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LIFTING LUG DESIGN & CALCULATION REPORT

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A. CHECK ON LUG STRENGTH (1) LUG DIMENSIONS

Material : SS400 Fy Fu = 235 MPa = 400 MPa

The geometric properties are as follow : e = 85 mm 20 mm

T1 = t =

D = w = 180 mm d = 60 mm

Check dimensional requirements using AISC 360-05 Specification Section D5.2

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be = =

2t + 16 mm 56 mm < > 1.33be 74 mm 2be + d 172 mm a 60 mm OK OK NOT OK (See our recommendation in the last page) 60 mm Controls

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2.

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60 mm > 3. w >

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180 mm > 4. c >

60 mm >

(2) DESIGN LOAD Max. Load Impact Load Factor Design Load Number of lug used Design Load per Lug
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W f

= =

11000 kg 2 22000 kg 4 5500 30

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Wd = N =

Fv =
10

kg deg
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=
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P = Fv/cos = Fh = P*sin =

6351 3175

kg kg

5 481

deg kg

H = Fv*tan =

Resultan force, R = R = =

SQRT (Fv2 + Fh2 + H2) 6369.1 kg 62459 N

(3) STRENGTH CHECK a) Tensile Rupture Calculate the available tensile rupture strength on the effective net area Pn = = Fu (2tbe) 896000 N (Spec. Eq. D5-1)

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From AISC Specification Section D5.1, the available tensile rupture strength is : Pn , where t = 2.00 for ASD t Pn = 448000 N > 62459 N --> OK

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b) Shear Rupture Asf = = Pn = = 2t(a + d/2) 3600 0.6FuAsf 864000 N mm2 (Spec. Eq. D5-2)

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From AISC Specification Section D5.1, the available shear rupture strength is : Pn , where sf = 2.00 for ASD sf Pn = 432000 N > 62459 N --> OK

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c) Bearing Apb = = Rn = = td 1200 1.8FyApb 507600 N mm2 (Spec. Eq. J7-1)

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From AISC Specification Section J7, the available bearing strength is : Pn , where = 2.00 for ASD Pn =
5

253800 N
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>
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62459 N
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--> OK
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d) Tensile Yielding Ag = = Pn = = wt 3600 FyAg 846000 N mm2 (Spec. Eq. D2-1)

From AISC Specification Section D2, the available tensile yielding strength is : Pn , where t = 1.67 for ASD t Pn = 506587 N > 62459 N --> OK

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e) Flexural Yielding M = = Re 5309024 N.mm

From AISC Manual Table 17-27, the geometric properties are as follow : Sx = tw2 6 = Zx = 108000 mm3 tw2 4 = 162000 mm3

e-1 Calculate Nominal Flexural Strength, Mn Check limit from AISC Specification Section F11.1 Lbd < t2 38 < 0.08E Fy , where : Lb E = = 85 mm 199948 MPa

68 ,therefore, the yielding limit state applies

Mn = = 1.6My = = Mp = =

Mp FyZ < 1.6FySx 4E+07 N.mm FyZx 4E+07 N.mm < 1.6My

(Spec. Eq. F11-1)

4E+07 N.mm

--> OK

So, use Mn = Mp =

4E+07 N.mm

e-2 Lateral-Torsional Buckling (AISC Specification Section F11.2) As per previously calculated not apply.
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Lbd < t
2
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0.08E Fy
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, therefore, the lateral torsional buckling limit state does

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From AISC Specification Section F1, the available flexural strength is : Mn , where b = 1.67 for ASD b Mn = 2E+07 N.mm > 5E+06 N.mm --> OK

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Conclusion : The available strength is governed by the bearing strength limit state.

(4) CHECK ON WELDMENT STRENGTH

Pa =

62459 N

a. The maximum fillet weld size that can be used notation per AISC Specification Section J2.2b Because the thickness material more than 6 mm, the maximum filled weld size : wfmax = = t - 2 mm 18 mm (Spec. J2.2b (b) )

While, from AISC Specification Table J2.4, the minimum size of fillet weld, based on a material thickness of 20 mm is 8 mm. (Spec. Table J2.4)

b. Length of Weld Required # The nominal weld strength per mm used = Rn = = = FnwAwe 0.6FEXXAwe 14 mm weld.

(Spec. Eq. J2-3, J2-4, J2-5) , where FEXX = 483 MPa

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2866.7 N/mm

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Pa , where = 2.00 for ASD Rn Min. Length of weld = 44 mm, but the actual length of weld (lw) = 300 mm of weld on each side.

# From AISC Specification Section J2.2b, for longtudinal filled weld used alone in end connections of flat-bar tension members, the length of each fillet weld shall be not less than the perpendicular distance between them. lw > w 180 mm --> OK

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300 mm >

Conclusion : Weld size use 14 mm, and length of weld use 300 mm of weld on each side.

B. RECOMMENDATION To avoid not OK in the dimensional requirement (See page 2 row 27 in this report), We recommend to change the dimensional as the following:

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210
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D = w = 210 mm Check dimensional req. after updated D as per recommendation above:

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be = =

2t + 16 mm 56 mm < > 1.33be 74 mm 2be + d 172 mm a 75 mm OK OK OK 75 mm Controls

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75 mm > 3. w >

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210 mm > 4. c >

75 mm >

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