Escolar Documentos
Profissional Documentos
Cultura Documentos
aquatherm
state of the pipe
Our sales and delivery conditions (January 2012) and the contacts of our technical sales and distribution see on our homepage www.aquatherm.de. Subject to technical alterations, errors and misprints excepted. With the edition of this catalogue, all former ones become void.
Dear customers 1973 Founding of aquatherm by Gerhard Rosenberg 1978 Transfer to the rst factory in Biggen/D-Attendorn 1985 Completion of factory 1 in Biggen/D-Attendorn 1992 Founding of the branch in Radeberg near D-Dresden 1996 Founding of the metal processing company aquatherm metal, D-Attendorn 1998 Founding of a subsidiary in Carrara/Italy 1999 Completion of the main site in D-Attendorn as one complex (Factories 1+2, Production and Store, Laboratory and Training Centre) 2001 Completion of the extension Factory 2 in D-Attendorn 2001 Opening of the new training centre in D-Radeberg 2002 Completion of the logistics centre in D-Attendorn 2003 Completion of rebuilding and nishing of the training centre in D-Attendorn 2003 30 year celebration of the company aquatherm 2005 Adding of 2 storeys on the administration building 2005/06 Completion of the 4-storey hall on the premises in Attendorn Basement: Store Ground oor: Assembly/Packing 1st Floor: Laboratory and Technical department 2 nd Floor: Special manifold construction 2008 Aquisition of the former storehouse of the forwarding agent Kost, which also accomodates the room of the plant maintenace. 2009 Opening of the new expertise centre for technical application.
since ancient times, mankind has been thinking of effective ways of transporting and using aqua (lat. for water) and therm (lat. for warmth). Applied technologies have been developed and changed considerably over the ages, but the motivation has remained the same: Hygiene, health and well-being. aquatherm has participated in this development over the past 40 years and in some areas has been able to make decisive contributions. By constantly adapting its products to the needs of the market and developing the relevant know-how, aquatherm has achieved worldwide success and prestige within the last 40 years: a fact which we are proud of, but at the same time giving us the motivation to continue making constant improvements. This documentation is to give you a rst idea of our products and services - and to make you curious to gain more information. In case of further questions and of course also suggestions, we and our team will be pleased to be at your disposal!
TABLE Of CONtENtS
General 8-12 - Material properties / Advantages - Processing - International approvals - Handling / Transport / Storage Products 13-32 - Pipe / Socket - Reducer / Elbow - Tee / Cross - Sprinkler outlet / End cap / Weld-in saddle - Weldable ange adapter / Plastic ange / Coupling screw joint - Transition piece / Transition elbow - Threaded branch tee / Transition joint Transition piece for slot connection - Weld-in saddle / Pipe cutter - Welding device - Welding accessories - Welding tool / Drill Fusion 33-43 - Part A: Mounting of the tools Heat-up phase Handling Guidelines - - - - - Part B: Checking of devices and tools Preparation for the fusion Heating of pipe and ttings Setting and alignment Visual inspection of fusion seam Part C: Weld-in saddles Drilling, heat-up, joining, xing Part D: Welding machine Part E: Welding machine light
- Part F: Repair
TABLE Of CONtENtS
Laying of aquatherm red pipe pipes in the concrete - - Part 1: Connecting of pipe work to the sprinkler outlet Part 2: Pressure test of pipe work installation as strength test and leak test 44-52
- Part 3: What must be considered during the concreting process? - Part 4: Access to connection of the pipe work in concrete - - - - Part 5: Bridging of building joints Part 6: Potential equalizing Part 7: Pressurizing in the aquatherm red pipe-supply during the concreting process Part 8: Inuence of the concrete to the applied compounds
Test 53-57 - - - Leakage test / Pressure diagram Test record aquatherm red pipe system installation Form: Enquiry for the chemical resistance
References 58-73
SErVICE
SERVICE
TECHNICAL HOTLINE*
* free call
info@aquatherm.de www.aquatherm.de
{ {
Subsidiary Radeberg
aquatherm GmbH Wilhelm-Rnsch-Str. 4 D-01454 Radeberg Phone: +49 (0) 3528 4362-0 Fax: +49 (0) 3528 4362-30
Field staff In addition to the regular training service at Attendorn and Radeberg aquatherm eld staff are available to assist customers, on site, throughout Germany. Training service In addition to training service through the merchant network aquatherm offers its customers training, free of charge, at its training centres at Attendorn and Radeberg. Fair aquatherm is represented on all important fairs relevant for the sanitary and heating sector in Germany or abroad with its own exhibition booth. For more information regarding fairs near to you, please visit internet page: www.aquatherm.de.
SErVICE
Laboratory The aquatherm laboratory: from the testing of granulate through to the nished product the customer can be assured of only the highest quality products.
Software-Service The aquatherm-software service provides Datanorm-les, an independent graphical program (liNear), and the appropriate training.
Miscellaneous Different aquatherm-CD`s, prospects, catalogues, poster, leaets, mailings,calen-dars, a.s.m. are investigated and produced from the internal advertising department. All information regarding the company, the technology, the products, the various trainings and fairs as well as all catalogues in pdf - form can be called and downloaded from the aquatherm-website: www.aquatherm.de.
SERVICE
7
red
gENErAL
aquatherm red
ADVANtAgES
-----------------
certied and quality inspected connection by fusion welding resistant against corrosion and chemicals no accumulation of corrosion products low pipe roughness factor and high abrasion resistance heat and sound-insulating characteristics high impact strength leak-proof connection of pipe and tting by fusion technique not easily ammable acc. to DIN 4102-1, building material class B1 low weight compared to metal pipes short processing time no gaskets - sealing elements are not required 3-layer pipe with bre glass reinforced inner layer concealed re protection reduction of structural works costs by laying in concrete weld-in saddle
aquatherm red pipe is: - connection by fusion welding No sealants or adhesives are required for this permanent connection - corrosion-proof Prevents the clogging of the sprinkler with corrosive material. This ensures a long, low-maintenance service life as well as failure-free functioning of the system.
The production of pipes and ttings is controlled according to the highest quality standards on most modern injection moulding machines and extrusion lines. The high quality of our products is guaranteed by extensive controls of incoming goods and the production process. The aquatherm quality management system is certied according to DIN EN ISO 14001:2004, 9001:2008 and 50001:2011.
aquatherm red pipe offers an extensive range of pipes and ttings for the installation of re sprinkler systems. The system is based on a bre reinforced polypropylene pipe (faser composite pipe) produced in a multi-layer extrusion process. The material fusiolen PP-R FS, used for the pipe production, is a plastic whose properties are designed for the special demands of the elds of application. Both, the installers request for easier processing and the demand for maximum safety in later application was regarded during the development.
gENErAL
PP-R layer Faser layer PP-R layer
red
PrOCESSINg
Fusion technique By the fusion of pipe and tting the plastic melts to a homogeneous material unit. Pipe and tting are heated quickly with specially provided welding tools and joined together - nished! Double material thickness at the joint giving double safety at the otherwise critical point of a pipe system. A permanent leakproof connection is created with the aquatherm fusion technique.
gENErAL
PrOCESSINg
Weld-in saddle technique Branches can easily be made by weld-in saddles, even post-installation. Material costs and processing time are reduced by using weld-in saddles. Whereas in case of tees three joints are to be processed, work is limited to mounting the saddle and the branch pipe only. Simply drill the pipe; heat up the saddle, pipe wall and surface; connect the parts. Finished!
10
gENErAL
INtErNAtIONAL ApprOVALS
for the application as sprinkler lines Fire protection requirements and standards for planning and construction of sprinkler systems vary locally. Thus, the application of aquatherm red pipe in any case has to be agreed and coordinated with the local national re protection authorities, the constructor and the building insurers. Further certication either national or local are in process.
Germany
Poland
ZS
Czech Republic Turkey
Iceland Austria
New Zeeland
Russia Australia
Philippines
Great Britain
VeriFire
Spain New Zeeland
11
HANDLINg
Transport and storage aquatherm red pipe-pipes can be stored in all outside temperatures. Pipes should be stored and transported at and fully supported along their length. Bending pressures are to be avoided. High impact should be avoided at externely low temperatures. Although aquatherm red pipe-pipes are extremely robust, it is recommended to treat the material always with care. UV resistance Pipes from fusiolen PP-R FS should not be installed (without protection) where subject to UV-radiation. All aquatherm red pipe-pipes and ttings are supplied in UV-protected packaging to bridge transport and assembly time. Ultraviolet rays have an inuence on all high polymeric plastics. Hence, pipes should not be stored unprotected outside for a long time. The maximum storage time is (outside) 6 months. Fire bulkheading All re prevention systems which can prove equivalent licensing are suited for the aquatherm red pipe pipe system. Procedures for additional repair Cut out damaged / leaking section and replace as for a new installation or repair with pipe repair stick (page 41). Chemical resistance On account of the special material qualities aquatherm red pipe-pipes and ttings provide extensive chemical resistance. aquatherm red pipe-transition connections and elements with brass inserts are not suitable for all media. The compatibility should be asked at aquatherm with media deviating from water. Please, use the Enquiry for the chemical resistance on page 55. Pipe friction loss The pressure loss caused by friction is to be calculated hydraulically with the Hazen-Williams-formula. The value to be used for C is 150, applicable for calculations of sprinkler installations and water supply. Equivalent lengths for the aquatherm red pipe sprinkler pipe system The equivalent lengths of transition pieces, threaded connexions and tees (ow direction: straight) can be edequated with the socket values. Pipe dimension Nominal diameter Outer diameter aquatherm red pipe Article Socket Reduction of 1dimension Reduction of 2 dimensions Elbow 90 Elbow 45 Standard tee or cross ow direction branch 12 0,22 0,27 0,36 0,67 0,33 0,98 0,30 0,37 0,49 0,91 0,46 1,34 0,40 0,48 0,64 1,20 0,60 1,76 DN15 25,0 mm DN20 32,0 mm DN25 40,0 mm DN32 50,0 mm DN40 63,0 mm DN50 75,0 mm DN65 90,0 mm DN80 110,0 mm without class 125,0 mm
Equivalent pipe length in (m) 0,52 0,63 0,84 1,57 0,78 2,30 0,70 0,83 1,11 2,09 1,04 3,06 0,86 1,03 1,37 2,57 1,28 3,76 1,07 1,28 1,71 3,20 1,60 4,70 1,36 1,63 2,17 4,07 2,03 5,96 1,58 1,90 2,53 4,74 2,37 6,96
prODuCtS
PIPE, FIttINgS
Material: PP-R FS Pipe series: SDR 7,4 Packing Unit: straight length 6 m Colour: red/4 green stripes s
di
7,4 / B1 PU m/pc
120 120 60 60 30 30 18 12 6 6
Dimension
20x2,8mm 25x3,5mm 32x4,4mm 40x5,5mm 50x6,9mm 63x8,6mm 75x10,3mm 90x12,3mm 110x15,1mm 125x17,1mm
DN
10 15 20 25 32 40 50 65 80 90
Price m/pc
Diameter d [mm]
20 25 32 40 50 63 75 90 110 125
Weight [kg/m]
0,158 0,246 0,394 0,613 0,955 1,500 2,135 3,058 4,576 5,891
Dimension
20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm
PU m/pc
10 10 5 5 5 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1 1 1
Price EURO
d
20 25 32 40 50 63 75 90 110 125
l
16 17,5 20,3 23,8 26,5 30,3 36,3 36,3 41 46
z
1,5 1,5 2,3 3,3 3 2,8 3,3 3,3 4 6
D
29,5 34 43 52 68 84 100 120 147 167
Weight [kg/m]
0,011 0,018 0,027 0,043 0,087 0,125 0,208 0,332 0,592 0,809
Art.-No.=article number, PU = Packing unit, d=Diameter (mm), s=wall thickness (mm), di=internal diameter (mm) 13
prODuCtS FIttINgS
11134
socket side
Dimension
25/20mm 32/25mm 40/32mm 50/20mm 50/32mm 50/40mm 63/20mm 63/50mm 75/50mm 75/63mm 90/63mm 90/75mm 110/63mm 110/90mm 125/90mm 125/110mm
PU m/pc
10 5 5 5 5 5 1 1 1 1 1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Price EURO
d
20 25 32 20 32 40 20 50 50 63 63 75 63 90 90 110
d1
38,5 38 50 55 54 53 65 63,5 63 71 78 81,5 86 99 99 112
l
24 22 32 40,5 36 32,5 50,5 40 39,5 43,5 50,5 51,5 58,5 66 66 75
z
29,5 34 43 29,5 43 52 29,5 68 68 84 84 100 84 120 120 147
D
0,013 0,021 0,035 0,044 0,052 0,057 0,074 0,116 0,109 0,131 0,244 0,288 0,349 0,531 0,531 0,819
Weight
0,013 0,021 0,035 0,044 0,052 0,057 0,074 0,116 0,109 0,131 0,244 0,288 0,349 0,531 0,531 0,819
11238
Dimension
63/50mm 75/63mm 90/75mm
PU m/pc
1 1 1
Price m/pc
1 1 1
Price EURO
d
63 75 90
d1
50 63 75
L
56 62,5 69
l
30 32,5 36
z
2,5 2,5 3
D
84 100 120
D1
68 84 100
Weight
0,117 0,181 0,297
14
prODuCtS FIttINgS
12106
Dimension
20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm
PU m/pc
10 10 5 5 5 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1 1 1
Price EURO
d
20 25 32 40 50 63 75 90 110 125
z
11 13,5 17 21 26 32,5 38,5 46 56 76,5
l
25,5 29,5 35 41,5 49,5 60 68,5 79 93 116,5
D
29,5 34 43 52 68 84 100 120 147 167
Weight
0,018 0,025 0,041 0,071 0,161 0,277 0,447 0,802 1,412 1,964
12308
Dimension
20mmi/a 25mmi/a 32mmi/a 40mmi/a
PU m/pc
10 10 5 5
Price m/pc
1 1 1 1
Price EURO
d
20 25 32 40
z
11 13,5 17 21
l
25,5 29,5 35 41,5
D
29,5 34 43 52
l1
25,5 29,5 39 45,5
z1
14,75 17 21,5 26
Weight
0,018 0,025 0,041 0,071
15
prODuCtS FIttINgS
12506
/ B1 Price m/pc
1 1 1 1 1 1 1 1 1 1
Dimension
20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm
PU m/pc
10 10 5 5 5 1 1 1 1 1
Price EURO
d
20 25 32 40 50 63 75 90 110 125
z
5 6 7,5 9,5 11,5 14 16,5 19,5 23,5 27
l
19,5 22 25,5 30 35 41,5 46,5 52,5 60,5 67
D
29,5 34 43 52 68 84 100 120 147 167
Weight
0,014 0,019 0,035 0,054 0,115 0,221 0,343 0,558 0,995 1,278
13108
z1 D d l1
z l
Dimension
20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm
PU m/pc
10 10 5 5 5 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1 1 1
Price EURO
d
20 25 32 40 50 63 75 90 110 125
D
29,5 34 43 52 68 84 100
l
25,5 31 35 40,5 49,5 60 68,5 79 93 116,5
nderungen Datum Name
z
11 15 17 20 26
Allgemeintol. DIN ISO 2768-c
l1
25,5 31 35 40,5 49,5
Oberflche
z1
11 15 17 20 26 32,5
PP 38,5
Weight
0,024 0,033 0,061 0,089 0,205
Position
aquatherm
extrusions & spritzgietechnik
32,5
60
Mastab
0,368
Menge
Stk.
38,5 56
68,5
Name A.Keller
Material :
Datum 46
01.04.2008 D.Tusche
79 T-Stck 93
d20 - d125
46 56
Freigabe :
76,5
01.04.08
16
prODuCtS FIttINgS
12708
female/male Art.-No.
4112708 4112710 4112712 4112714
/ B1 Price EURO d
20 25 32 40
PU m/pc
10 10 5 5
Price m/pc
1 1 1 1
z
5 6 7,5 9,5
l
19,5 22 25,5 30
D
29,5 34 43 52
l1
19,5 22 28,5 30,5
z1
8,75 8,5 11,5 13,5
D d
Weight
0,014 0,018 0,036 0,057
13550
l z
l1 z1
z2
l2
d2 D
d2 20 25 20
Datum
l2 31
Allgemeintol. DIN ISO 2768-c
z2 16,5
Oberflche
Weight 0,041
PP
D1
d1
aquatherm 34 20
extrusions & spritzgietechnik
31
16,5
Mastab
Material :
0,040 0,082 0,053 0,064 0,089 0,106 0,184 0,224 0,344 0,333 0,400 0,537 0,523 0,550 0,892 1,006 0,915 1,040 1,673 1,627 1,647
Position
Menge
Stk.
31
Datum
Name A.Keller
01.04.2008 D.Tusche
15 Red.-T-Stck 0,036 17 17 21
Art.-Nr: 4113511 - 4113596W
Blatt:
36,75 35 35 41,5 42 49,5 49,5 60 60 60 68,5 68,5 68,5 79 79 79 79 93 93 93 116,5 116,5 116,5
22,25
32 32 40 40 50 50 63 63 63 75 75 75 90 90 90 90
21,5 26 26 32,5 32,5 32,5 38,5 38,5 38,5 46 46 46 46 56 56 56 76,5 76,5 76,5
17
prODuCtS FIttINgS
13708
Dimension
32mm 40mm
PU m/pc
5 5
Price m/pc
1 1
Price EURO
d
32 40
z
17 21
l
35 41,5
D
43 52
D d
Weight
0,067 0,105
D1
d1
z1 l1
Dimension
50/32mm 63/32mm 63 / 40 mm 75/32mm 75 / 40mm 75 / 50 mm 90 / 50 mm
PU m/pc
5 1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1
Price EURO
d1
32 32 40 32 40 50 50
z1
26,5 35,5 33 41 38,5 42,5 51,5
D1
43 52 52 52 52 68 68
l1
44,5 53,5 53,5 59 59
14108 66
d
50 63 63 75 75 75 90
z
26 32,5 32,5 38,5 38,5 38,5 35,5
D
68 84 84 100 100 100 120
Allgemeintol. DIN ISO 2768-c
l
49,5 60 60 68,5 68,5 68,5 68,5
Oberflche
Mastab
Weight
0,170 0,323 0,302 0,55 0,483 0,509 0,703
PP
Position
75
aquatherm
Material :
Datum
Name A.Keller
01.04.2008 D.Tusche
Red.-Kreuzstck
Dimension
20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm
PU m/pc
10 10 5 5 5 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1 1 1
Price EURO
d
20 25 32 40 50 63 75 90 110 125
l
24 24 31,5 38 44,5 52 58,5 67,5 65 70
z
9,5 8 13,5 17,5 21 24,5 28,5 34,5 28 30
D
29,5 34 43 52 68 84 100 120 147 167
Weight
0,011 0,009 0,023 0,042 0,079 0,145 0,240 0,379 0,617 0,857
18
D1
PRODUCTS
D
FITTINGS
d
D1
D1
PU m/St
25
Price m/St
1
l
Price EURO
D
47,35
D1
30
D
d
4
l
27
D
d
Weight
0,012
A-A
Datum
Name
aquatherm
Oberflche
Mastab
PU m/St 1:1
25
Material :
Price m/St
PA Status 1
Position
Price EURO
Datum
Menge
Stk.
Name
Freigabe : 31.05.06
D1
nderungen
65 A-A
( 1 : 44 1)
D1
Oberflche
38
Position
D
1
A4
0,033
Stk.
Mastab
Gezeichnet 22.09.08
Datum
22.09.08
aquatherm
extrusions & spritzgietechnik
1:1
Menge
Material :
PA
Oberflche
Freigabe :
D1
Status nderungen Datum Name
22.09.08
Art.-Nr: 4114190W
Blatt:
1:1
Material :
aquatherm
Allgemeintol. 2768-c
Oberflche
Mastab
1:1
Position
D1Menge
Material :
A-A PA ( 1 : 1 )
PA
Freigabe :
Status nderungen Datum Name
22.09.08
Name
Blatt:
31.05.06 Tusche
aquatherm red pipe - upper part for sprinkler outlet for visible sprinkler
Art.-No.
4114181 4114182 4114183
Dimension
1/2 3/4 1
PU m/pc
25 25 25
Price m/pc
1 1 1
Price EURO
D
60 60 60
Status
D1
nderungen
aquatherm d
Datum Name
A-A
Allgemeintol. 2768-c
Mastab
1:1
Weight PA
Material :
Material :
Mastab
Art.-Nr.: 4114180
1:1
Position
Position Menge
Men
51,4 51,6
23,2
Gezeichnet 22.09.08
Gezeichnet
30,2
Status
Kontrolliert Norm
Datum Kontrolliert
Freigabe :
30 30
51,6 A-A
Status
35,2
nderungen
Datum
Datum
Name
0,023 0,023
3022.09.08
Datum
Name
PA
A4
nderungen
A
l
A-A ( 2 : 1 )
aquatherm Art.-No.
4114191 4114192 4114193
nderungen Datum
aquatherm red pipe - upper part for sprinkler outlet for covered sprinkler aquatherm 1:1 Stk.
Allgemeintol. DIN ISO 2768-c Oberflche
D1
Oberflche
Mastab
Dimension
22.09.08
Mastab
Position
Menge
Allgemeintol. 2768-c
1:1
Material :
Position
Menge
PA
Price EURO
1/2"
Kontrolliert Norm
3/4"
Freigabe1" :
22.09.08
nderungen
Blatt:
Datum
Name
70 78 23,2 43 R A-A ( 2 78 :1) 70 30,2 43 Freigabe : Art.-Nr.: 4114181-83W 1 31.05.06 A4 22.09.08 70 78 35,2 43
Gezeichnet 22.09.08 Kontrolliert Norm
Datum
Name
D1
Weight
Material :
Name Hunold Tusche
Datum
22.09.08
0,054
PA
0,055
Oberflche
Mastab
1:1
Position
l
Menge
Stk.
Freigabe :
Blatt:
Status
nderungen
Datum
Name
0,053
Status
Name
SW
A
Menge
aquatherm
extrusions & spritzgietechnik
Oberflche
Mastab
1:1
Position
Material :
PA
Stk.
Mastab Position Menge
Dimension
1/2" 3/4" 1"
PU m/pc
25 25 25
Price m/pc
1 1 1
Price EURO
Status
R
1/2
nderungen Datum
D
SW
Name
22.09.08
Allgemeintol. 2768-m
Oberflche
2:1
Material :
SW
15
Gezeichnet
23
Freigabe :
22.09.08 21,5
Kontrolliert Norm
Datum
Name
Weight
0,045
CuZn39Pb3
11
3/4 1
30 35
23 24
Status
12,5
nderungen
Freigabe : 04.10.12
Datum Name
17 17
Art.-Nr.: 4114185-87W
0,061 0,079
A4
13
19
prODuCtS
A-A
FIttINgS
D d
aquatherm
extrusions & spritzgietechnik
Oberflche
Mastab
1:1
Posi
Material :
Dimension
for 4114181, -82, -83 for 4114191, -92, -93
PU m/pc
50 50
Price m/pc
1 1
Price EURO
d
20 20
D
75,5
Status nderungen Datum
l
42
Name
Datum
Name Hunold
07.01.10
Sprinkleranschludose Weight
PE- Schaumronde
Freigabe :
0,007 0,006
Art.-Nr: 4114178-79W
60
32
A-A
d
l
aquatherm
extrusions & spritzgietechnik
Oberflche
Mastab
1:1
Position
Menge
Stk.
Material :
Dimension
1 1/4" 1 1/2"
Oberflche
Mastab
PU m/pc
10
1:1
Price m/pc
1
Position
Price EURO
Datum
07.01.10
Hunold D A-A
Name
PEd Schaumronde
Sprinkleranschludose
l
6,50
Weight
Blatt:
Freigabe :
Menge Status
100,10
10 10
4114202 aquatherm
2"
Material :
Stk.
111,10
Datum Name
Art.-Nr: 4114178-79W
44,10
0,03
50,10
6,50
0,036 0,045
nderungen
126,10
61,10
6,50
Datum
Name Vollmer
30.08.2010 Tusche
firestop Anschludose
Blatt:
tus
Art.-No.
Name
30.08.2010
Art.-Nr: 4114200-4114202W
Dimension
aquatherm PU m/pc
l
Gezeichnet 30.08.2010
Datum
Price m/pc
1 1
Oberflche
Mastab
1:1
Position
Menge
Stk.
Material :
Price EURO
Blatt:
Name Vollmer
Plug for sprinkler outlet 1 1/4 Plug for sprinkler outlet 1 1/2 Plug for sprinkler outlet 2 G1
D G2
Status
10 10
nderungen
Kontrolliert Norm
30.08.2010 Tusche
firestop Anschludose
Freigabe :
Datum Name
1 30.08.2010
Art.-Nr: 4114200-4114202W
10
SW
z l
4114220
G2 G1 D
Oberflche
Mastab
4114220
2:1
Position
Menge
Art.-No.
4114212 4114213 4114214
Status
Dimension
G 1/2" G 3/4"
nderungen
Datum
Name Vollmer
06.11.2012 Tusche
Material :
CuZn39Pb3
Stk.
D
35 35 40
Blatt:
G1
1/2" 3/4" 1"
G2
1/8" 1/8" 1/8"
z
9 9 8,5
l
21,5 21,5 21,5
SW
27 27 27
Weight
0,064 0,085 0,12
Freigabe :
Name
G 1"
Datum
10
20
SW
06.11.2012
Art.-Nr: 4114212-14W 10 1
aquatherm
extrusions & spritzgietechnik
Oberflche
2:1
Position
Menge
Material :
CuZn39Pb3
Stk.
prODuCtS FIttINgS
Dimension
40/20mm 40/25mm 50/20mm 50/25mm 63/20mm 63/25mm 63/32mm 75/20mm 75/25mm 75/32mm 75/40mm 90/20mm 90/25mm 90/32mm 90/40mm 110/20mm 110/25mm 110/32mm 110/40mm 110/50mm 125/20mm 125/25mm 125/32mm 125/40mm 125/50mm 125/63mm
PU m/pc
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Price m/pc
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Price EURO
d
40 40 50 50 63 63 63 75 75 75 75 90 90 90 90 110 110 110 110 110 125 125 125 125 125 125
d1
20 25 20 25 20 25 32 20 25 32 40 20 25 32 40 20 25 32 40 50 20 25 32 40 50 63
d2
25 25 25 25 25 25 32 25 25 32 40 25 25 32 40 25 25 32 40 50 25 25 32 40 50 63
l
27 28,5 27,5 28,5 27,5 28,5 30 27,5 28,5 30 34 27,5 28,5 30 34 27,5 28,5 30 34 34 27,5 28,5 30 34 34 38
z
32,5 32,5 38 37,5 44,5 44 43,5 50,5 50 49,5 51 58 57,5 57 58,5 68 67,5 67 68,5 65,5 75,5 75 74,5 76 73 73
D
29,5 34 29,5 34 29,5 34 43 29,5 34 43 52 29,5 34 43 52 29,5 34 43 52 68 29,5 34 43 52 68 84
Weight
0,015 0,017 0,018 0,019 0,018 0,019 0,026 0,018 0,019 0,027 0,048 0,019 0,019 0,027 0,048 0,019 0,020 0,028 0,049 0,029 0,019 0,021 0,030 0,051 0,029 0,029
With weld-on surface and weld-in socket to be fused with the inner wall of the pipe. The required tools for the fusion of aquatherm red pipe-weld-in saddles are listed on page 32: aquatherm red pipe-weld-in saddle tools Art.-No. 50614 - 50644 aquatherm-drill Art.-No. 50940 - 50948
21
prODuCtS FIttINgS
15512
Dimension
32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm
PU m/pc
1 1 1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1
Price EURO
d
32 40 50 63 75 90 110 125
l
35 36,5 40,5 44,5 47 50 55,5 63
z
17 16 17 17 17 17 18,5 23
D
41 50 61 76 90 108 131 165
D1
68 78 88 102 122 138 158 188
l1
11 12 13 15 17 17 18,5 20
z1
3 3 3 3 3 3 3 3
Weight
0,031 0,044 0,061 0,100 0,143 0,252 0,327 1,310
A-AA-A A
A
D1
D1
d1
d1
Dimension
32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm
No. of holes
4 4 4 4 4 8 8 8
Hole circle
85 mm 100 mm 110 mm 125 mm 145 mm 160 mm 180 mm 210 mm
PU m/pc
1 1 1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1
Price EURO
A
d
42 51 62 78 92 110
A
D
116 141 151 166 186 201
D1
85 100 110 125 145 160
Allgemeintol. DIN ISO 2768-c
d1
14 18 18 18 18 18
Oberflche
l
15,5 17,5 17,5 19 19 21
Mastab
z
4 4 4 4 4 8 8
St
Weight
0,458 0,708 0,778 0,910 1,160 1,390
Position
180
18
22 26
1,492 1,492
Menge
D
Menge
Stk.
167
251
210
Datum
18
Name Mastab
Material :
8
Position
aquatherm
extrusions & spritzgietechnik
Oberflche Allgemeintol. Gezeichnet 01.04.2008 U.Hunold DIN ISO 2768-c Kontrolliert 01.04.2008 D.Tusche Material :
Norm
Flansch
d32 St - d125
Stk.
Blatt:
Datum
Freigabe : U.Hunold
Name
01.04.2008 D.Tusche
01.04.08
Freigabe :
Status nderungen Datum Name
01.04.08
Blatt:
22
prODuCtS FIttINgS
Dimension
32mm 40mm 50mm 63mm 75mm
PU m/pc
1 1 1 1 1
Price m/pc
1 1 1 1 1
Price EURO
d
32 40 50 63 75
l
36,5 38 41 45 47,5
z
18,5 17,5 17,5 17,5 17,5
D
41 50 61 76 90
SW1
64 80 86 108 128
SW2
50 60 70 90 104
Weight
0,498 0,842 0,945 1,541 2,040
TrANSItION pIECE
PU m/pc
10 10
Price m/pc
1 1
Price EURO
d
20 25
l
31 37
z
16,5 21
D
29,5 34
l1
31,5 37
z1
15,5 24
D1
37 44
L
51 54
c
20 25
R
1/2" 3/4"
d1
7 7
Weight
0,085 0,111
23
Dimension
20mmx1/2IG 25mmx1/2IG 25mmx3/4IG 32mmx3/4IG 32mmx1/2IG 40mmx1/2IG 40mmx3/4IG
PU m/pc
10 10 10 5 5 5 5
Price m/pc
1 1 1 1 1 1 1
Price EURO
d
20 25 25 32 32 40 40
l
27,5 29 27,5 30,5 30 32,5 33
z
13 13 11,5 12,5 12 12 12,5
D
37,5 37,5 43,5 43,5 37,5 52 52
L
40,5 42 40,5 43,5 43 45,5
Allgemeintol. DIN ISO 2768-c
R
1/2" 1/2" 3/4" 3/4" 1/2" 1/2" 3/4''
Oberflche
Weight
0,070 0,071 0,086 0,081 0,087
Mastab
aquatherm
46
L
Material :
PP/MS
Datum
Name U.Hunold
01.04.2008 D.Tusche
bergangsst
21108
Status nderungen Name
Freigabe :
Datum
31.10.2011
Art.-Nr: 41210
aquatherm red pipe - transition piec / B1 with hexagon (*suitable for the connection to sprinkler outlets)
Art.-No.
4121108 4121110 4121111 4121112 4121113 4121114* 4121115* 4121116 4121117 4121118 4121119 4121120 4121122 4121153 4121154
Dimension
20mmx1/2IG 20mmx3/4IG 25mmx1/2IG 25mmx3/4IG 32mmx3/4IG 32mmx1IG 40mmx1IG 40mmx11/4IG 50mmx11/4IG 50mmx11/2IG 63mmx11/2IG 63mmx2IG 75mmx2IG 32mmx1/2IG 40mmx1/2IG
PU m/pc
10 10 10 10 5 5 5 5 5 5 1 1 1 5 5
Price m/pc
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Price EURO
d
20 20 25 25 32 32 40 40 50 50 63 63 75 32 40
l
34,5 29 36 29 32 37,5 40 42,5 42,5 45 51,5 50 51 37 38
z
20 14,5 20 13 14 19,5 19,5 19,5 19,5 21,5 24 22,5 21 19 17,5
D
37,5 43,5 37,5 43,5 43,5 60 60 74 74 85,5 84 101 100 43 52
L
50,5 50 52 50 53 59,5 62 63 66 67 73,5 76 77 53 55,5
R
1/2" 3/4" 1/2" 3/4" 3/4" 1" 1" 1 1/4" 1 1/4" 1 1/2" 1 1/2" 2" 2" 1/2" 1/2"
SW
24 31 24 31 31 39 39 50 50 55 55 67 67 24 24
Weight
0,087 0,113 0,087 0,111 0,114 0,239 0,246 0,383 0,401 0,445 0,468 0,650 0,671 0,091 0,101
24
21308
Dimension
20mmx1/2AG 20mmx3/4AG 25mmx1/2AG 25mmx3/4AG 32mmx3/4AG 32mmx1AG 32mmx11/4AG 40mmx1AG 40mmx11/4AG 50mmx11/4AG 50mmx11/2AG 63mmx11/2AG 63mmx2AG 75mmx2AG 75mmx21/2AG 90mmx3AG 110mmx4AG
PU m/pc
10 10 10 10 5 5 5 5 5 5 5 1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Price EURO
d
20 20 25 25 32 32 32 40 40 50 50 63 63 75 75 90 110
l
66,5 67,5 68 67,5 70 78,5 81 81 84,5 85,5 88,5 99 102,5 102 105 121 148
z
52 53 52 51,5 52 60,5 63 60,5 64 62 65 71,5 75 72 75 88 111
D
38,5 38,5 38,5 38,5 43 53 68 52 68 68 74 72,5 84 84 100 120 147
R
1/2" 3/4" 1/2" 3/4" 3/4" 1" 1 1/4" 1" 1 1/4" 1 1/4" 1 1/2" 1 1/2" 2" 2" 2 1/2" 3" 4"
SW
22 24 21 24 24 30 41 30 41 41 46 46 50 50 65 83 105
Weight
0,118 0,129 0,109 0,128 0,117 0,244 0,357 0,250 0,364 0,391 0,480 0,523 0,705 0,753 1,024 1,530 2,816
23008
Dimension
20mmx3/4IG 20mmx1/2IG 25mmx3/4IG 25mmx1/2IG 32mmx1/2IG 32mmx3/4IG 32mmx1IG 40mmx1/2IG 40mmx1IG
PU m/pc
10 10 10 10 10 5 5 5 5
Price m/pc
1 1 1 1 1 1 1 1 1
Price EURO
d
20 20 25 25 32 32 32 40 40
l
37 31,5 37 34 35 27,5 34 41 41,5
z
22,5 17 21 18 17 9,5 16 20,5 21
D
34 29,5 34 34 43 43 43 52 52
l1
37 31,5 37 37 37 51 66,5 39 56
z1
24 18,5 24 24 24 38 44,5 26 34
D1
44 37 44 37 37 44 60,5 37 60
R
3/4" 1/2" 3/4" 1/2" 1/2" 3/4" 1" 1/2" 1"
Weight
0,108 0,081 0,106 0,087 0,096 0,110 0,260 0,127 0,274
25
25006
Dimension
20x1/2IGx20mm 20x3/4IGx20mm 25x1/2IGx25mm 25x3/4IGx25mm 32x1/2IGx32mm 32x3/4IGx32mm 32x1IGx32mm 40x1/2IGx40mm 40x3/4IGx40mm 40x1IGx40mm 50x1IGx50mm 50x11/4IGx50mm
Price m/pc
1 1 1 1 1 1 1 1 1 1 1 1
Price EURO
d
20 20 25 25 32 32 32 40 40 40 50 50
l
31,5 37 34 37 35,5 27,5 31 42,5 40,5 41,5 49,5 49,5
z
17 22,5 18 21 17,5 9,5 13,5 22 20 21 26 26
D
29,5 34 34 34 43 43 43 52 52 52 68 68
l1
37 38 38 38 36 51 67 39 40,5 56 63,5 65
z1
24 25 25 25 23 38 49 26 27,5 34 43,5 45
D1
37 44 37 44 37 44 60 37 52 60 68 68
R
1/2" 3/4" 1/2" 3/4" 1/2" 3/4" 1" 1/2" 3/4" 1" 1" 1 1/4"
SW
39 42 39 50
Weight
0,088 0,120 0,093 0,116 0,105 0,118 0,272 0,140
0,433 0,488
Dimension
20mmxMutterG1 25mmxMutterG11/4 32mmxMutterG11/2 40mmxMutterG2 50mmxMutterG21/4 50mmxMutterG21/2 63mmxMutterG23/4 75mmxMutterG31/2 90mmxMutterG4
PU m/pc
1 1 1 1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1 1
Price EURO
d
20 25 32 40 50 50 63 75 90
l
100 100 100 100 100 100 100 100 100
k
65 62 58 53 49 44 43 34 26
R
1" 1 1/4" 1 1/2" 2" 2 1/4" 2 1/2" 2 3/4" 3 1/2" 4"
SW
36 46 52 64 72 80 89 110 120
Weight
0,083 0,117 0,160 0,256 0,436 0,457 0,541 0,918 1,238
26
prODuCtS
27010
Dimension
MutterG1x20mm MutterG11/4x25mm MutterG11/2x32mm MutterG2x40mm MutterG21/4x50mm MutterG23/4x63mm MutterG31/2x75mm
PU m/pc
10 10 5 5 5 1 1
Price m/pc
1 1 1 1 1 1 1
Price EURO
d
20 25 32 40 50 63 75
l
58,5 60 69,5 74 78 84 91
z
36 44 51,5 53,5 54,5 56,5 61
D
38,5 43,5 60 74 84 101 100
R
1" 1 1/4" 1 1/2" 2" 2 1/4" 2 3/4" 3 1/2"
SW
36 46 52 64 72 89 110
Weight
0,182 0,253 0,437 0,705 0,919 1,236 1,832
aquatherm red pipe-metal composite ttings are manufactured from Fusiolen PP-R FS and brass.
27310
Dimension
20mmx1AG. 25mmx11/4AG. 32mmx11/2AG. 40mmxG2AG. 50mmxG21/4AG. 63mmxG23/4AG. 75mmxG31/2AG.
PU m/pc
10 10 5 5 5 1 1
Price m/pc
1 1 1 1 1 1 1
Price EURO
d
20 25 32 40 50 63 75
l
61,5 63 76,5 81 83 94 100
z
47 47 58,5 60,5 59,5 66,5 70
D
38,5 43,5 60 74 84 101 100
R
1" 1 1/4" 1 1/2" 2" 2 1/4" 2 3/4" 3 1/2"
SW
24 31 39 50 55 67 67
Weight
0,149 0,222 0,404 0,604 0,665 1,071 1,442
27
Dimension
40mmx1Nutanschluss 50mmx11/4Nutanschluss 63mmx11/2Nutanschluss 75mmx2Nutanschluss 90mmx3Nutanschluss 110mmx4Nutanschluss 125mmx5Nutanschluss
PU m/pc
1 1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1
Price EURO
d
40 50 63 75 88,5 108,3 125
l
81 85,5 97,5 97 110 119,5 167
z
60,5 62 70 67 77 82,5 130
D
52 68 84 100 120 147 167
D1
33,5 42,2 48,25 60,3 88,9 114,3 140
Weight
0,226 0,373 0,533 0,788 1,395 2,117 5,270
aquatherm
Oberflche
Mastab
Position
Menge
Material :
PP/MS
Datum
Name A.Keller
21.11.2007 D.Tusche
Nutanschlussbergang
Freigabe :
a
Status
18.10.11
Art.-Nr: 4127054-4127066W
/ B1 d
40 50 63 75 90 110 125 40 50 63 75 90 110 125 75 90 110 125
Dimension
40/25mmx1/2IG 50/25mmx1/2IG 63/25mmx1/2IG 75/25mmx1/2IG 90/25mmx1/2IG 110/25mmx1/2IG 125/25mmx1/2IG 40/25mmx3/4IG 50/25mmx3/4IG 63/25mmx3/4IG 75/25mmx3/4IG 90/25mmx3/4IG 110/25mmx3/4IG 125/25mmx3/4IG 75/32mmx1IG 90/32mmx1IG 110/32mmx1IG 125/32mmx1IG
PU m/pc
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Price m/pc
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Price EURO
d1
25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32
l
39 39 39 39 39 39 39 39 39 39 39 39 39 39 43 43 43 43
z
43 48 54,5 53,5 68 78 85,5 38 43 49,5 55,5 63 73 80,5 58,5 66 76 83,5
D
38,5 38,5 38,5 38,5 38,5 38,5 38,5 43,5 43,5 43,5 43,5 43,5 43,5 43,5 60 60 60 60
R
1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 1" 1" 1" 1"
SW
24 24 24 24 24 24 24 31 31 31 31 31 31 31 39 39 39 39
Weight
0,087 0,088 0,088 0,088 0,088 0,088 0,091 0,108 0,111 0,110 0,109 0,110 0,111 0,112 0,231 0,234 0,237 0,237
with female thread and hexagon socket, with weld-in weld-on surface and weld-in socket to be fused with the inner wall of the pipe The required tools for the fusion of aquatherm red pipe-weld-in saddles are listed on page 32: - weld-in saddle tools, Art.-No. 50614 - 50644 - aquatherm-drill, Art.-No. 50940 - 50948 * Suitable for the connection to sprinkler outlets 28
prODuCtS
Dimension
20mm 25mm 32mm 40mm 50mm 63mm
PU m/pc
1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1
Price EURO
d
20 25 32 40 50 63
l
55 55 63,5 72,5 83,5 102,5
z
40,5 39 45,5 52 60 75
D
32 41 47 58 70,5 87
h
66 73 82 93 114 132
l1
85 85 108 108 140 140
Weight
0,280 0,371 0,593 0,950 1,585 2,552
aquatherm red pipe-metal composite ttings are manufactured from Fusiolen PP-R FS and brass.
Dimension
for pipefrRohre 16-40mm frRohre 50-125mm
PU m/pc
1 1
Price m/pc
1 1
Price EURO
Dimension
frRohre 16-40mm
PU m/pc
1
Price m/pc
1
Price EURO
Important: Do not cut the aquatherm red pipe-pipes with customary hack saws. aquatherm red pipe-pipes can be cut with customary saws equipped with saw blades suitable for plastic.
Dimension
frRohre16-32mm
PU m/pc
1
Price m/pc
1
Price EURO
aquatherm
fusiotherm
29
prODuCtS
Dimension
frRohre16-63mm
PU m/pc
1
Price m/pc
1
Price EURO
aquatherm
fusiotherm
Dimension
frRohre50-125mm
PU m/pc
1
Price m/pc
1
Price EURO
aquatherm
fusiotherm
WELDINg mAChINES
Dimension
forpipe50 - 125mm
Packing unit
1
Price m/pc
1
Price EURO
including welding tools 20-125 mm, roll stand and wooden transport case
Dimension
forpipe63 - 125mm
Packing unit
1
Price m/pc
1
Price EURO
m aquather
incl. spare battery, charging station and metal case Support: Art.-No. 50151 on request
Dimension
Packing unit
1
Price m/pc
1
Price EURO
Packing unit
1
Price m/pc
1
Price EURO
Dimension
Packing unit
1
Price m/pc
1
Price EURO
30
prODuCtS
50190
Dimension
Packing unit
1
Price m/pc
1
Price EURO
Dimension
Boxwith100towels
Packing unit
1
Price m/pc
1
Price EURO
50208
Dimension
16mm 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm
Packing unit
1 1 1 1 1 1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1 1 1 1
Price EURO
Dimension
7mm 11mm
Packing unit
1 1
Price m/pc
1 1
Price EURO
Dimension
7/11mm
Packing unit
10
Price m/pc
1
Price EURO
Material: Fusiolen PP-R FS to close pipe holes up to 10 mm. Tool: aquatherm green pipe -repair kit (Art.-No. 50307 + 50311).
31
50619
Packing unit
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Price m/pc
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Price EURO
aquatherm - drill
Art.-No.
50940 50942 50944 50946* 50948*
Packing unit
1 1 1 1 1
Price m/pc
1 1 1 1 1
Price EURO
aquatherm red pipe - Extraction tool for sprinkler outlet Art- No.4414181-93
Art.-No.
50290
Dimension
Packing unit
1
Price m/pc
1
Price EURO
32
fuSION
PArt A:
Mounting of the welding tools 1. Important! Only use original aquatherm welding devices and aquatherm welding tools. 2. Assemble and tighten the cold welding tools manually. 3. All welding tools must be free from impurities. Check, if they are clean before assembling. If necessary clean the welding tools with a non brous, coarse tissue and with spirit. 4. Place the welding tools, so that there is full surface contact between the welding tool and the welding plate. Welding tools over 40 mm must always be tted to the rear position of the welding plate. 5. Plug in the welding device and check, if operating lamp is on. Depending on the ambient temperature it takes 10-30 minutes to heat-up the welding plate. The heat-up phase ends, when the temperature pilot lamp blinks and a signal is audible.
RIGHT
Electric power supply: The power supply must coincide with the data on the type plate of the welding device and must be protected according to the local regulations. To avoide high power loss, the conductor cross-section of the used extension cables must be selected according to the power input of the welding devices. WRONG
33
FuSION
Heating plate Temperature pilot lamp (yellow) - glows constantly while the heat-up phase - blinks, when the welding temperature is achieved Operating lamp (green) - glows constantly, as soon as the device is conntected with the power supply system. Welding tool
Welding tool
PArt A:
Heat-up phase 6. During the heat-up phase tighten the welding tools carefully with the Allen Key. Take care that the tools fully contact the welding plate. Never use pliers or any other unsuitable tools, as this will damage the coating of the welding tools. 7. The required temperature to weld the aquatherm red pipe-system is 260 C. Acc. to DVS-Welding Guidelines the temperature of the welding device has to be checked at its tool before starting the welding process. This has to be done with a fast indicating thermometer or alternatively with a aquatherm green pipe-thermocolour crayon. (see Fusion part B, item 2) ATTENTION: First welding at the earliest 10 minutes after reaching the welding temperature DVS 2207, Part 11. 8. A tool change on a heated device requires another check of the welding temperature at the new tool (after heat-up phase). 9. If the device has been unplugged, i. e. during longer breaks, the heatup process has to be restarted (from item 5). 10. After use unplug the welding device and cool down. Water must never be used to cool the welding device, as this would destroy the heating resistances.
PArt A:
Handling 11. Protect aquatherm welding devices and tools against impurities. Burnt-it particles may result in an incorrect fusion. The tools may be cleaned with aquatherm cleaning wipes, Art.-No. 50193. Always keep the burnt-in welding tools dry. If necessary, dry them with a clean, non brous tissue. 12. For perfect fusion, damaged or dirty welding tools must be replaced, as only undamaged tools ensure a perfect fusion welding. 13. Never attempt to open or repair a defective device. Return the defective device for repair. 14. Check the operating temperature of the aquatherm green pipe- welding devices regularly by means of suitable measuring instruments.
PArt A:
Guidelines 15. For the correct handling of welding machines the following must be observed: General Regulations for Protection of Labour and Prevention of Accidents and particularly the Regulations of the Employers Liability Insurance Association of the Chemical Industry regarding Machines for the Processing of Plastics, chapter: Welding Machines and Welding Equipment.
16. For the handling of the aquatherm welding machines, devices and tools please observe General Regulations DVS 2208 Part 1 of the German Association for Welding Engineering, Registered Society (Deutscher Verband fr Schweitechnik e. V.).
34
fuSION
PArt A:
Checking of devices and tools
1. Check, if the aquatherm welding device and tool correspond to the guidelines Fusion Part A. 2. All devices and tools in use must have reached the required operating temperature of 260 C in use. This needs a separate, compulsory test, acc. to DVS-Welding Guideline. The control of the operating temperature can be made with fast indicating thermometers. aquatherm Temperatur - measuring device Art.-No. 50188
Suitable measuring instruments must offer a temperature measurement of up to 350 C with a high accuracy. Alternatively it is also possible to check the welding temperature with the aquatherm-thermocolour crayon. The application of the special thermocolour chalk in the aluminium crayon enables an exact reading with a tolerance of +/- 5 K to heated surfaces. Application: After the temperature pilot lamp of the welding device has indicated the end of the heat-up period, put a rm chalk line on the heated external surface of the welding tool. The colour must change within 1 - 2 seconds. If the temperature is too high, the colour will change immediately and if it is too low (below 260 C) it will change after 3 or more seconds. If the colour does not change within 1 - 2 seconds another temperature test has to be carried out, respectively the control of the welding device is required. Temperature control - aquatherm welding device (800 W)
before
after
FuSION
PArt B:
Preparation for the fusion 3. Cut the pipe right-angled to the pipe axis. Only use aquatherm green pipe-pipe cutters or other suitable cutting tools. Take care that the pipe is free from burrs or cutting chips and remove if necessary.
4. Mark the welding depth at the end of the pipe with the enclosed pencil and template. 5. Mark the desired position of the tting on the pipe and / or tting. The auxiliary markings on the tting and the continued line on the pipe may be used as a help.
Welding depth mm 14,0 15,0 16,5 18,0 20,0 24,0 26,0 29,0 32,5 40,0
The General Guidelines for Heated Socket Welding acc. to DVS 2207 Part 11 apply.
36
fuSION
Warming
aligning!
PArt B:
Heat-up of pipe and ttings
PArt B:
Setting and alignment
6. Push the end of the pipe, without turning, up to the marked welding depth into the welding tool and at the same time the tting, without turning, as far as it will go on the tool. It is essential to observe the above mentioned heating times. Pipes and ttings of the dimensions 75 to 125 mm may only be welded with welding device Art.-No. 50341 (or with machine Art.-No. 50148). On using the aquatherm green pipe-welding machine Art.-No. 50148 a separate operating instruction has to be observed. ATTENTION: The heating time starts, when pipe and tting have been pushed with the correct welding depth on and in the welding tool. Not before!
7.
After the stipulated heat-up time quickly remove pipe and tting from the welding tools. Join them immediately, without turning, until the mark welding depth is covered by PP-bead of the tting.
ATTENTION: Do not push the pipe too far into the tting, as this would reduce the bore and in an extreme case may close the pipe.
8. The joint elements have to be xed during the specied processing time. Use this time to correct the connection. Correction is restricted to the alignment of pipe and tting. Never turn the elements or align the connection after the processing time. 9. After the cooling period the fused joint is ready for use.
The result of the fusion of pipe and tting is a permanent material joining of the system elements. Unrivaled connection technique with security for a life-time!
37
FuSION
or at both ends (a) (partial or total extent), resulting from: temperature of heating tool is too low (a) heat-up time too short (a) unacceptable tolerances (a and b) excessive temperature of heating tool (b) heat-up time too long (b) Single shape of bead, resulting from: heat-up time too short temperature of heating tool is too low unacceptable tolerances heat-up of only one welding-part Excessive melting, resulting from: temperature of heating tool is too high misaligned movement of welding-part, e.g. by inadequate fixing unacceptable tolerances
Elbow variance Partially or double-sided inclined welded pipe into the socket without or with slight bracing, resulting from: machinery defect false installation Acceptable, if e 2 mm Mistake of bonding by improper pipe insertion, resulting from: heat-up time too short pipe ends not at 90 (right-angled) heating temperature too low axial movement during cooling time change-over time too long
38
fuSION
300
The visual inspection may be only a rst indication of the welding seam quality. But it is not a replacement for the leak test, which has to be carried out after the completion of the installation.
Source: DVS 2202-1, to purchase at DVS-publisher, Dsseldorf Copyright Publisher for fusion and related procedures DVS-Verlag GmbH 39
FuSION
PArt C:
Weld-in saddles For pipe external diameters of 40, 50, 63, 75, 90, 110, 125 mm
Art.-No. 4115156 4115158 4115160 4115162 4115164 4115166 4115168 4115170 4115172 4115174 4115175 4115176 4115178 4115180 4115181 4115182 4115184 4115186 4115188 4115189 4115190 4115192 4115194 4115196 4115197 4115198 4128214 4128216 4128218 4128220 4128222 4128224 4128226 4128234 4128236 4128238 4128240 4128242 4128244 4128246 4128260 4128262 4128264 4128266
Dimension 40/20 mm 40/25 mm 50/20 mm 50/25 mm 63/20 mm 63/25 mm 63/32 mm 75/20 mm 75/25 mm 75/32 mm 75/40 mm 90/20 mm 90/25 mm 90/32 mm 90/40 mm 110/20 mm 110/25 mm 110/32 mm 110/40 mm 110/50 mm 125/20 mm 125/25 mm 125/32 mm 125/40 mm 125/50 mm 125/63 mm 40/25x1/2" f. 50/25x1/2" f. 63/25x1/2" f. 75/25x1/2" f. 90/25x1/2" f. 110/25x1/2" f. 125/25x1/2" f. 40/25x3/4" f. 50/25x3/4" f. 63/25x3/4" f. 75/25x3/4" f. 90/25x3/4" f. 110/25x3/4" f. 125/25x3/4" f. 75/32x1" f. 90/32x1" f. 110/32x1" f. 125/32x1" f.
D mm 40 40 50 50 63 63 63 75 75 75 75 90 90 90 90 110 110 110 110 110 125 125 125 125 125 125 40 50 63 75 90 110 125 40 50 63 75 90 110 125 75 90 110 125
d mm 20 25 20 25 20 25 32 20 25 32 40 20 25 32 40 20 25 32 40 50 20 25 32 40 50 63
R f 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 1" 1" 1" 1"
h mm 27,0 28,0 27,0 28,0 27,0 28,0 30,0 27,0 28,0 30,0 34,0 27,0 28,0 30,0 34,0 27,0 28,0 30,0 34,0 34,0 27,0 28,0 30,0 34,0 34,0 38,0 39,0 39,0 39,0 39,0 39,0 39,0 39,0 39,0 39,0 39,0 39,0 39,0 39,0 39,0 43,0 43,0 43,0 43,0
Sensorwells mm 14 14 14 14 14 14 14 16 16 16 16 16 16 16 20 20 20 20
Drill Art.-No. 50940 50940 50940 50940 50940 50940 50942 50940 50940 50942 50944 50940 50940 50942 50944 50940 50940 50942 50944 50946 50940 50940 50942 50944 50946 50948 50940 50940 50940 50940 50940 50940 50940 50940 50940 50940 50940 50940 50940 50940 50942 50942 50942 50942
Welding Tool Art.-No. 50614 50614 50616 50616 50619 50619 50620 50623 50623 50624 50625 50627 50627 50628 50629 50631 50631 50632 50634 50635 50636 50636 50638 50640 50642 50644 50614 50616 50619 50623 50627 50631 50636 50614 50616 50619 50623 50627 50631 50636 50624 50628 50632 50638
40
fuSION
PArt C:
Weld-in saddles 1. Before starting the welding process, check if the aquatherm welding devices and tools meet the requirements of Fusion Part A. 2. The rst step is to drill through the wall of the pipe at the point intended for the outlet by using the aquatherm drill. branch 20/25 mm: branch 32 mm: branch 40 mm: branch 50 mm: branch 63 mm: Art.-No. 50940/41 Art.-No. 50942 Art.-No. 50944 Art.-No. 50946 Art.-No. 50948
3. The welding device/saddle welding tool must have reached the required operating temperature of 260 C (check with reference to Fusion Part B, item 2). 4. The welding surfaces have to be clean and dry. 5. Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the side wall of the pipe until the tool is completely in contact with the outer wall of the pipe. Next the weld-in saddle spigot is inserted into the heating sleeve until the saddle surface is up against the convex side of the welding tool. The heating time of the elements is generally 30 seconds. 6. After the welding tool has been removed, the weld-in saddle spigot is immediately inserted into the heated, drilled hole. The weld-in saddle should then be pressed on the pipe for about 15 seconds. After being allowed to cool for 10 minutes the connection can be exposed to its full loading. The appropriate branch pipe is tted into the sleeve on the aquatherm weld-in saddle using conventional fusion technology. By fusing the weld-in saddle with the pipe outer surface and the pipe inner wall the connection reaches highest stability.
...and tting
Heat-up of pipe
Joining
41
FuSION
PArt D:
aquatherm welding machine
-------
One wooden transport box for the welding machine aquatherm-welding tools diameter 50, 63, 75, 90, 110, 125 mm One Allan key and tool change clamp One aquatherm thermocolour crayon One Installation manual One roll stand
The aquatherm welding machine was especially developed for stationary welding of pipe and ttings with an external diameter of 50 to 125 mm. This machine is equipped with a hand crank to facilitate a precise preassembly of complicated installation parts.
The fusion is subject to the following data Pipeexternal- mm 50 63 75 90 110 125 Welding depth mm 20,0 24,0 26,0 29,0 32,5 40,0 Heating time sec. DVS 18 24 30 40 50 60 Welding time sec 6 8 8 8 10 10 Cooling time min. 4 6 8 8 8 8
The General Guidelines for Heated Tool Socket Welding acc. to DVS 2207 Part 11 apply.
PArt D:
Support intervals
Support intervals in cm 120 140 160 180 205 230 245 260 290 320
aquatherm red pipe-pipe SDR 7.4 Table to determine support intervals in conjunction with outside diameter.
42
fuSION
PArt E:
welding machine prisma-light
---
with heating plate without tools clamping xture for xing the prisma-light e. g. at the work bench
1. Check machine: temperature lamp blinks after reaching the welding temperature (260 C), adjust clamping jaws 63 125 mm coarsely. Mark welding depth with the template at the pipe. 2. Fix the tting against the clamping jaws. 3. Place the pipe loose in the opposite clamping jaws. 4. Position the welding device centrically to the pipe-tting axis and remove it. 5. Lock the front calibration knob and drive up the slide as far as it will go. 6. In this position push the pipe against the tting and x it with the clamping jaws. 7. Regulate the welding time according to the table on page 34 place the welding device and push the tting and pipe slowly as far as it will go up to the marking. 8. The heating time starts when pipe and tting are completely pushed on the tool. When heating time is complete slide return the slide, remove the heating device quickly and join the pipe and tting. 9. Consider cooling times from the table on page 36. More detailed information can be taken from the enclosed operating manuals.
PArt F:
Repair Damaged pipes may be repaired - as already mentioned - by fusion welding (see part B). In addition the aquatherm red pipe-system offers the possibility of repair by repair stick. The suitable welding tool (Art.-No. 50307/11) and the repair stick (Art.-No. 4160600) are described on page 29. The installation information is enclosed with the welding tool, but may also be ordered separately.
Heat-up
Cutting
43
Brass plug
3
Base part sprinkler outlet
Picture 1
Detailed information regarding the different dimensions of the sprinkler outlet please take from tables on pages 19 and 20! Colour of plastic sleeve may differ.
44
Picture 2
Picture 3
When removing the shuttering (after pouring of the concrete) the base part of the sprinkler outlet (1) is pulled out of the upper part of the sprinkler outlet (3). The brass plug (2) is unscrewed from the aquatherm red pipe-connection piece (part 4). Now, the upper part of sprinkler outlet (3) must be pulled out of the concrete easily with the aquatherm red pipe extraction tool (Art- No. 50290). The sprinkler connection (picture 3) can be completed very easily. The, acc. to CEA 4001, required distance from the sprinkler head to the completed ceiling, can be accomplished with the compensating tting from the sprinkler connection thread up to the aquatherm red pipe connecting piece (see drawing page 45).
45
Sprinkler outlet consists of the base part, upper part and plug.
Vormontage pre-assembly
Sprinkler-Anschlussdose
Visible sprinkler
sprinkler outlet
For the distance from the deector to the ceiling, refer to the CEA-4001. A tting compensation is not permissible according to VdS CEA 4001.
Fertigmontage completed-assembly
Covered sprinkler
Fertigmontage completed-assembly
For further information on the sprinkler outlets please see the tables on pages 18 and 19.
It has to be ensured that the aquatherm red pipe is covered above and below by a minimum 60mm layer concrete layer.
60mm
60mm
46
concrete
aquatherm red pipe outlet 11/4, 11/2 und 2 aquatherm red pipe sprinkler outlet for covered sprinkler 1 /2, 3/4 und 1 aquatherm red pipe sprinkler outlet for visible sprinkler 1 /2, 3/4 und 1 aquatherm red pipe to steelpipe adapter
ATTENTION All upper parts of sprinkler outlet must be pulled out of the concrete with the aquatherm red pipe extraction tool (Art- No. 50290).
47
Introduction:
Base part of sprinkler outlet Art.-No. 4114180 for visible sprinklers. Attachment by magnet.
Because precast concrete products are directly shuttered and processed at factory, there remain only some working steps at site. A slab formwork on site is not required. The rapid laying and on-site installation saves time and costs. Due to the very smooth soft by the steel formwork table a plastering is not necessary. If an installation system is mounted on the steel formwork, this must work precisely, safely and quickly. The sprinkler outlet of the sprinkler pipe system aquatherm red pipe can be easily mounted on steel formwork. The entire component is assembled in advance by an installation company and delivered to the concrete plant. In the concrete plant, the sprinkler outlets are measured on the steel formwork and mounted.
Base part of sprinkler outlet Art.-No. 4114190 for concealed sprinklers. Attachment with hot-melt adhesive.
Assembly: The base part of the sprinkler outlet is xed with a magnet (min. holding force 23 kg), or with a hot-melt adhesive (temperature 100 C) to the steel formwork with reinforcement and also keeps the position during vibrations. The length of the pipe connecting piece has to be dimensioned so that it is protected by the projecting reinforcement on the transport to the site. The pipe connecting piece is protected by a protective cap and adhesive tape, thereby preventing the penetration of concrete into the interior of the pipe during lling of the mold.
The upper part of the sprinkler outlet with pipe connection is attached to the base part of the sprinkler outlet.
48
49
50
51
Part 8: Inuence of the concrete to the applied compounds The aquatherm red pipe-pipe system contains all required compounds for a complete system installation. Mixed installation with non-system and/or non-material compounds are not required. All material is resistant to corrosion. The threads of the aquatherm red pipesprinkler connection ttings are made from brass (CuZn36Pb2As). Experiences with this material conrm that the alloy has an excellent resistance against concrete. The general building regulations have to be complied with locally. If special chemical additives (retarder, etc.) are applied, information from the manufacturer of the concrete should be gathered; refer to aquatherm for suitablity.
Part 6: Potential equalizing The VDE 0190 Part 410 and 540 requires a potential equalizing between all kinds of earth conductors and the existing conductible potable and waste water supplies and heating pipes. As aquatherm red pipe is not a conductible pipe system, it cannot be used for potential equalizing and thus needs no earth wiring. The potential equalizing is made according to VDE-standard from the building parts, which have to be earth wired, directly to the potential equalizing rail to the planned position. The constructor or site manager must advise the client or his representative, that an approved electrician must check, if the aquatherm red pipe installation does not affect the existing electrical protection and earth wiring measurements (VOB Part C, generaltechnical conditions of contract ATV).
52
TESt
LEAKAgE tESt
All sprinkler pipelines shall be subjected to a hydraulical pressure test with a test-pressure of 10 bar. The material properties of the aquatherm red pipes result in an expansion of the pipes during the pressure test. This affects the test result. Due to the thermal expansion coefcients of the aquatherm red pipes the results are inuenced additionally. The temperature differences between the pipe and the test medium lead to changes in pressure. Hereby a temperature change of 10 K corresponds to a pressure difference of 0,5 up to 1 bar. Therefore pressure testing of the aquatherm red pipe systems should be made with a constant temperature of the test medium. The hydraulic pressure test requires a preliminary, principal and nal test. In the preliminary test a pressure of 18 bar is applied 3 x 5 minutes for the expansion/release of the pipes. Between the cycles the pipe system must be depressurized. Immediately after the preliminary test the principal test should be performed. The test duration is 15 min. Here, the test pressure (10 bar) may not fall more than 0,5 bar. After completion of the preliminary and principle test nally the nal test must be performed. The test duration is 60 minutes. Here, the test pressure - read after the principle test - may not fall more than 0,5 bar.
Measuring of the test pressures Measuring has to be done with a manometer allowing a perfect reading of a pressure change of 0.1 bar. The manometer has to be placed at the deepest point of the installation. Test record A record of the hydraulic pressure test has to be prepared and signed by the client and contractor stating place and date (see page 55).
53
TESt
Principal test
Final test
15 min
75 min
54
TESt
Place: Object:
Note before the test: 3 x 5 minutes system pressure of 18 bar for expansion/release of the pipes are required.
Preliminary test The pipe system must be unpressurized between each cycle. 18 bar 5 min realized: yes no 18 bar 5 min realized: yes no 18 bar 5 min realized: yes no
Final test (directly after the principal test, without changing the pressure)
Result principal test: bar Pressure decline after 60 min: bar max. 0,5 bar
Notes: Place:
Date:
Stamp / Signature
55
TESt
Description of installation
Place:
Object:
Pipe length:
20 mm m 25 mm m 32 mm m 40 mm m 50 mm m 63 mm m 75 mm m 90 mm m 125 mm m
Start of test:
End of test:
Testperiod:
Place: Date:
Stamp / Signature
56
TESt
Enquiry for the chemical resistance of the aquatherm red pipe-pipe system aquatherm GmbH Technical department Biggen 5 . D-57439 Attendorn E-mail: info@aquatherm.de Phone: 02722 950-0 . Fax: 02722 950-100 Internet: www.aquatherm.de Installer: Installer Company Street PLZ/Ort Telefon Telefax E-mail Building project: Ambient medium: Ambient temperature Ambient pressure C bar Field of application: Fluid transported: Operating temperature Working pressure Service life Concentration C bar h/d %
Building project: Street City Place, Date /Signature
enclosed
not enclosed
57
REfErENCES
REfErENCES
Ofce Building Rmischer Hof Berlin, Germany
58
rEfErENCES
REfErENCES
The European Patent Ofce Munich, Germany
59
REfErENCES
REfErENCES
Public services munich, technology center Munich, Germany
60
rEfErENCES
REfErENCES
HYPO-Center Innsbruck, Austria
61
REfErENCES
REfErENCES
Raschal - Centre for children surgery and traumatology Moscow, Russia
62
rEfErENCES
REfErENCES
Shopping Centre Moscow, Russia
63
REfErENCES
REfErENCES
Hotel Sweden
CArpEt WArEhOuSE
Turkey
64
rEfErENCES
REfErENCES
Pandion Vista Cologne, Germany
65
REfErENCES
REfErENCES
Aachner Mnchener Insurance Aachen, Germany
66
rEfErENCES
REfErENCES
Coffee Plaza Hamburg Hafencity, Germany
67
REfErENCES
REfErENCES
Dornier Museum Friedrichshafen, Germany
68
rEfErENCES
REfErENCES
Hans Sachs Building Gelsenkirchen, Germany
69
REfErENCES
REfErENCES
Central ofce HDI-Gerling Insurance Hannover, Germany
70
rEfErENCES
REfErENCES
Crystalbuilding Hamburg sh market, Germany
71
REfErENCES
REfErENCES
Ofce building Rdingsmarkt Hamburg, Germany
72
rEfErENCES
REfErENCES
K-Bogen Dsseldorf, Germany
73
Management System ISO 9001:2008 ISO 14001:2004 ISO 50001:2011 www.tuv.com ID 0091005348
Biggen 5 | D-57439 Attendorn | Phone: +49 (0) 2722 950-0 | Fax: +49 (0) 2722 950-100 Wilhelm-Rnsch-Str. 4 | D-01454 Radeberg | Phone: +49 (0) 3528 4362-0 | Fax: +49 (0) 3528 4362-30 info@aquatherm.de www.aquatherm.de
Edition: 03.2013
aquatherm GmbH
Order-No.: E40000