Above Ground Piping Wall Thickness Calculations

PTT PUBLIC
COMPANY LIMITED
RATCHABURI WORLD COGENERATION

COMPANY LIMITED
GAS PIPELINE AND GAS METERING AND REGULATING STATION PROJECT
DOCUMENT NO.:
ED-P-1102.21-4012-001
REVISION: A
DOCUMENT TITLE:
ABOVE GROUND PIPING WALL THICKNESS CALCULATION
20-Oct-11
Issued for Approval
JJ
PP
NS
REV.
DATE
DESCRIPTION
BY
CHK
APP
Doc. No. ED-P-1102.21-4012-001

ABOVE GROUND PIPING WALL THICKNESS
CALCULATION
Rev.B
Page 3 of 10
Calculation Cover Sheet

Project Title:
Client:
Calc Title:
Gas Pipeline and Gas Metering and Regulating Station Project

Ratchaburi World Cogeneration Company Limited
Above Ground Piping Wall Thickness Calculation
Calculation Objective
To determine the minimum required wall thickness for piping in the following ANSI Class 150,300,600
Services:
1) Natural gas metering station piping - Piping to ASME B31.8.

2) Vent piping at the MLV and scraper stations on the main transmission gas pipeline - Piping to ASME
B31.8.
Calculation Method
For piping to ASME B31.8 : Clause 841.1 is used
Assumptions
1) Pipe assumed to be straight section.
2) Manufacturing allowance for ASME B31.8 piping as shown on the calculation sheets.
3) Corrosion allowance is 1.6mm for specification D61, D31 , D11, L11 and G11
4) Pipe is assumed to be seamless for DN15 to DN300.
5) Pipe assumed to be ERW for pipe greater than DN350.
References
ASME B31.8
ASME B31.4
ASTM A106
ASTM A333
ASTM A53
API5L-B,X42,X65
Specification for piping material class
Conclusions
See specified schedules on calculation sheets
Piping Wall Thicknesses to ASME B31.8 (D61)

Design Clause:
ASME B31.8 : Clause 841.1
Design Variables
Pipe Material
API 5L Gr.X65
Design Pressure
8.618
Pipe Grade
Mpa
1,250 Psig
Mpa
65,009 Psig
10
Pipe SMYS
448.100
Location Class
Design Factor
0.4
Pipe Specification
16
Longitudinal Joint Factor
Temperature
49
Temp. Derating Factor
1.000
Corrosion Allowance
CA
1.60
deg C
mm.
0.063 inch.
Nominal
Diameter
Nominal
Diameter
Outer
Diameter
Outer
Diameter
Nominal
WT
Nominal
WT
(DN)
DN15
(inch.)
0.5
(mm.)
21.3
(inch.)
0.840
(inch.)
0.083
DN20
0.75
26.7
1.050
DN25
33.4
DN40
1.5
DN50
Selected
Schedule
Pipe
Material
(mm.)
2.113
Selected Wall
Thickness
(inch.)
XS
0.147
API 5L Gr.X65
Nominal
WT
(mm.)
3.73
0.088
2.241
XS
0.154
API 5L Gr.X65
3.91
1.315
0.095
2.403
XS
0.179
API 5L Gr.X65
4.55
48.3
1.902
0.109
2.761
XS
0.200
API 5L Gr.X65
5.08
60.3
2.374
0.120
3.050
XS
0.218
API 5L Gr.X65
5.54
DN80
88.9
3.500
0.147
3.737
XS
0.300
API 5L Gr.X65
7.62
DN100
114.3
4.500
0.171
4.348
XS
0.337
API 5L Gr.X65
8.56
DN150
168.3
6.626
0.222
5.646
XS
0.432
API 5L Gr.X65
10.97
DN200
219.1
8.626
0.270
6.867
XS
0.500
API 5L Gr.X65
12.70
DN250
10
273.1
10.75
0.321
8.165
80
0.593
API 5L Gr.X65
15.06
DN300
12
323.9
12.75
0.370
9.387
0.438
API 5L Gr.X65
11.13
DN350
14
355.6
14.00
0.400
10.149
80
0.750
API 5L Gr.X65
19.05
15.880

Design Clause:
Design Variables
Pipe Material
API 5L Gr.B, A106 Gr.B
Design Pressure
8.618
Pipe Grade
Mpa
1,250 Psig
Mpa
35,007 Psig
Pipe SMYS
241.300
Location Class
Design Factor
0.4
Pipe Specification
16
Temperature
49
1.000
Corrosion Allowance
CA
1.60
deg C
mm.
0.063 inch.
Nominal
Diameter
Nominal
Diameter
Outer
Diameter
Outer
Diameter
Nominal
WT
Nominal
WT
(DN)
DN15
(inch.)
0.5
(mm.)
21.3
(inch.)
0.840
(inch.)
0.100
DN20
0.75
26.7
1.050
DN25
33.4
DN40
1.5
DN50
Selected
Schedule
(mm.)
2.553
Selected Wall
Thickness
(inch.)
XS
0.147
Nominal
WT
(mm.)
3.73
0.110
2.791
XS
0.154
3.91
1.315
0.122
3.091
XS
0.179
4.55
48.3
1.902
0.148
3.756
XS
0.200
5.08
60.3
2.374
0.169
4.292
XS
0.218
5.54
DN80
88.9
3.500
0.219
5.569
XS
0.300
7.62
DN100
114.3
4.500
0.264
6.703
XS
0.337
8.56
DN150
168.3
6.626
0.359
9.114
XS
0.432
10.97
DN200
219.1
8.626
0.448
11.381
XS
0.500
12.70
DN250
10
273.1
10.75
0.543
13.792
80
0.593
15.06
DN300
12
323.9
12.75
0.632
16.060
80
0.687
17.45
DN350
14
355.6
14.00
0.688
17.475
80
0.750
19.05
DN400
16
406.4
16.00
0.777
19.743
80
0.843
21.412
15.880
Doc. No. ED-P-1102.21-4012-001

ABOVE GROUND PIPING WALL THICKNESS
CALCULATION
Rev.A
Page 6 of 12
Pipeline Wall Thicknesses to ASME B31.8 (D61)

Design Clause:
15.880
15.880
15.880
Design Variables
15.880
Design Pressure
8.618
Pipe Grade
Mpa
1,250 Psig
Mpa
65,009 Psig
15.880
15.880
10
Pipe SMYS
448.100
Location Class
Design Factor
Pipe Specification
15.880
15.880
0.4
15.880
17
15.880
15.880
Temperature
49
15.880
deg C
15.880
1.000
Manufacturing Tolerance
12.50
of Seclected wall thickness (as per Table 9 of API 5L)
15.880
Corrosion Allowance
CA
1.60
mm.
15.880
0.063 inch.
15.880
Nominal
Diameter
Nominal
Diameter
Outer
Diameter
Outer
Diameter
Nominal
WT
Nominal
WT
(DN)
DN250
(inch.)
10
(mm.)
273.1
(inch.)
10.75
(inch.)
0.362
DN300
12
323.9
12.75
DN350
14
355.6
DN400
16
DN450
DN500
Selected
Schedule
Pipe
Material
(mm.)
9.186
Selected Wall
Thickness
(inch.)
60
0.500
API 5L Gr.X65
Nominal
WT
(mm.)
12.70
0.416
10.560
60
0.562
API 5L Gr.X65
14.27
14.00
0.450
11.417
60
0.593
API 5L Gr.X65
15.06
406.4
16.00
0.504
12.791
40
0.500
API 5L Gr.X65
12.70
18
457.0
18.0
0.557
14.160
40
0.562
API 5L Gr.X65
14.27
20
508.0
20.00
0.612
15.539
40
0.594
API 5L Gr.X65
15.09
0.625
API 5L - X65
15.880
DN1100
44
1117.6
44.00
1.261
32.026
DN1150
46
1168.4
46.00
1.315
33.400
DN1200
48
1219.2
48.00
1.369
34.774
DN1300
52
1321
52.01
1.477
37.527
DN1400
56
1422
55.98
1.585
40.259
DN1500
60
1524
60.00
1.694
43.017
DN1600
64
1626
64.02
1.802
45.776
DN1700
68
1727
67.99
1.910
48.507
Piping Wall Thicknesses to ASME B31.8 (L61)

Design Clause:
15.880
15.880
15.880
Design Variables
15.880
Pipe Material
A333 Gr.6
Design Pressure
8.618
Pipe Grade
Mpa
15.880
1,250 Psig
15.880
14
Pipe SMYS
241.300
Location Class
Design Factor
Pipe Specification
Mpa
15.880
35,007 Psig
15.880
0.4
15.880
17
15.880
15.880
Temperature
49
1.000
Corrosion Allowance
CA
1.60
15.880
deg C
15.880
mm.
15.880
0.063 inch.
15.880
Nominal
Diameter
Nominal
Diameter
Outer
Diameter
Outer
Diameter
Nominal
WT
Nominal
WT
(DN)
DN15
(inch.)
0.5
(mm.)
21.3
(inch.)
0.840
(inch.)
0.100
DN20
0.75
26.7
1.050
DN25
33.4
DN40
1.5
DN50
Selected
Schedule
(mm.)
2.553
Selected Wall
Thickness
(inch.)
80
0.147
Nominal
WT
(mm.)
3.73
0.110
2.791
80
0.154
3.91
1.315
0.122
3.091
80
0.179
4.55
48.3
1.902
0.148
3.756
80
0.200
5.08
60.3
2.374
0.169
4.292
80
0.218
5.54
DN80
88.9
3.500
0.219
5.569
80
0.300
7.62
DN100
114.3
4.500
0.264
6.703
80
0.337
8.56
DN150
168.3
6.626
0.359
9.114
80
0.432
10.97
DN200
8
10
219.1
8.626
0.448
11.381
80
273.1
10.75
0.543
13.792
80
0.500
0.593
12.70
DN250
DN300
12
323.9
12.75
0.632
16.060
80
0.687
17.45
DN350
14
355.6
14.00
0.688
17.475
80
0.750
19.05
0.625
15.880
15.06

.
Design Clause:
Design Variables
Pipe Material
Design Pressure
4.964
Pipe Grade
Mpa
720
psig
Mpa
35007
psi
0.063
inch.
Pipe SMYS
241.3
Location Class
Design Factor
0.4
Pipe Specification
4
1
Longitudinal Joint Factor E
49
Temperature
1.000
Corrosion Allowance
CA
1.60
deg C
mm.
Nominal
Diameter
Nominal
Diameter
Outer
Diameter
Outer
Diameter
(DN)
DN15
(inch)
0.5
(mm)
21.3
(inch)
0.84
(inch)
0.085
(mm)
2.149
80
0.147
3.73
DN20
0.75
26.7
1.05
0.090
2.286
80
0.154
3.91
DN25
33.4
1.31
0.097
2.459
80
0.179
4.55
DN40
1.5
48.3
1.90
0.112
2.842
80
0.200
5.08
DN50
60.3
2.37
0.124
3.151
40
0.154
3.91
DN80
88.9
3.50
0.153
3.886
40
0.216
5.49
DN100
114.3
4.50
0.179
4.539
40
0.237
6.02
DN150
168.3
6.63
0.233
5.928
40
0.280
7.11
DN200
219.1
8.63
0.285
7.234
40
0.322
8.18
DN250
10
273.1
10.75
0.339
8.623
40
0.365
9.27
DN300
12
323.9
12.75
0.391
9.929
XS
0.500
12.70
DN350
14
355.6
14.00
0.423
10.744
XS
0.500
12.70
Nominal WT Nominal WT
Selected
Schedule
Selected
Nominal
Wall
WT (mm.)
thick.(Inch)

.
Design Clause:
Design Variables
Pipe Material
Design Pressure
1.896
Pipe Grade
Mpa
275
psig
Mpa
35007
psi
0.063
inch.
Pipe SMYS
241.3
Location Class
Design Factor
0.4
Pipe Specification
16
1
55
Temperature
1.000
Corrosion Allowance
CA
1.60
deg C
mm.
Nominal
Diameter
Nominal
Diameter
Outer
Diameter
Outer
Diameter
(DN)
DN15
(inch)
0.5
(mm)
21.3
(inch)
0.84
(inch)
0.071
(mm)
1.810
XS
0.147
3.73
DN20
0.75
26.7
1.05
0.073
1.862
XS
0.154
3.91
DN25
33.4
1.31
0.076
1.928
XS
0.179
4.55
DN40
1.5
48.3
1.90
0.082
2.074
XS
0.200
5.08
DN50
60.3
2.37
0.086
2.192
XS
0.218
5.54
DN80
88.9
3.50
0.097
2.473
STD
0.216
5.49
DN100
114.3
4.50
0.107
2.723
STD
0.237
6.02
DN150
168.3
6.63
0.128
3.253
STD
0.280
7.11
DN200
219.1
8.63
0.148
3.752
STD
0.322
8.18
DN250
10
273.1
10.75
0.169
4.282
STD
0.365
9.27
DN300
12
323.9
12.75
0.188
4.781
STD
0.375
9.53
DN350
14
355.6
14.00
0.200
5.093
STD
0.375
9.53
Selected
Schedule
Selected
Nominal
Wall
WT (mm.)
thick.(Inch)
Piping Wall Thicknesses to ASME B31.8 (L11)

.
Design Clause:
Design Variables
Pipe Material
A333 Gr.6
Design Pressure
1.896
Pipe Grade
Mpa
275
psig
Mpa
35007
psi
14
Pipe SMYS
241.3
Location Class
Design Factor
0.4
Pipe Specification
9
1
65.5
Temperature
deg C
1.000
Manufacturing Tolerance %
12.50
of Seclected wall thickness (as per Table 9 of API 5L)
Corrosion Allowance
1.60
mm.
CA
0.063
inch.
Nominal
Diameter
Nominal
Diameter
Outer
Diameter
Outer
Diameter
(DN)
DN15
(inch)
0.5
(mm)
21.3
(inch)
0.84
(inch)
0.080
(mm)
2.036
80
0.147
3.73
DN20
0.75
26.7
1.05
0.082
2.095
80
0.154
3.91
DN25
33.4
1.31
0.085
2.169
80
0.179
4.55
DN40
1.5
48.3
1.90
0.092
2.334
80
0.200
5.08
DN50
60.3
2.37
0.097
2.466
80
0.218
5.54
DN80
88.9
3.50
0.110
2.782
STD
0.216
5.49
DN100
114.3
4.50
0.121
3.063
STD
0.237
6.02
DN150
168.3
6.63
0.144
3.660
STD
0.280
7.11
DN200
219.1
8.63
0.166
4.221
STD
0.322
8.18
DN250
10
273.1
10.75
0.190
4.818
STD
0.365
9.27
DN300
12
323.9
12.75
0.212
5.379
STD
0.375
9.53
DN350
14
355.6
14.00
0.226
5.729
STD
0.375
9.53
Selected
Schedule
Selected
Nominal
Wall
WT (mm.)
thick.(Inch)

Above Ground Piping Wall Thickness Calculations

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Above Ground Piping Wall Thickness Calculations

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PTT PUBLIC

RATCHABURI WORLD COGENERATION

GAS PIPELINE AND GAS METERING AND REGULATING STATION PROJECT

ABOVE GROUND PIPING WALL THICKNESS CALCULATION

Issued for Approval

Doc. No. ED-P-1102.21-4012-001

Calculation Cover Sheet

Gas Pipeline and Gas Metering and Regulating Station Project

1) Natural gas metering station piping - Piping to ASME B31.8.

Piping Wall Thicknesses to ASME B31.8 (D61)

ASME B31.8 : Clause 841.1

Longitudinal Joint Factor

Temp. Derating Factor

Piping Wall Thicknesses to ASME B31.8 (D61)

ASME B31.8 : Clause 841.1

API 5L Gr.B, A106 Gr.B

Longitudinal Joint Factor

Temp. Derating Factor

Doc. No. ED-P-1102.21-4012-001

Pipeline Wall Thicknesses to ASME B31.8 (D61)

ASME B31.8 : Clause 841.1

Temp. Derating Factor

of Seclected wall thickness (as per Table 9 of API 5L)

Piping Wall Thicknesses to ASME B31.8 (L61)

ASME B31.8 : Clause 841.1

Temp. Derating Factor

Piping Wall Thicknesses to ASME B31.8 (D31)

ASME B31.8 : Clause 841.1

API 5L Gr.B, A106 Gr.B

Longitudinal Joint Factor E

Piping Wall Thicknesses to ASME B31.8 (D11)

ASME B31.8 : Clause 841.1

API 5L Gr.B, A106 Gr.B

Longitudinal Joint Factor E

Piping Wall Thicknesses to ASME B31.8 (L11)

ASME B31.8 : Clause 841.1

Longitudinal Joint Factor E

of Seclected wall thickness (as per Table 9 of API 5L)

Temp. Derating Factor

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