction of rotation right With impeller with direction of rotation left External pumps Integrated gear-type pump for control circuit oil Without gear pump With gear pump, Vg = 24 cm3 with connections for external feed circuit ltering (Fe and Fa) R L

11 12 13 14 24 25 31 ... 51 ...

1 2

B C

O I F 00 24

Through-drive Without through-drive SAE A SAE B SAE C SAE D SAE E Non-standard ange with through-drive
Sensor technology Without With swash plate angle sensor With pressure sensor With speed sensor Available On request - Not available

0 A B C D E K
0 W P D

Axial Piston Pumps and Motors by Liebherr

19

Series D: double variable displacement pump DPVD

Nominal pressure: 400 bar / Maximum pressure: 450 bar
F D E

(open circuit)

C
A

Nominal size
Displacement Max. speed Volumetric ow Drive power Drive torque

All data for one rotating group

Vg max at Vg max* at nmax p = 400 bar p = 400 bar nmax qv max Pmax Tmax cm
3

108
107.7 2,200 237 158 686 rpm L/min kW Nm

* These values apply with an absolute pressure of 1 bar at the suction port. Higher suction limit values are possible if the suction pressure is raised at the suction port.

Product dimensions (mm)**

Splined shaft prole Centering diameter Screw connection pitch Fastening bores Splined shaft length Connection length, SAE anges (suction and pressure) Shaft collar / mounting ange Pressure ports Suction port Oil leakage port DIN 5480 tol. 9g A B C D E F SAE J518 (6000 psi) SAE J518 (500 psi) ISO 9974-1

108
W40x2x18 200 250 17 66 238 476 1 3 M33x2

** Dimensions may vary according to conguration and additional equipment (installation drawing on request).

Control / regulation
Electric proportional adjustment
I

Other control function combinations available on request. Pressure control or pressure cut-off
pB

Vg min

Vg max

Vg min

Vg max

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Axial Piston Pumps and Motors by Liebherr

Type code for DPVD pumps

DPVD Pump type Double variable displacement pump, series D Circuit type Open Nominal size (per rotating group) 108 Minimum displacement (per rotating group)* 0 - 15 % of Vg max, value in cm3 * Other values on request Control / regulation** Electric proportional adjustment / pressure cut-off Hyperbolic power regulation / load sensing Hyperbolic power regulation / hydraulic adjustment proportional to control pressure / pressure cut-off Electric proportional adjustment / load sensing Fan drive regulation Pressure control or pressure cut-off Cumulative power regulation / hydraulic adjustment proportional to control pressure Load sensing / pressure cut-off Preparation for electro-hydraulic control Integrated electro-hydraulic control ** Other controls on request Design 1 Direction of rotation (looking at input shaft) Right Left Availability of impeller see below Mounting ange*** Diesel engine ange SAE 1 (SAE J617a) Diesel engine ange SAE 2 (SAE J617a) Diesel engine ange SAE 3 (SAE J617a) Diesel engine ange SAE 4 (SAE J617a) SAE D (SAE J744) DIN / ISO 3019-2 Non-standard ange *** Other mounting anges on request Shaft end Splined shaft DIN 5480 Splined shaft SAE J744 Connections High-pressure port: SAE (6,000 PSI) Suction port: SAE (500 PSI) Oil leakage and control pressure ports: metric (DIN 3852) High-pressure port: SAE (3,000 PSI) Suction port: SAE (500 PSI) Oil leakage and control pressure ports: metric (DIN 3852) All ports: metric thread Attachments No attachment With impeller External pump Integrated gear pump for control circuit oil Without gear pump With gear pump, Vg = 24 cm3 with connections for external feed circuit ltering (Fe and Fa) R L DPVD O O /

EL / DA LR / LS LR / SD / DA EL / LS LU DA SL / SD LS/DA EHC0 EHC1

11 12 13 14 24 31 51

1 2

B C O I F 00 24
0 A B K

Through-drive Without through-drive SAE A SAE B Non-standard ange with through-drive

Sensor technology

Without With swash plate angle sensor

With pressure sensor With speed sensor Available On request - Not available

0 W

P D

Axial Piston Pumps and Motors by Liebherr

21

Series D: parallel variable displacement pump DPVP

Nominal pressure: 400 bar / Maximum pressure: 450 bar
E D G F

(open circuit)

C
B

Nominal size
Displacement Max. speed Volumetric ow Drive power Drive torque * with impeller.

All data for each rotating group

Vg max at Vg max ** at nmax p = 400 bar p = 400 bar nmax qv max Pmax Tmax cm3 rpm L/min kW Nm

108
107.7 2,300 248 165 686

108
107.7 2,300 248 165 686

165
167.8 2,100 352 235 1,068

165i*
167.8 2,600 436 291 1,068

** These values apply with an absolute pressure of 1 bar at the suction port. Higher suction limit values are possible if the suction pressure Pabs is raised at the suction port.

Product dimensions (mm)***

Splined shaft prole Centering diameter Screw connecting diameter Fastening bores Splined shaft length Shaft collar / mounting ange Connection length, SAE anges Overall length Pressure ports Suction port Oil leakage port DIN 5480 tol. 9g A B C D E F G SAE J518 (6,000 psi) SAE J518 (500 psi)

108 (SAE-1) 108 (SAE-2) 165

W50x2x24 511.18 530.2 11 27 46 369.4 462 1" 3" M33x2 W50x2x24 447.7 466.7 11 73.4 0 323 416 1" 3" M33x2 W70x3x22 511.18 530.2 11 50.5 26.5 423 517.9 1 1/4" 4" M33x2

165i*
W70x3x22 511.18 530.2 11 50.5 26.5 423 605.9 1 1/4" 3" (2x/pump) M33x2

*** Dimensions may vary according to conguration and additional equipment (installation drawing on request).

Note:

DPVP pumps can be used in single or twin circuit systems. Integrated gear pump for control circuit oil (24 cc) standard on output II, other versions on request. Direction of rotation of output: right for variant SAE-1 and left for variant SAE-2. Through-drives to output I and/or output II are possible. Different transmission ratios are possible. Additional data on request.

Control / regulation
Electric proportional adjust- Hydraulic adjustment proportional Pressure control or ment (positive or negative to control pressure (positive or pressure cut-off characteristic curve) negative characteristic curve)

Other control function combinations available on request. Hyperbolic power regulation Load Sensing Cumulative power regulation

px

pB

pB

pB

p1+2

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max Vg min

Vg max

Vg min

Vg max

22

Axial Piston Pumps and Motors by Liebherr

Type code for DPVP pumps

DPVP Pump type Parallel variable displacement pump, series D Circuit type Open Nominal size (per rotating unit)
108 165

DPVP O

Minimum displacement (per rotating unit)* 0 - 15 % of Vg max, value in cm3 * Other values on request Control / regulation** Electric proportional adjustment / pressure cut-off Hyperbolic power regulation / load sensing Hyperbolic power regulation / hydraulic adjustment proportional to control pressure/ pressure cut-off Electric proportional adjustment / load sensing Fan drive regulation Pressure control or pressure cut-off Cumulative power regulation / hydraulic adjustment proportional to control pressure Load sensing / pressure cut-off Preparation for electro-hydraulic control Integrated electro-hydraulic control ** Other controls on request Design 1 Direction of rotation (looking at input shaft) Right Left Availability of impeller see below Mounting ange*** Diesel engine ange SAE 1 (SAE J617a) Diesel engine ange SAE 2 (SAE J617a) *** Other mounting anges on request Shaft end Splined shaft DIN 5480 Splined shaft SAE J744 Connections High-pressure port: SAE (6,000 PSI) Suction port: SAE (500 PSI) Oil leakage and control pressure ports: metric (DIN 3852) High-pressure port: SAE (3,000 PSI) Suction port: SAE (500 PSI) Oil leakage and control pressure ports: metric (DIN 3852) All ports: metric thread Attachments No attachment With impeller External pumps Integrated gear pump for control circuit oil Without gear pump With gear pump, Vg = 24 cm3 with connections for external feed circuit ltering (Fe and Fa) - R L EL / DA LR / LS LR / SD / DA EL / LS LU DA SL / SD LS/DA EHC0 EHC1

11 12

1 2

B C O I F 00 24
0 A B C D

Through-drive (side P1 and / or P2) Without through-drive SAE A SAE B SAE C SAE D
Sensor technology Without With swash plate angle sensor With pressure sensor With speed sensor Available On request - Not available

0 W P D

Axial Piston Pumps and Motors by Liebherr

23

Series D: variable displacement pump DPVG

Nominal pressure: 450 bar / Maximum pressure: 500 bar
D 9

(closed circuit)

C F G H

Nominal size
Displacement Max. speed Volumetric ow Drive power Drive torque at Vg max at nmax p = 430 bar p = 430 bar Vg max nmax qv max Pmax Tmax cm
3

85
85.2 3,300 281 201 583 rpm L/min kW Nm

108
107.7 3,000 323 232 737

165
167.8 2,700 453 325 1,149

280
283.4 2,500 709 508 1,940

Product dimensions (mm)*

Splined shaft prole Centering diameter Screw connecting diameter Fastening bores Splined shaft length Height adjustment SAE connection length, pressure Length without/with integrated feed pump Overall length Pressure ports Oil leakage port DIN 5480 tol. 9g A t e8 B C D E F G H SAE J518 (6,000 psi) ISO 9974-1

85
W35x2x16 160 141.4 17 50 177.6 223.5 271.5 / 322.5 340.6 1" M26x1.5

108
W45x2x21 152 161.6 21 55 190 223 268 / 315.5 330.5 1" M33x2

165
W45x2x21 200 176.8 21 60 205 270 322/381 358.5 1 1/4" M42x2

280
W55x2x26 165.1 224.5 22 68 225.5 295.5 360 / 395 1 1/2" M42x2

* Dimensions may vary according to conguration and additional equipment (installation drawing on request).

Note:

Various mounting anges are possible (SAE J617a, SAE J744, DIN/ISO 3019-2). With/without integrated feed pump; integrated pressure limiting valve is possible. Through-drive for pumps up to the same size as the installed pump is possible. HD ports are possible at the side or underneath.

Control / regulation
Electric proportional adjustment
I

Other control function combinations available on request. Hydraulic proportional adjustment depending on control pressure
px

Pressure cut-off

Torque control, hydraulic, with pressure cut-off

pA,B pxB TCH pxA

Torque control, electric, with pressure cut-off

pA,B IxB TCE IxA

pB

-Vg max

+Vg max

-Vg max

+Vg max

-Vg max

+Vg max

-Vg max

+Vg max

-Vg max

B
+Vg max

24

Axial Piston Pumps and Motors by Liebherr

Type code for DPVG pumps

DPV Pump type Variable displacement pump, series D Circuit type Closed Nominal size DPV G 85 108 165 280 000 G /

Minimum displacement Vg min = 0 cm Control / regulation* Electric proportional adjustment / pressure cut-off Electric proportional adjustment Hydraulic proportional adjustment depending on control pressure Torque control, hydraulic, with pressure cut-off Torque control, electric, with pressure cut-off Speed control, hydraulic Speed control, electric Preparation for electro-hydraulic control Integrated electro-hydraulic control * Other controls on request Design Direction of rotation (looking at input shaft) Right Left Mounting ange*** Diesel engine ange SAE 1 (SAE J617a) Diesel engine ange SAE 2 (SAE J617a) Diesel engine ange SAE 3 (SAE J617a) Diesel engine ange SAE 4 (SAE J617a) SAE D (SAE J744) SAE E (SAE J744) DIN / ISO 3019-2 Transmission ange Non-standard ange *** Other mounting anges on request Shaft end Splined shaft DIN 5480 Splined shaft SAE J744 Connections High-pressure port: SAE (6,000 PSI) Suction port: SAE (500 PSI) Oil leakage and control pressure ports: metric (DIN 3852) High-pressure port: SAE (3,000 PSI) Suction port: SAE (500 PSI) Oil leakage and control pressure ports: metric (DIN 3852) All ports: metric thread Attachments No attachment With impeller External pump Integrated feed pump** Without feed pump With feed pump, Vg = 30 cm3 With feed pump, Vg = 40 cm3 With feed pump, Vg = 50 cm3 With feed pump, attached lter and cold start valve ** Other nominal sizes on request

EL / DA EL SD TCH TCE DZH DZE EHC0 EHC1

1 R L

11 12 13 14 24 25 31 41 51

1 2

A B C O I F 00 30 40 50 F

- - -

Through-drive Without through-drive SAE A SAE B SAE C SAE D SAE E Non-standard ange with through-drive
Valve High pressure limiting valve with feed function High pressure limiting valve with feed function with feed pressure valve Sensor technology Without With swash plate angle sensor With pressure sensor With speed sensor Available On request - Not available

0 A B C D E K NS-DB NS-DB-DS 0 W P D

Axial Piston Pumps and Motors by Liebherr

25

DMVA

Variable displacement motor

28-29

DMFA

Fixed displacement motor

30-31

DMVA

Variable displacement double motor

32-33

CMVE

Variable displacement plug-in motor, open circuit

34-35

LMF

Fixed displacement motor

36-37

FMF

Fixed displacement plug-in motor

38-39

FMV

Variable displacement plug-in motor

40-41

26

Axial Piston Pumps and Motors by Liebherr

Hydraulic motors
The Liebherr axial piston motors are engineered for swashplate applications and are designed for hydrostatic drive systems in open and closed circuits. The motors are suitable for mobile use. Through-drives and the attachment of holding brakes can be arranged on request.

Installation position
Any position is permitted. However, an upper-mounted leakage oil connection should be chosen as a leakage oil line to the tank. The housing must be lled with the pressure uid and bled before commissioning.

Operating pressure range

Pressure at port A or B. Nominal pressure and maximum pressure: see technical data on the following pages.

Housing pressure
The maximum housing pressure is: 2 bar under constant load 3 bar under brief load periods (cold oil with maximum viscosity) Detailed information is available on request.

General information
Pressure uid
When choosing the pressure uids suitable for the respective operation, please comply with the Liebherr Oil lling of hydraulic pumps and motors data sheet which is available on request. If using HF pressure uid, i.e. environmentally-friendly pressure uid, there may be limitations regarding the details provided in the technical datasheets. Operation with HFA, HFB and HFC pressure uids requires additional special measures. When ordering, please state which pressure uid has been used.

Viscosity threshold
The maximum pressure uid temperature of 115C must not be exceeded even locally, i.e. in the bearing area for example.

For threshold conditions, the following values apply: min = 10 mm/s (briey at max. perm. temp. of tmax= 115C)

Operating viscosity range

For an optimum efciency and operating time, we recommend the following optimal operating viscosity (depending on circuit resp. operating temperature) opt = 16 ... 36 mm/s.

max = 1,600 mm/s (briey during cold start,

i.e. tmin = -25C) At temperatures of -25C to -40C, special measures are necessary. Seek advice beforehand concerning this.

Axial Piston Pumps and Motors by Liebherr

27

Series D: DMVA motor

(variable displacement)

NG108, NG165 and NG215: Closed circuit nominal pressure: 450 bar / maximum pressure: 500 bar NG355: Open and closed circuit nominal pressure: 380 bar / maximum pressure: 400 bar
F E D 9

Nominal size
Displacement Max. speed Max. speed Flow Output power Output torque at Vg max and ip max at Vg / Vg max = 0.65 and ip = 200 bar at nmax Vg max nmax nmax qv max cm
3

108
107.7 3,350 5,125 361 259 737 rpm rpm L/min kW Nm

165
167.8 3,000 4,590 503 361 1149

215
216.5 2,700 4,100 584 419 1,481

355
355.6 2,400 3,670 853 512 2,151

p = 430 bar, NG355 with p = 360 bar Pmax p = 430 bar, NG355 with p = 360 bar Tmax

Product dimensions (mm)*

Splined shaft prole Centering diameter Screw connection pitch Fastening bores Splined shaft length SAE connection length, pressure Overall length Pressure ports Oil leakage port DIN 5480 tol. 9g A t h8 B C D E F SAE J518 (6,000 psi) ISO 9974-1

108
W40x2x18 160 141.4 17 54 309 345 1" M26x1.5

165
180 158.4 18 60 357 376 1 1/4" M26x1.5

215
200 176.7 22 65 435 1 1/4" M33x2

355
250 352x120 26 78 433.5 1 1/2" M33x2

W45x2x21 W50x2x24 W60x2x28

* Dimensions may vary according to conguration and additional equipment (installation drawing on request).

Note:

A brake valve can be attached. The pressure ports can be at the rear or side on the connecting plate.

Control / regulation
Electrical adjustment with pro- Hydraulic adjustment, depending portional magnet (positive or on control pressure (positive or negative characteristic curve) negative characteristic curve)
I

Other control function combinations available on request. Pressure cut-off Hydraulic adjustment, high-pressure related Hydraulic two-point control

px

pB

pB

px

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

28

Axial Piston Pumps and Motors by Liebherr

Type code for DMVA motors

DMVA

Motor type Variable displacement motor, series D Circuit type Open Closed Nominal size

DMVA

O G

108 165 215 355

Minimum displacement* 0 - 66 cm3 41.2 - 151.9 cm3 270 cm3 (non-adjustable) 100 cm3 (adjustable) * Other values on request Control / regulation Hydraulic adjustment, high-pressure related Hydraulic adjustment depending on control pressure / pressure cut-off Electrical adjustment with proportional magnet Hydraulic two point control Electrical adjustment with proportional magnet / pressure cut-off Oversteering Preparation for electro-hydraulic control Integrated electro-hydraulic control Design
1

- 000 - 066 - 041.2 - 151.9 270 - 000 - 100

- -

HD SD / DA EL ZH EL / DA UE EHC0 EHC1

Direction of rotation (looking at input shaft) Right Left Alternating Mounting ange** DIN / ISO 3019-2 Non-standard ange ** Other mounting anges on request Shaft end Splined shaft DIN 5480 Splined shaft SAE J744 Connections High-pressure ports: SAE (6,000 PSI) Oil leakage and control pressure ports: metric (DIN 3852) High-pressure ports: SAE (3,000 PSI) Oil leakage and control pressure ports: metric (DIN 3852) All ports: metric thread Additional equipment No attachment Through-drive Without through-drive Non-standard through-drive Valve / Sensor Without High pressure limiting valve Hydraulically adjustable high pressure relief valve Flushing for closed circuit Flushing for closed circuit with high pressure relief valve Flushing for open circuit Flushing for open circuit with high pressure relief valve Resuction valve with high pressure relief valve Resuction valve with hydraulically adjustable high pressure relief valve Hydraulically adjustable high pressure relief valve with one-rotation-direction valve High pressure relief valve with brake valve Sensor Without With speed sensor With swash plate angle sensor With pressure sensor Available On request - Not available

R L W

31 51

1 2

A B C

0 K

0 OH OX SO SH MO MH NH NX XL BH

0 D W P

Axial Piston Pumps and Motors by Liebherr

29

Series D: DMFA motor

(xed displacement)

Open and closed circuit Nominal pressure: 380 bar / Maximum pressure: 400 bar
F E D 9 G G

Nominal size
Displacement Max. speed Flow Output power Output torque at Vg max and ip = 360 at nmax p = 360 bar p = 360 bar Vg max nmax qv max Pmax Tmax cm3 rpm L/min kW Nm

355
355.6 2,400 853 512 2,037

Product dimensions (mm)*

Splined shaft prole Centering diameter Screw connection pitch Fastening bores Splined shaft length SAE connection length, pressure Overall length Screw connection pitch Pressure ports Oil leakage port DIN 5480 tol. 9g A t h8 B C D E F G SAE J518 (6,000 psi) ISO 9974-1

355
W60x2x28 200 152 26 78 351.5 405.5 25 1 1/2" M33x2

* Dimensions may vary according to conguration and additional equipment (installation drawing on request).

Note:

Flushing valve integrated into connection plate. External brake valve can be attached to SAE port. An external Liebherr multi-disc brake can be attached (non-standard ange with through drive shaft).

30

Axial Piston Pumps and Motors by Liebherr

Type code for DMFA motors

DMFA Motor type Fixed displacement motor, series D Circuit type Open Closed Nominal size
355

DMFA O G

Control / regulation No regulation Design

00 1

Direction of rotation (looking at input shaft) Right Left Alternating Mounting ange* DIN / ISO 3019-2 Non-standard ange * Other mounting anges on request Shaft end Splined shaft DIN 5480 Splined shaft SAE J744 Connections High-pressure ports: SAE (6,000 PSI) Oil leakage and control pressure ports: metric (DIN 3852) High-pressure ports: SAE (3,000 PSI) Oil leakage and control pressure ports: metric (DIN 3852) All ports: metric thread Additional equipment No attachment Multi-disc brakes Through-drive Without through-drive (closed) Non-standard through-drive Valve None High pressure limiting valve Hydraulically adjustable high pressure relief valve Flushing for closed circuit Flushing for closed circuit with high pressure relief valve Flushing for open circuit Flushing for open circuit with high pressure relief valve Resuction valve with high pressure relief valve Resuction valve with hydraulically adjustable high pressure relief valve High pressure relief valve with brake valve Sensor None With speed sensor With swash plate angle sensor With pressure sensor Available On request - Not available

R L W 31 ... 51 ...

1 2

A B C 0 L 0 K 0 OH OX SO SH MO MH NH NX BH 0 D W P

Axial Piston Pumps and Motors by Liebherr

31

Series D: DMVA double motor

(variable displacement)

Closed circuit nominal pressure: 450 bar / maximum pressure: 500 bar
H G D 13 E F
C

Nominal size
Displacement Max. speed Max. speed Flow Output power Output torque at Vg max and ip = 430 bar at Vg/ Vg max = 0.65 and ip = 200 bar at nmax p = 430 bar p = 430 bar Vg max nmax nmax qv max Pmax Tmax cm3 rpm rpm L/min kW Nm

165-108
275 3,000 4,590 825 591 1,883

165-165
335 3,000 4,590 1,005 720 2,294

Product dimensions (mm) *

Splined shaft prole Centering diameter Screw connection pitch Fastening bores Splined shaft length Regulator width dimension SAE ange width dimension Connection length, SAE anges Overall length Overall width Pressure ports Oil leakage port DIN 5480 tol. 9g A t h8 B C D E F G H I SAE J518 (6,000 psi) ISO 9974-1

165-108
W45x2x21 180 158.4 18 58 159 145 277 547.2 247 1 1/4" M26x1.5

165-165
W45x2x21 180 158.4 18 68 159 145 277 567 252 1 1/4" M26x1.5

* Dimensions may vary according to conguration and additional equipment (installation drawing on request)

Note:

Through-drive possible.

Control / regulation
Electrical adjustment with proportional magnet (positive or negative characteristic curve)
I

Other control function combinations available on request. Pressure cut-off Hydraulic adjustment, depending on control pressure (positive or negative characteristic curve)
px

pB

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

32

Axial Piston Pumps and Motors by Liebherr

Type code for DMVA motors

DMVA

Motor type Variable displacement double motor, Series D Circuit type Closed Nominal size

DMVA

165-108 165-165

Minimum displacement* 0 - 100 cm3 * Other values on request Control / regulation Electric proportional adjustment Electric proportional adjustment / pressure cut-off Hydraulic adjustment depending on control pressure / pressure cut-off Electric proportional adjustment / pressure cut-off / oversteering Hydraulic adjustment depending on control pressure / pressure cut-off / oversteering Preparation for electro-hydraulic control Integrated electro-hydraulic control Design

000 - 100

EL EL / DA SD / DA EL / DA / UE SD / DA / UE EHC0 EHC1

Direction of rotation (looking at input shaft) Right Left Alternating Mounting ange** DIN / ISO 3019-2 Non-standard ange ** Other mounting anges on request Shaft end Splined shaft DIN 5480 Splined shaft SAE J744 Connections High-pressure ports: SAE (6,000 PSI) Oil leakage and control pressure ports: metric (DIN 3852) High-pressure ports: SAE (3,000 PSI) Oil leakage and control pressure ports: metric (DIN 3852) All ports: metric thread Additional equipment No attachment Through-drive Without through-drive (closed) Non-standard through-drive Valve None High pressure relief valve Hydraulically adjustable high pressure relief valve Flushing for closed circuit Flushing for closed circuit with high pressure relief valve Flushing for open circuit Flushing for open circuit with high pressure relief valve Resuction valve with high pressure relief valve Resuction valve with hydraulically adjustable high pressure relief valve High pressure relief valve with brake valve Sensor None With speed sensor With swash plate angle sensor With pressure sensor Available On request - Not available

R L W

31 51

1 2

A B C

0 K

0 OH OX SO SH MO MH NH NX BH

0 D W P

Axial Piston Pumps and Motors by Liebherr

33

Series C: CMVE variable displacement plug-in motor

Nominal pressure: 380 bar / Maximum pressure: 400 bar
G D E F

(open circuit)

B
A

Nominal size
Displacement Max. speed Max. speed Flow Output power Output torque at Vg max and ip = 360 bar at Vg min and ip = 200 bar at nmax p = 360 bar p = 360 bar Vg max nmax nmax qv max Pmax Tmax cm
3

85
85.2 3,900 5,000 332 199 488 rpm rpm L/min kW Nm

108
108 3,470 4,500 375 225 619

135
135.7 3,250 4,550 441 265 778

165
165.9 3,000 4,200 498 299 951

Product dimensions (mm)*

Splined shaft prole (internal gear) Centering diameter Screw connection diameter Fastening bores Splined shaft length Insertion length Connection length, SAE anges Overall length Pressure ports Oil leakage port DIN 5480 Tol. 9H/9g A t h8 B C D E F G SAE J518 (6000 psi) / ISO ISO 9974-1

85
200 222** 13 24.5 117 135 303 M33x2 M26x1.5

108
215 238** 15 26.5 122 150 312.5 1" M26x1.5

135
W40x2x18 226 248** 15 31.5 132 160 332.5 1'' M26x1.5

165
N40x2x18 240 265** 17 37.5 137 182 374 1 1/4" M26x1.5

W32x1.25x24 N35x2x16

* Dimensions may vary according to conguration and additional equipment (installation drawing on request). ** 4-hole special attachment ange.

Note:

Integrated brake valve with automatic brake release, ushing, pressure limiting valves and internal multi-disk brake. This motor is mainly intended for installation in a mechanical travel drive.

Control / regulation
Hydraulic two point control Pressure control or pressure cut-off

px

pB

Vg min

Vg max

Vg min

Vg max

34

Axial Piston Pumps and Motors by Liebherr

Type code for CMVE motors

CMVE

Motor type Variable displacement plug-in motor, series C Circuit type Open Nominal size
85

CMVE

108

135

165

Minimum displacement* Vg min= 38.6 (cm3) Vg min= 44.9 (cm3) Vg min= 50.25 (cm3) Vg min= 53.9 (cm3) Vg min= 65 (cm3) Vg min= 75 (cm3) Vg min= 81 (cm3) Vg min= 106 (cm3) Vg min= 117 (cm3) * Other values on request Control / regulation Hydraulic two point control Pressure control or pressure cut-off Design -

ZH DA

Direction of rotation (looking at input shaft) Right Left Alternating Mounting ange Non-standard ange Shaft end Splined shaft DIN 5480 Splined shaft SAE J744 Connections High-pressure ports: SAE (6,000 PSI) Oil leakage and control pressure ports: metric (DIN 3852) High-pressure ports: SAE (3,000 PSI) Oil leakage and control pressure ports: metric (DIN 3852) All ports: metric thread Additional equipment No attachment Multi-disc brakes Through-drive Without through-drive (closed) Non-standard through-drive Valve None High pressure relief valve Hydraulically adjustable high pressure relief valve Flushing for open circuit Flushing for open circuit with high pressure relief valve Resuction valve with high pressure relief valve Resuction valve with hydraulically adjustable high pressure relief valve High pressure relief valve with brake valve Sensor None With speed sensor With swash plate angle sensor With pressure sensor Available On request - Not available

R L W

51

1 2

A B C

0 L

0 K

0 OH OX MO MH NH NX BH

0 D W P

Axial Piston Pumps and Motors by Liebherr

35

Series A: LMF motor

(xed displacement)

Open and closed circuit Nominal pressure: 350 bar / Maximum pressure: 380 bar

F D E C
45

Nominal size
Displacement Max. speed Flow Output power Output torque at Vg max and ip = 330 bar at nmax p = 330 bar p = 330 bar Vg max nmax qv max Pmax Tmax cm
3

107
107.7 3,540 381 210 566 rpm L/min kW Nm

125
125.6 3,290 413 227 660

Product dimensions (mm)*

Splined shaft prole Centering diameter Screw connecting diameter Fastening bores Splined shaft length SAE connection length, pressure Overall length Pressure ports Oil leakage port DIN 5480 tol. 9g A t h8 B C D E F SAE J518 (6,000 psi)

107
W40x2x18 160 200 18 45 253.0 292.0 3/4'' R 3/4"

125
W40x2x18 160 200 18 45 253.0 292.0 1 1/4" R 3/4"

* Dimensions may vary according to conguration and additional equipment (installation drawing on request).

Note:

External brake valve can be attached to SAE port.

36

Axial Piston Pumps and Motors by Liebherr

Type code for LMF motors

LMF

Motor type Fixed displacement motor, series A Nominal size

LMF

107 125 Series 1 Control / regulation No regulator Valves None High pressure relief valve Hydraulically adjustable high pressure relief valve Flushing for closed circuit Flushing for closed circuit with high pressure relief valve Flushing for open circuit Flushing for open circuit with high pressure relief valve Resuction valve with high pressure relief valve Resuction valve with hydraulically adjustable high pressure relief valve Resuction valve with high pressure relief valve with damping Flushing for open circuit with one-rotation-direction valve One-rotation-direction valve High pressure relief valve and one-rotation-direction valve Hydraulically adjustable high pressure relief valve with one-rotation-direction valve Flushing for closed circuit with one-rotation-direction valve Mounting ange ISO 4-hole ange Through-drive Without through-drive Non-standard through-drive Additional function Speed sensor Available
On request

00 00 OH OX SO SH MO MH NH NX NHD ML OL HL XL SL 6 00 10 D

- Not available

Axial Piston Pumps and Motors by Liebherr

37

Series A: FMF plug-in motor

(xed displacement)

Open and closed circuit Nominal pressure: 350 bar / Maximum pressure: 380 bar On request up to nom. size 64 Nominal pressure: 420 bar / Maximum pressure: 450 bar
G D E F C

Nominal size
Displacement Max. speed Output power Output torque at Vg max and ip = 330 bar p = 330 bar p = 330 bar Absorption current at nmax Vg max cm nmax Pmax Tmax
3

25
25 5,180 71 131 rpm kW Nm

32
31.8 5,180 165 91 167

45
45.6 4,620 211 116 240

58
58.3 4,110 240 132 306

64
64.3 4,110 264 145 338

90
90.7 3,670 333 183 477

100
103.2 3,540 365 201 542

125
125.6 3,290 413 227 660

165
165.9 3,000 498 274 872

250
256.8 2,606 669 368 1,349

qv max L/min 130

Product dimensions (mm)*

Splined shaft prole Centering diameter Screw connecting pitch Fastening bores Splined shaft length Insertion length Connection length, SAE anges Overall length Pressure ports Oil leakage port

25

32

45

58

64

90

100

125

165

250

DIN 5480 tol. 9g W25x1.25x18 W25x1.25x18 W30x2x14 W35x2x16 W35x2x16 W35x2x16 W40x2x18 W40x2x18 W45x2x21 W50x2x24 A t h8 135 135 160 170 170 190 190 210 230 260 B C D E F G 160 13 30 88.5 91 134.5 160 13 30 88.5 91 134.5 1/2"
M16x1.5

200 18 35 92.3 99.7 156.2 3/4"

M18.1.5

200 17 40 92.3 122.7 163.7 1"

M18x1.5

200 17 40 92.3 122.7 163.7

224 21 40 110.5 124 159

224 21 45 110.5 124 159 1"

248 21 45 122.8 142 179.2 1 1/4"

R 3/4"

280 26 50 130 155 201 1 1/4"

M33x2

310 26 55 145 163 2/3 214 1 1/4"

M33x2

SAE J518 (6,000 psi) 1/2"

M16x1.5

3/4" or 1" 1"

M18x1.5

M26x1.5 R 3/4"

* Dimensions may vary according to conguration and additional equipment (installation drawing on request).

Note:

External brake valve can be attached to SAE port.

38

Axial Piston Pumps and Motors by Liebherr

Type code for FMF motors

FMF

Motor type Fixed displacement plug-in motor, series A Nominal size 25 32 45 58 64 90 100 125 165 250 Series 1 Control / regulation No regulator Valves None High pressure relief valve Hydraulically adjustable high pressure relief valve Flushing for closed circuit Flushing for closed circuit with high pressure relief valve Flushing for open circuit Flushing for open circuit with high pressure relief valve Resuction valve with high pressure relief valve Resuction valve with hydraulically adjustable high pressure relief valve Resuction valve with high pressure relief valve with damping Flushing for open circuit with one-rotation-direction valve One-rotation-direction valve High pressure relief valve and one-rotation-direction valve Hydraulically adjustable high pressure relief valve with one-rotation-direction valve Flushing for closed circuit with one-rotation-direction valve Direction of rotation (looking at input shaft) Right Left Alternating Mounting ange 2-hole ange Through-drive Without through-drive Non-standard through-drive Additional function Speed sensor Available
On request

FMF

00

00 OH OX SO SH MO MH NH NX NHD ML OL HL XL SL

R L W

- - - - - - - - - -

00 10

- Not available

Axial Piston Pumps and Motors by Liebherr

39

Series A: FMV variable displacement plug-in motor

Nominal pressure: 350 bar / Maximum pressure: 380 bar On request or nom. size 75 Nominal pressure: 420 bar / Maximum pressure: 450 bar
G F D E C

Nominal size
Displacement Max. speed Max. speed Flow Output power Output torque at Vg max and ip = 330 bar at Vg / Vg max = 0.65 and ip = 200 bar at nmax p = 330 bar p = 330 bar Vg nmax nmax qvmax Pmax Tmax cm3 rpm rpm L/min kW Nm

75
75 3,900 5,460 293 161 394

100
103.2 3,540 4,950 365 201 542

140
141.2 3,160 4,420 446 245 742

165
165.8 3,000 4,200 497 274 871

250
256.8 2,600 3,640 668 367 1,349

Product dimensions (mm)*

Splined shaft prole Centering diameter Screw connecting pitch Fastening bores Splined shaft length Insertion length Connection length, SAE anges Overall length Pressure ports Oil leakage port DIN 5480 tol. 9H A t h8 B C D E F G

75
W35x2x16 170 202 17 40 92.3 134.2 175.2 M26x1.5

100
W35x2x16 190 224 21 40 110.5 140 175 1" R 3/4"

140
W40x2x18 210 250 22 45 123 155 194 1 1/4" R 3/4"

165
W45x2x21 230 280 26 50 130 174 220 1 1/4" M33x2

250
W50x2x24 260 310 26 55 145 188 238 1 1/4" M33x2

SAE J518 (6,000 psi) 1"

* Dimensions may vary according to conguration and additional equipment (installation drawing on request).

Note:

This motor is mainly intended for installation in a mechanical travel drive. External brake valve can be attached to SAE port.

Control / regulation
Hydraulic two-point control

px

Vg min

Vg max

40

Axial Piston Pumps and Motors by Liebherr

Type code for FMV motors

FMV

Motor type Variable displacement plug-in motor, Series A Nominal size

FMV 75 100 140 165 250

Series 1 Control / regulation No regulator Two-point control Valves None Flushing for closed circuit Flushing for closed circuit with high pressure relief valve Flushing for open circuit Flushing for open circuit with high pressure relief valve High pressure relief valve with preparation for an external brake valve Mounting ange 2-hole ange Through-drive Without through-drive Non-standard through-drive Minimum displacement Vg min = 33 cm3 Vg min = 44 cm3 Vg min = 56 cm3 Vg min = 63.5 cm3 Vg min = 89 cm3 Vg min = 101 cm3 Vg min = 110 cm3 Vg min = 117 cm3 Vg min = 140 cm3 Vg min = 160 cm3 Vg min = 202 cm3 Vg min value in cm on customer request Additional function Speed sensor Available On request - Not available - - - - 00 2D 00 SO SH MO MH VBH 7 00 10 33 44 56 63.5 89 101 110 117 140 160 202

- - - -

Axial Piston Pumps and Motors by Liebherr

41

Foot pedal VG7 2/3 R07

Foot pedal VG7 2/3

Single pilot control device VG7 1/1

Double pilot control device VG7 2/2

Manual pilot control device VG7 4/4 UM03

42

Axial Piston Pumps and Motors by Liebherr

Pilot control devices and hydraulic valves

As a system supplier, Liebherr develops and produces a range of pilot control devices and hydraulic valves to actuate the axial piston units. These are particularly sturdy, have a simple design and are tried and tested in construction machines.

Pilot control devices

The pilot control devices offered by Liebherr operate completely mechanically. In addition to single and double pilot control devices, foot and hand-operated pilot control devices are available. The VG 6-8 manual pilot control device is a newly developed pilot control device with a housing made from aluminium. It is therefore very lightweight and enables high ow rates with a steady pressure pattern.

Hydraulic valves
Liebherr develops a wide range of different valves, such as ushing valves and feed pressure valves, as well as ow regulators, non-return, pressure limiting and damper valves for Liebherr pumps and motors. The brake valve assures a controlled braking response of the end application. The DBVS22 pressure limiting valve and the DV25 damper valve stabilise the application during directional changes by soft braking and acceleration of the slewing mechanism.

Manual pilot control device VG 6-8 4/4

Damper valve DV25

Non-return valve RVH10

Pressure limiting valve DBVS22

Flushing valve DBE10

Axial Piston Pumps and Motors by Liebherr

43

44

Axial Piston Pumps and Motors by Liebherr

Examples of use
Earthmoving equipment
Liebherr supplies axial piston pumps and motors as well as pilot control devices and valves for various functions in earthmoving equipment like mobile and crawler excavators, wheel loaders, crawler tractors and loaders, and also deep foundation machines. Possible functions are hydrostatic travel drives and swivelling drives.

Mining equipment
For mining excavators, Liebherr develops and manufactures rugged hydraulic components for the working hydraulics, swivelling and travel drives as well as fan drives. Together with Liebherr diesel engines and splitter boxes, a complete diesel-hydraulic drivetrain can be formed. The units are designed to withstand high mechanical loads and the rough environments in mining.

Multi-circuit unit MKA 450 C with splitter box and working hydraulics pump, swivelling mechanism pump and fan pump

Manually operated pilot control device VG 6/8

Plug-in motors type Typ FMF in various nominal sizes as fan, swivelling mechanism and travel gear motors

Axial Piston Pumps and Motors by Liebherr

45

46

Axial Piston Pumps and Motors by Liebherr

Examples of use
Cranes
For mobile, crawler and special cranes Liebherr offers a wide range of axial piston pumps and motors as well as pilot devices and valves. These units are used for hydrostatic travel and slewing drives and to drive winches and cylinders.

Maritime applications
For hydraulic components that are used in mobile harbour, ship and offshore crane special meaures are taken to prevent corrosion and ensure a long service life. For energy storage systems in deep sea and mobile harbour cranes, Liebherr has developed axial piston units that run both as pump and motor.

Special machines
Through application-specic planning and design, Liebherr axial piston units are ideally suited to the most various special vehicles and machinery. Hydrostatic drives are used for example in pipeline equipment, straddle carriers and waste shredders.

Hydraulic double and single motor DMVA for the hydrostatic rope winch drive

Variable pumps DPVG for the hydrostatic rope winch drive

Flange-mounted motor LMF for the hydrostatic wheel drive

Axial Piston Pumps and Motors by Liebherr

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Liebherr-Component Technologies
Liebherr-Component Technologies AG, based in Bulle, Switzerland, is responsible for all activities of the components division of the Liebherr group. The companies and business areas belonging to this division are specialised in the development, design, manufacture and reconditioning of high-performance components in the eld of mechanical, hydraulic and electrical drives and control technology. The sale of components to customers outside the Liebherr group of companies is managed centrally by Liebherr-Components AG in Nussbaumen, Switzerland.

Many Years of Experience

Liebherr has decades of experience in the manufacture of high-quality components used in cranes and construction machines, in the mining industry, maritime applications, wind turbines, in vehicle technology or in aerospace and transportation technology.

System Solutions from a Single Source

Components from Liebherr are perfectly matched to each other with regard to operation. Depending on the requirement, individual components from the wide product range can be expanded through to the complete drivetrain. This results in impressive system solutions which can be integrated into a variety of applications.

The Right Solution for Every Need

A high degree of vertical integration and the use of exible, state-of-the-art production systems allow Liebherr to offer its customers tailor-made solutions. Liebherr is your partner for joint success from the product idea to development, manufacture and rst installation right through to series production. For the various components of the drivetrain, Liebherr also offers remanufacturing in various degrees in a dedicated factory.

Highest Quality Standards and Long Service Life

All components meet the very highest demands for functional reliability and durability, even under extreme loads and harsh conditions. Elaborate quality management and extensive analysis and test procedures are practised throughout the entire development and production process, guaranteeing reliability and long component service life.

www.liebherr.com

Biberach: large diameter bearings, gearboxes, rope winches, switchgear, electronics, electrical machines

Bulle: diesel engines, gas engines, splitter boxes, axial piston units, injection systems

Kirchdorf: hydraulic cylinders

Lindau: electronics, power electronics

Ettlingen: remanufactured components

Monterrey: large diameter bearings

Dalian: gearboxes

Liebherr-Components AG Postbox 222, CH-5415 Nussbaumen / AG +41 (0)56 296 43 00, Fax +41 (0)56 296 43 01 www.liebherr.com, E-Mail: info.cos@liebherr.com

Printed in Germany BK LMB 11005235-3.31-04.2013_enGB

Subject to technical modications.