S.

No Description STRAINERS 1 2 FILTERS Strainers, Gas Strainers, Liquid

What to Inspect for

Daily Inspection

Weekly Inspection

Monthly Inspection

Quarterly Inspection

Semiannual Inspection

Annual Inspection

Combustion Inspection

Major Hot Gas Path Overhaul Inspection Inspection

Years

Dirt, Scale Dirt, Scale

XS XS

Lube oil Filters

Maximum DP Leaking Seams and Joints Dirty Element Maximum DP Leaking Seams and Joints Dirty Element Maximum DP Leaking Seams and Joints Dirty Element 60 psi (4.14 bars) Maximum P Leaking Seams and Joints Dirty Element Moisture Accumulation Dirty Filter

XO XO XS XO XO XS XO XO XS XO XO XS XO XS

Liquid filters

Gas filters

Hydraulic Supply Filter

Air Filters HEATING COOLING AND VENTILATION

Air Conditioners

Dirty Filter Improper Thermostat Setting Dirty Condenser Coil Improper Operation Dirty Heating Elements, Blades and Louvers Improper Thermostat Setting Excessive Fan Wheel Wear Vibration Cleanliness Mounting Security of Hardware etc. Loose Bolts and Grease Plugs Evidence of Wear

XO XO XO XO XS XO XS XO XS XS XS XS

Space Heaters

10

Vent Fans

11

Motor and Pump Couplings

Leakage Loose Hardware, Hangers and Clamps

XO XO

12

(Fuel, Oil, Air, Water) Piping and Valves

S.No Description

12

(Fuel, Oil, Air, Water) Piping and Valves LUBE SYSTEM

What to Inspect for Broken Supports Vibration Improper Valve Operation Loose Valve Packing

Daily Inspection

Weekly Inspection

Monthly Inspection XO XO XO XO

Quarterly Inspection

Semiannual Inspection

Annual Inspection

Combustion Inspection

Major Hot Gas Path Overhaul Inspection Inspection

Years

X Excessive Noise Wear Ring Clearance Thrust Bearing Wear Bearing Seal Wear Peeling Paint Loose Hardware, Fittings on Internal Piping and Tubing Loose or Missing Hardware on Pipe Hangers and Clamps Loose Hardware at Pump Intakes Presence of Sludge and Unusual Foreign Matter in Bottom of Tank Irregular Physical Properties of Lubricant Sample Taken from Tanks and Presence of Contaminants Improper Operation Leakage Contaminated Water Plugging of Leaking Tubes Improper Operation Excessive Pressure Drop Across Unit Oil Vapor Leakage Dirty Filter Element Condition of Filter Element Fiber Bed Dirty Fan Housing Loose Mounting Bolts Excessive Vibration Noise Oil Leakage/Hardware Security Seal Brittleness XO XS X XS XO XS XO XS XS XS X XS XS XS XS XS

13

Lube Oil Pumps

14

Lube Oil Tank

15

Lube Oil Properties

XO XO XO XO 3 XO XO XO XO XO XO XO XO

16 17

Heat Exchangers Lube Oil Immersion Heaters

18

Mist Eliminator

19

Mist Eliminator Fan

20

Pipe Couplings WATER SYSTEM

21

Cooling System

System Fouled with Contaminants Improper Water Flow Incorrect Flow Versus Pressure Drop Evidence of Tank Leakage

22

Water Tank

S.No Description

22

Water Tank

What to Inspect for Improper Pressure Cap Setting Poor Condition of Cap Gasket and Gasket Surface Damaged Filler Neck Dirt Inside Tank Corrosion Inhibition Leakage Shaft Seal Dirty Shaft Seal Cooling Water Line and Filter Element Excessive Wear Ring Clearance Excessive Mechanical Seal Wear

Daily Inspection

Weekly Inspection

Monthly Inspection XO

Quarterly Inspection

Semiannual Inspection

Annual Inspection

Combustion Inspection

Major Hot Gas Path Overhaul Inspection Inspection

Years 3

XS XS XS X XO XS XS XS

23

Cooling Water Pump LIQUID FUEL FORWARDING SYSTEM

24

Centrifugal Pump (88FD)

Improper Discharge Pressure Unusual or Excessive Noise, Bound or Rubbing Shaft Excessive Vibration, Loose Shaft Fit Oil Leakage at Casing Joint Dirty Internal Seal Oil Line and Fittings Excessive Vibration Leaking Pipes and Joints Broken Supports

XO XO XO XO XO XS XO XO XO

25

Fuel Forwarding Piping FUEL OIL SYSTEM

26 27

Stop Valve Main Fuel Pump

External Leaks Rough Operation Sluggish Movement Open/Close Trip Action with Loss of Hydraulic Trip Oil Leaking Shaft Seal Leakage, Abnormal Noise Discharge Pressure Differential Speed Pickups Secure Improper Stem Operation Leakage at Connections Incorrect Sequencing During Startup and Shutdown Improper Operation of Valve Actuator Air and Oil Leaks Worn Diaphragm in Valve Actuator

XO XO XS XS XO XO XO XO XO XO XO XO XO XS X

28

Flow Divider

29

Fuel Nozzle Selector Valve

30

False Start Drain Valve FUEL GAS SYSTEM

Gas Leakage at Stem, Packing Leak Off or Vent Hydraulic Cylinder Rod Seal Leakage

XO XO

31

Gas Control Valve

S.No Description

31

Gas Control Valve

What to Inspect for Rough Operation Improper Operation of Trip Relay Damage Control Surfaces of Valve Plug and Seat Trip Action with Loss of Hydraulic Trip Oil Gas Leakage at Stem, Packing Leak Off or Vent Hydraulic Cylinder Rod Seal Leakage Rough Operation Improper Operation of Trip Relay Damage Control Surfaces of Valve Plug and Seat Trip Action with Loss of Hydraulic Trip Oil

Daily Inspection

Weekly Inspection

Monthly Inspection

Quarterly Inspection

Semiannual Inspection XS XS XS

Annual Inspection

Combustion Inspection

Major Hot Gas Path Overhaul Inspection Inspection

Years

XS X XO XO XS XS XS XS

32

Stop Ratio Valve HIGH PRESSURE CONTROL OIL SYSTEM HYDRAULIC SUPPLY

33

Main Hydraulic Supply Pump

Excessive Vibration or Unusual Noise Improper Discharge Pressure Relief Valve Leaking Leakage at Shaft and Mounting Flanges

XO XO XO XO

34 35 36

Low Discharge Pressure Leakage Around Shaft and Mounting Flanges Auxiliary Hydraulic Supply Pump Excessive Vibration or Unusual Noise Hydraulic Supply Manifold Air Bleed Valves Connections Loose or Leaking Improper Air Bleed Valve Operation Precharge Pressure Accumulator Safety Disc Leaking Pipe Connections

XS XO XO XS XS XS XS XS

37 38

Accumulator Hydraulic System Piping COOLING AND SEALING AIR SYSTEM

39

Piping

Orifice Plates Orifice Unions Leakage Loose Hardware, Hangers and Clamps Vibration Sluggish Movement Open/Close Leakage

XS XS XO XO XO XO XO

40

Compressor Bleed Valve ATOMIZING AIR SYSTEM

41

Belt Loose or Worn (if applicable) Starting Atomizing Air Compressor Seal Leaking

XS XS

S.No Description

What to Inspect for Improper Absolute Pressure Ratio Failing Oil Seal Presence of Oil or Vapor At Vent Excessive Noise, Cylinder Discoloration, Hot Spots or Scorched Paint Improper Startup to Main Compressor Transfer Dirty Filter Signs of Moisture Air Leaks on Air Side Water Leaks on Tube side Drop In Pressure Performance Reduction Scale, Sludge, Deposits Plugging of Leaking Tubes Plugging of Continuous Blowdown Plugged Blowdown Lines

Daily Inspection XO

Weekly Inspection

Monthly Inspection

Quarterly Inspection

Semiannual Inspection

Annual Inspection

Combustion Inspection

Major Hot Gas Path Overhaul Inspection Inspection

Years

XO XO XO XS XO XO X XO XO XO XO XO XS XS XO

42

Atomizing Air Compressor

43

Compressor Air Filter

44 45

Atomizing Air Precooler Atomizing Air Separator STARTING SYSTEM

46

Starting Clutch

Improper Clearance of Clutch Jaws at Engaged and Disengaged Positions Improper Operation of Limit Switch Worn Clutch Jaws External Oil Leaks at Shaft Seals, Bolted Flanges, Cover Plates

XS XS XS

47

Torque Converter

XO

48

Tubing Connections and Hydraulic Hoses Leakage, Wear, Chafing and Abrasions Oil Leakage Dirt in Commutator Faulty Pump Gears Pitted, Scored, Galled Broken Teeth and Gear Wear XO

XO

49

Ratchet System

XS XS X XS XS

50

Accessory Gear Train WATER INJECTION SYSTEM

Calibration Electronic Circuits Calibration of Control Valve Circuits Calibration of Flowmeter Circuits Check Flowmeter Accuracy Check Control Valve for Leakage Check Stop Valve Operation Check Stop Valve for Leakage

XS XS XS 3 XS XS XS

51

Systems Maintenance

S.No Description

51

Systems Maintenance LOAD GEAR AND COLLECTOR COMPARTMENTS

What to Inspect for Check Forwarding Pump Oil Level Check that Water Flow is per Control Specifications Check Accumulator Precharge Check Water Spray Nozzles for Plugging and Spray Pattern

Daily Inspection XO

Weekly Inspection

Monthly Inspection XO

Quarterly Inspection

Semiannual Inspection

Annual Inspection

Combustion Inspection

Major Hot Gas Path Overhaul Inspection Inspection

Years

XS XS

52

Fiberglass Expansion Joints INLET SYSTEMS Inlet Screen

Loose Joints Accumulation of Dust and Dirt Clogged Cooling Air Discharge Vents

XO XS XO

53

Obstructions Proper Seal Limit Switch Operation

XO XO XS

54

Bypass Door

55 56

Inlet Compartment Inlet Ductwork and Silencers Inlet Guide Vanes

Sealing Cleanliness Entrapped Material Corrosion Pitting Cleanliness of Media Section Build Up on Blades Lubricate Motor Tanks for Debris Media Buildup Nozzles Plugging Spray Pattern Clean Tank Proper Water Flow Media Wetness Secure Prior to Unit Shutdown XO XO XO

XS XS XS XS

57

Mositure Separators

XS XO XS XS XO XS XS

58 59 60

Evaporative Cooler Water Flow Adjustment Pump Operation

STRAINERS 1 Inspection of Strainers, Gas 2 Inspection of Strainers, Liquid FILTERS 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Inspection of Lube oil Filters Inspection of Liquid filters Inspection of Gas filters Inspection of Hydraulic Supply Filter Inspection of Air Filters HEATING COOLING AND VENTILATION Inspection of Air Conditioners Inspection of Space Heaters Inspection of Vent Fans Inspection of Motor and Pump Couplings Inspection of (Fuel, Oil, Air, Water) Piping and Valves LUBE SYSTEM Inspection of Lube Oil Pumps Inspection of Lube Oil Tank Inspection of Lube Oil Properties Inspection of Heat Exchangers Inspection of Lube Oil Immersion Heaters Inspection of Mist Eliminator Inspection of Mist Eliminator Fan Inspection of Pipe Couplings WATER SYSTEM Inspection of Cooling System Inspection of Water Tank Inspection of Cooling Water Pump LIQUID FUEL FORWARDING SYSTEM Inspection of Centrifugal Pump (88FD) Inspection of Fuel Forwarding Piping FUEL OIL SYSTEM Inspection of Stop Valve Inspection of Main Fuel Pump Inspection of Flow Divider Inspection of Fuel Nozzle Selector Valve Inspection of False Start Drain Valve FUEL GAS SYSTEM Inspection of Gas Control Valve HIGH PRESSURE CONTROL OIL SYSTEM HYDRAULIC SUPPLY Inspection of Main Hydraulic Supply Pump Inspection of Auxiliary Hydraulic Supply Pump Inspection of Hydraulic Supply Manifold Inspection of Air Bleed Valves

36 Inspection of Accumulator 37 Inspection of Hydraulic System Piping COOLING AND SEALING AIR SYSTEM 38 Inspection of Piping 39 Inspection of Compressor Bleed Valve ATOMIZING AIR SYSTEM 40 Inspection of Starting Atomizing Air Compressor 41 Inspection of Atomizing Air Compressor 42 Inspection of Compressor Air Filter 43 Inspection of Atomizing Air Precooler 44 Inspection of Atomizing Air Separator STARTING SYSTEM 45 Inspection of Starting Clutch 46 Inspection of Torque Converter 47 Inspection of Tubing Connections and Hydraulic Hoses 48 Inspection of Ratchet System 49 Inspection of Accessory Gear Train WATER INJECTION SYSTEM 50 Inspection of Systems Maintenance LOAD GEAR AND COLLECTOR COMPARTMENTS 51 Inspection of Fiberglass Expansion Joints INLET SYSTEMS 52 Inspection of Inlet Screen 53 Inspection of Bypass Door Inspection of Inlet Compartment Inlet 54 Inspection of Ductwork and Silencers 55 Inspection of Inlet Guide Vanes 56 Inspection of Mositure Separators 57 Inspection of Evaporative Cooler 58 Inspection of Water Flow Adjustment 59 Inspection of Pump Operation