Celdas Abb Se CVX

Medium voltage products
UniSec Air-insulated medium voltage secondary distribution switchgear
Index
6 11 38 66 79 84 85 88 98 102 103 104 1. General characteristics 2. Typical units 3. Main components 4. Protection and automation devices 5. Marine applications 6. IEC classification 7. Internal arc withstand capacity 8. Installation information 9. Dimensional drawings 10. Configuration software 11. Recycling 12. Applications
UniSec A superior switchgear range

UniSec is the result of ABBs quest for continuous innovation, following a vision to meet ever-changing market needs. The UniSec series provides long-term technical solutions for a world of applications. Safety and reliability, user-friendly specifications and installation, and sustainability have been the driving forces in its development.
Ultimately convenient
Wherever your business is, UniSec always provides the most direct route to solving your technical and market challenges. Always the optimum solution for different needs UniSec brings the most versatile switchgear to the market, with a very broad portfolio of functional units. Fewer parts, all standardized and modularized, require less service training and fewer competences. Comfortable access for cable connection; simple solutions for panel connectivity; easily removable circuit-breakers. The design enables customization, even at the later project stages, and easy modifications, fast replacement and upgrading of main accessories. UniSec brings you state-of-the-art control, monitoring and protection technology. From low-end self-powered protection relays to high-end congurable terminals, available for all applications.
Absolutely trustworthy
When peoples lives are on the line, they need to know that safety and reliability are always UniSecs main concern. Reliable and Safe Reliability and service continuity are assured. UniSecs long life-cycle is assured by extensive product testing and an unrivalled global service network. The metallic partitions between busbars and cable compartments is a further safety and service continuity feature. Personnel safety is paramount. Safety features protect your investment. The UniSec range is fully designed and type tested according to the IEC standard no. 62271-200, and has a high internal arc withstand capability rating. Optional arc-protection solutions integrated in protection relays limit the negative effects of the internal arc.
Genuinely adaptable
Any place, anywhere, with ABBs global experience and knowledge, UniSec will always have the answer for local challenges and conditions. Knowledge of the local markets served by a global footprint ABB operates in around 100 countries. That helps us understands local markets and regulatory regimes. Wherever you operate, we not only apply the relevant standards and specifications but also deliver localized drawings, documentation, training and eLearning packages. Because identical UniSec switchgear and components are produced and shipped in all parts of the world from regional factories, delivery times are optimized, quality is assured and supply is guaranteed.
Committed all the way

Backed by ABBs global presence, financial strength and sustainable approach to long-term development, UniSec is here to make a difference. A sustainable solution from a long-term player in the global marketplace ABBs global presence, philosophy of continuous development and financial strength mean you can rely on our long-term commitment to making UniSec the leading brand in secondary distribution air-insulated switchgear. It combines high quality, state-of-the-art technology with minimal environmental impact. Support includes UniSec tools, services, product configurator, eLearning, personalized training and product documentation.
1. General characteristics
Switchgear electrical characteristics
Rated voltage Test voltage (50-60 Hz x 1 min) Impulse withstand voltage Rated frequency Rated main busbar current Rated current of apparatus: VD4/R-Sec - HD4/R-Sec - HD4/RE-Sec removable circuit-breaker A HySec multi-function apparatus GSec gas switch-disconnector Vmax/Sec withdrawable circuit-breaker VD4/Sec withdrawable circuit-breaker VSC/P withdrawable vacuum contactor Rated short time withstand current Peak current Internal arc withstand current (IAC AFLR)
(1) (2) (3)
kV kV kV Hz A
12 28 75 50-60 630/800/1250 630/800 630 630/800 630/1250 400 16 (5)/20 (4)/25 (1) (2) 40 (5)/50/62.5 12.5/16 /21/25
(5) (2)
17.5 38 95 50-60 630/800/1250 630/800 630 630/800 630/1250 16 (5)/20 (4)/25 (2) 40 (5)/50/62.5 12.5/16 /21/25
(5) (2)
24 50 125 50-60 630/1250 630 630 630 630/1250 16 (5)/20 (4) 40 (5)/50 12.5/16 (5)/21
A A A A A kA (3s) kA
(3)
kA (1s)
(4) (5)
25 kA 2s for units no withdrawable circuit-breaker For withdrawable circuit-breaker On request No internal arc
Contact ABB for 21 kA/52.5 kAp For HySec 16 kA(1s)/40 kAp
Designed for all applications UniSec is the ABB air-insulated switchgear, LSC2A-PM for panels with switch-disconnector, LSC2B-PM for panels with withdrawable circuit-breaker up to 17.5 kV and LSC2B-PI at 24 kV, in accordance with the loss of service continuity definitions and standard IEC 62271-200. UniSec offers the following features: Air insulation of all live parts SF6 switch-disconnector Removable and withdrawable vacuum and SF6 circuitbreakers Multi-function apparatus with integreted vacuum circuitbreaker and gas-insulated disconnector Withdrawable vacuum contactor LSC2A service continuity classification Withdrawable circuit-breaker and contactor class LSC2B service continuity classification Complete range of functional units and accessories Large selection of state-of-the-art protection relays, integrated on removable circuit-breakers or separately mounted for protection, control and measurement functions. Reference Standards The switchgear and the main equipment it contains comply with the following standards: IEC 62271-1 for the general application IEC/EN 62271-200 for the switchgear. With reference to the classifications established by the standards, UniSec switchgear is defined as described below: - continuity of service classification: LSC2A and LSC2B - classification of the segregations: PM (metallic partition) and PI (insulation partition) for withdrawable circuitbreakers at 24 kV only
6
IEC 62271-102 for the earthing switch IEC 62271-100 for the circuit-breakers IEC 60071-2 for insulation co-ordination IEC 60470 for the contactors IEC 60265-1 for the switch disconnectors IEC 60529 for the protection classes IEEE 693 Seismic qualification testing of the switchgear.
Available versions Arc fault tested in accordance with standard IEC 62271-200 in the IAC AFL arc proof version on two sides (front and lateral) 12.5 kA and IAC AFLR arc proof version on three sides (front, lateral, rear) 12.5 kA, 16 kA and 21 kA; 25 kA for panels with withdrawable circuit-breakers up to 17.5 kV Seismic withstand version in accordance with standard IEEE 693 Marine version.
VD4/R-Sec
HD4/R-Sec
Available apparatus GSec type gas switch-disconnector VD4/R-Sec removable vacuum circuit-breakers HD4/R-Sec - HD4/RE-Sec removable SF6 gas circuit-breakers HySec vacuum circuit-breaker and SF6 disconnector integrated Vmax/Sec withdrawable circuit-breaker up to 17.5 kV VD4/Sec withdrawable vacuum circuit-breaker at 24 kV VSC/P withdrawable vacuum contactor. Normal service conditions Storage temperature: 5 C ... +70 C (*) Range of ambient temperature: 5 C ... +40 C (*) Maximum relative humidity without condensation: 95 % Minimum relative humidity without condensation: 5 % Altitude: <1000 m above the sea level (**). Degrees of protection The protection classes of the switchgear comply with IEC 60529 standards. UniSec switchgear is generally supplied with the following standard protection classes: For IP 3X enclosure (***) For IP 2X partition between compartments For IP 3X mechanical operating equipment. Surface treatment UniSec units are made of pre-galvanized sheet. The doors of the front panels and the switch-disconnector cover are painted grey RAL 7035 with gloss finish.
Fields of application Medium voltage secondary power distribution Transformer substations Control and protection of feeders and power transformers Infrastructures, data centers, Small Power Generation Airports Hospitals and shopping centres Industries, renewable energy systems Marine. Technical documentation For in-depth information about technical and application aspects of the apparatus used in UniSec switchgear, please request the following publications: VD4/Sec circuit-breaker 1VCP000001 VD4/R-Sec - VD4/Sec circuit-breaker 1VCP000263 HD4/R-Sec - HD4/RE-Sec circuit-breaker 1VCP000028 Vmax/Sec circuit-breaker 1VCP000408 VSC/P contactor 1VCP000165 Current transformers 1VLC000501 Voltage transformers 1VLC000572 REF601 1MDS07202 REF610 1MRS756029 REF615 1MRS756379 REF630 1MRS756382
(**)
Contact ABB for -25 C operating temperatures and -40 C storage temperatures. For higher altitudes, contact ABB. (***) For higher degrees of protection, contact ABB.
(*)
HySec
Vmax/Sec
VD4/Sec
VSC/P
Design concept Each unit is constructed entirely using pre-galvanized metal sheets. Each unit consists of several compartments, which are described in the following paragraphs. The busbar compartment is placed along the whole length of the switchgear. Each unit has holes for fixing to the floor and is provided with bottom closure fitted with openings for medium voltage cable passage. All the units fitted with a door have a mechanical interlock which only allows door opening under safe conditions. There is a metal wiring duct in each unit to segregate the low voltage circuits from the medium voltage circuits. Compartments Each unit consists of several power compartments: cable compartment [8], busbar compartment [4] and apparatus compartment [9]. The compartments are metal segregated from each other by means of the switch-disconnector, multi functional apparatus or by means of shutters [10] in the case of withdrawable circuit-breakers. The units can be fitted with an auxiliary circuit compartment [7], where all the instruments and wiring are fitted. Arc-proof switchgear is normally provided with a duct for evacuation of the gases produced by an arc. All the units are accessible from the front and the maintenance and service operations can therefore also be carried out with the switchgear mounted against a wall. Main busbars The busbar compartment contains the main busbar system connected to the fixed upper contacts of the switchdisconnector. The main busbars are made of electrolytic copper up to 1250 A. The system consists of flat busbars. The section of the busbars is: 1x30x10 mm for 630 A 1x40x10 mm for 800 A 2x40x10 mm for 1250 A Earthing busbar The earthing busbar is made of electrolytic copper. It runs lengthwise right round the switchgear, thereby providing maximum personnel and plant safety. The section of the earthing busbars is 75 mm2. Switch-disconnector or multifunctional apparatus The two compartments of an LSC2A unit are created by GSec 3-position SF 6-insulated switch-disconnector or by HySec multifunctional apparatus which icludes both 3-position SF 6-insulated switch-disconnector and circuit-breaker. Equipment is housed in an enclosure made of two materials: the top part is a moulded resin case to guarantee the insulation level; the bottom part is made of stainless steel to guarantee metallic partitions and earthing between the busbar compartment and the cable compartment. This metallic partition (classification PM - Metallic Partitions according to the IEC 62271-200 Standard) guarantees maximum safety for personnel in the case of intervention in the cable compartment even with the busbar energized, for example to replace the fuses or to check the cables. Earthing switch Each incoming/outgoing unit can be equipped with an earthing switch for earthing the cables; this is not necessary for HBC panel since direct earthing of the cable is given by HySec. This same device can be used for earthing the busbar system. It can also be installed directly on the main busbar system in a dedicated cubicle (busbar application). The earthing switch has short-circuit making capacity (with the exception of units with fuses). The earthing switch is operated from the front of the switchgear. The position of the earthing switch can be identified from the front of the switchgear by means of a mechanical indicator. Apparatus compartment The LSC2B unit has an apparatus compartment in which the Vmax/Sec circuit-breaker (up to 17.5 kV) or the VD4/Sec (at 24 kV) or the VSC/P contactor (up to 12 kV) can be installed. The insulating bushings of the apparatus compartment contain the upper and lower contacts for connecting the equipment to the busbar compartment and cable compartment, respectively. Cable compartment The switch-disconnector or the multifunctional apparatus creates a metal partition between the cable and busbar compartment. It can contain different apparatus according to the specific unit. Terminals The cable compartment contains the terminals for connection of the power cables to the lower fixed isolating contacts of the apparatus. The terminals are made of electrolytic copper and have flat busbars for the whole range of currents. LV compartment for auxiliary circuits All the units include an LV compartment in which the low voltage components, protection equipment, measuring, remote control and data transmission devices can be mounted. 3 types of LV compartments are available.
Standard LV compartment The standard LV compartment is always present. Low voltage components, terminals, push-buttons, lamps and sensors can be installed inside. Wide LV compartment This compartment is used when, besides the low voltage components, a protection relay such as REF 601, REF 610, REF 615 or REF542plus with sensors is required.
Big LV compartment This compartment is used when protection relays and measuring instruments, or particularly bulky relays such as REF630, REF542plus or REF 541 are required. The protection relays, secondary wiring and terminal boxes are installed in this compartment. The compartment dimensions are given in chapter 9.
LSC2A
LSC2A
4 1
4 1 7
5 2 3 8 6 8
LSC2B
LSC2A
4 4 7 11 10 5, 6
1 Switch-disconnector 2 Fuses 3 Circuit-breaker 4 B usbar compartment 5 Mechanism compartment 6 Circuit-breaker operating mechanism 7 LV compartment for auxiliary circuits 8 Cable compartment 9 Apparatus compartment 10 Metallic shutters for panels up to 17.5 kV and insulating shutters up to 24 kV 11 Multi functional apparatus
9 8 8
Mechanism compartment This compartment contains the operating mechanism of the switch-disconnector and earthing switch or of the multifunctional apparatus, the mechanical interlocks and the position indicators. The auxiliary contacts, trip coils and voltage indicators are also mounted in this compartment. Cables Single-pole or three-pole cables up to a maximum of two per phase can be used, depending on the rated voltage, the unit dimensions and the cross section of the cables. The three-pole cables must be branched under the floor so that they can be mounted on each phase. The switchgear can be mounted against the wall in the station as the cables are easily accessible from the front. Consult chapter 8 for further details. Interlocks UniSec switchgear is fitted with all the interlocks and accessories needed to guarantee a high level of safety and reliability both for the installation and operators. Safety interlocks can either be those provided as standard or special versions available on request. The former are required by the standards and are therefore necessary to guarantee the correct operation sequence. The latter can be supplied on request and their integration must be considered during the installation and maintenance stage. Their presence guarantees the highest level of reliability even in the case of an accidental error and allows what ABB defines as an error-free system of interlocks. Key interlocks The use of key interlocks is very important in realising the interlocking logics between units of the same switchgear, or of other medium, low and high voltage switchgear. The logics are realised by means of keys exchange boxes or by ringed keys. The earthing switch closing and opening operations can be locked by means of key interlocks, which can only be disabled with the earthing switch in an opposed position to the lock to be made. The key lock can also be applied to the earthing switch of busbar applications. The keys that can be used for the interlock can be: standard ABB, Ronis or Profalux. Padlocks The apparatus and cable compartment doors can be locked in the closed position by means of padlocks. A padlock can be installed on the GSec switch-disconnector so as to lock the position on the line side and/or earth side. The switchgear is preset for use of padlocks with a 4 to 8 mm diameter.
10
2. Typical units
List of available units
Code SDC SDS SDM SDD UMP SFC SFS SBC SBS SBM SBR HBC SFV DRC DRS RLC/RRC WBC WBS BME
12-17,5 kV (**) 24 kV
(*)
Description 190 mm Unit with switch-disconnector Unit with switch-disconnector isolation Isolating unit with measurement with switch-disconnector Unit with double switch-disconnector Universal Metering Unit Switch-disconnector with fuses Switch-disconnector with fuses isolation Circuit-breaker with switch-disconnector Circuit-breaker with switch-disconnector isolation Isolating unit with measurements, circuit-breaker and double switch-disconnector Reversed circuit-breaker unit Unit with circuit-breaker and disconnector integrated Switch-disconnector with fuses measurement Direct incoming unit with measurement and busbar earthing Riser unit measurement Lateral, left and right-hand cable riser (only for SBR unit) Unit with withdrawable circuit-breaker Unit with withdrawable circuit-breaker isolation Busbar measuring and earthing unit 375 mm
Width 500 mm 600 mm 750 mm
(*) (*) (*) (**) (**)
11
2. Typical units
SDC Unit with switch-disconnector
Units available in the 375 mm, 500 mm and 750 mm widths. The switch-disconnector unit with cable is mainly used as an incoming, ring or branch unit. The basic unit is equipped with a 3-position switch-disconnector. The 3-position switchdisconnector can be in one of three positions: closed, open or earthed, therefore preventing incorrect operations. Access to the cable compartment is possible in the earthed position. Inspection of cable connections and fault indicators, when used, is easily carried out through the front-door window.
Panel width mm (*) 375 500 750

(*) (1) (2)
Weight (kg) H = 1700 mm 150 (1) 170 195

(1) (2)
Un H = 2000 mm 160 (1) 180 210

(1) (2)
Ir A 630/800 630/800 630
Ik kA 12.5/16 (1)/20 (2)/25 (3) (3s) 12.5/16 (1)/20 (2) (3s) 12.5/16 (1)/20 (2) (3s)
kV 12 17.5 24
(1) (2)
Consult chap. 9 for the overall dimensions Without CT Without CT or VT
630 A, 16 kA 3s for double spring operating mechanism Contact ABB for 21 kA (3) 25 kA (2s)
Reference
Standard equipment 3-position switch-disconnector Mechanical operating mechanism with position indicators
Main accessories 4 contacts signalling closed - earthed indication Digital or analog pressure gauge with optional alarm contacts Motor operator mechanism Shunt opening release Shunt closing release Undervoltage coil Line and/or blocking magnet
GSec Switchdisconnector
Integrated voltage indicator
Integrated standard auxiliary circuit compartment Mechanical interlocks Busbars Cable compartment bottom cover Earthing bar
DIN or ring core current transformer (except 375 mm panels) Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Key interlocks Short-circuit indicator Padlocks Surge arresters Wide and big low voltage compartment (*) Voltage transformer (except 375 mm panels) Terminals for parallel cables (except 375 mm panels) Riser frame H = 300 mm Cable clamps
Panel
(*)
Not available for panels H = 2000 mm
12
SDS Unit with switch-disconnector isolation

Units available in the 375 mm and 500 mm widths. The switch-disconnector unit for isolation is used together with the riser unit. The standard version is equipped with a 3-position switch-disconnector for isolating the busbars. The earthing system is always provided integrated as standard. The 500 mm wide units can be equipped with CTs and VTs (VTs only when the lower busbar exit is on the left).
Panel width mm (*) 375 500

(*) (1)
Weight kg 145 (1) 165 (1)
Consult chap. 9 for the overall dimensions Without CT or VT

(*) (1)
Weight (kg) H = 1700 mm 155 (1) 175

(1)
Un H = 2000 mm 165 (1) 185

(1)
Ir A 630/800 630/800 630
Ik kA 12.5/16 (1)/20 (2)/25 (3) (3s) 12.5/16 (1)/20 (2) (3s) 12.5/16 (1)/20 (2) (3s)
kV 12 17.5 24
(1) (2)
630 A, 16 kA 3s for double spring operating mechanism Contact ABB for 21 kA (3) 25 kA (2s)
Reference
Main accessories 4 contacts for closed - earthed indication Digital or analog pressure gauge with optional alarm contacts Motor operator mechanism Shunt opening release Shunt closing release Undervoltage coil Line and/or blocking magnet
Integrated standard auxiliary circuit compartment Mechanical interlocks Busbars Bottom cover Panel Earthing bar
DIN current transformer or combi sensors (except 375 mm panels) DIN voltage transformer (for 500 mm panel with left-hand lower busbar exit) Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Key interlocks Padlocks Wide and big low voltage compartment (*) Riser frame H = 300 mm
(*)
13
2. Typical units
SDM Isolating unit with measurement with switch-disconnector
Unit available in the 750 mm width. The isolating unit with measurement with switch-disconnector carries out the measurement and isolation functions in a single unit and can be used instead of the SDS + DRS units to take up less space. The standard version uses a threeposition switch-disconnector and allows isolation of the main busbars and relative earthing (always available). The 750 mm wide units can be equipped with DIN current and voltage transformers. The voltage transformers, which are optional can be connected on either the supply or load sides of the current transformers.
A
Insulator on left Insulator on right
Panel width mm (*) 750

(*) (1)
Weight (kg) H = 1700 mm 230 (1) H = 2000 mm 250 (1)
Un kV 12 17.5 24
(1) (2)
Ir A 630/800 630/800 630
Ik kA 12.5/16/20 (1)/25 (2) (3s) 12.5/16/20 (1) (3s) 12.5/16/20 (1) (3s)
Contact ABB for 21 kA 25 kA (2s)
Reference GSec Switchdisconnector
Standard equipment 3-position switch-disconnector Mechanical operating mechanism with position indicators Integrated voltage indicator Integrated standard auxiliary circuit compartment Mechanical interlocks Busbars and insulators Bottom cover
Main accessories 4 contacts for closed - earthed indication Digital or analog pressure gauge with optional alarm contacts Motor operator mechanism DIN current transformers or combi sensors Voltage transformer to DIN standards Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Wide and big low voltage compartment (*) Surge arresters Riser frame H = 300 mm
Panel
Earthing bar
(*)
14
SDD Unit with double switch-disconnector

Unit available in the 750 mm width and included 2 disconnectors mechanically interlocked with each other. Unit suitable for switching two main medium voltage lines or between a main line and an auxiliary line (e.g. electric generating set). The mechanical interlock of the two disconnectors guarantees the utmost reliability and prevents the operator from committing errors since the disconnectors cannot be earthed at the same time. The disconnector switching operations can be performed in the manual mode (by means of a lever and/or push-buttons) or by means of a motor and/or opening/closing coils (locally and/or via remote control). Switching between the two lines can occur automatically or in the semi-automatic mode by means of a monitoring system that controls the operation of the disconnectors (as described on the next page). The original situation can be reset either automatically or in the manual mode. The logic of the interlock of the SDD unit is given in the table below.
Lh disconnector position (main line) Closed Open Earth Rh disconnector position (secondary line) Closed Open Earth
15
2. Typical units
The standard ABB solution: automatic switching of two supply lines. Once the primary line (Q1) has been defined, switching to the auxiliary line (Q2) occurs in the absence of voltage in the primary line (Q1) either instantaneously (300 ms) or on request within a time T1 selected by the customer, so as to prevent voltage dips in the network. After voltage returns in the primary line (Q1), the initial situation returns either instantaneously (300 ms) or after a time T2 selected by the customer. Consult ABB if other installation solutions are required.

(*)
Weight (kg) H = 1700 mm 270 (1) H = 2000 mm 290 (1)
Un kV 12 17.5 24
Ir A 630 630 630
Ik kA 12.5/16 (3s) 12.5/16 (3s) 12.5/16 (3s)
Consult chap. 9 for the overall dimensions
Reference
Standard equipment 2 switch-disconnectors interlocked with each other with 3 positions
Main accessories 4 closed-earthed signalling contacts Digital or analog pressure gauge with optional alarm contacts Motor operator mechanism Shunt opening release Shunt closing release Undervoltage coil
Mechanical operating mechanism with position indicators Voltage signalling device
Integrated standard auxiliary circuit compartment Mechanical interlocks Busbars Cable compartment bottom cover Panel Earthing bars
Accessories for internal arc classification Duct for routing auxiliary cables Anti-condensation heating element Internal lighting Key interlocks (only on the earth) Padlock device Wide and big low voltage compartment (*) Surge arrestors Riser frame H = 300 mm Cable clamps
(*)
16
UMP Universal Metering Unit

Unit available in the 750 mm width. The unit is used in medium voltage applications where a dedicated panel is required for the instrument transformers. The unit is very flexible and six configurations are available, busbar input and cable output, cable input and output, busbar input and output. The configurations indicated fully satisfy the requirements of the most demanding customers. Access to and mounting the instrument transformers is simple and safe, and the unit is fitted with a large door which allows access from the front. Safety seals and/or padlocks can be provided on the door. The instrument transformers are mounted individually on sliding plates, which are fixed onto guides positioned on the walls. The unit is prepared for mounting DIN type and ARTECHE type instrument transformers.
A

(*) (1)
Weight (kg) H = 1700 mm 200 (1)
Un kV 12 17.5 24
(1) (2)
Ir A 630/800 630/800 630
Ik kA 12.5/16/20 (1)/25 (2) (3s) 12.5/16/20 (1) (3s) 12.5/16/20 (1) (3s)
Reference
Standard equipment Busbars and insulators Current transformers DIN or Arteche type Voltage transformers DIN or Arteche type
Main accessories Accessoried for internal arc Wiring duct for auxiliary cables Voltage present indicators Internal lighting Anti-condensation heater Wide and big low voltage compartment Riser frame H = 300 mm
Panel
Integrated standard auxiliary circuit compartment Earthing busbars Mechanical interlocks (padlock and sealing) Integrated standard auxiliary circuit compartment
17
2. Typical units
SFC Switch-disconnector with fuses
Units available in the 375 mm and 500 mm widths. The fused SFC type of switch-disconnector unit is mainly used for transformer protection. The unit is equipped with a 3-position switch-disconnector and with an earthing switch. To earth the fuses, the integrated earthing switch acts on the on the supply side, whereas a separate earthing switch acts on the load side of the fuses. A double-spring operating mechanism is used with automatic fuse tripping. Access to the cable compartment is possible in the earthed position. Inspection of the cable connections and fault indicators, when used, is easily carried out through the front door window.
Panel width mm 375 500

(*) (1)
Weight (kg) H = 1700 mm 155 175

(1) (1)
Un H = 2000 mm 165 185

(1) (1)
Ik kA 12.5/16/20 (1)/25 (2) (3s) 12.5/16/20 (1) (3s) 12.5/16/20 (1) (3s)
IkAp (*) kAp 5 5 5
Fuses A 125 80 80
(*)
kV 12 17.5 24
(*)
Consult chap. 9 for the overall dimensions Without fuses
Making capacity of the earthing switch downstream EF 230 (Ik = 2 kA) (1) Contact ABB for 21 kA (2) 25 kA (2s)
Reference
Standard equipment 3-position switch-disconnector Mechanical operating mechanism with position indicators Integrated voltage indicator
Main accessories 4 contacts for closed - earthed indication Digital or analog pressure gauge with optional alarm contacts Motor operator mechanism Shunt opening release Shunt closing release Undervoltage coil 1 contact for indicating fuse blown Line/earth blocking magnet
Integrated standard auxiliary circuit compartment Mechanical interlocks Release indicator for fuse blown Busbars Panel Lower earthing switch on load side of fuses (EF 230) Base for fuses Cable compartment bottom cover Earthing bar
Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting DIN Standard fuses Key interlock Padlocks Wide and big low voltage compartment (*) Riser frame H = 300 mm Cable clamps
(1)
(1)
(*)
DIN Fuses: 292 and 442 mm at 12-17.5 kV 442 mm at 24 kV Not available for panels H = 2000 mm
18
SFS Switch-disconnector with fuses isolation

Units available in the 375 mm and 500 mm widths. The SFS type unit is used when an disconnector unit with fuse protection is needed. For fuse earthing, the integrated earthing switch acts on the supply side, whereas a separate earthing switch acts on the load side of the fuses. A double-spring operating mechanism is used with automatic fuse blowing. Access to the cable compartment is only possible in the earthed position. Connection on the left of the lower busbars is possible.

(*) (1)
Weight (kg) H = 1700 mm 165 180

(1) (1)
Un H = 2000 mm 175 190

(1) (1)
Ik kA 12.5/16/20 (1)/25 (2) (3s) 12.5/16/20 (1) (3s) 12.5/16/20 (1) (3s)
IkAp(*) kAp 5 5 5
Fuses A 125 80 80
(*)
kV 12 17.5 24
(*)
Consult chap. 9 for the overall dimensions Without fuses
Making capacity of the earthing switch downstream EF 230 (Ik = 2 kA) (1) Contact ABB for 21 kA (2) 25 kA (2s)
Reference
Main accessories 4 contacts for closed - earthed indication Digital or analog pressure gauge with optional alarm contacts Motor operator mechanism Shunt opening release Shunt closing release Undervoltage coil 1 contact for indicating fuse blown
Integrated standard auxiliary circuit compartment Release indicator for fuse blown Busbars Panel Lower earthing switch on load side of fuses (EF 230) Bottom cover Base for fuses Earthing bar
DIN Fuses: 292 and 442 mm at 12-17.5 kV 442 mm at 24 kV (*) Not available for panels H = 2000 mm
(1)
Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting DIN Standard fuses (1) Wide and big low voltage compartment (*) Riser frame H = 300 mm
19
2. Typical units
SBC Circuit-breaker with switch-disconnector
Unit available in the 750 mm width. The SBC type unit is made for control and protection of distribution lines, networks, motors, transformers, capacitor banks, etc. The unit can be equipped with a vacuum or SF6 gas circuit-breaker. The circuit-breaker is mounted on a rail and fixed to the busbars. A 3-position switch-disconnector fitted with an earthing switch is provided for the isolating operations, mounted between the circuit-breaker and the busbars. The door is mechanically interlocked with the switchdisconnector earthing position to ensure personnel safety. The unit is designed to be equipped with CTs and VTs (dimensions to DIN standards, see main components). Alternatively, a circuit-breaker with integrated current sensor and relay is available.
Panel width mm 750

(*) (1)
Weight (kg) H = 1700 mm 335 (1) H = 2000 mm 355 (1)
Un kV 12 17.5 24
(*) (1) (2)
Ir A 630/800 630/800 630
Ik kA 12.5/16/20 (1) (3s) 12.5/16/20

(1)
IkAp(*) kAp 31.5/40/50 (1) 31.5/40/50 (1)
(*)
12.5/16/20 (1)/25 (2) (3s) 31.5/40/50 (1)/63 (3s)
Making capacity of the earthing switch downstream EF 230 Contact ABB for 21 kA 25 kA (2s)
Reference GSec Switchdisconnector VD4 - HD4 Circuit-breaker
Standard equipment 3-position switch-disconnector Mechanical operating mechanism with position indicator Integrated voltage indicator Opening device with mechanical signalling and opening and closing pushbuttons Removable vacuum or gas circuit-breaker Integrated standard auxiliary circuit compartment Mechanical interlocks Busbars Cable compartment bottom cover Earthing switch on the cables (ES 230) Earthing busbar
Main accessories 4 contacts for closed earthed indication Digital or analog pressure gauge with optional alarm contacts Motor operator mechanism Motor operator mechanism REF601 relay and current sensors on-board DIN current transformers (toroidal or DIN standards) or combi sensors Voltage transformer to DIN standards Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Wide range of protection relays Key interlocks Padlock Surge arresters Terminals for parallel cables Wide and big low voltage compartment (*) Riser frame H = 300 mm Cable clamps
Panel
(*)
20
SBS Circuit-breaker with switch-disconnector isolation

Unit available in the 750 mm width. The switch-disconnector unit with circuit-breaker for isolation is used together with the riser unit. The standard units are equipped with a 3-position switch-disconnector in series with a circuit-breaker for isolating the busbar. The unit is equipped with a vacuum or SF6 gas circuit-breaker. The circuit-breaker is mounted on a rail and fixed to the busbars. The switch-disconnector earthing system is always integrated. The door is mechanically interlocked with the switchdisconnector earthed position to ensure personnel safety. The unit is designed to be equipped with CTs (DIN Standard dimensions). Alternatively, a circuit-breaker with integrated current sensor and relay is available.
Panel width mm 750

(*) (1)
Weight (kg) H = 1700 mm 355 (1) H = 2000 mm 375 (1)
Un kV 12 17.5 24
(*) (1) (2)
Ir A 630/800 630/800 630
Ik kA 12.5/16/20 (1) (3s) 12.5/16/20

(1)
IkAp(*) kAp 31.5/40/50 (1) 31.5/40/50 (1)
(*)
12.5/16/20 (1)/25 (2) (3s) 31.5/40/50 (1)/63 (3s)
Consult chap. 9 for the overall dimensions Without CT
Making capacity of the earthing switch downstream EF 230 Contact ABB for 21 kA 25 kA (2s)
Standard equipment 3-position switch-disconnector Mechanical operating mechanism with position indicator Integrated voltage indicator Opening device with mechanical signalling and opening and closing pushbuttons Removable vacuum or gas circuit-breaker Integrated standard auxiliary circuit compartment Mechanical interlocks Busbars Earthing switch on the cables (ES 230) Bottom cover Earthing busbar
Main accessories 4 contacts for closed earthed indication Digital or analog pressure gauge with optional alarm contacts Motor operator mechanism Motor operator mechanism REF601 relay and current sensors on-board DIN current transformers or combi sensors Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Wide range of protection relays Key interlocks Padlock Wide and big low voltage compartment (*) Riser frame H = 300 mm
Panel
(*)
21
2. Typical units
SBM Isolating unit with measurements, circuit-breaker and double switch-disconnector
Unit available in the 750 mm width. The unit consists of a removable vacuum circuit-breaker (VD4/R) or gas circuit-breaker (HD4/R) and two three-position disconnectors interlocked with each other and operating in parallel. The SBM unit can be used instead of the SBS+SDS units with a saving of 500 mm. Current transformers (alternatively combi sensors) and voltage transformers of the DIN type can be installed inside the unit. Use of the SBM unit is of fundamental importance in medium voltage applications where measuring transformers or switchgear isolation are required.

(*) (1)
Weight (kg) H = 1700 mm 390 (1) H = 2000 mm 410 (1)
Un kV 12 17.5 24
(1) (2)
Ir A 630/800 630/800 630
Ik kA 12.5/16/20 (1)/25 (2) (3s) 12.5/16/20 (1) (3s) 12.5/16/20 (1) (3s)
Standard equipment 2 switch-disconnectors interlocked with each other with 3 positions Mechanical operating mechanism with position indicators Voltage signalling device Opening device with mechanical signalling and opening and closing push-buttons Removable vacuum or gas circuit-breaker Integrated basic auxiliary circuit compartment Mechanical interlocks Busbars Bottom cover Earthing bars
Main accessories 4 closed-earthed signalling contacts Digital or analog pressure gauge with optional alarm contacts
Motor operator mechanism REF601 and current sensors on board DIN current transformers or combi sensors Voltage transformers to DIN standards Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Key interlocks Padlock Wide and big low voltage compartment (*) Wide range of protection relays Riser frame H = 300 mm
Panel
(*)
22
SBR Reversed circuit-breaker unit

Unit available in the 750 mm width. The switch-disconnector unit, reversed in relation to the circuit-breaker, can be used together with the 190 mm direct cable riser unit. The SBR unit allows opening and earthing of the switch-disconnector while leaving the cable compartment in service. The standard units are equipped with a 3-position switchdisconnector in series with a circuit-breaker. The unit is equipped with a vacuum or SF6 gas circuit-breaker. The cable compartment is mechanically key interlocked; the circuit-breaker compartment is key interlocked with the switch-disconnector. The circuit-breaker door is mechanically interlocked with the earthed position of the switchdisconnectors to ensure personnel safety. The unit is designed to be equipped with CT, combisensors and toroidal sensors. Alternatively, a circuit-breaker with integrated current sensor and relay is available. The panels is suitable for CEI 0-16 network connection.
Weight (kg) H = 1700 mm 335 (1) Un kV 12 17.5 24
(*) (**)
Panel width mm 750

(*) (1)
Ir A 630 630 630
Ik kA 12.5/16 (1s) 12.5/16 (1s) 12.5/16 (1s)
IkAp(*) kAp 31.5/40 31.5/40 31.5/40
IkAp(**) kAp 5 5 5
(*)
Making capacity of the earthing switch upstream ESBR230-U Making capacity of the earthing switch downstream ESBR230-L
Standard equipment 3-position switch-disconnector Mechanical operating mechanism with position indicators Integrated voltage indicator Opening device with mechanical signalling and opening and closing pushbuttons Removable vacuum or gas circuit-breaker Integrated basic auxiliary circuit compartment Mechanical interlocks Busbars and insulators Earthing busbar Cable compartment bottom cover
Main accessories 4 contacts for signalling closed and earthed positions Digital or analog pressure gauge with optional alarm contacts
Motor operator mechanism REF601 relay and circuit-breaker sensors on-board Current transformers to DIN Standards or Combisensors installed in the busbar compartment Ring core current transformers installed in the base of the compartment Earthing switch in the ESBR230-U busbar compartment Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Voltage indicator on busbar side Mechanical interlocks Key interlocks Wide range of protection relays Wide and big low voltage compartment Riser frame H = 300 mm Earth balls for earthing stick (CEI 0-16) Earthing switch on ESBR230-L cables Integrated voltage indicator busbars side Key interlock cable side for CEI 0-16
23
Panel
2. Typical units
HBC Unit with integrated circuit-breaker and switch-disconnector
Unit available in the 500 mm width. The HBC unit is equipped with HySec multifunction apparatus with integrated vacuum circuit-breaker and 3-position gas-insulated switch-disconnector (closed - isolated - earth). To allow the apparatus to function safely and properly, the circuitbreaker and switch-disconnector are mechanically interlocked together. The cable compartment door is mechanically interlocked with the earth position of the switch-disconnector to allow specialized personnel to access the apparatus in safe conditions. Thanks to the HySec apparatus, the HBC unit can be used both as an incoming and outgoing line for the protection of transformers and motors. The HBC unit can therefore be used as a connection to the electric network since it conforms to standard IEC 0-16. The unit is designed to be equipped with DIN and ring-type TA, combi sensors, DIN-type TV and surge arrestors.
A
Panel width mm 500

(1)
Weight (kg) H = 1700 mm 250 (1) H = 2000 mm 275 (1)
Un kV 12 17.5 24
Ir A 630 630 630
Ik kA 12.5/16 (1 s) 12.5/16 (1 s) 12.5/16 (1 s)
Without CT or VT
Reference
Standard equipment 3-position switch-disconnector Mechanical operating mechanism with position indicators Integrated voltage indicator Opening device with mechanical signalling and opening and closing push-buttons Vacuum circuit-breaker with opening coil Mechanical interlock between circuit-breaker and switchdisconnector Integrated standard auxiliary circuit compartment Mechanical interlocks Busbars Cable compartment cover Earthing busbar
Main accessories 4 contacts for closed - earthed indication Digital or analog pressure gauge with optional alarm contacts Motor operator mechanism for circuit-breaker
HySec: multi-function circuit-breaker and switchdisconnector apparatus
Current transformers (toroidal or DIN standards) or combi sensors to DIN standards DIN voltage transformer (12-17.5 kV) Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Wide range of protection relays Key interlocks Padlock Surge arrestors Terminals for cables in parallel Wide and big low voltage compartment (*) Riser frame H = 300 mm Cable clamps Voltage indicator on busbar side
Panel
(*)
Not available for panels with H = 2000 mm
24
SFV Switch-disconnector with fuses measurement

Unit available in the 500 mm width. The SFV type of circuit-breaker-fuse combination is primarily used for voltage measurement. The unit is equipped with a 3-position switch-disconnector. For fuse earthing, the integrated earthing switch acts on the supply side, while a separate earthing switch acts on the load side of the fuses. A double-spring operating mechanism with automatic fuse blowing is used. The voltage transformers are located in the bottom part of the unit to provide the measurement function.

(*) (1)
Weight (kg) H = 1700 mm 175 (1) H = 2000 mm 185 (1)
Un kV 12 17.5 24
Contact ABB for 21 kA (2) 25 kA (2s)
(1)
Ik kA 12.5/16/20 (1)/25 (2) (3s) 12.5/16/20 (1) (3s) 12.5/16/20 (1) (3s)
Fuses A 125 80 80
Consult chap. 9 for the overall dimensions Without VT and fuses
Reference
Main accessories 4 contacts for signalling closed - earthed Digital or analog pressure gauge with optional alarm contacts Shunt opening release Shunt closing release Undervoltage coil 1 Undervoltage coil changeover switch signalling fuse blown Motor operation mechanism
Integrated standard auxiliary circuit compartment Mechanical interlocks Release system for fuse blown Busbars Panel Fuse supports Voltage transformer to DIN Standards (phase-earth or phase-phase) Bottom cover Earthing busbar
DIN Fuses: 292 and 442 mm at 12-17.5 kV 442 mm at 24 kV (*) Not available for panels H = 2000 mm
(1)
Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Key interlock Padlock DIN fuses (1) Wide and big low voltage compartment (*) Riser frame H = 300 mm
25
2. Typical units
DRC Direct incoming unit with measurement and busbar earthing
Unit available in the 375 mm and 500 mm widths. To connect cables directly to the busbars, a direct riser unit is available. The lower front door is fixed and can only be opened with a tool. The door has a window for inspection. The earthing switch with full making capacity can be installed in the 500 mm unit. It can be used for earthing the switchgear busbars or the incoming line cable. The panel can also be fitted with current transformers, combi sensors or voltage transformers. The unit is also available in the version without cable output for measurements (voltage) and busbar earthing.

(*) (1)
Weight (kg) H = 1700 mm 120 (1) 135 (1) H = 2000 mm 130 (1) 145 (1)
Un kV 12 17.5 24
(*) (1) (2)
Ir A 630/800/1250 630/800/1250 630/1250

(3)
Ik kA 12.5/16/20 (1) (3s) 12.5/16/20

(1)
IkAp (*) kAp 31,5/40/50 (1) 31,5/40/50 (1)
(*)
12.5/16/20 (1)/25 (2) (3s) 31,5/40/50 (1)/63 (3s)
Making capacity ES-230 N Contact ABB for 21 kA 25 kA (2s) (3) Only for H = 2000 mm
Reference
Standard equipment Integrated basic auxiliary circuit compartment Busbars and insulators Cable compartment cover Integrated voltage indicator Earthing busbar
Main accessories Accessories for internal arc classification Wiring duct for auxiliary cable passage Current transformers to DIN Standards or toroidal (except 375 mm) Voltage transformers to DIN Standards (except 375 mm) Anti-condensation heater Internal lighting Surge arresters Wide and big low voltage compartment (*) Terminals for parallel cables (except 375 mm) Earthing switch with full making capacity (except 375 mm) Riser frame H = 300 mm Cable clamps
Panel
(*)
26
DRS Riser unit measurement

Units available in the 375 mm and 500 mm widths. The direct riser unit for isolation, type DRS, connects the busbar to the bottom of an isolating unit with circuit-breaker or switch-disconnector. The 500 mm wide unit can be used as a measurement unit and can hold 3 CTs and 3 VTs (the VTs are only possible when the lower busbar exit is on the left). The bottom front door is fixed to the unit and has to be opened with a tool. The door has a window for inspection. The riser unit with measurement can be coupled to panels with WBC and WBS withdrawable circuit-breakers. The dimensions are different. Height 2000 mm and only the 500 mm width. The DIN type TA and TV can always be installed in this case.

(*) (1)
Weight (kg) H = 1700 mm 120 (1) 135

(1)
Un H = 2000 mm 130 (1) 145

(1)
Ir A 630/800/1250 630/800/1250 630/1250

(1)
Ik kA 12.5/16/20 (2)/25 (3) (3s) (4) 12.5/16/20 (2) (3s) (4) 12.5/16/20 (2) (3s) (4)
kV 12 17.5 24
(1) (2) (3)
Consult chap. 9 for the overall dimensions Without CT and VT
Only for H = 2000 mm Contact ABB for 21 kA 25 kA (2s) (4) 25 kA, 3s DRS coupled to WBC/WBS
Reference
Standard equipment Integrated standard auxiliary circuit compartment Compartment for busbars for riser Integrated voltage indicator device Bottom cover Earthing busbar
Main accessories Accessories for internal arc classification Wiring duct for auxiliary cable passage Current transformers to DIN Standards (except 375 mm) Voltage transformers to DIN Standards (except 375 mm) (1) Anti-condensation heater Internal lighting Wide and big low voltage compartment (*) Riser frame H = 300 mm
Panel
(1) (*)
Only TV with left side exit for panel H = 1700 mm Not available for panels H = 2000 mm
27
2. Typical units
RLC/RRC Lateral, left and right-hand cable riser
Unit available in the 190 mm width. The right lateral cable riser (RRC) and left (RLC) are available for panels H = 1700 mm and H = 2000 mm. In the cable riser H = 2000 mm are available the voltage indicators. The lateral cable riser is coupled to the following panels.
RLC
Panel width mm A x B x C 190 x 1700 x 1070 190 x 2000 x 1070
RRC
Weight kg 80 90
Un kV 12 17.5 24
Ir A 630 630 630
Ik kA 12/16 (1s) 12/16 (1s) 12/16 (1s)
Table of matches with RRC/RLC cable riser units

Unit RLC SDC 375 SDC 500 SDC 750 SDS 375 output bars left SDS 375 output bars right SDS 500 output bars left SDS 500 output bars right SFC 375 SFC 500 SFV 500 SFS 375 output bars left SFS 500 output bars left SBC 750 SBS 750 output bars left SDM 750 Gsec left SDM 750 Gsec right SDD 750 cable outlet SDD 750 output bars left SDD 750 output bars left SBM 750 SBR 750 Cable riser H = 1700 mm RRC RLC Cable riser H = 2000 mm RRC
28
WBC / WBS Unit with withdrawable circuit-breaker

The units with withdrawable circuit-breaker are suitable for secondary distribution applications where high performances are required and they guarantee: service continuity safety high electrical characteristics. Control of the earthing switch is carried out from the front of the switchgear with manual operation. The position of the earthing switch can be seen from the front of the unit through an inspection window in the feeder compartment door. Monoblocs and shutters The three-pole monoblocs are located in the apparatus compartment. The fixed contacts for connection of the circuitbreaker to the busbar and cable compartment are housed inside the monoblocs. Metallic shutters for panels up to 17.5 kV and insulated shutters for 24 kV are automatically operated when the circuit-breaker switches from the withdrawn position to the connected position, and vice versa. Cables Single-pole or three-pole cables can be used up to a maximum cross section of 630 mm 2. The cables are accessible from the front of the compartments as well, so the switchgear can be places right against the wall. Gas exhaust duct The units with withdrawable circuit-breakers can be equipped, like all the other units, with: gas exhaust duct positioned above the switchgear. The gas exhaust duct runs the whole length of the switchgear. With this solution, the hot gases and incandescent particles produced by any internal arcs are normally evacuated out of the room; absorbent gas filters positioned on the rear of each unit. With this solution, the hot gases and incandescent particles produced by any internal arc are discharged into the room.
Service continuity
The units with withdrawable circuit-breaker are classified according to IEC 62271-200 Standards. LSC2B Classification Compartments busbars [A], cables [B] and apparatus [C] are physically and electrically segregated. This category defines the possibility of accessing the circuitbreaker compartment with the busbars and cables live.
High electrical characteristics Partition between compartments

The busbar, line and apparatus compartments are segregated from each other by continuous metal partitions and by metal shutters (PM) for panels up to 17.5 kV, and by insulated shutters (PI) for panels at 24 kV. Earthing switch The earthing switch is with short-circuit making capacity. The incoming/outgoing units are equipped with an earthing device to earth the cables. In the bus-tie unit, the earthing switch has the function of earthing a section of the main busbars. The design of the unit with withdrawable circuit-breaker allows high electrical performances. Increasingly innovative components together with a consolidated solution have made it possible to obtain switchgear with high performances. Short-circuit current up to 25 kA for 3s Internal arc withstand capability on the 4 sides (front, sides and rear) 25 kA for 1s for panels up to 17.5 kV and 21 kA for 1s for panels at 24 kV in the following two configurations for exhausting the gas after an internal arc: - with absorbent gas filters (gases inside the room) 25 kA at 12-17.5 kV and 16 kA at 24 kV - with gas duct (gases outside the room) 25 kA at 12-17.5 kV and 21 kA at 24 kV.
29
2. Typical units
Safety
Like all the UniSec units, the units with withdrawable circuitbreakers are fitted with the interlocks and accessories needed to ensure the highest level of safety and reliability for the plant and for the operators. Interlocks There are two types of safety interlocks in the unit: standard, foreseen by the standards and therefore necessary to guarantee the sequence of operations; locks provided on request. The presence of these must be envisaged according to the plant service and maintenance procedures.
Interlocking units for the LSC2B-PM units

Standard safety interlocks (compulsory) Type 1 2 3 4 5 A B A B A B A B A B Description Apparatus racking-in/out Closing of the apparatus Racking-in of the apparatus Removal of the apparatus multi-contact plug Closing of the earthing switch Racking-in of the apparatus Opening of the apparatus compartment door Apparatus racking-in Opening of the feeder compartment door Opening of the earthing switch Condition Apparatus in the "open" position Truck in determinate position Multi-contact apparatus plug connected Truck in test position Truck in test position Earthing switch in the "open" position Truck in test position Apparatus compartment door closed Earthing switch in the "closed" position Feeder compartment door closed
Keys The use of key interlocks is of great importance in making interlocking logics between units of the same switchgear or with other medium and/or low voltage switchgear. The logics are made by means of distributors or by ringing the keys themselves.
Keys (on request) 1 2 3 4 5 Lock on apparatus racking-in Lock on earthing switch closing Lock on switch-disconnector opening Insertion of the apparatus racking-in/out lever Can only be removed if the truck is in the withdrawn position Can only be removed if the earthing switch is open Can only be removed if the earthing switch is closed Can always be removed
Insertion of the earthing switch operating lever Can always be removed
Padlocks 1 2 Insertion of the apparatus racking-in/out lever Shutter opening and closing
Locking magnet (on request) 1 2 3 Apparatus racking-in/out Earthing switch opening and closing Apparatus compartment door opening
Accessory devices Fail-safe on the shutters The device locks the shutters when the apparatus is removed from the compartment. The operator cannot open the shutters manually. The shutters can only be activated by the apparatus truck or by the service trucks. The multi-contact apparatus plug and relative switchgear unit socket are fitted with a mechanical matrix, which makes apparatus racking-in impossible in a switchgear unit with inappropriate rated current. The apparatus compartment is fitted with a mechanical devices which makes it possible to operate closing and/or opening of the circuit-breakers directly by means of the front control pushbuttons, keeping the door closed. The commands can be given with the circuit-breakers in the service and withdrawn position.
Apparatus compatibility matrix switchgear unit Circuit-breaker mechanical operating mechanism
30
WBC Unit with withdrawable circuit-breaker LSC2B-PM/PI

Unit available in the 600 mm (12-17.5 kV) and 750 mm (24 kV) width. The WBC unit, with withdrawable circuit-breaker or contactor, is used for control and protection of plants such as airports, railways, underground railways and industries, where service continuity, high safety levels and high electrical characteristics are major requirements. VSC/P contactors are apparatus suitable for operating in AC and are normally used to control users requiring a high number of hourly operations.The VSC/P contactors are used for controlling electrical apparatus in industry, in the service sector, etc. They are suitable for control and protection of motors, transformers, power factor correction banks, switching systems, etc. Fitted with suitable fuses, they can be used in circuits with fault levels up to 1000 MVA.
A
Panel width mm (*) 600 (12-17.5 kV PM) 750 (24 kV PI)

(*) (1)
Weight kg 600 (1) 750 (1)
Un kV 12 17.5 24
(*) (1) (2)
Ir A 400 (1)/630/1250 630/1250 630/1250
Ik kA 16/20 (2)/25 (3s) 16/20 (2)/25 (3s) 16/20 (2)
IkAp(*) kAp 40/50 (2)/63 40/50 (2)/63 40/50 (2)
Making capacity ESWB-150 Solution with VSC/P contactor Contact ABB for 21 kA
Reference Apparatus
Standard equipment Opening device with mechanical signalling and opening and closing pushbuttons Withdrawable circuit-breaker (Vmax/Sec up to 17.5 kV and VD4/Sec at 24 kV) or vacuum contactor (VSC/P up to 12 kV) Integrated standard auxiliary circuit compartment Mechanical interlocks Busbars and insulators Earthing busbar Metal or insulated shutters Cable compartment bottom cover
Main accessories Motor operator mechanism
DIN current transformers (toroidal or DIN standards) or combi sensors Voltage transformer to DIN standards with or without fuses (*) Accessories for internal arc classification Wiring duct for auxiliary cable passage Apparatus and/or cable compartment anti-condensation heater Apparatus and/or cable compartment internal lighting Wide range of protection relays Earthing switch on cable side Mechanical interlocks
Panel
Voltage indicator lamp on cable side Key interlocks Locking magnets Voltage indicators on busbar side Surge arresters Cable connection up to 630 mm2 for 12-17.5 kV and 400 mm2 for 24 kV Mechanical "on-off" pushbuttons on the circuit-breaker door 5NO + 5NC auxiliary contacts on the earthing switch Wide low voltage compartment Cable clamps
(*)
IEC 60282-1 type fuses
31
2. Typical units
The circuit-breakers Vmax/Sec and VD4/Sec are used in electrical distribution for control and protection of cables, overhead lines, transformer and distribution substations, motors, transformers, generators and capacitor banks. The unit is classified LSC2B-PM for units up to 17.5 kV and LSC2B-PI at 24 kV and is made up of three compartments, busbars, cables and apparatus segregated from each other by means of metal shutters (up to 17.5 kV) or insulated shutters (at 24 kV). This category gives the unit maximum service continuity since it is possible to access the apparatus compartment while keeping the other compartments and/or functional units energized. The apparatus is installed on a truck with wheels, which allows it to be racked into the compartment.
The apparatus racking-in/out, putting into service, maintenance and service operations take place directly from the front. It is possible to t the unit with an earthing switch on the cable side with full making capacity. A large compartment for the auxiliary circuits and installation of the protection relays are integrated in the unit itself. The unit is fitted with safety interlocks, padlocks, key and magnet interlocks between the door, the earthing switch and the truck to guarantee maximum personnel safety. The unit allows installation of current and voltage transformers (dimensions according to DIN standards see Main Components paragraph). Alternatively, it is possible to install current and current/voltage sensors.
32
WBS Unit with withdrawable circuit-breaker LSC2B-PM/PI isolation

Unit available in the 600 mm (12-17.5 kV) and 750 mm (24 kV) width. The WBS unit for isolation, with withdrawable circuit-breaker, is used together with the DRS 2000 mm riser unit. The unit is classified LSC2B-PM for units up to 17.5 kV and LSC2B-PI at 24 kV and is made up of three compartments, busbars, isolating busbars and apparatus segregated from each other by means of metal shutters up to 17.5 kV, or by means of insulated shutters (at 24 kV). This category gives the unit maximum service continuity since the apparatus compartment can be accessed, while keeping the other compartments and/or functional units energized. The unit can be fitted with a withdrawable Vmax/Sec or VD4/Sec series vacuum circuit-breaker installed on a wheeled truck that allows the circuit-breaker to be handled inside the compartment. The operations for racking-out, racking-in the apparatus, putting it into service, maintenance and service operations take place directly from the front. The unit can be equipped with an earthing switch with full making capacity for earthing the busbars downstream the circuit-breaker. A large compartment for the auxiliary circuits and installation of the protection relays are integrated in the unit itself. The unit is fitted with safety interlocks, padlocks, key and magnet interlocks between the door, the earthing switch and the truck to guarantee maximum personnel safety. The unit allows installation of current transformers (dimensions according to DIN standards see Main Components paragraph). Alternatively, it is possible to install current and current/voltage sensors.
A
Panel width mm (*) 600 (12-17.5 kV PM) 750 (24 kV PI)
(*) (1)
Weight kg 600 (1) 750 (1)
Un kV 12 17.5 24
(*) (1)
Ir A 630/1250 630/1250 630/1250
Ik kA 16/20 (1)/25 (3s) 16/20 (1)/25 (3s) 16/20

(1)
IkAp(*) kAp 40/50 (1)/63 40/50 (1)/63 40/50 (1)
Making capacity ESWB-150 Contact ABB for 21 kA
Reference Apparatus
Standard equipment Opening device with mechanical signalling and opening and closing pushbuttons Withdrawable circuit-breaker (Vmax/Sec up to 17.5 kV and VD4/Sec at 24 kV) Integrated basic auxiliary circuit compartment Mechanical interlocks Busbars and insulators Earthing busbar Metallic or insulated shutters Bottom cover
Main accessories Motor operator mechanism
Current transformer to DIN standards Accessories for internal arc classification Wiring duct for auxiliary cable passage Busbar and/or isolation compartment anti-condensation heater Busbar and/or isolation compartment internal lighting Wide range of protection relays Earthing switch on cable side Mechanical interlocks Voltage indicator lamp on lower busbar side Key interlocks Locking magnets Voltage indicators on top busbar side Mechanical "on-off" pushbuttons on the circuit-breaker door 5NO+5NC earthing switch auxiliary contacts Wide low voltage compartment
33
Panel
2. Typical units
BME Busbar measuring and earthing unit
Unit available in the 600 mm width size (12-17.5 kV). The unit can be coupled directly to WBC and WBS units with withdrawable circuit-breakers. Unit BME has been created for earthing the switchgear busbar by means of the earthing switch with full making capacity and/or busbar measurement using voltage transformers (dimensions according to DIN standards - see Main Components section), with or without fuses housed at the bottom. The transformers are installed on a metal plate that can be easily removed for maintenance work or replacements. Besides the safety interlocks prescribed by the standard, the earthing switch can be equipped with key interlocks and locking magnet.
Panel width mm (*) 600 (12-17.5 KV PM)

(*) (1)
Weight kg 450 (1)
Un kV 12 17.5
(*) (1)
Ik kA 16/20 (1)/25 (3s) 16/20 (1)/25 (3s)
IkAp (*) kAp 40/50 (1)/63 40/50 (1)/63
Making capacity ESWB-150 Contact ABB for 21 kA
Reference
Standard equipment Integrated basic auxiliary circuit compartment Busbars and insulators Earthing busbar Bottom cover
Main accessories Voltage transformer to DIN standards with or without fuses (*) Accessories for internal arc classification Wiring duct for auxiliary cable passage Anti-condensation heater Internal lighting Key interlocks on the earthing switch Locking magnet on the earthing switch Wide low voltage compartment Voltage indicator lamp on busbars side Earthing switch Surge arresters
Panel
(*)
IEC 60282-1 type fuses
34
Coupling to panels with withdrawable circuit-breaker and switch-disconnector (GSec)

The different design of the panels WBC/WBS/BME and the different height of the omnibus busbars not allowed direct coupling with the panels with switch-disconnector and/or removable circuit breaker both H = 1700 mm and H = 2000 mm. Adapter panels have been created for this type of compartment so as to allow the busbars to be connected. The height of the adapter panel is 2000 mm. The adapter panel keeps all the characteristics of a standard panel and can therefore be used as an incoming/outgoing unit. The available adapter panels are:
Unit SDC SFC SFV SBC (1) DRC
(*) (1)
Width (mm) 500 500 500 750 500
Weight (*) (kg) 220 225 225 380 145
Estimated weight, considering the base unit with 630 A busbars, without TA, TV and fuses Can be coupled only on the left side of WBC/WBS/BME units with withdrawable circuitbreakers
An adapter panel allowing UniSec switchgear to be coupled to the other ABB switchgear (UniMix and UniSwitch) is available on request.
2000
500
1700
2000
35
2. Typical units
Busbar and top cable entry applications
The following busbar applications are available for H = 2000 mm panels only (not adaptor panels): incoming cables from top direct on busbars voltage transformers.
Top cable entry directly onto busbars The solution is available for the following units:
Panels SDC/SDS Width (mm) 375 500 750 (*) SFC/SFS SFV SBC/SBS
(*)
Voltage transformers (1) The solution is available for the following units:
Panels SDC/SDS SFC/SFS SFV SBC/SBS
(1) (*)
No. cables Section Insulation voltage per phase Max (mm 2) (kV) 1 1 1 1 1 1 1 50400 50400 50400 50400 50400 50400 50400 12-17.5-24 12-17.5-24 12-17.5-24 12-17.5-24 12-17.5-24 12-17.5-24 12-17.5-24
Width (mm) 500 750 (*) 500 500 750
Insulation voltage (kV) 12-17.5-24 12-17.5-24 12-17.5-24 12-17.5-24 12-17.5-24
375 500 500 750
TV without fuses Only for SDC
Only for SDC
36
Weights (*)
Estimated weights of basic units 1700 mm high and 2000 mm height for withdrawable basic units with 630 A main busbars and without CTs VTs or fuses.
Width (mm)
190 375 500 600 750
Type of unit (kg) SDC
SDS
SDM
SDD

UMP SFC

SFS
SBC
SBS

SBM

SBR HBC

SFV

DRC
DRS
RLC RRC
80 80
150/160 155/165 170/180 175/185 195/210
155/165 165/175 175/185 180/190
120/130 125/135
250/275 175/185 135/145 140/150
230/250 270/290 200
335/355 355/375 390/410 335
Width (mm)
500 600 750
Adaptor panels WBC

600 750
WBS
600 750
BME
450
DRS
160
SDC
220
SFC
225
SFV
225
SBC
380
(*)
The weights are only indicative, in case of more details please contact ABB.
Estimated weight of components

Current transformers 12/17.5 kV 24 kV 22 kg 33 kg Fuses 3 fuses 19 kg
Voltage transformers 12/17.5 kV 24 kV 20 kg 35 kg
Gas exhaust ducts (1700 mm high) Width 375 Width 500 Width 750 14 kg 17 kg 30 kg
Apparatus VD4/R-Sec HD4/R-Sec, HD4/RE-Sec HySec Vmax/Sec VD4/Sec VSC/P GSec

(*)
90 kg 105 kg 80 kg 98 kg 125 kg 52 kg (*) 38 kg Gas exhaust ducts (2000 mm high) Width 500 Width 600 Width 750 25 kg 38 kg 45 kg
Excluding the fuses
37
3. Main components
VD4/R-Sec removable vacuum circuit-breaker
Standard IEC 62271-100
The VD4/R-Sec vacuum circuit-breaker has been specially designed for UniSec switchgear. The circuit-breaker capacity is sufficient for any conditions arising from operation of the apparatus as well as from system components under normal service and fault conditions. Vacuum circuit-breakers have particular advantages for use in power systems where frequent operations with normal operating currents are required. VD4/R vacuum circuitbreakers are equipped with a stored-energy spring operating mechanism suitable for the normal operating sequence, and also for the auto-reclosing sequence (O-0.3s-CO-15s-CO). They have high operating reliability and long life. The circuit-breaker poles include vacuum interrupters installed in tubular epoxy resin insulators. Breaking technique The current-breaking process in a vacuum circuit-breaker differs from all other circuit-breakers, which use an oil or gas arc quenching medium. After separation of the currentcarrying contacts, the contact material has to generate the charge carriers required to pass the current through the natural zero vacuum by itself. For normal currents up to about 10 kA this effect is described as a diffuse vacuum arc. Without special measures, contraction of the diffuse vacuum arc occurs at higher levels, resulting in overheating and general erosion of the contacts. These effects are avoided by magnetically forced movement of the plasma arc due to the spiral geometry of the contacts. Since high dielectric strength can be reached in the vacuum, even with minimum distances, interruption of the circuit is also guaranteed when separation of the contacts takes place a few milliseconds before passage of the current through natural zero. The special geometry of the contacts and the material used, as well as the limited duration and low voltage of the arc, guarantee minimum contact wear and long life. Furthermore, the vacuum prevents their oxidation and contamination. Standard equipment 1 Closing pushbutton 2 Opening pushbutton 3 Operation counter 4 Mechanical indicators for circuit-breaker opening/closing 5 Manual spring charging crank lever 6 Mechanical indicator of the charged/discharged state of the closing springs 7 Kit 1: set of five open/closed auxiliary contacts. Un = 24250 V AC-DC 8 Kit 2: shunt opening release (M01). Allow remote opening of the apparatus.
Characteristics
Un Un Un Operating limits Inrush power (Ps) Inrush time Inrush upkeep time (Pc) Opening time Insulation voltage 24 - 30 - 48 - 60 - 110 - 125 - 132 - 220 - 250 V 48 - 60 - 110 - 120 - 127 - 220...240 V~ 50 Hz 110 - 120 - 127 - 220 - 240 V~ 60 Hz 65120 % Un DC 200 W; AC = 200 VA about 100 ms DC = 5 W; AC = 5 VA 40...60 ms 2000 V 50 Hz (for 1 min)
9 Kit 3: key lock in open position with different or identical keys.
VD4/R-Sec technical data Rated voltage Rated frequency Rated impulse withstand voltage Rated test voltage at power frequency Rated current Breaking capacity Making capacity Short-circuit duration Pole centre distance
Contact ABB for 21 kA (2) 25 kA - 2s
(1)
12 kV [Hz] [kV] [kV] [A] [kA] [kA] [s] [mm] 50/60 75 28 630/800
17.5 kV 50/60 95 38 630/800
24 kV 50/60 125 50 630 12/16/20 30/40/50 3 230
12/16/20(1)/25(2) 12/16/20(1) 30/40/50/62.5 30/40/50 3 230 3 230
38
Vacuum circuit-breaker accessories

Spring charging motor operator (MAS) This device automatically changes the operating mechanism springs after the closing operation. Additional shunt opening release (MBO2) This is an electromechanical device which, following energization of an electromagnet, activates the operating mechanism lever making the circuit-breaker open.
Characteristics
24...30 - 48...60 - 110...130 - 220...250 V 100 ...130 - 220...250 V~ 50/60 Hz 85-110 % Un DC = 600 W; AC = 600 VA DC = 200 W; AC = 200 VA 0.2 s 6-7 s 2000 V 50 Hz (for 1 min) Un Un Un Operating limits Inrush power (Ps) Inrush time Inrush upkeep time (Pc) Opening time Insulation voltage 24 - 30 - 48 - 60 - 110 - 125 - 132 - 220 - 250 V 48 - 60 - 110 - 120 - 127 - 220...240 V~ 50 Hz 110 - 120 - 127 - 220 - 240 V~ 60 Hz 65120 % Un DC 200 W; AC = 200 VA about 100 ms DC = 5 W; AC = 5 VA 40...60 ms 2000 V 50 Hz (for 1 min)
Characteristics
Un Un Operating limits Inrush power (Ps) Rated power (Pn) Inrush time Charging time Insulation voltage
Shunt closing release (MBC) This is an electromechanical device which, following energization of an electromagnet, activates the operating mechanism lever making the circuit-breaker close.
Characteristics
Un Un Un Operating limits Inrush power (Ps) Inrush time Inrush upkeep time (Pc) Closing time Insulation voltage 24 - 30 - 48 - 60 - 110 - 125 - 132 - 220 - 250 V 48 - 60 - 110 - 120...127 - 220...240 V~ 50 Hz 110 - 120 - 127 - 220 - 240 V~ 60 Hz 65120 % Un DC 200 W; AC = 200 VA about 100 ms DC = 5 W; AC = 5 VA 40...80 ms 2000 V 50 Hz (for 1 min)
Undervoltage release (MBU) This release opens the circuit-breaker when there is a sharp reduction or cut in the power supply voltage.
Characteristics
Un Un Un Operating limits Inrush power (Ps) Inrush time Inrush upkeep time (Pc) Opening time Insulation voltage 24 - 30 - 48 - 60 - 110 - 125 - 220 - 250 V 48 - 60 - 110 - 120 - 127 - 220...240 V~ 50 Hz 110 - 120...127 - 220...240 V~ 60 Hz circuit-breaker opening: 35-70 % Un circuit-breaker closing: 85-110 % Un DC 200 W; AC = 200 VA about 100 ms DC = 5 W; AC = 5 VA 60...80 ms 2000 V 50 Hz (for 1 min)
39
3. Main components
HD4/R-Sec and HD4/RE-Sec removable gas circuit-breaker
HD4/R-Sec SF6 medium voltage circuit-breakers have been specifically designed for installation in UniSec units, and are equipped with right-hand lateral operating mechanism. They use SF 6 gas to extinguish the electric arc and as the insulating means. They are constructed using the separate pole technique. The operating mechanism is the ESH type with stored energy and free release, with closing and opening independent of operator action. Remote control is possible by adding electrical accessories. Construction is compact, sturdy and of limited weight. The HD4/R-Sec circuit-breakers are systems with sealed-for-life pressure (IEC 60271-1 Standards). The UniSec unit can also be equipped with the stored energy, trip-free SF 6 gas-insulated HD4/RE-Sec medium voltage circuit-breaker with right-hand lateral control type EL and opening/closing operations independent of the operator. The HD4/RE-Sec circuit-breaker is built with the separate pole technique (230 mm center-distance). With the addition of electrical accessories, it can be remote controlled. The gas in the poles maintains the insulation and allows the arc to be extinguished as the circuit-breaker opens. HD4/RE-Sec circuit-breakers are available for performance up to 24 kV, 630 A and 16 kA. HD4/R-Sec and HD4/RE-Sec circuit-breakers feature a sturdy, compact design and are low in weight. Both HD4/R-Sec and HD4/RE-Sec circuit-breakers are permanently sealed pressurized systems (standard IEC 60271-1). Breaking technique SF6 is an inert gas with excellent insulating properties. Thanks to its special thermal and chemical stability, SF 6 maintains its characteristics for a long time, ensuring a high level of reliability for the circuit-breakers. The blasting and cooling effect of SF 6 and the special shape of the contacts, gradually quenches the electric arc and rapidly restores the dielectric properties, without re-ignition. This process results in very low overvoltage values and short arc duration. These characteristics make HD4/R-Sec and HD4/RE-Sec circuit-breaker ideal for MV distribution substations. Standard equipment 1 Closing pushbutton 2 Opening pushbutton 3 Operation counter 4 Mechanical indicators for circuit-breaker opening/closing 5 Manual spring charging crank lever 6 Mechanical indicator for closing springs charged/discharged 7 Kit 1: set of five open/closed auxiliary contacts. Un = 24250 V AC-DC 8 Kit 2: shunt opening release (MBO1). Allows remote opening of the apparatus.
Electrical characteristic Inrush power Voltages available 125 VA/W 24-30-48-60-110-125-132-220-250 V 48-110-120-127-220-230-240 V 50 Hz 110-120-127-220-230-240 V 60 Hz
9 Kit 3: key lock in open position with different or identical keys.
HD4/R-Sec technical data Rated voltage Rated frequency Rated impulse withstand voltage Rated test voltage at power frequency Rated current Breaking capacity Making capacity Short-circuit duration Pole centre distances
(1) (2)
12 kV [Hz] [kV] [kV] [A] [kA] [kA] [s] [mm] 50/60 75 28 630/800
17.5 kV 50/60 95 38 630/800
24 kV 50/60 125 50 630 30/40/50 3 230
12/16/20(1)/25(2) 12/16/20(1) 12/16/20(1) 30/40/50/62.5 30/40/50 3 230 3 230
Contact ABB for 21 kA 25 kA - 2s
40
Two-level pressure switch First level - intervention for low pressure : the indication is given when the gas pressure drops from 380 kPa absolute to an absolute value of 310 kPa. Second level - intervention for insufficient pressure: the indication is given when the gas pressure drops to below the 280 kPa absolute value. The pressure switch must be requested at the time of ordering because it must be mounted and tested in the factory. Circuit-breaker locking device with signalling lamps for insufficient SF 6 gas pressure This device can only be supplied for circuit-breakers provided with a pressure switch. The locking circuit is an optional application and can only be installed by ABB. The following configurations are available: A - Circuit for automatic circuit-breaker opening with three signalling lamps. B - Circuit for locking the circuit-breaker in the position it is found in, with three signalling lamps.
41
3. Main components
Gas circuit-breaker accessories
Spring charging motor operator (MAS) This device automatically changes the operating mechanism springs after the closing operation. Additional shunt opening release (MBO2) This is an electromechanical device which, following energization of an electromagnet, activates the operating mechanism lever making the circuit-breaker open.
Electrical characteristics Inrush power Voltages available 125 VA / W 24-30-48-60-110-125-132-220-250 V 48-110-120-127-220-230-240 V 50 Hz 110-120-127-220-230-240 V 60 Hz
Electrical characteristics Inrush power Continuous power Charging time Voltages available 1500 VA / W 400 VA / W from 7 to 10 s. 24-30-48-60-110-125-220 V 24-30-48-60-110-120-127-220-230-240 V 50 Hz 110-120-127-220-230-240 V 60 Hz
Shunt closing release (MBC) This is an electromechanical device which, following energization of an electromagnet, activates the operating mechanism release lever making the circuit-breaker close.
Electrical characteristics Inrush power Continuous power Voltages available 250 VA / W 5 VA / W 24-30-48-60-110-125-132-220-250 V 24-30-48-60-110-120-127-220-230-240 V 50 Hz 110-120-127-220-230-240 V 60 Hz
Undervoltage release (MBU) This release opens the circuit-breaker when there is a sharp reduction or cut in the power supply voltage.
Electrical characteristics Inrush power Continuous power Voltages available 250 VA / W 5 VA / W 24-30-48-60-110-125-132-220-250 V 24-48-60-110-120-127-220-230-240 V 50 Hz 110-120-127-220-230-240 V 60 Hz
42
HySec: multi-function apparatus with integrated vacuum circuit-breaker and gas-insulated disconnector
Standard IEC 62271-100 IEC 62271-102
HySec multi-function apparatus integrates both vacuum circuit-breaker and gas-insulated disconnector functions. The upper part of the apparatus provides the circuit-breaker function and it consist in an epoxy resin enclosure that houses the vacuum interrupters. The lower part performs the functions of an SF 6-insulated 3-position (line isolated earth) disconnector. HySec apparatus has been designed to guarantee maximum safety for the personnel: interlocks ensure that the operations take place in the correct sequence. The operating mechanisms of the circuit-breaker and disconnector parts are mechanically interlocked together so that the switch-disconnector can only be operated when the circuit-breaker contacts are in the open position. There is also an interlock with the panel door that prevents access to the cable compartment when the earthing switch is not closed. It also prevents the panel from being put into service unless the door is closed. The disconnector has been designed so that line and earth operations must be operated separately: this creates a natural interlock and guarantees that the operations take place in the correct sequence, e.g. by preventing the earthing switch from closing with the line contact closed. HySec provides maximum safety, not only when the operations are being performed but also when the panel is installed and serviced: the lower part of the apparatus is made of stainless steel to provide metallic segregation (PM) between the cable and busbar compartments as well as LSC2A continuity of service. Use of resin parts and SF 6 as insulating medium in the disconnector part reduces the size of the apparatus while guaranteeing a higher level of protection over time against strongly aggressive outdoor conditions. The lower insulators of HySec also integrate capacitive sockets for the voltage indicators and pre-engineering for cable connection, thereby reducing the number of components in the panel and using the space in the cable compartment to the best advantage. HySec has been specifically designed for the HBC panel of the UniSec series. This apparatus is so versatile that the HBC panel can be used as both incoming panel with circuit-breaker (SBR series) and outgoing panel (SBC series). Compact design with the integrated functions of two devices in a single enclosure allow the size of HBC panels to be cut down to just 500 mm in width. Moreover, the apparatus contains less than 300 grams of SF6, thereby reducing the products environmental impact to the minimum.
HBC technical data Rated voltage Power-frequency rated test voltage (50 Hz, 1 min) Rated impulse withstand voltage Rated frequency Rated current Breaking capacity Making capacity of breaking part Earthing contact making capacity Short-time withstand current Operating sequence Center-distance between phases [mm] [kV] [kV] [Hz] [A] [kA] [kAp] [kAp] [kA (s)] 12 kV 28 75 17.5 kV 38 95 50/60 630 12.5 - 16 12.5 - 16 31.5 - 40 12.5 (1s) - 16 (1s) O - 0.3s - CO - 15s - CO 230 24 kV 50 125
43
3. Main components
Standard equipment
Circuit-breaker functions 1. Mechanical lever operating mechanism to load springs in manual mode 2. Opening time 3. Closing push-button 4. Mechanical circuit-breaker state indicators (open/closed and springs loaded/unloaded) 5. Operation counter 6. Aux contacts (6 + 6 ) 7. Opening coil MO1 Disconnector functions 8. Mechanical interlock between circuit-breaker and switchdisconnector 9. Mechanical interlock with door for access to cable compartment of panel 10. Pre-engineering for padlocks to lock position of switchdisconnector operating mechanism
Accessories
Shunt opening release MO1 This is an electromechanical device which, after an electromagnetic has been energized, activates the operating mechanism lever, thus opening the circuit-breaker.
Characteristics Un Un Un Operating limits Inrush power (Ps) Inrush time Opening time Insulation voltage 24 - 30 - 48 - 60 - 110 - 125 - 132 - 220 - 250 V 48 - 60 - 110 - 120 - 127 - 220...240 V~ 50 Hz 110 - 120 - 127 - 220 - 240 V~ 60 Hz 70110 % Un DC 200 W; AC = 200 VA about 100 ms 40..0.60 ms 2000 V 50 Hz (for 1 min)
Inrush upkeep time (Pc) DC = 5 W; AC = 5 VA
Release MO1 is part of the standard equipment supplied with the apparatus.
Shunt closing release MC This is an electromechanical device which, after an electromagnetic has been energized, activates the operating mechanism lever, thus closing the circuit-breaker.
Characteristics Un Un Un Operating limits Inrush power (Ps) Inrush time Closing time Insulation voltage 24 - 30 - 48 - 60 - 110 - 125 - 132 - 220 - 250 V 48 - 60 - 110 - 120...127 - 220...240 V~ 50 Hz 110 - 120 - 127 - 220 - 240 V~ 60 Hz 70110 % Un DC 200 W; AC = 200 VA about 100 ms 40...80 ms 2000 V 50 Hz (for 1 min)
Inrush upkeep time (Pc) DC = 5 W; AC = 5 VA
44
Undervoltage release MU This release opens the circuit-breaker when there is a sharp reduction or cut in the power supply voltage.
Characteristics Un Un Un Operating limits Inrush power (Ps) Inrush time Inrush upkeep time (Pc) Opening time Insulation voltage 24 - 30 - 48 - 60 - 110 - 125 - 220 - 250 V 48 - 60 - 110 - 120 - 127 - 220...240 V~ 50 Hz 110 - 120...127 - 220...240 V~ 60 Hz circuit-breaker opening: 35-70 % Un circuit-breaker closing: 85-110 % Un DC 200 W; AC = 200 VA about 100 ms DC = 5 W; AC = 5 VA 60...80 ms 2000 V 50 Hz (for 1 min)
Key locks for the disconnector part Allow each of the operation locks of the switch-disconnector part of the apparatus to be locked in the open or closed positions. Up to a maximum of two keys for the line and two keys for the earth can be used together. Three types of keys are available: standard, Ronis and Profalux.
Key locks Line 2 free keys - 1 open and 1 closed 1 key free - open 1 free key - closed Earth 2 free keys - 1 open and 1 closed 1 key free - open 1 free key - closed 1S - Single spring operating mechanism
A mechanical override is also available for this release.
Circuit-breaker operating mechanism spring loading motor Automatically loads the springs of the operating mechanism after the closing operation.
Characteristics Un Un Operating limits Inrush power (Ps) Rated power (Pn) Inrush time Loading time Insulation voltage 24...30 - 48...60 - 110...130 - 220...250 V 100...130 - 220...250 V~ 50/60 Hz 85-110 % Un DC = 600 W; AC = 600 VA DC = 200 W; AC = 200 VA 0.2 s 6-7 s 2000 V 50 Hz (for 1 min)
Auxiliary contacts Allow the position of the apparatus to be signalled from a remote location. 4 auxiliary contacts are available for the line and 4 for the earth. Each contact can be used as a normally closed (NC) or normally open (NO) circuit. See circuit diagram.
Maximum capacity Voltage Current [V] [A] AC 250 16 DC 250 0.3
45
3. Main components
VPIS cable side voltage signal lamps HySec can be equipped with VPIS (Voltage Presence Indicating System) voltage indicators, in accordance with standard IEC 61958, which show the presence of voltage in the cables connected to the apparatus. Phase correspondence can also be performed with these devices.
Temperature compensated gas density gauge The density gauge monitors the gas pressure and provides an alarm if the pressure drops too low.
Signal OK LOW VERY LOW Description Correct operating pressure Indicates the minimum gas level for which operation of the switch-disconnector is guaranteed The switch-disconnector cannot be operated
Analog pressure gauge The pressure gauge displays the pressure of the gas and provides an analog indication of the value. The information can be seen on the front of the panel and can also be transmitted to another location by means of wiring and a terminal box. See circuit diagram.
The state of the signals can also be transmitted to another location by means of wiring and a terminal box. See circuit diagram.
46
Vmax/Sec withdrawable vacuum circuit-breaker

General information The Vmax medium voltage circuit-breakers consist of an insulating monobloc in which three vacuum interrupters are housed. The monobloc and operating mechanism are fixed onto a frame. The vacuum interrupters, one per pole, house the contacts and make up the interruption chamber. Insulating monobloc The Vmax circuit-breaker structure consists of a single insulating monobloc, where the three vacuum interrupters are housed. The monobloc and mechanical stored energy operating mechanism are fixed onto a solid metallic frame. The structure is very compact and guarantees solidity and sturdiness. The reduced contact run and the limited mass, limit the energy required for the operations, ensuring extremely low wear of the system which needs little maintenance. The vacuum interrupters of the Vmax medium voltage circuitbreakers are the same as those used in other types of circuitbreakers (VD4, VM1, etc.). They have the characteristic of breaking the current, generating overvoltages of negligible value, and restoring the dielectric properties very rapidly. Operating mechanism The Vmax series is fitted with a stored energy operating mechanism of simple concept and use, derived from the same mechanical operating mechanism as the VD4 series. The operating mechanism has free release and guarantees opening and closing operations independent of the operator. The operating mechanism spring system can be recharged both manually and by means of a geared motor. Apparatus opening and closing can be carried out by means of pushbuttons located on the front of the operating mechanism or by means of the electrical releases (closing, opening and undervoltage). The circuit-breakers are always fitted with an anti-pumping device to eliminate the possibility of repeated opening and closing sequences following simultaneous and maintained opening and closing commands (local and/or remote). Truck The poles and operating mechanism are fixed onto a metallic support and handling truck. The truck has a system of wheels which allows the circuit-breaker racking-in and out operations inside the switchgear compartment, with the door closed. The truck allows efficient circuit-breaker earthing by means of the metal structure of the switchgear. Apparatus-operator interface The front part of the circuit-breaker is the apparatus interface towards the operator. It is fitted with the following accessories: opening pushbutton closing pushbutton operation counter indicator of the circuit-breaker open and closed state indicator of the operating mechanism springs charged and discharged state device for manually charging the operating mechanism springs selector for exclusion of the undervoltage release (optional).
Vmax/Sec electric characteristics Rated voltage Rated frequency Rated impulse withstand voltage Rated test voltage at power frequency Rated current Breaking capacity Making capacity Short-circuit duration Pole centre distance [Hz] [kV] [kV] [A] [kA] [kA] [s] [mm] 12 kV 50/60 75 28 630/1250 16/20/25 40/50/62.5 3 150 17.5 kV 50/60 95 38 630/1250 16/20/25 40/50/62.5 3 150
47
3. Main components
VD4/Sec withdrawable vacuum circuit-breaker
The VD4 medium voltage circuit-breaker interrupters use vacuum to extinguish the electric arc and as the insulating medium. Thanks to the unequalled properties of vacuum and the breaking technique used, current interruption takes place without arc chopping and without overvoltages. Restoration of the dielectric properties following interruption is extremely rapid. The VD4 circuit-breakers are used for protection of cables, overhead lines, motors, transformers, generators and capacitor banks. Poles The VD4 medium voltage circuit-breakers use vacuum interrupters embedded in poles. Embedding the interrupter in the pole makes the circuitbreaker particularly sturdy and protects the interrupter itself against shocks, deposits of dust and humidity. The vacuum interrupter houses the contacts and provides the interruption chamber. ABB circuit-breakers use the most advanced vacuum breaking techniques: with radial magnetic flow for circuitbreakers with medium-low ratings and with axialmagnetic flow for those with high breaking capacity. Both techniques guarantee even distribution of the arc rootsover the whole surface of the contacts, allowing optimum performance at all current values. The structure of a vacuum interrupter is relatively simple. The housing is made up of a ceramic insulator closed at the ends by stainless steel covers. The contacts are made of pure copper and sintered chrome and are welded to the copper terminals. A metallic bellows allows movement of the moving contact-terminal group, at the same time guaranteeing that the vacuum is maintained in the interrupter. The interrupter components are welded in an environment under a very strong vacuum to guarantee a vacuum of less than 10-5 Pa in the interrupter. This means that the interrupter does not any ionisable material. In any case, on detachment of the contacts, an electric arc is generated which only consists of the melted and vaporised material of the contact. A metallic shield is integrated inside the interrupter to capture the metallic vapours given off during interruption, as well as for controlling the electric field. The particular shape of the contacts generates a magnetic field which forces the arc to rotate and to involve a much wider surface than that of a fixed contact arc. Apart from limiting the thermal stress on the contacts, this makes contact erosion negligible and, above all, allows the interruption process to be controlled even with very high short-circuit currents. The electric arc remains supported by the external energy until the current passes through its natural zero. The ABB vacuum interrupters are zero current interrupters and are free of any re-striking phenomena. The rapid reduction of the current density and fast condensation of the metallic vapours, that happens at the at the instant that the current passes through zero, allow the maximum dielectric strength between the interrupter contacts to be re-established within a few milliseconds. Supervision of the vacuum level is not necessary as the circuit-breaker poles are sealed-for-life and do not require any maintenance.
VD4/Sec electric characteristics Rated voltage Rated frequency Rated impulse withstand voltage Rated test voltage at power frequency Rated current Breaking capacity Making capacity Short-circuit duration Pole centre distance [Hz] [kV] [kV] [A] [kA] [kA] [s] [mm] 24 kV 50/60 125 50 630/1250 16/20/25 40/50/62.5 3 210
48
Operating mechanism The VD4 circuit-breaker is fitted with a mechanical stored energy type operating mechanism. The trip free mechanism allows opening and closing operations independent of the operator. The operating mechanism spring system can be recharged either manually or by means of a geared motor. The apparatus can be opened and closed by means of the pushbuttons on the front of the operating mechanism or by means of electric releases (shunt closing, shunt opening and undervoltage). The circuit-breakers are always fitted with an anti-pumping device to eliminate the possibility of simultaneous opening and closing commands, closing commands with springs discharged or with the main contacts not yet in their run-end position. Truck The poles and operating mechanism are fixed onto a metal support and handling truck. The truck is provided with a wheel system which makes the operations for racking the apparatus into and out of the switchgear unit possible with the door closed. The truck allows efficient earthing of the circuit-breaker by means of the metallic structure of the switchgear unit. The vacuum circuit-breaker truck can be motor-operated. The racking-out and racking-in operations can be carried out by means of electrical controls, either locally by the operator or by a remote system. Apparatus-operator interface The front part of the circuit-breaker provides the user interface. It features the following equipment: ON pushbutton OFF pushbutton Operation counter Indicator of the circuit-breaker open and closed state Indicator of the charged or discharged state of the operating mechanism springs Manual charging device for the operating mechanism springs Override selector of the undervoltage release (optional).
49
3. Main components
Vmax/Sec and VD4/Sec circuit-breaker accessories
Shunt opening release (MBO1) This device allows remote opening control of the apparatus. Its electrical characteristics and operation are indicated in table 1. Motor operator for spring charging (MAS) This device automatically charges the operating mechanism springs after the closing operation. Its electrical characteristics and operation are indicated in table 1. Shunt closing release (MBC) This release is an electromechanical device which, following energization o fan electromagnet, activates the operating mechanism lever making the circuit-breaker close. Its electrical characteristics and operation are indicated in table 1. Additional shunt opening release (MBO2) This is an electromechanical device which, following energization of an electromagnet, activates the operating mechanism lever making the circuit-breaker open. Its electrical characteristics and operation are indicated in table 1. Undervoltage release (MBU) This release opens the circuit-breaker when there is a sharp reduction or cut in the power supply voltage. Its electrical characteristics and operation are indicated in table 1.
Electrical characteristics Un Operating limits MBO1-MBO2-MBC MBU RL1 MBO1-MBO2 MBC MBU 24 - 30 - 48 - 60 - 110 - 132 - 220 250 V DC-AC (50-60 Hz) 65...120 % Un 35...85 % Un 85...110 % Un 33,5...60 ms 45...80 ms 60...60 ms < 150 W 150 ms 3W 2000 V 50-60 Hz (for 1 min)
Operating time
Power on inrush (Ps) Inrush duration Upkeep power (Pc) Insulation voltage
Table 1
50
VSC/P withdrawable vacuum contactor

Standard IEC 60470
The medium voltage VSC/P contactors are apparatus suitable for operating in alternating current and are normally used to control users requiring a high number of hourly operations. They are suitable for controlling and protecting motors, transformers and power factor correction banks. When fitted with suitable fuses, they can be used in circuits with fault levels up to 1000 MVA. The electrical life of the VSC/P contactor is defined as category AC3 with 100,000 operations (closing/opening) and 400 A interrupted current. VSC/P contactor These contactors consist of a resin monobloc containing the following components: vacuum interrupters moving parts magnetic actuator multivoltage feeder accessories and auxiliary contacts. The contactors are available in the following versions: VSC 7/P for voltages up to 7.2 kV VSC 12/P for voltages up to 12 kV. Operating mechanism Given the presence of the magnetic actuator, the VSC/P contactors require a negligible amount of auxiliary power in all the configurations (15 W on inrush - 36 W for 6 second first time if main capacitor is completely discharged - 5 W continuous). The VSC/P contactor is available in three different configurations: SCO (Single Command Operated). The contactor closes when auxiliary voltage is supplied to the multivoltage feeder input, whereas it opens when auxiliary voltage is cut off DCO (Double Command Operated). The contactor closes when auxiliary voltage is supplied to the closing input of the multivoltage feeder, whereas it opens when voltage is supplied to the opening input. The anti-pumping function is build-in On request, the DCO configuration is also available with a delayed undervoltage function. This function allows automatic contactor opening when the level of auxiliary voltage drops below the levels defined by the IEC Standards. Opening can be delayed from 0 to 5 seconds (setting defined by the customer by means of dip-switches). Fuses The contactor is fitted with medium voltage fuses for protection of the users. Coordination between the contactor, fuses and protection unit in class C is guaranteed in compliance with the IEC 60470 Standards. The fuseholder frame is normally prepared for installation of three fuses with average dimensions and striker, according to the following Standards: DIN 43625 BS 2692 (*). The following fuses can be used: DIN type with 192, 292 and 442 mm length BS type with 235, 305, 410, 453 and 553 mm length.
(*)
ABBs CMF-BS fuses cannot be used in VSC/P.
VSC/P electrical characteristics VSC7/P Rated voltage Rated insulation voltage Rated test voltage at power frequency Rated impulse withstand voltage Rated frequency Rated short-time withstand current Peak current Internal arc withstand current (2) Maximum contactor rated current
(1) (2)
VSC12/P 12 12 28 75 50/60 50 125 50 400
[kV] [kV] [kV] 1 min [kV] [Hz] [kA] (1) [kA] [kA] 1 s [A]
7.2 7.2 20 60 50/60 50 125 50 400
Limited by the fuses. The internal arc withstand values are guaranteed in the compartments on the supply side of the fuses (busbars and apparatus) by the structure of the switchgear and in the compartment on the load side (feeder) by the limiting properties of the fuses.
51
3. Main components
The fuseholder frames are fitted with an automatic opening device even in the case of only a single fuse blowing. This device does not allow contactor closing when even a single fuse is missing. The ABB range of fuses for transformer protection is called CEF, while the one for motor and capacitor banks is CMF. Standards IEC 60470 for the contactor IEC 60282-1 for the fuses
Maximum performances of the contactor with fuses 3.6 kV Motors Transformers Capacitor banks kW kVA kVAR 1000 2000 1000 7.2 kV 1800 2500 1800 12 kV 3000 2500 3000
Maximum fuse load current Feeder Rated voltage 3.6 kV 7.2 kV 12 kV Transformers Fuse 200 A 200 A 200 A Maximum load 160 A 160 A 160 A Motors Fuse 315 A 315 A 200 A Maximum load 250 A 250 A 160 A Capacitor single bank Fuse 450 A 355 A 200 A Maximum load 250 A 250 A 160 A
Note: fuse size is indicative, for fuse selection please consult contactor technical catalogue.
52
GSec gas switch-disconnectors

Standard IEC 60265-1 IEC 62271-102 IEC 62271-105
GSec is an SF6-insulated 3-position switch-disconnector. The contacts of the switch-disconnectors are housed in an enclosure made of two materials: the top part is a moulded resin housing to guarantee the insulation level; the bottom part is made of stainless steel to guarantee metallic segregation and earthing between the busbar compartment and the cable compartment. This guarantees maximum personnel safety in the case of trips in the line compartment even with the main busbars supplied with power, for example to replace one or more fuses or to check the cables. The switch-disconnector can be used in combination with fuses, for example for protection of transformers. Actuator The GSec actuator can be accessed directly from the front and allows easy plug and play installation and replacement of accessories. The GSec actuator has separate lever couplings for the isolation and earthing operations. The GSec uses two different types of actuators: 1S - Single Spring: for closing and opening operations. It can be operated by a lever and by a motor; 2S - Double Spring: for closing and opening operations. It can be operated by pushbuttons (spring charging with the lever) or shunt opening and closing releases (springs loaded by motor). In an emergency, both actuators can be operated manually by means of an operating lever (1S) or pushbuttons (2S), even if equipped with a motor operator. 1S operating mechanism - Single Spring This control allows rapid manual or motor-operated closing and opening of the switch-disconnector with operating speed independent of the operator. Closing or opening takes place by charging the above-mentioned spring (manually or using the motor operator) until dead centre is exceeded. This control also carries out rapid manual closing of the earthing switch with operating speed independent of the operator. 2S operating mechanism - Double Spring This control allows rapid manual closing of the switchdisconnector with operation independent of the operator, obtained by means of a spring charged until it exceeds dead centre. The operation cycle takes place with the following sequence: opening and closing spring charging by means of a lever or a motor operator; switch-disconnector closing by means of a pushbutton or a shunt closing release; switch-disconnector opening by means of a pushbutton or shunt opening release. Opening can also take place when a fuse trips or by means of the undervoltage coil. The type 2 actuator also carries out rapid manual closing of the earthing switch with operating speed independent of the operator.
Unit SDC, SDS SFC, SFS SDM SDD SBC, SBS SBM SBR DRC, DRS SFV
Actuators 1S - Single Spring 2S - Double Spring
53
3. Main components
GSec actuator tripping times

Diagram of 1S - Single spring operating mechanism operation Diagram of 2S - Double spring operating mechanism operation
100%
100%
50%
0% tempo Ts1 T close Tc Ts1 T open Tc
0% tempo Ts2 Tc T close Tc T open
Position of the line contact Spring load status Ts1 Spring loading time manual operating mechanism: depends on the operator motor-driven operating mechanism = 3 - 4 s Tc Tclose Topen Contact opening or closing time < 0.3 s Total closing time < 5 s (motor-driven operating mechanism) Total opening time < 5 s (motor-driven operating mechanism) Tc Tclose Topen Ts2
Position of the line contact Spring load status Spring loading time manual operating mechanism: depends on the operator motor-driven operating mechanism = 3 - 4 s Contact opening or closing time < 0.3 s Total closing time < 0,3 s (motor-driven operating mechanism) Total opening time < 0,3 s (motor-driven operating mechanism)
54
Remote control of the Gsec The opening and closing operations of all types of GSec operating mechanism can be remote controlled. Remote control for the 1S - Single spring operating mechanism - is performed by means of the spring loading motor. Remote control for the 2S - Double spring operating mechanism - is performed by means of the spring loading motor and closing and opening coils. The motor and coils operating system can be electromechanical or achieved by means of an electronic device (MOD, Motor Operating Device).
Electrical characteristics Rated voltage Power-frequency withstand voltage (50-60 Hz, 1 min) Line to line and line to earth Between open contacts Lightning impulse withstand voltage (BIL 1.2/50 s) Line to line and line to earth Between open contacts Rated frequency Rated current (40 C) Rated short-time withstand current Making capacity (peak current) Breaking capacity: Active load No-load transformers No-load lines No-load cables Ring circuits A A A A A 800 (1) 16 25 50 800 (1) 800 (1) 16 25 50 800 (1) 630 16 25 50 630 kVp kVp Hz A kA kAp 75 85 50-60 800 (1) 25 (2s) (2) 62.5 95 110 50-60 800 (1) 20 (3s) (2)(3) 52.5 125 145 50-60 630 16 (3s) - 20 (3s) (2)(3) 40-52.5 kV kV 28 32 38 45 50 60 kV 12 17.5 24
Mechanical and electrical performance Electrical life of the line contact Electrical life of the earth contact Mechanical life of the line contact with 1S - Single spring operating mechanism Mechanical life of the line contact with 2S - Double spring operating mechanism Mechanical life of the earth contact
(1) (2) (3)
Class Class Class Class Class
E3 - up to 5 closing operations and 100 rated current interruptions E2 - up to 5 closing operations M2 - 5000 mechanical operations M1 - 1000 mechanical operations M0 - 1000 mechanical operations
630 A for SDC with 2S - Double spring operating mechanism 16 kA (3s) for SDC with 2S - Double spring operating mechanism Contact ABB for 21 kA (3s)
55
3. Main components
GSec gas switch-disconnectors accessories
1. Key locks Allow each of the operation locks of the apparatus (line and earth) to be locked in the open or closed positions. Up to a maximum of two keys for the line and two keys for the earth can be used together. Three types of keys are available: standard, Ronis and Profalux. The line operation lock of disconnectors with 2S - Double spring operating mechanism cannot be locked in the closed position.
Key locks 1S - Single spring 2S - Double spring operating operating mechanism mechanism Maximum capacity Voltage Current [V] [A] AC 250 16 DC 250 0,3
2. Prepared for padlocks Allows padlocks to be housed so as to lock the apparatus in the open, in line or earthed positions. Up to three padlocks can be used together per apparatus. The maximum diameter of the padlock latch is 6 mm. It is part of the standard equipment for all GSec apparatus. The padlocks are not supplied.
Line
2 free keys - 1 open and 1 closed 1 free key - open 1 free key - closed
3. Auxiliary contacts Allow the position of the apparatus to be signalled from a remote location. 4 auxiliary contacts are available for the line and 4 for the earth. Each contact can be used as a normally closed (NC) or normally open (NO) circuit. See circuit diagram.
Earth
2 free keys - 1 open and 1 closed 1 free key - open 1 free key - closed
56
4. Motor for the 1S - Single spring operating mechanism (-MAD) The motor automatically loads the spring of the 1S Single spring operating mechanism for line operations. This allows the disconnector to be operated by remote control. The disconnectors closing (Tclose) and opening (Topen) times are less than 5 seconds. Consult the circuit diagram to check supply methods.
DC Power supply voltage Power required [V] [W/VA] 24 90 DC/AC (50Hz) 48 90 110 90 220 90
6. Shunt opening release -MBO4 (for the 2S - Double spring operating mechanism) This electromechanical device opens the line contact of the apparatus after an electromagnet has been energized. See circuit diagram. The total opening time of the disconnector contacts is 300 ms. Characteristics:
AC (50-60 Hz) LV power supply voltage HV power supply voltage Inrush power [V] [V] 48, 60 200 VA DC 24, 48, 60 200 W
110-127, 220-250 110-132, 220-250
If the motor operates in a faulty way, the disconnector can always be operated in the manual mode with the operating lever.
5. Motor for the 2S - Double spring operating mechanism (-MAD) The motor automatically loads the springs of the 2S Double spring operating mechanism for line operations. Thanks to this motor and the closing and opening releases, the disconnector can be operated by remote control. Spring loading with the motor takes less than 4 seconds. Consult the circuit diagram to check supply methods.
DC Power supply voltage Power required [V] [W/VA] 24 260 DC/AC (50Hz) 48 260 110 260 220 260
7. Shunt closing release -MBC4 (for the 2S - Double spring operating mechanism) This electromechanical device closes the line contact of the apparatus after has been energized. See circuit diagram. The total closing time of the disconnector contacts is 300 ms. Characteristics:
AC (50-60 Hz) LV power supply voltage HV power supply voltage Inrush power [V] [V] 48, 60 200 VA DC 24, 48, 60 200 W
110-127, 220-250 110-132, 220-250
The motor unit is available with the following operating modes: CCO (Load - Close - Open) in three phases: the motor loads the springs of the operating mechanism, then closing and following opening are performed by means of two inputs (push-buttons or coils) CO (Load and close - Open) in two phases: the motor loads the springs of the operating mechanism and closes the disconnector. Opening is performed by means of a following input (pushbutton or coil). If the motor functions in a faulty way, the disconnector can always be operated in the manual mode with the operating lever.
8. Undervoltage release -MBU (for the 2S - Double spring operating mechanism) This release opens the line contact of the switch-disconnector when the auxiliary power supply voltage drops or is interrupted. See circuit diagram. Characteristics:
AC (50 Hz) LV power supply voltage HV power supply voltage Inrush power Inrush time Continuous power Tripping limits
(*)
DC 24, 48, 60 110-132 220-250 150 W 150 3W
[V] [V]
48, 60 110-132 (*) 220-250 (*) 150 VA
[ms] 150 3 VA
35-70% of the rated voltage of the auxiliary power supply
Also available for 60 Hz
57
3. Main components
9. Coil to prevent the operating lever from entering the line lock -RLE5 (for 1S - Single spring operating mechanism) When the coil is not energized, a mechanical lock prevents the lever from being fitted into the line switching lock. See circuit diagram. This accessory is only available for the 1S - Single spring operating mechanism. Characteristics:
DC power supply voltage Rated power Continuous power Inrush time [V] [W] [W] [ms] 24, 30, 48, 60, 110, 220, 240 250 5 150
12. VDS and VPIS voltage indicators The UniSec panels can be fitted with two different types of VDS and VPIS voltage indicators. VDS: device based on the HR system complying with the IEC 61243-5 Standard. The VDS consists of a fixed device with capacitive sockets installed on the switchgear and a moveable one on which the luminous indicators are installed, which visually show the presence or absence of voltage and phase concordance. VPIS: device complying with the IEC 61958 Standard. The VPIS consists of a fixed device installed on the switchgear with capacitive sockets and luminous indicators which give the operators the state of voltage of the main switchgear circuit. The devices can be combined with insulator with capacitive deviders or DIN type CT.
10. Coil to prevent the operating lever from entering the earthing lock -RLE3 When the coil is not energized, a mechanical lock prevents the lever from being fitted into the switching lock of the earthing switch. See circuit diagram. This accessory is supplied as an alternative to the key lock for the earth switching lock. Characteristics:
DC power supply voltage Rated power Continuous power Inrush time [V] [W] [W] [ms] 24, 30, 48, 60, 110, 220, 240 250 5 150
13. Analog pressure gauge The pressure gauge displays the pressure of the gas and provides an analog indication of the value. The information can be seen on the front of the panel and can also be transmitted by remote control via dedicated wiring and a terminal box. See circuit diagram.
11. Fuses blown signalling contact When a fuse blows, a kinematic chain activates an indicator that can be seen on the front of the panel (part of the standard equipment for all GSec/T2F devices). A signalling contact that transmits information about blown fuses by remote control can also be requested. The contact can be normally closed (NC) or normally open (NO). See circuit diagram.
58
14. Temperature compensated gas density gauge The density gauge monitors the gas pressure and provides an alarm that signals when the pressure is low.
Signal OK LOW VERY LOW Description Correct operating pressure Indicates the minimum gas level for which operation of the disconnector is guaranteed The disconnector cannot be operated
15. Motor Operating Device (MOD) MOD is an electronic device that monitors/controls the spring loading motor and the coils of Gsec operating mechanisms. It also has binary outputs to indicate the state of the apparatus. MOD also provides protection and diagnostic functions. It protects the motor and coils against over-current, overtemperature and short-circuits, and continually monitors the conditions of the disconnector, the motor, coils, binary inputs and auxiliary power supply.
The state of the signals can also be transmitted by remote control via dedicated wiring and a terminal box. See circuit diagram.
The operating state of the disconnector can either be displayed on the front of the operating mechanism by 3 LEDs on the local interface device (HMI) or via remote control by means of the binary outputs. Disconnector control can be switched from the remote to local mode (L/R push-button) by means of the HMI. As alternative is always available the electro-mechanical motorization version without diagnostic and signalling functions provided by the MOD version.
Un Voltage (V) Actuator 1S (Single Spring) Opening Power (W) (VA) Closing Power (W) (VA) 24(*) 48 160 DC 60 110 220 110 AC 230
200
200
160
200
200
Actuator 2S (Double Spring)

(*)
Opening Power (W) (VA) Closing Power (W) (VA)
220
440
440
220
440
440
Call ABB for actuator 2S (Double Spring)
59
3. Main components
ABB CEF fuses for transformer protection
Standard IEC 60282-1/DIN 43625
Three fuses (one fuse for each phase) for transformer protection can be connected in series with the switchdisconnector. Selection of the fuse according to the voltage and power of the transformer must be made in conformity with the data indicated in the table. Transformer protection and fuse selection When the disconnectors are used to control transformer protection, a special type of current-limiting fuses are used which guarantee selectivity with other protection devices and can take the high transformer connection currents without deterioration. In this case, the protection against overcurrents on the medium voltage side of the transformer is not indispensable since this task is taken on by the protection provided on the low voltage side. The protection on the medium voltage side can be entrusted just to the fuse, which must be selected taking into account the no-load connection current, which can take on values of or greater than 10 times the rated current according to the power of the transformer and to the type of punched sheets used (hot rolled sheet or sheet with orientated crystals). The maximum connection current occurs when circuit-breaker closing takes place in correspondence with voltage passage through zero. Another outcome to be guaranteed is protection against faults of the low voltage winding and of the connection tract of this to the circuit-breaker placed on the secondary winding, avoiding the use of fuses with rated current which is too high, in order to ensure rapid tripping even under these fault conditions. A rapid check of the short-circuit currents at the transformer secondary terminals and on the supply side of the circuitbreaker on the secondary when placed at a significant distance, allows the trip time to be checked on the fuse melting curve. The usage table given below takes the required conditions into account, i.e. sufficiently high rated current to avoid untimely fuse blowing during the no-load connection stage and, in any case, of a value which guarantees protection of the machine against faults on the low voltage side.
Selection of fuses for transformer protection Transformer rated voltage [kV] 3 5 6 10 12 15 20 24 Transformer power [kVA] 25 16 10 6 6 6 6 6 6 50 25 16 16 10 6 6 6 6 75 25 25 16 16 10 10 6 6 100 40 25 25 16 16 10 10 6 125 40 25 25 16 16 16 10 10 160 50 40 25 20 16 16 16 10 200 63 40 40 20 20 16 16 16 250 80 50 40 25 20 20 16 16 315 100 63 50 31.5 25 20 20 16 400 125 80 63 40 40 25 20 20 500 100 80 50 40 40 25 20 630 125 100 63 50 40 31.5 25 800 125 80 63 50 40 40 1000 100 80 63 50 40 1250 125 100 80 63 50 1600 125 80 80 63 12 17.5 24 3.6/7.2 CEF Fuse In [A] Fuse rated voltage [kV]
60
Measuring transformers
Current transformers to DIN standards The DIN current transformers are insulated in resin and are used for powering measuring devices and protections. These transformers can have a wound core with one or more cores and come with performance and precision classes that suit the requirements of the installation. These devices conform to standard IEC 60044-1. Their dimensions normally comply with standard DIN 42600 Narrow Type. The current transformers can also be supplied with a capacitive socket for connection to voltage signalling devices. The ABB range of current transformers is called TPU. Voltage transformers The voltage transformers are insulated in epoxy resin and are used for powering measuring devices and protections. They are available for fixed assembly or on a plug-in plate for panels with withdrawable circuit-breakers. In this case, the transformers can be equippped with a medium voltage protection fuse. They conform to standard IEC 60044-2. Their dimensions comply with standard DIN 42600 Narrow Type. These transformers can have one or two poles and possess performance and precision classes that suit the functional requirements of the instruments to which they are connected. The ABB range of voltage transformers is called TJC, TDC, TJP.
Current transformer
Line-to-earth VT type TJC
Line-to-line VT type TDC
Toroidal current transformers Toroidal transformers are insulated in resin and are used for powering measuring devices and protections. These transformers can be the closed or openable core type. They can be used both for measuring phase current and for detecting earth fault current. They conform to standard IEC 60044-1.
Line-to-earth VT with fuse - type TJP
Toroidal current transformer with low voltage insulation
61
3. Main components
Measuring sensors
Electronic measuring transformers The technology of the future for measuring current and voltage in UniSec smart switchgear is a measuring transformer (belonging, according to the current IEC standards, to the electronic measuring transformer group) called sensor for short. These sensors replace the conventional measuring transformers with ferromagnetic core. The distinguishing feature of the ABB sensors is the level of the output signal, which perfectly suits the requirements of microprocessor equipment since these devices do not require power for powering purposes, but just a signal. The level of the analog output signal depends on the principle used and can be: in mV for the current sensor (the characteristic value is 150 mV at the rated primary current) in Volts for the voltage sensors, in which the partition ratio is 1:10000 (e.g. 1/3 V output for 10000/ 3 kV rated voltage of the system in the primary/input side). UniSec switchgear can be equipped with KEVCD type sensors. The KEVCD sensor conforms to DIN standards as to dimensions. It is available in two versions: a version with current measurement and voltage indicator function and another version with both current and voltage measurement. All the measurements/indications for each phase are performed within the same instrument, thus there is no need for additional devices. Sensor characteristics The current and voltage sensors are structurally without a ferromagnetic core. This leads to a number of important advantages: the non-linearity and amplitude of the hysteresis curve do not influence the behaviour of the sensor. This leads to a precise and linear response for a wide dynamic range of quantities measured the same device/sensor can be used for both measuring and protection (separate devices are not required) there is no loss of hysteresis, thus the sensors provide an excellent reponse even at frequencies that differ from the rated value, thereby guaranteeing an extremely selective signal for the protection functions so as to achieve a very precise fault analysis and efficient fault localization the sensors are without dangerous operating states (absence of problems concerning short-circuited or open outputs) and thus ensure a high degree of safety for both the surrounding devices and the personnel. The output signal remains very low even in network fault situations use of sensors does away with the problem of ferroresonance, increasing safety and the reliability of the distribution network to a further degree. Moreover, there is no need for further protection devices, wiring or particular investments. ABB sensors are connected to the measuring and protection apparatus by means of shielded cables and connectors, thereby guaranteeing a high degree of immunity from electromagnetic interference. These sensors and their wiring are controlled and tested for accuracy, thus the availability of precise information is guaranteed through to the measuring instrument. Moreover, use of ABB sensors and relays guarantees total precision in the system. This means that over 1% accuracy is assured for the entire measuring chain (sensors plus IED).
Linearity of the ABB sensors and comparison with the wave shape of the output signals of a conventional saturation current
Secondary Output ABB sensor Us
Saturation level Standard CT is
10 A
100 A
1000 A
10000 A
Primary current
62
Advantages of the sensors Given the linear response and the wide dynamic field, the sensors are standardized to a much higher degree (in relation to numerous other models of CT and VT). This means that it is much easier to select the right model (simplified engineering activities), while the number of spare parts can be reduced. A significant reduction in energy consumption during sensor operation, owing to the negligible losses induced by the sensors themselves (absence of iron = no loss of hysteresis; lower current value on the winding and negligible on the output = reduced losses on the sensor windings) leads to enormous savings in lost energy and a minimum increase in temperature (which consequently improves the temperature conditions and aging process inside the application). The resulting devices are much lighter than the conventional CT or VT. This means that special systems/devices are not required to transport them, thus reducing the transport costs. Rapid connection of the sensors to the electronic devices without the need for special tools also simplifies and reduces the assembly costs.
Current sensor The current sensor is based on the Rogowski coil principle. The Rogowski coil functions in the same way as a conventional current transformer with ferromagnetic core (CT). The main difference between the Rogowski coil and CT is that the coil windings are wound on a non-magnetic core rather than a ferromagnetic one. Consequently, the Rogowski coil output signals are linear since the non-magnetic core is not subject to saturation. Rogowski coils produce an output voltage (US), meaning a scalar time derivative of the primary current measured (I P).
Operating principle of the Rogowski coil
Ip
US dip (t) uS (t) = M dt
KEDCD type current and voltage sensor
Current sensors
63
3. Main components
Integration of the output signal of the current sensor takes place in the connected IED so as to obtain information about the real current value. In the case of primary current, only sinusoidal (Ip) at the rated frequency defined as:
ip (t) = 2 Ip sin(t)
the Rogowski coil output voltage is
Voltage sensors The voltage sensor is based on the resistive divider principle. It consists of 2 resistive elements that divide the input signal so as to allow a standard low voltage measuring device to be connected. The main difference between a resistive divider and a conventional voltage transformer (VT) is the operating principle. In the VT, voltage is induced in the winding. In the resistive divider, voltage is simply divided in relation to the resistances of the resistive elements, thus no induction occurs.
us (t) = M 2 Ip cos(t)
Operating principle of the resistive divider
In this case, the root mean square value (r.m.s.) of the output signal could be easily measured even without a converter by using a voltmeter or an oscilloscope and by observing a 90 phase difference in relation to the primary current. The output voltage presents a 90 phase difference in relation to the wave shape of the primary current. For this reason, voltmeters with a high input impedance can be used for simple, rough information about the current signal measured. However, integration of a voltage signal produced by the Rogowski coil is required in order to obtain precise, exact information in transient conditions, know the contents of different frequency components or any distortions in the wave shape of the current that may occur in the distribution network. This function is already guaranteed by the IED supplied by ABB, which provide extremely precise measurement of the primary current. The Rogowski coil output voltage depends on the frequency. Thus the rated voltage value is 150 mV at 50 Hz and 180 mV at 60 Hz. After the rated frequency has been entered in the IED, the sensor provides accurate information about the measured primary current signal even in the presence of different harmonics (no loss of hysteresis and no saturation). It therefore guarantees a correct performance for all the protection functions. In theory, the response of the Rogowski coil output is linear in the unlimited dynamic range of the measured primary current. Restrictions to the use of the Rogowski coil are due to other limitations, e.g. the size of the application, for fixing methods, etc. One single coil is able to cover the whole secondary current range. For example, the KECA 250B1 type has been successfully tested up to 2000 A direct thermal current. Sensor KEVCD includes a primary conductor. This means that just one type of this sensor is able to cover the entire secondary current range from 0 to 1,250 A. These devices conform to standard IEC 60044-8.
R2 US = Up R1 + R2
The resistive elements used are made of stable ceramic material onto which a special, non-inductive resistive coating is applied. The output signal is a voltage directly proportional to the primary voltage, thus no integration or additional calculation is required. In the case of solely sinusoidal primary current (UP) at the rated frequency, defined as:
up (t) = 2 Up sin(t)
The resistive voltage divider output voltage is:
R2 up (t) = 2 Up sin(t) R1 + R2
Here again, the value of the output signal could be easily measured with a voltmeter or oscilloscope.
64
The standard distribution ratio used in ABB sensors is 10000/1. This ensures that the output signal is sufficient and reliable for a further calculation in the IED. Voltmeters with a high input impedance can be used to obtain information about the measured voltage signal. However, ABB IED must be used, since the relative connection has been tested and checked. The resistive divider has neither ferromagnetic core nor winding. This means that, unlike the TV, there is no risk of ferroresonance and no need for further damping devices. Use of these dividers increases the safety and reliability of the network to a considerable extent, as well as the safety of the personnal in all circumstances. There are no problems or dangers if the secondary terminals short-circuit. Moreover, the sensor can even remain connected when the switchgear is subjected to power-frequency tests. The resistive divider functions perfectly during transients which, besides direct current, also include other frequency
components (absence of a ferromagnetic core in the divider eliminates the risk of saturation at different frequencies). This allows an undistorted assessment of the transients to be made, as well as a precise analysis of the protection functions. Besides allowing the DC components to be measured during transients, the resistive divider also enables the direct component of the voltage to be measured with precision. In view of the linear response and absence of saturation, just one single divider is enough to cover the entire voltage range, from 0 to 24 kV. Nonetheless, it may be necessary to consider other mechanical or dimensional/distance requirements for different voltage levels in the case of one single main voltage sensor. For this reason, the KEVCD sensor is available in two different height sizes, in accordance with the dimensions established by the DIN standards. The chosen sensor version can also be used for voltage levels that are lower than the maximum rated primary voltage. These devices conform to standard IEC 60044-7.
65
4. Protection and automation devices

Safety
The safety of the personnel is of prime importance when modern medium voltage switchgear is developed. This is why UniSec switchgear has been designed and tested to withstand the internal arc produced by a short-circuit current of the same level as the maximum permissible short-time withstand current. Tests have shown that the metal enclosure of UniSec switchgear is able to protect personnel working near the switchgear itself if a fault evolves until an internal arc ignites. An internal arc is a very improbable fault although theoretically, it can be caused by various factors, such as: defective insulation owing to deteriorated components. This can be due to adverse environmental conditions and a strongly polluted atmosphere over-voltage of atmospheric origin or caused by the operation of some component or other inadequately trained personnel breakage or tampering with the safety interlocks overheating in the contact zones due to the presence of corrosive substances or loose connections intrusion of small animals into the switchgear (e.g. through the cable input) materials left inside the switchgear during maintenance work. The characteristics of UniSec switchgear strongly reduce the probability of these faults occurring. However, some cannot be completely prevented. The energy produced by the internal arc produces the following phenomena: increase in the internal pressure temperature increase visual and acoustic effects mechanical stress on the switchgear structure melting, decomposition and vaporization of the materials. Unless they are adequately kept under control, these phenomena can affect the personnel in a very serious way, causing injuries (due to shock waves, parts that are thrown up and doors that open) and burns (due to the emission of hot gas). The purpose of the internal arc resistance test is to make sure that the cubicle doors remain closed, that none of the components detach from the switchgear even when the pressure is very high, and that incandescent gas or flames are unable to escape, thereby guaranteeing safe conditions for the personnel who work in the vicinity of the switchgear. The test is also performed in order to ensure that holes are not made in the accessible external parts of the enclosure and, lastly, that all the connections to the earthing circuit continue to be efficient and able to guarantee safe conditions for persons who access the switchgear after a fault. Standard IEC 62271-200 establishes the methods for performing the test and the criteria with which the switchgear must comply. UniSec switchgear fully conforms to all the five criteria indicated in the IEC standard. The parameters of each specific installation establish that the elimination of hot gas and incandescent particles must be checked with particular care so as to guarantee and maintain safe conditions for the personnel. Fault limiting systems The structure of UniSec switchgear provides complete passive protection against the effects of internal arc faults for 1 second up to 25 kA. ABB has also developed active protection systems able to provide the following important benefits: fault detection and extinguishing, generally within less than 100 ms, which improves the stability of the network less damage to the equipment the switchgear remains out of sevice for a shorter time. Active internal arc protection can be achieved by installing various types of sensors in the different compartments. These devices are able to detect the immediate effects of the fault and release the circuit-breakers in the selective mode. The fault limiting systems are based on sensors that take advantage of the pressure or light generated by the internal arc fault to as to allow the faulty line to disconnect.
66
TVOC This system consists of an electronic monitoring device housed in the low voltage cubicle, to which optic sensors are connected. These latter are distributed amongst the power cubicles and are connected to the device by means of optic bers. The device causes the circuit-breakers to open when a preset level of light is exceeded. Current transformers can also be connected to the monitoring device to prevent the system from being tripped by occasional light created by external factors (a camera ash, reected external light, etc.). The protection module only transmits the opening command to the circuit-breaker if it receives the light signal and that of short-circuit current at the same time. The total release time is 62 ms (2 ms TVOC + 60 ms the circuit-breaker). REA This system provides the same functions as the TVOC system. It consists of a central unit (REA 101) and an optional extension unit (REA 103, 105, 107), allowing customized selective release solutions to be created. The total release time is 62.5 ms (2.5 ms REA + 60 ms the circuit-breaker).
Electric arc protection with IED On request, the IED (Intelligent Electronic Devices) REF615, RET615, REM615 and REF610 can be equipped with rapid and selective electric arc protection. This arc fault protection system has two or three channels for supervising electric arcs in the circuit-breaker cubicles, line and busbars of the switchgear. The total release time is 72 ms (12 ms IED + 60 ms the circuit-breaker).
Typical configuration with REA 101 and subunit 103
REA 101 electric arc protection unit with REA 103, REA 105 and REA 107 extensions
TVOC electric arc protection unit
67

Electric arc protection
The time factor is of crucial importance when detecting electric arcs and reducing their effects to the minimum. An arc fault lasting 500 ms can cause serious damage to the installation. If the arc remains for less than 100 ms, the damage is often slight but if it is extinguished in less than 35 ms, its effects will be more or less negligible. An adequate electric arc protection system thus protects against arc faults by reducing the length of time the arc remains and preventing excessive heat and extensive damage from occurring. It minimizes material damages, makes the conditions safer for the personnel and allows power distribution to be reliably and regularly restored. High speed busbar protection with GOOSE Traditional protection layouts based on interlocks using the conventional cable routes of the locking signal between switchgear units are generally unable to ensure that arc faults are resolved fast enough to exclude damage. Based on standard IEC 61850, GOOSE communication speeds up the conventional interlock layout to a considerable extent. Implementation of the IEC 61850 standard in REF615 also includes rapid peer-to-peer communication on the substation bus. When GOOSE communication is used, the RBF615 IED of the incoming and outgoing lines of a substation function in synergy so as to form a stable, reliable, high speed protection system for busbars. Using GOOSE communication, an Ethernet LAN (Local Area Network) covering the entire station is employed instead of the conventional cable transmission from relay to relay in the switchgear. An operating speed gain amounting to about 30% more than the operating speed of the conventional protection layouts for busbars based on interlocks can be obtained through use of the GOOSE messaging function. This extra speed is entirely due to the speed and reliability of the GOOSE service. The efficient busbar protection system based on GOOSE is obtained by simply configuring the IED, while the actual availability of the protection is guaranteed by continuous monitoring of the protection IED and the relative GOOSE messages to the station bus. Adequate corrective measures can be adopted since interruptions and transmission errors are detected immediately. Apart from a standard Ethernet LAN, separate wiring for horizontal communication amongst the switchgear units is not required.
Protection against electric arc using REF615 and GOOSE
3 . IED A A 2 .
1 . 2 .
1 . GOOSE message IED B B
3 .
68
Selective busbar protection with electric arc sensors Cable ends are the components most liable to faults in MV switchgear. Busbar protection systems based on current measurement are generally not sensitive enough to detect the faults that occur in cable ends and can even lead to the entire busbar system being de-energized, despite the fact that the fault could be eliminated were the affected line to be released. Protection systems based on electric arc detection selectively release the respective line circuit-breaker, leaving the busbar system intact. The speed can be increased to a further extent by installing electric arc sensors so as to monitor every switchgear unit. Meanwhile, protection operation has become more reliable and flexible thanks to the new technology. With REF615, the total time required for eliminating faults can be reduced to 10 ms plus the time it takes for the circuit-breaker contacts to travel. As an optional, each REF615 line monitoring and protecting IED can be equipped with three electric arc sensors, one for each switchgear compartment. Electric arc protection for busbars is based on detection of an arc fault in the busbar system. The IED that detects the electric arc transmits a GOOSE message or uses the conventional cable communication routes to transfer the message to the other IED. The IED of the unit that supply fault current to the
busbar system also receive the electric arc fault message and release the respective circuit-breakers as fast as possible. Generally speaking, when there is an arc fault, the electric arc protection eliminates the fault about twice as fast as the busbar protection system based on peer-to-peer messaging between IED. ABB protection philosophy As a supplier of protection IED (Intelligent Electronic Device) in over 70 different countries, ABB is perfectly aware that there are different protection philosophies stemming from local laws, environmental requirements and technical applications. For this reason, ABB has developed a protection philosophy that not only meets the specific requirements of different distribution systems, but also creates conditions of safety and absolute peace of mind for both the owners of the systems and their users. The main purpose of a protection system with ABB IED is to recognize the abnormal states of the electrical system or the faulty operation of its components. According to the data acquired by the IED, the protection system adopts corrective measures that restore the normal operating state of the system or that isolate the fault so as to limit possible damage to the system itself and physical injuries to the personnel. This guarantees safe conditions for all.
69
The protection system does not prevent faults from occurring in the network, but merely activates when faults occur in the electrical system. However, careful selection of the protection functions and methods offered by ABB IED for specific protection requirements in the electrical system and relative components, not only guarantees the best protection for the system but also improves the efficiency and reliability of the protection system itself, minimizing the effects of faults in the network and preventing these from spreading to the unaffected components of the network and causing shortcomings and interference. Advantages of a complete protection system The speed of operation, sensitivity, selectivity and reliability of the protection system are important factors that are worthy of attention. There is a close correlation between the operating speed of the protection system and the risks and damage caused by a fault in the network. Automation in substations provides remote supervision and monitoring functions that speed up the fault localization process and the time it takes to restore the power supply. Moreover, rapid operation of the protection releases minimizes post-fault load peaks which, along with voltage dips, increase the risk of faults spreading to the unaffected components of the network. The protection must be sensitive enough to allow high resistance earth faults
and short-circuits to be detected in the furthest components of the network. Reliable selectivity is of fundamental importance if power losses are to be kept under control as much as possible and to reliably localize faulty components in a network. Only in this way can dedicated corrective actions be taken and the power supply restored as quickly as possible. The protection system must be extremely reliable. For instance, this means that if a circuit-breaker is subjected to a fault, that fault will be identified and eliminated by the back-up protection. Automation in substations allows the operator to keep the substation itself under perfect control. Moreover, the substation automation system (SA) improves the quality of the power supplied by the transmission and distribution network in normal service conditions but especially if faults occur and during maintenance work. A substation automation system (SA) or SCADA (Supervisory Control and Data Acquisition) offers all the advantages of digital technology for protecting and monitoring networks. The terminals can be easily set and parameterized to suit the specific requirements of the system through safe and easy access from the operators station. Single-function and multiple-function protection terminals Adequate protection methods and complete functionality increase the efficiency of the protection system. The meaning of complete functionality varies, depending on the requirements of the network or the electrical system protected. While single-function protection IED are sufficient for certain network applications, networks and systems of a more complex type require advanced multiple-function protection IED. Single-function protection IED include a set of protection functions, e.g. for a specific type of application. The main advantages of these IED are redundancy and their price. One or more single-function protection IED provide sufficient protection for the majority of applications.
Comparison between lines with standard and high-level requirements
High-level requirements
Power supply from both ends
Ring circuits Distance protection Parallel lines
Type of line
Lines with distributed generation
HMI* single-line diagram
Fault finder Radial lines with auto-reclosing devices/ disconnectors
Energy quality supervision
Radial lines
Communication
Auto-reclosing
Single function
* Human-Machine Interface
Standard requirements
70
Characteristics of the IED
Distribution protection and control

In medium voltage networks, distribution automation means protection, control, measurement and supervision of utility substations and industrial electrical plants. The purpose of distribution automation is to improve safety, reliability and performance of the power distribution process. The main purpose of a relay protection system is to recognize any abnormal states in the electrical system or anomalous operation of the system components. Based on the information gathered, the protection system will initiate corrective actions to restore the system to its normal operating state. The protection relay does not prevent network faults from occurring, but is only activated when there is an anomaly in the electrical system. However, careful selection of protection functions and methods improves the performance and reliability of the protection system, thus minimizing the effects of network faults and preventing the fault in question from spreading to healthy parts of the network. The modern and IEC 61850 compliant intelligent electronic devices (IEDs) allow efficient use of the most sophisticated protection schemes in secondary distribution as well. Feeder Protection in secondary distribution The feeder protection applications can be roughly divided into two categories, namely standard (1) applications using basic current based protection, and high requirement (2) applications use a protection based on current and voltage, as well as various combinations between the two. The selected protection scheme has to fulfil the specific application requirements regarding sensitivity, selectivity and operating speed. The protection requirements are mainly determined by the physical structure of the network. In most cases the above requirements can be fulfilled with nondirectional/directional overcurrent relays. The purpose of the overvoltage and undervoltage protection system is to monitor the voltage level of the network. If the voltage level deviates from the target value by more than the permitted margin for a pre-established period of time, the voltage protection system limits the duration of the anomaly and the consequences thereof. Our range IEDs has been selected so that they meet all feeder protection requirements in secondary distribution applications, from the simplest to the more complex.
By combining the respective functional locks in A and B standard configurations, REF615 can be used in a wide range of secondary distribution applications. The F standard configuration, fitted with additional protection functions, is also available.
71

Recommended distribution protection and control products
REF601 REF601 is a digital feeder protection relay, designed for protection and control of utility and industrial power systems. The relay guarantees basic short-circuit, overcurrent and earth fault protection in networks with the neutral earthed directly, earthed by means of a resistance and in those with isolated neutral. The phase currents are measured by Rogowski coil type current sensors and earth-fault current can be internally calculated or measured with conventional current transformers. ABB offers two sensors: KECA (Rogowski coil type) mounted around the MV cables KEVCR mounted on board the circuit-breaker. The REF601 relay can be mounted on-board the VD4/R-Sec and HD4/R-Sec circuit-breaker or in the auxiliary contact compartment. Two types of relay are available: REF601 according to IEC Standards REF601 according to the CEI 0-16 Standard for the Italian market. Auxiliary supply voltage: 24240 V AC/DC
Warning!
If relay REF601 is supplied by means of a UPS (Uninterruptible Power Supply) with modified sine wave, a transformer must be used to limit the power supply voltage (peak voltage) to within the values specified for the relay itself. The recommended characteristics of the transformer are: Rated power: 20 VA Output voltage of the secondary: 30...150 V a.c. For further information, contact ABB.
72
RE- 610 Series The 610 series includes IEDs for line protection, motor protection and voltage monitoring of systems in general. The plug-in design of the 610 series facilitates switchgear commissioning and allows fast and safe insertion and withdrawal of the IED plug-in units. The 610 series numerical feeder protection IEDs support a wide rage of communication protocols, including IEC 61850, IEC 60870-5-103, Modbus and Profibus. REF610 is a protection relay mainly designed for protection of incoming and outgoing feeders in MV distribution substations. REF610 can also be used as back-up protection for motors, transformers and generators, in industrial as well as in utility applications. The integrated protection functions, including three-threshold overcurrent protection and a two-threshold non-directional earth-fault, make REF610 relay a valid protection system against overcurrent and earth faults.
REM610 is an IED for protection, measurement and monitoring of medium-sized and large asynchronous LV motors and small and medium-sized HV asynchronous motors in the manufacturing and process industry. The REM610 is also used for protection of cable feeders and distribution transformers, providing the benefits of thermal overload protection as well as phase overcurrent, earthfault and phase unbalance protection. REU610 is designed for distribution substation busbar overvoltage and undervoltage protection, feeder and power transformer overvoltage protection, motor undervoltage protection, and capacitor bank protection and monitoring. In power systems with isolated neutral, it is also used for non-discriminative earth-fault protection based on residual voltage measurement. Auxiliary power supply voltage: High: 110 - 240 V AC 110 - 250 V DC Low: 24 - 60 V DC
73
RE- 615 Series Fitted with the latest protection technology and complying with the IEC 61850 Standard for substation communication, the ABB 615 series of protection and control IEDs are the ideal choice for the protection and control of distribution substations. Strict implementation of the IEC 61850 substation communication Standard in the 615 series IEDs covers both vertical and horizontal communication, including GOOSE messaging and parameter setting according to the IEC 61850-8-1 Standard. REF615 provides general protection for overhead lines, cable feeders and distribution substation busbar systems. It can be adapted for both isolated neutral networks and networks with the neutral earthed by means of resistance or impedance. REM615 is a dedicated motor protection and control IED, perfectly aligned for protection, control, measurement and monitoring of asynchronous motors in the manufacturing and process industry. RET615 is a dedicated IED for protection and control of transformers designed for power transformers, unit and step-up transformers including power generator-transformer blocks in utility and industrial power distribution systems.
RED615 is a line residual current IED which can, in particular, be used for applications requiring highly selective feeder protection (unit protection). RED615 maintains selectivity even in cases where the fault current has a variable magnitude and can be fed from several sources. This usually occurs in closed loop, ring and meshed networks. In addition to protection, all 615 series IEDs offer the functionality needed for local and remote control of a circuit-breaker. REU615 is an IED available in two predefined configurations called A and B, destined for two of the most common applications. Configuration A is preset for protections based on voltage and frequency for applications in industrial and utility power systems, including distributed power generation networks. Configuration B is preset for automatic voltage adjustment functions for transformers fitted with an on load tap changer. Configurations A and B also allow circuit-breaker control with measurement and supervision functions. Apart from protection, all the 615 series of IEDs offer the functionality required for local and remote circuit-breaker control. Auxiliary power supply voltage: High: 100 - 110 - 120 - 220 - 240 V 50/60 Hz 46 - 60 - 115 - 220 - 250 V DC Low: 24 - 30 - 48 - 60 V DC
74
RE- 630 series REF630 line protection and monitoring unit: this unit provides important protection functions for overhead lines and cable lines in power distribution networks. REF630 adapts to both networks with isolated neutral and networks with neutral earthed by means of a resistor or impedance. The four pre-engineered configurations available are designed to comply with the typical requirements for line monitoring and protection. These pre-engineered configurations can be used as they are or they can be modified and extended with additional functions selected as required in order to adapt the IED for specific purposes and thereby meet the more precise requirements of the individual applications. RET630 transformer protection and monitoring terminal : this is a complete IED for controlling transformers. It has been designed to protect, monitor, measure and supervise power transformers, unit and set-up transformers including transformer-generator units in utility and industrial distribution networks. This terminal provides the main protection for power transformers with two windings and generator-power transformer units. The two pre-engineered congurations available are designed to comply with the specic protection and monitoring requirements of transformers. These pre-engineered
congurations can be used as they are or they can be modied and extended with additional functions selected as required in order to adapt the IED for specic purposes and thereby meet the more precise requirements of the individual applications. REM630 motor protection and monitoring unit : complete with motor management functions, this IED has been designed to protect, monitor, measure and supervise medium-large asynchronous motors in medium-voltage industrial electrical systems. Characterized by functional scalability and flexible configuration, the REM630 unit belongs to ABBs Relion family of products and to the 630 product series. It also possesses the monitoring functions required for managing industrial motor control switchgear. REM630 provides the main protection for asynchronous motors and the relative transmissions. The motor management IED has been designed for medium-large asynchronous motors controlled by circuit-breakers and contactors in a wide range of transmission applications, such as driven transmissions for pumps, fans, compressors, crushers, shredders, etc. The pre-engineered configuration can be used as it is, but can also be easily customized or extended with additional functions, use of which enables the motor management IED to be perfectly adapted to suit the specific requirements of any given application.
75
COM600 automation system COM600, the substation automation system, includes a communication gateway, an automation platform and a user interface for distribution substations at industrial and utility level. The gateway functionality guarantees seamless IEC 61850 connectivity between the substation IEDs and the control and management systems at network level.
The automation platform with logic processor makes COM600 a flexible implementation platform for substation-level automation tasks. As a user interface, COM600 incorporates web technology based functionalities, ensuring access to the substation devices and processes via a human machine interface (HMI) based on the web browser. COM600 is only available on request.
EMS/ SCADA
DISTRIBUTED CONTROL SYSTEM
REMOTE ACCESS ENGINEERING
OPC Client/Server Ethernet switch
WAN
GPS Serial protocols (DNP3, IEC 60870-5-101) LAN 1 Ethernet switch TCP/IP protocols (IEC 61850, DNP3, Modbus)
Serial protocol (Modbus)
REF610
REF610
REF615
REF615
REF601 REF601
Overview of a system using the COM600 station automation system. For more information please visit www.abb.com/substationautomation
76
Guide to relay selection

Application Protection based on voltage measurement Line protection (incoming/ outgoing) Protection of lines with high-level requirements Transformer protection Protection of transformers with high-level requirements Motor protection Protection of motors with high-level requirements Protection of generators and synchronous motors Distance protection Residual current line protection Back-up protection Protection against electric arcs Busbar residual current protection Communication protocols IEC61850-8-1 IEC60870-5-103 DNP 3.0 SPA LON Modbus Probus Additional functions Fault nder Auto-reclosing On-load switch control Disturbance recorder Event registration Withdrawability HMI single-line diagram (**) Local control Remote control Opening coil state supervision (TCS) Energy quality supervision Analog inputs (TV/TA) Sensor inputs Binary inputs / outputs RTD (***) / input mA Output mA
(*) (**)
REF 601 610 615 630 54_ 542+
RED 615
REJ REB
REM 630 54_ 615
RET 630 54_
REU 610 615 (1)
REX 521
REA 10_
603(3) 611 610 615
(2)
o o
o o o
o o
(*)
(*) (*) 5
(*) (*)
(*)
(*)
o o
(*)
(*)
(*)
(*) 5
(*)
(*)
(*)
(*)
(*)
operations operations operations operations operations operations)
o (5
operations
operations
-/1 3 4/6 5/8 -/4 18/13 32/27 8/o (4) 9/8 42/24(****) 18/13 6 o (4) 1/1 4/4 5/8 12/10 32/27 6/6/2 8/-/5 -/4(5) -/4 -/4 -/5 4/5 14/13 32/27 6/2 -/7 3/9 o (4)
(2) 4/ 5/8 8/6/2 (2) 1/3 -/3
With interface protocol HMI - Human Machine Interface (***) RTD - Resistive temperature detector (****) 27 if outputs are static (1) REU615 with conguration A, for protection based on voltage and frequency measurement (2) REU615 with conguration B, for switch control (3 Self-supplied relay (4) Only with HMI (5) Type KOKM dedicated TA o = optional s = secondary application
77

Automatic change-over system
The purpose of automatic change-over systems is to assure continuity of service by providing the users with interruptionfree power. All this is achieved thanks to systems of various kinds, based on different techniques. The most common of these are listed below with their respective average change-over times: Delayed: 1500 ms Residual voltage dependant: 400-1200 ms Synchronized (ATS): 200-500 ms High speed (HSTS): 30-120 ms The first two systems are the simplest and can also be created with conventional logic and instruments. They provide medium change-over times and can thus be used in systems where voltage dips do not create particularly critical conditions. The other two systems (ATS Automatic Transfer System and HSTS High Speed Transfer System) require highly technological microprocessor equipment. They guarantee fast change-over times and can be used for systems whose process is particularly critical. This is because, unless they are extremely fast, change-over operations cause serious faults or stop the processes themselves. ABB is able to provide all kinds of change-over systems, from the simplest to the most complex. ATS The REF542plus unit can be used in medium-voltage switchgear to control automatic and manual change-over processes between two different incoming lines. The time required for automatic change-over processes performed by means of the REF542plus unit is between 200 and 300 thousandths of a second (including the time it takes to operate the circuit-breakers). This time may vary within the indicated range depending on the complexity of the change-over logic in the software. Adequately programmed, switchgear equipped with REF542plus forms a complete and efficient system able to handle the change-over process between one power supply system and another alternative one, or to re-configure the network and switch from double radial distribution to a simpler system in a fully automatic way. The same operation can also be performed in the manual mode from a remote control station or from the front of the switchgear under the supervision of the user personnel. Manual change-over involves passing paralleling: by means of the synchronism monitoring function (synchro-check code 25) implemented by the REF542plus unit. The supply lines are closed at the same time as the voltage vectors synchronize, to be subsequently disconnected once change-over has occurred. Additional instrumentation is not required for the applications described above.
Single-line diagram of the UniSec switchgear with REF542plus architecture able to perform automatic and manual switching besides switchgear measurements and protections
78
5. Marine applications
Description
The shipping market can be divided into four different segments: passenger ships (cruise liners and ferries) industrial vessels (tankers, drillships, oil tankers, freighters, etc.) platforms (oil platforms and rigs) the navy. In this sort of application, the temperature range, vibrations and buoyancy are particularly aggravating conditions that affect the functionality of the instruments on board, such as switchgear. ABB is the leading manufacturer of air-insulated switchgear for applications installed by all the major shipyards (in Brazil, China, Denmark, Finland, France, Germany, Japan, Korea, Italy, Norway, Singapore, Spain, United Kingdom and the United States). UniSec is for 7.2-12 kV marine applications (option for 17.5 kV). Over 10,000 ABB panels installed in vessels of all types, are in service throughout the world. Shipping Registers and end customers (shipyards or shipowners) need switchgear manufactured in compliance with the Shipping Register test requirements for the equipment on board. This is why tests are performed to ensure compliance with the main provisions established by the Shipping Registers: DNV, LR, RINA, BV, GL and ABS. To ensure the necessary structures and liveable conditions, large electric generating systems and monitoring equipment must be concentrated into very small spaces. UniSec switchgear is available in the single level version and provides a wide range of apparatus and monitoring units suitable for marine applications.
79
UniSec switchgear is the ideal technical solution for marine applications: the arc-proof structure, mechanical safety interlocks, automatic segregation shutters and closed-door apparatus control guarantee safe conditions for the personnel during installation, maintenance and service the outer enclosure possess a high protection class (up to IP42) metallic segregation between each cubicle is guaranteed plus earthing of all components that can be accessed by the personnel: apparatus, shutters, doors and the entire switchgear frame high degree of re resistance since plastic materials and resins are only used to a limited extent: the auxiliary equipment and wiring are highly self-extinguishing. Environmental conditions for the classification of equipment on board Ambient temperature from 0 C to + 45 C Up to 25 permanent inclination. Vibrations in the 2100 Hz frequency range at the following range of movement 1 mm amplitude in the 213.2 Hz frequency range 0.7 g acceleration amplitude in the 13.2100 Hz frequency range. Complete range of tests Besides having been subjected to all the tests required by the international standards (IEC), UniSec switchgear has also undergone the tests required by the principal Shipping Registers (LR, DNV, RINA, BV and GL) for use on board. The tests required by the major Shipping Registers are: High ambient temperature The operating conditions of the electrical equipment in marine installations are generally more severe than those normally found on land. Temperature is one of these factors. This is why the regulations established by the Shipping Registers specify that switchgear must be able to operate at a higher ambient temperature (45 C or more) than that required by IEC standards (40 C). Inclination The test must be performed by tilting the switchgear up to 25 alternatively on all four sides for a given time and operating the control apparatus. The test proves that the switchgear is able to withstand these extreme service conditions and that all the apparatus it contains can be operated without difficulty and without being damaged.
Vibration That UniSec switchgear is sturdy and reliable has been definitively demonstrated by the result of the test that assesses its ability to withstand mechanical stress due to vibration. Operating conditions in marine applications and rigs need switchgear able to function in the presence of strong vibrations, as occurs for the engines of large cruise liners or the drilling systems of oil rigs: 1 mm amplitude in the 213.2 Hz frequency range 0.7 g acceleration amplitude in the 13.2100 Hz frequency range.
IEC electrical specifications Rated voltage Rated insulation voltage Power-frequency test voltage Impulse withstand voltage Rated frequency Rated short-time withstand current Peak current Internal arc withstand current Rated current of main busbars Rated current of circuit-breaker kV kV kV Hz kA 3s kA kA 1s A A 7.2 7.2 60 50 / 60 16/21/25 40/50/62.5 16/21/25 12 12 28 75 50 / 60 16/21/25 40/50/62.5 16/21/25
kV 1 min 20
630-800-1250 630-800-1250 630-800-1250 630-800-1250
Note: The values indicated are also valid for vacuum circuit-breakers The rated current value is 400 A for panels with contactor
Thermographic inspection
Thermographic inspection is generally required for the terminals of power cables and, sometimes, for the main busbar systems. The former type of inspection is normally required since the majority of the faults in switchgear concern faults in the cable terminals, while faults in busbars systems are rather rare. Inspection and thermographic supervision of the power cables can be achieved by temporary inspection with an IR camera through an inspection window. This method (temporary inspection) requires an IR (infrared) camera and an inspection window for each cubicle controlled.
80
Shore connection panel

When moored at the quayside, ships keep their power generating systems running so as to supply their normal processes and users and this creates a strongly localized and considerable source of pollution. In harbours with heavy shipping traffic, this practice leads to a negative impact on both the environment and on the health of the surrounding local communities. Since global trade is continually expanding, emissions from ships are becoming an environmental problem of growing proportions. Nowadays, sustainability is a prime issue in the marine industry and strong measures are being adopted on many different fronts so as to drastically reduce these emissions. One of these measures is the shore-to-ship supply system, which does away with the problem of pollution and the emission of polluting particles as well as the noise and vibrations produced by moored vessels. The UniSec Shore Connection panel is supplied in the form of a ready-to-use substation equipped with both a power module and monitoring module. Depending on how the system is configured and the requirements on board, the substation can be fitted with cable connectors housed on its front or with openings for incoming cables through the substation floor. All the equipment is manufactured and tested in the factory according to international standards and the Shipping Register classifications.
81
Characteristics
Specifications for marine applications that are not part of the standard configuration are described below. Protection class On request, the external enclosure of UniSec switchgear is available with different protection classes. The standard protection class required for marine applications is IP32 or IP42: protection against solid foreign objects with a diameter of 1 mm and protection against water sprayed at an angle of up to 15. Duct for interconnections On request, the top of the switchgear can be equipped with duct for interconnections, installed on the low voltage. This duct houses the terminal boxes to which the wiring between panels is connected. Filters gas absorbers In ships, the exhaust gases cannot normally be exhausted from the room. UniSec switchgear is arc-proof and equipped with filters absorbers to exhaust the gas produced by the electric arc. This filter is fixed to the rear part of the cubible. Doors All the doors (low voltage compartment, apparatus and line) are equipped with a lock that holds them in the open position. Cables The cable connection height of UniSec WBC units can be at 600 mm for standard cable connections and with up to 3 cables per phase. The cable connection height of the units SBC and SDC can be at 500 mm and 915 mm for cable connections and with up to 2 cables per phase.
82
Typical units in ships

The typical units used in ships are: WBC: incoming/outgoing line unit WBS : bus tie unit DRS : riser unit and rise with measurement BME: busbar measuring and earthing unit SDC: incoming/outgoing line unit with switch-disconnector SBC: incoming/outgoing line unit with circuit-breaker and switch-disconnector SBS: bus tie unit with circuit-breaker and switch disconnector
WBC: incoming/outgoing line unit WBS: bus tie unit DRS: busbar riser unit BME: measuring and earthing unit
SDC: incoming/outgoing line unit with switch-disconnector
SBC: incoming/outgoing line unit with circuit-breaker and switch-disconnector
SBS: bus tie unit with circuitbreaker and switchdisconnector
83
6. IEC classification
The IEC 62271-200 Standard has introduced some new aspects regarding definitions and classifications of MV switchgear. One of the most significant changes introduced by this Standard is elimination of classification of switchgear into metal-enclosed, divided into compartments and with units. Switchgear classification has been revised taking the users point of view into account, in particular for some aspects such as switchgear operation and maintenance, according to the requirements and expectations of good substation management, from installation to disposal. In this context, loss of service continuity has been chosen as a fundamental criterion for the user. According to the updated standards, UniSec switchgear can be defined as follows: 1. Compartment with access controlled by an interlock, containing high-voltage parts, designed to be opened for normal operation and/or normal maintenance, where access is controlled by integral configuration of the switchgear and controlgear. 2. Compartment with procedure-based access, containing high-voltage parts, designed to be opened for normal operation and/or normal maintenance, where access is controlled by a suitable procedure associated with a lock. 3. Service continuity class The busbar and cable compartments are physically and electrically partitioned. This category defines the possibility of opening a main circuit compartment whilst keeping other compartments and/or functional units energised. 4. Partition class Controlgear with continuous metal partitions, intended to be earthed, between the compartment with free access and the main circuit live parts. The metal partitions or metal parts of these must be connected to the earthing point of the functional unit.
84
7. Internal arc withstand capacity

Internal arc faults are extremely rare occurrences, but can still occur due to human errors, malfunctions of apparatus, insulation ageing or other exceptional reasons. In designing the UniSec switchgear, special attention was paid to personnel safety during internal arc situations. The switchgear units have extremely high mechanical resistance, being able to withstand pressure and thermal effects caused by even the highest internal arc currents. The switchgear design also notably reduces the probability of an internal arc occurring in the first place. UniSec switchgear undergone the internal arc test according to the IEC 62271-200 Standard, Annex A. The internal arc withstand tests are better classified in this new standard compared to the previous one. The test verifies the effectiveness of the switchgear protection in protecting people against internal arcs, evaluating the dynamic pressure effects and the thermal effects. UniSec fulfils all the 5 acceptance criteria set by the standard. The internal arc withstand tests have been performed in the busbar and cable compartments, as well as in the switchdisconnector enclosure. UniSec offers various Internal Arc Classified (IAC) solutions. All solutions are class A (authorized personnel only) and are accessible from different sides (F for front, L for lateral and R for rear) and comply with all 5 of the IEC standard criteria. UniSec switchgear is available, on request, in standard version (no IAC). UniSec classifications: IAC AFL(*) 12.5 kA 1s IAC AFLR 16 kA 1s IAC AFLR 21 kA 1s IAC AFLR 25 kA 1s No IAC (**).
(*)
(**)
ATTENTION: No access to Rear side of Swg while is in service. ATTENTION: The access to the Swg room while Swg is in service is permitted to authorized personnel only who has specific expertise on electrical safety according to CEI 11-27 or IEC / EN 50110.
Setup for an internal arc withstand test
85
7. Internal arc withstand capacity

IAC AFL 12.5 kA 1s
Internal arc protection is guaranteed on 3 sides of the switchgear, front and lateral. Two versions are available: 1. Switchgear completely against the wall (*) This solution allows to create a compartment for exausting gas using the rear of the switchgear and the wall. Closing plates installed on the top and sides of the switchgear convey the incandescent gas to the rear of the switchgear into this specially created compartment (see image for switchgear installation). 2. Filters installed at the rear of each individual unit This solution can be used as an alternative to the previous one when the switchgear cannot be installed right against the wall. For this reason, each individual unit is equipped with a single filter for arc-proofing purposes. In this case, the gas is conveyed into the filter, which cools it and lowers its pressure before it is relased into the switchgear room. Additional work at site is not required for this solution. Since the protection is AFL (3 sides) it is still forbidden to access the rear of the switchgear when this is in service.
(1)
Solution available for switchgear > 1100 mm
86
AFLR 21 kA 1s and AFLR 25 kA 1s(1)

Solution with gas absorbers In this solution, the switchgear can be positioned against a wall or in the middle of the room. Internal arc fault protection is guaranteed on 4 sides. The gas produced by the arc is exhausted into the switchgear room. An effificient absorption structure for the gases produced by the arc ensures that they are cooled to a considerable degree and that their pressure is reduced before they enter the switchgear room, guaranteeing internal arc protection up to a fault current of 21 kA and 25 kA (1). These absorbers are installed behind each switchgear unit, additional work is not required at site.
IAC AFLR 21 kA 1s and AFLR 25 kA 1s(1)

Solution with gas exaust duct In this solution, the switchgear can be positioned against a wall or in the middle of the room. Internal arc fault protection is guaranteed on 4 sides up to a fault current of 21 kA and 25 kA (1). The switchgear is supplied with a 1-metre extension duct between it and the wall, so as to exhaust the gases out of the installation room. Contact ABB if longer ducts are required. The solution is available with extinction on the right, left, rear and raised. Considerable mechanical strength and the devices that exhaust the gas produced by the arc provide a good level of safety against internal arcs. However, the safety level can be increased to a further extent by using active production methods so as to rapidly extinguish the arcs. The electric arc protection system with integrated monitoring sensor offers extremely fast and selective protection for the busbars, depending on the zone. The REF615 line protection relay also provides an optional arc fault protection function. Consult chapter 4 (Protection devices) for further details about the active protection methods.
(1)
Only for units withdrawable circuit-breaker up to 17.5 kV
87
8. Installation information
Switchgear room
The installation room must be prepared according to the switchgear dimensions and version. Observance of the distances indicated guarantees correct and safe operation of the equipments. For installation conditions other than those indicated, please consult ABB.
Room layout
400 min
400 min
1700/2000
2100/2400 min
1700/2000
1070
1000 min (*)
70
1070
1000 min (*)
150
30 min
150 min
Distances from the walls of the installation room with compartment for the exhaust gas on the rear, solution IAC A-FL 12.5 kA, 1s against the wall.
Minimum distances from the walls of the installation room, solution IAC A-FL 12.5 kA 1s with filters installed on each individual unit.
(*)
1300 mm at least for panels with circuit-breaker
88
30 min
2100/2400 min
Room layout
400 min
2100/2400 min
600 min
1700/2000
100
1070
1000 min (*)
2000
140
1070
1000 min (*)
30 min
100 min
50 min
Minimum distances from the walls of the installation room, solution IAC A-FLR 16 kA 1s with filters installed on each unit.
Minimum distances from the walls of the installation room, solution IAC A-FLR 21 kA 1s with filters installed on each unit.
(*)
35 min
2600 min
89
Room layout
400 min
1700/2000
120
1070
1000 min (*)
65 min
Minimum distances from the walls of the installation room, solution IAC A-FLR 21 kA 1s with gas exhaust ducts.
(*)
90
30 min
2100/2400 min
Room layout for unit with withdrawable circuit-breaker
600 min
2600 min
400 min
2000
120
1200/1300
1200 min
2000
100
1200/1300
1200 min
30 min
50 min
65 min
Minimum distances from the walls of the installation room, solution IAC A-FLR 25 kA, 1s @ 12-17.5 and 16 kA, 1s @ 24 kV with filters installed on each unit.
Minimum distances from the walls of the installation room, solution IAC A-FLR 25 kA, 1s @ 12-17.5 and 21 kA, 1s @ 24 kV with gas exhaust ducts.
30 min
2400 min
91
Cable entry and fixing points of the units
The following drawings show the positions and sizes of the cable entry underneath the different units. These holes must be made before installation of the switchgear. The drawings also show the switchgear xing points. There is one fixing point in each corner of the unit (4 per unit). Units without cable entry have dimensions and fixing points according to the width of the unit. 10 mm anchoring bolts can be used for fixing.
800
800
692
800
692
1037
1037
692 12,5 43,5 140 220 500 692 25 100 150 800 2 0 7 ,5 1037 202 500 3 0 1 .5 43,5
12,5
158,5
202
158,5
202
12,5
43,5 77,5 220 375
43,5
43,5 97,5 230 500
43,5
375 mm wide units
Width 500 mm for DRC unit
500 mm wide units
800
800
692
692
1037
12,5 207,5
12,5 12,5
158,5
158,5
202
1037
43,5 265 220 750
43,5
43,5 327 750 230
43,5
Width 750 mm for SBR unit
750 mm wide units
190 mm width for RLC/RRC units (only for SBR)

550
100
400
100
230
800
230
1 5 8 ,5
158,5
43,5
1037 1 2 0 0 /1 3 0 0 43,5
1200
8 00
12,5 12.5 753 773
1300
12,5
301.5
81
3 01.5
125
10 43.5
25 43.5 600 10 43.5 750 25 43.5
With 600 mm for units with withdrawable circuit-breakers up to 17.5 kV WBS and BME without cable outlet
1 25
81
With 750 mm for units with withdrawable circuit-breakers up to 24 kV WBS without cable outlet
DRS for WBC/WBS/BME
92
Foundations
The switchgear must be erected on a foundation that fulfils the requirement of 2x1000 levelness in relation to the length of the switchgear. Since it is difficult to make a concrete foundation that fulfils this levelness requirement, suitable adjustments are made using a metal frame or by installing steel plates under the corners of the units. The load capacity of the floor and foundation must also be sufficient. The switchgear must be fixed on a level with the holes in the bottom of the unit (2 welding seams/unit) or with two bolts/ unit straight onto the floor. The switchgear can be fixed to the concrete floor with jack bolts, on a metal frame and on a raised floor. The switchgear must be fixed in place as shown in the drawing (see additional drawings).
12,5
93
Medium voltage cable positions and lengths
The lengths of the medium voltage cables used (distance between the cable connection point and the floor) depend on the units and accessories. The following drawings and table show the cable lengths and locations for the various units.
RLC unit
Medium voltage cable lengths and locations Details SDC SDM SDD SFC SBC HBC WBC DRC SBR
(1) (2) (3)
190 mm unit width A (mm) B (mm)
375 mm unit width A (mm) 915 600 450 500 B (mm) 210 200 200 165
500 mm unit width A (mm) 915 525 600 450 600 460 668 530 B (mm) 275 275 230 230 280 330 255 275
600 mm unit width A (mm) 600 B (mm) 150 (2)
750 mm unit width A (mm) 525 525 (1) 918 500 600 400 B (mm) 275 275 (1) 185 310 165 390
Basic With CT Basic Basic 292 mm fuse 442 mm fuse Basic Basic With CT Basic or with CT Basic With CT Basic
RLC/RRC Basic
1495/1440 (3) 310/290(3)
With optional cable terminal Distance between the side wall of the panel and the rst cable connection For SBR unit
94
Cable terminations
Cold application Can be used in restricted spaces No special tools needed Prefabricated for easy and safe installation Minimal cable stripping Active pressure Few components Long life Applications and characteristics Depending on the cable structure, it is necessary to use the right type of cable accessories. When a single-core cable screened only with a copper sheath is used, it is sufficient to use a cable terminal and a termination suitable for the actual dimensions of the cable. If a three-core cable is used, or a cable screened with copper tape or with an aluminium sheet or a cable with armouring, extra material must be added. Correct preparation of the cable is just as important as using the right type of material. ABB also offers a wide range of optimal cable preparation tools for this purpose. Recommended products The ABB SOT type pre-moulded cable terminations can be used on any polymeric cable, irrespective of the structure or conductor dimensions. Just a few variants of terminations fit a wide range of cable sizes. For 12/17.5/24 kV values, only four types of terminations are required to cover cable dimensions up to 800 mm2. The ABB range of products also includes extra material, such as earthing kits, support gaskets for 3-core cables and screening material for cable armouring. Please contact ABB in your area for further information.
General aspects The power cables used for the switchgear need suitable terminations. The power cable has an aluminium or copper conductor, insulation made of polymeric material, an extruded insulating sheath, metal braiding, armour (optional) and an outer polymeric sheath. To ensure a safe and reliable current carrying capacity, it is necessary to provide a good mechanical connection between the cable conductor and the busbar. For this purpose, ABB offers mechanical cable terminals specially designed to fit the cable conductor by being screwed on. It is also essential to guide the electric field produced by the cable correctly. For this reason, ABB supplies terminations made of cold-applied rubber, which ensure an active pressure around the cable. Furthermore, if the cable is designed with a metal sheath without copper, special earthing kits must be used for correct management of any fault currents. Any cable armour must guarantee the same earth potential as the sheath, so it might be necessary to use additional connection material, which is also part of the ABB offer. Detailed information can be found in the separate technical documentation regarding ABB cable accessories. Standards Meets the requirements of CENELEC HD 629.1 S1.
Kebeldon SOT type cable terminations with bimetal SKSB type cable terminal
95
Kits complete with screw cable terminal Cable termination, including bimetal screw cable terminal for Al and Cu conductors. The cable terminal is equipped with shear-off bolts.
Designation Indoor termination 3-core / 3 x single-core SOT 241 A-3 SOT 241-3 SOT 242-3 SOT 242 B-3 Weight kg/kit 0.60 0.60 0.70 0.90 Designation Indoor termination single-phase kit SOT 241 A SOT 241 SOT 242 SOT 242 B Weight kg/kit 0.20 0.19 0.23 0.30 XLPE- mm 11-15 15-28 24-39 38-54 Conduction (12 kV) Conduction (24 kV) mm 2 10-35 50-185 240-500 630 mm2 10 25-120 150-300 500-630
Designation Indoor termination 1-core / 1 x single-core SOT 241A S1 SOT 241 S1 SOT 241 S2 SOT 241 S3 SOT 242 S2 SOT 242 S3 SOT 242 S4 SOT 242B S5
Weight kg/kit 0.35 0.34 0.44 0.59 0.48 0.63 0.98 1.78
Designation 3-core / 3 x single-core for indoors SOT 241A-3 S1 SOT 241-3 S1 SOT 241-3 S2 SOT 241-3 S3 SOT 242-3 S2 SOT 242-3 S3 SOT 242-3 S4 SOT 242B-3 S5
Weight kg/kit 1.05 1.02 1.32 1.50 1.44 1.89 2.94 5.25
Conduction (12 kV) mm 2 16-35 50-70 95-150 185 240 300-400 500-630
Conduction (24 kV) mm2 16 25-70 95-120 150 185-240 300-400 500-630
Designation SOT 241/242/242 B
I mm 235
L min 300
Designation
Al or Cu conductor sector shaped mm2 round mm2 16-70 95-150 185-240 300-400 500-630 max mm 11 16 20 25.5 33
Tightening torque
Dimensions A B C mm D () E ()
Weight kg/item
SKSB 70-12 SKSB 150-12 SKSB 240-12 SKSB 400-16 SKSB 630-16
(*)
25-70 95 120-185 240
15
(*)
90 103 125 166 201
103 118 140 185 227
25 30 30 37 55
13 13 13 17 17
21.5 27 33.5 41.5 49
0.15 0.25 0.40 0.75 1.45
20(*) 30(*) 40(*) 45(*)
The bolt will be sheared of at the right tightening torque
96
Cable connections
Panels SDC Width 375 500 750 SDD SFC SBC SBR HBC DRC 750 375 500 750 750 500 375 500 WBC 600 750
(*)
Max number of cables 1 (*) 2 1 2 1 1 1 2 1 1 2 1 1 (*) 2 1 2 1 2
Max cross section of cables (mm2) 400 300 630 300 400 95 95 300 630 300 300 630 400 300 630 400 630 400
2 (two) 300 mm cables @ 12 kV

2
97
9. Dimensional drawings
The drawings merely show indicative dimensions of typical units but do not refer to specific configurations.
Front view
375
(*)
500
600
750
750
SDC SDC WBC WBC SDS SDS WBS WBS SFC SFC (*) BME SFS SFS DRC SFV (*) DRS DRC (*) DRS HBC
(*)
SBC SBS SBR SBM SDD SDM UMP SDC
(*)
Available also for adaptor panel H = 2000 mm
Side view no IAC and A-FL 12.5 kA 1s (solution completely against the wall)
1070
(*) (**)
1700/2000(**) 110 (*)

For panels with removable circuit-breakers Not available for panels SBR and UMP
98
Side view IAC A-FL 12.5 kA, with lters
Side view IAC A-FLR 16 kA, with lters
1700/2000(**)
70
(*) (**)
1070
110 (*)
(*) (**)
100
1070
Side view IAC A-FL 21 kA, with lters
140
1070
(*) (**)
2000 (**)
110 (*)
1700/2000(**) 110 (*)
99
9. Dimensional drawings
Side view IAC A-FLR 21 kA, with duct
2020/2320
120
(*) (**)
1070
110 (*)
Side view for panels with withdrawable circuit-breakers, IAC A-FLR 25 kA, 1 sec up to 17.5 kV and IAC A-FLR 16 kA, 1s at 24 kV with lters
WBC WBS DRS for WBS BME (*)
1700/2000(**)
Side view for panels with withdrawable circuit-breakers, IAC A-FLR 25 kA, 1 sec up to 17.5 kV and IAC A-FLR 21 kA, 1s at 24 kV with duct
WBC WBS DRS for WBS BME (*)
2000
2340
120
1200/1300
100
1200/1300
(*)
Only 12-17.5 kV
(*)
Only 12-17.5 kV
100
2000
Low voltage compartments available

Solutions for panels with GSec
235 125/165
(**)
500 580/643(**) 110 2000 1070
280/343(**)
580/643(**)
1070
1700
1070
110
A = Standard (*)
(*) (**)
B = Wide
2000
C = Big (*)
Not available for panels H = 2000 mm Only for HBC panel
Solutions for panels with withdrawable circuit-breakers

350 235 750 110 2300 1200/1300
B = Wide
B
450 2000 1200/1300
A = Standard
101
10. Configuration software

UniSec Pro
UniSec Pro has been developed to be a tender and switchgear design tool. It also helps design offices to design and plan projects. A designer version is also available. Please contact your local ABB representative. Projects are stored online, enabling statistics and follow-up. Online site for projects, feedback, news, installation files, etc.
102
11. Recycling
ABBs present and future operations and processes will always comply with environmental standards and legislation. ABB strives to develop and provide products and services with reduced harmful environmental impacts that are safe in use and can be recycled, reused or disposed of safely. This includes the products and services bought from ABBs suppliers and subcontractors. In our research and development we aim for innovative and environmentally sound technologies, systems and products. To support our customers and protect the environment during maintenance and at the end of service life of their switchgear, ABB offers a complete service program aimed at eliminating any release of SF 6 into the atmosphere. UniSec units are produced in compliance with the requirements of international standards for the quality management system and environmental management system. ABB is committed to protection of the environment and adheres to ISO 14001 standards. The product is developed in compliance with the requirements denoted by IEC 62271-200. The following table gives the materials used in the SDC 375 mm unit. Recycling of SF6 gas It is ABBs obligation to facilitate end-of-life recycling for our products. In the EU and EEA, the F-Gas Regulation must be followed. SF 6 is a fluorinated greenhouse gas and care must be taken not to cause emission of SF6 and at end-of-life the greenhouse gas must be recovered. We also advise customers to always consult ABBs website http://www.abb.com/sf6 website.
Recycling capability Material Steel Stainless steel Copper Brass Aluminium Zinc Plastics SF6 Total recyclables Rubber Epoxy Total non-recyclables No No Recyclable Yes Yes Yes Yes Yes Yes Yes Yes kg 106.5 5.5 14 <0.5 4 1.5 4.6 <0.5 132 <1 18.5 19 % 69 3.5 9 <0.5 3 1 3 <0.5 87 <0.5 12 13
103
12. Applications
Use of Unisec switchgear
Marine Green power
Wind power
Residential
Industrial
Generator
Distribution Infrastructure Metering
UniSec switchgear is used in medium voltage secondary power distribution. In particular, it can be used for transformer substations, for control and protection of feeders and power transformers, for infrastructure, airports, hospitals, shopping centres, industries, etc. UniSec is the ABB solution for a fully automated power distribution network. Supported by sensor technology and the latest in protection relays, it meets even the most demanding requirements in different applications. UniSec offers a wide range of panels, making it possible to identify the most cost-efficient solution for all applications by combining the available panel types.
Safety Integrated voltage indicator Interlocking devices Gas gauge or pressure indicator Inspection windows Gas exhaust ducts Smart integration Compact size Modular design with components for various applications Easy installation and easy to extend Economy Long lifecycle High mechanical endurance Low maintenance costs Low environmental impact Virtually maintenance-free Reliability Each panel is stringently tested Robust construction Extremely durable and reliable operating mechanism Local ABB support with global focus on reliability and quality
104
Residential Customer needs Residential areas get their power from a local transformer substation. The transformer substation is required to be safe, compact in size and with low environmental impact Continuity of service and stable supply are important design factors for the equipment to be installed. Transformer substation solutions A transformer substation is the most common UniSec solution for ring networks, residential areas, buildings and small industry. Modular and flexible design provides simple and easy installation. Key factors in this case are: Easy to extend Very compact units Wide portfolio of protection, control and monitoring solutions.
105
12. Applications
Distribution Customer needs The distribution network refers to switching substations feeding, protecting, monitoring and controlling for example residential areas, industrial sites and large buildings. Priorities here are: Continuity of service and reliability Safety Life cycle cost Easy integration in existing networks and systems. Light substation solutions UniSec solutions for distribution include: Service continuity Removable and withdrawable circuitbreaker solutions meeting the highest demands on personnel safety and reliability. LSC2A and LSC2B and the latest generation of protection, monitoring and control solutions are available. Safety - Switchgear designed and tested according to IEC and internal arc proofing. Life cycle cost - Standardized and modularized solutions, reduced training and maintenance requirements, fewe spare parts and easy operation and fast replacements of components with reduced resources dedicated to the plant. Easy integration - Compliance with local requirements.
106
Industrial Customer needs Industrial customers require a stable and non-fluctuating power supply without outages. UniSec specifically meets the following customer requirements: A reliable solution A wide range of functional units that are easy to upgrade Safe and easy for operators. Industrial switchgear solutions UniSec offers industrial customers: A proven design A wide portfolio that enables the configuration of a solution that is the best fit for the required application Easy to operate and to maintain.
107
12. Applications
Other applications Infrastructures Installation reliability is a key factor in guaranteeing performance and safety. Metering Due to demand of deregulation and liberalization of the electricity market, UniSec has standard solutions for measurement applications. Generators Typical generator applications are emergency power supplies such as hospitals, airports, shopping centres, back-up power for greenhouses where reliability is absolutely crucial.
108
Contact us
Copyright 2013 ABB. All rights reserved.
Your sales contact: www.abb.com/contacts More product information: www.abb.com/productguide
1VFM200003 Rev. K, en 2013.07 (Product catalogue) (mt)
The data and illustrations are not binding. We reserve the right to make changes in the course of technical development of the product.

Celdas Abb Se CVX

Enviado por

Dados do documento

Descrição original:

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Celdas Abb Se CVX

Enviado por

Direitos autorais:

Formatos disponíveis

Medium voltage products

UniSec Air-insulated medium voltage secondary distribution switchgear

UniSec A superior switchgear range

Committed all the way

Contact ABB for 21 kA/52.5 kAp For HySec 16 kA(1s)/40 kAp

Width 500 mm 600 mm 750 mm

(*) (*) (*) (**) (**)

Panel width mm (*) 375 500 750

Weight (kg) H = 1700 mm 150 (1) 170 195

Un H = 2000 mm 160 (1) 180 210

Ir A 630/800 630/800 630

Consult chap. 9 for the overall dimensions Without CT Without CT or VT

Integrated voltage indicator

Not available for panels H = 2000 mm

SDS Unit with switch-disconnector isolation

Panel width mm (*) 375 500

Weight kg 145 (1) 165 (1)

Consult chap. 9 for the overall dimensions Without CT or VT

Panel width mm (*) 375 500

Weight (kg) H = 1700 mm 155 (1) 175

Un H = 2000 mm 165 (1) 185

Ir A 630/800 630/800 630

Consult chap. 9 for the overall dimensions Without CT or VT

Integrated voltage indicator

Not available for panels H = 2000 mm

Panel width mm (*) 750

Weight (kg) H = 1700 mm 230 (1) H = 2000 mm 250 (1)

Ir A 630/800 630/800 630

Consult chap. 9 for the overall dimensions Without CT or VT

Contact ABB for 21 kA 25 kA (2s)

Reference GSec Switchdisconnector

Not available for panels H = 2000 mm

SDD Unit with double switch-disconnector

Panel width mm (*) 750

Weight (kg) H = 1700 mm 270 (1) H = 2000 mm 290 (1)

Ir A 630 630 630

Ik kA 12.5/16 (3s) 12.5/16 (3s) 12.5/16 (3s)

Consult chap. 9 for the overall dimensions

Standard equipment 2 switch-disconnectors interlocked with each other with 3 positions

Mechanical operating mechanism with position indicators Voltage signalling device

Not available for panels H = 2000 mm

UMP Universal Metering Unit

Panel width mm (*) 750

Weight (kg) H = 1700 mm 200 (1)

Ir A 630/800 630/800 630

Consult chap. 9 for the overall dimensions Without CT or VT

Contact ABB for 21 kA 25 kA (2s)

Panel width mm 375 500

Weight (kg) H = 1700 mm 155 175

Un H = 2000 mm 165 185

IkAp (*) kAp 5 5 5

Consult chap. 9 for the overall dimensions Without fuses

SFS Switch-disconnector with fuses isolation

Panel width mm 375 500

Weight (kg) H = 1700 mm 165 180

Un H = 2000 mm 175 190

Consult chap. 9 for the overall dimensions Without fuses

Integrated voltage indicator

Panel width mm 750

Weight (kg) H = 1700 mm 335 (1) H = 2000 mm 355 (1)

Ir A 630/800 630/800 630

Ik kA 12.5/16/20 (1) (3s) 12.5/16/20

() () (*) () ()