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01
Why was the F1 in rienced professionals, share and develop files
on-line and visit manufacturing centers without
Schools™ Technology having to leave their classroom.
02
How to obtain •
•
Best team identity
Minister of Education’s Best
Software, Hardware •
Collaborative Team Award (RIMUP)
Outstanding Sportsmanship Award*
and Consumables •
•
Perseverance in the Face of Adversity*
Best Pit Display*
• Best Verbal Presentation*
There are 114 manufacturing centres in Malay-
• Best Team Portfolio*
sia and you should contact your JPN officer to
find out which manufacturing centre your team
is assigned to.
Note-*The above Award are at the discretion of
the Judges.
Zone Finals
• 2nd and 3 rd place overall.
• Fastest Car
• Best Engineered Car*
• Best Team Sponsorship & Marketing*
• The collaboration award
• Best Newcomer (Team from a school
taking part in the championships for the
first time)
• Best Pit Display*
• Best Verbal Presentation*
• Best Team Portfolio*
National Finals
• 2nd and 3rd place overall.
• Fastest Car
• Best Engineered Car*
• Best Team Sponsorship & Marketing*
• Innovative Thinking Identity*
Cars ready to race
03
All cars in the championships will continue to be pow-
The 2009 Malaysia ered by identical specification engines-compact C02
(Carbon Dioxide Gas) powerplants (provided at the
National event).
2. Zone Finals
There will be 6 zone finals to be held in Malaysia, and
teams will compete in the zones assigned to them to
qualify to the national finals. 4 zone finals will be held
at Peninsula Malaysia with up to 40 teams competing
at each event. 2 zone finals will be held in East Malay-
sia with 25 teams competing at each event.
3. National Finals
40 teams will be selected from the regional finals as
follows:
a. Champion, 1st Runner-up and 2nd Runner-up
teams from each Zone Finals will automatically
qualify to the National Finals 2009 (total 18 teams)
b. Next best team from each state will qualify to the
National Finals (total 16 teams)
c. 3 best RIMUP teams will qualify to the National
Finals (total 3 teams)*
d. 3 best wildcard teams will qualify to the National
Finals 2009 (total 3 teams)
04
The Brief • Graphic Designer (maximum 1 person)
This person could be responsible for producing
the colour schemes applied to the vehicle, in-
You are the Formula One™ Team commis-
cluding any special sponsorship decals, together
sioned to design, construct and race the
with the final graphic renderings and any ad-
fastest Formula One™ Car of the Future,
ditional team marketing materials. The graphic
driven by compact compressed reclaimed
designer will need to liase with the design engi-
CO2 (carbon dioxide gas) powerplants.
neer to ensure any schemes will fit the shape of
the vehicle and the resources manager for the
In order to enter the Championship, you must
additional marketing development.
allocate job roles to the members of your group.
There are so many tasks that must be mas-
Ideally, one role should be allocated to each
tered, in order to design, manufacture, prepare
person. However, you may have to double up on
and finally enter a car for racing that teamwork
your role and responsibilities, depending on the
will be vital to your success. A real F1 team
number of people you have available.
succeeds because all the people learn to work
together and support each other. Remember,
The following job roles, which are not
no one person is more important than another.
exclusive,should be covered by the members of
your team:
• Each car body must be completed with a high [See marking criteria for further explanation on
quality painted finish. Note that only o limited how the verbal presentation will be assessed]
amount of hand finishing to the body is allowed.
Research:
Investigate existing F1 car design. Your teacher may
be able to help you use the internet to find out the lat-
est developments occurring in the world of F1 design.
Testing:
Your team may want to consider testing a variety of
car designs, or car parts, in a wind and/ or smoke
tunnel to evaluate their aerodynamics performance.
Manufacturing
Considerations
In the F1 car Kit, you will receive a balsa wood block, a
set of 4 wheels, 2 axles and some glass paper, which
is the minimum that you need to enter the challenge.
07
Balsa Block Dimensions
Below: Third angle orthographic drawing of a balsa wood block, used for construction of R-Type racing
cars. All dimensions listed here are in millimetres. Please note that drawing is NOT TO SCALE.
223
52
19
50
29
6
65
6
08
1. General Regulations Finals. One nominated as the back-up car and
one nominated for being retained by F1 in
Please refer to Rules Compliance Drawing on Schools for promotional purpose.
pages 17-18.
1g. Each car design must leave enough space
1a. All cars must be designed using a CAD/ on the side pods for the F1 in Schools™ logo
CAM package. The CAD/CAM package used decal. The logo sticker will be supplied upon
must satisfy all the challenge entry criteria and registration and must be adhered before racing.
allow students to produce a 3D graphic render- Refer to Reg.2C for decal placement.
ing and 3rd angle orthographic projection. The
CAM package should allow students to simulate 1h. Each team must produce a design folio
CNC processes so students can show evidence of work including initial ideas, design develop-
of the process in their portfolio. We recommend ment, manufacturing and evidence of testing.
the use of Solid Edge CAD and Denford Quick- There should also be evidence of CAD and CNC
CAM 3D software. Your F1 car must be manu- within the folio. These should be presented in an
factured on a CNC machine, such as a Denford A3 (or similar) sized portfolio and displayed in
MicroRouter, either at your school/college or at the “Pits”.Please note, only the first 20
an F1 in Schools approved Manufactur- sheets of the Portfolio will be marked.
ing Centre.
1i. An orthographic projection, includ-
1b. All ing plan, side and end elevations, along
cars with 3D rendering should be included
must be in the folio. Both are to be completed
designed by a CAD package. The orthographic
considering should include detailed dimensions
the specified to illustrate regulation require-
dimensions ments.
and regula-
tions. Only a 1j. The official length of the track,
limited amount from start to finish,is 20 metres.
of hand finish-
ing is allowed, 1k. All cars will be checked for safety and that
e.g. removal of machining the screw eyes / plastic inserts are secure.
scallops. All cars should be complete and If the Judge/Marshalls are unhappy with the
finish painted to a high standard. safety of the vehicle or a rule infringement has
occurred, teams
1c.Competing at the zone finals is only open for can submit their spare car. Otherwise the team
teams qualified after the business plan selection may be disqualified or points deducted from the
stage. Competing at the national finals is only overall team score.
open to teams who have qualified as per page ( )
in this document. 1l. Judging will assess areas such as safety,
aerodynamics, engineering, esthetics, quality
1d. Each team must consist of a minimum of and accuracy of manufacture, race times and
3 member to a maximum of 6 . Mixed gender team presentation. Please refer to the marking
teams are preferred and positively encourage. criteria . Overall winners will be determined by
combining point scores from each category in
1e Each team must provide three (3) identical the challenge.
cars at the Zone Finals and also at the National
1m. Cars will be handed into race control and
ENSURE YOU READ AND CHECK THE RULES VERY THOROUGHLY
BEFORE BEGINNING THE DESIGN AND CONSTRUCTION OF YOUR CAR
09
held in ‘parc ferme’ for the duration of the event.
(Cars can only be released from ‘parc ferme’ 2b. Body height above track
with the Event Directors permission). Min: 3mm / Max: 15mm
(Excluding eyelets, but including side pods and
1n. Teams will be required to deliver a verbal wings. Measured from the track surface to the
presentation about their project to the judges. car body). This apply to the underside of the
The presentation must not last longer than car measured between the axles and side pods
8 minutes. If teams are unable to deliver the including the slot.
presentation in English, then interpreter can be
present and a time of 16 minutes will be allo- 2c. Width at side pods
cated. Min: 50mm /Max : 65mm
(The completed design must include 2 side
1o. Tolerances from all specifications. Dimen- pods. These are measured from side to side
sion tolerance is +/- 0.1mm. Weight tolerance of the car body. The side pods are defined as a
is +/- 0.5grams feature on the car between the front and rear
wheels that exists between the 50mm minimum
1p. The F1 car product must consist only of and 65 mm maximum tolerances. Any part less
a body, side port made from a single block of that a width of 50mm is considered to be car
balsa wood, front aerofoil, rear aerofoil, four body only. Viewed from the side, a side pod must
wheels, axles, tether line guides finish coating present a surface measuring not less than
and associated decals, as defined in this rules 30mm wide by 15mm high. A sticker of this size
and regulations document. The design of the (see below) will be applied and must be 100%
axles and bearing system is unrestricted. visible from the side view).
1q. PLEASE NOTE Race cylinders will be kept in 2d. Total car width, including wheels
a climate controlled environment to ensure all Min : 60mm / Max : 85mm
the temperatures are the same –all cylinders (Measured between outside edges of the
will be weighed and will be within +/-0.25gm of wheels of body, whichever is widest).
each other.
2e. Body weight without the CO2 cartridge
1r. Teams are given one hour to set up their Min : 55.0grams.
pit stop, upon permission of event officials. Pit
stop preparation within that time period should 2f. No part of the body should be less than
be done by team members only, excluding team 3mm thick.
teacher advisor. All edges must have a radius of at least 1.5mm
when the adjoining surfaces angle is less than
1s. Teams display at pit stop should not exceed 90 degrees.
1 feet in front of the pit stop.
2g. Maximum body height
PLEASE NOTE: (including aerofoils) – 60mm
THE JUDGES DECISION IS FINAL
2h. The car body including side pods and must
be machined from a single piece of balsa wood.
2. Body and Side Pod Regulations
2i. No implants or hidden voids in the car body
2a. Full body length
are allowed.
Min : 170mm / Max : 210mm
(Measured between front and rear extremities
2j. A driver cockpit / driver is an optional fea-
of the body)
ture.
ENSURE YOU READ AND CHECK THE RULES VERY THOROUGHLY
BEFORE BEGINNING THE DESIGN AND CONSTRUCTION OF YOUR CAR
10
2k.Viewed from top, a projected rectangular 4b. Rear wheels visible.
surface of 30mm x 50mm minimum must exist (From the plan / side view)
in the area bounded by side pod extremities.
5. Power Plant Regulations
3. Wheel Regulations
The Organisers will provide all C02 cartridges
3a. All F1 cars must have 4 wheels, two at the for the Zone and National Finals.
front, two at rear and all wheels must be cylin-
drical and must fit the following criteria. 5a. C02 cartridges chamber diameter
Min: 19.5mm +/-0.5mm
3b. Front wheels diameter
Min: 26mm / Max: 34mm 5b. Lowest point of chamber to the track sur-
(Measured to the extreme outer edges of each face
wheels). Min: 22.5mm / Max: 30mm
(Measured from track surface to lowest surface
3c. Front wheel width part of the C02 chamber).
Min: 15mm / Max: 19mm
(At surface contact point, Measured between 5c. Depth of hole
the extreme edges). Min: 50mm /Max: 60mm
4. Wheel to Body Regulations 6b. Tether line guides must not make contact
with the racing surface.
The wheels are not allowed to be inside the car
body and 100% of the wheel should be vis- 6c. Inside diameter of screw eyes / plastic
ible from the wheels should be visible from the
inserts
wheels top view and side view. Min: 3.5mm / Max: 5mm
(Referring to the hole in the screw eye / plastic
4a. Front wheels visible. inserts itself. Teams can make their own inserts
(From the plan / side view) if required).
ENSURE YOU READ AND CHECK THE RULES VERY THOROUGHLY
BEFORE BEGINNING THE DESIGN AND CONSTRUCTION OF YOUR CAR
11
define the aerofoil span).
6d. Distance apart (at furthest point)
Min: 120mm / Max 190mm 7e. Front Aerofoil Thickness
(The longest distance between the outside edge Min: 1.5mm / Max: 12mm
of the screw eye or tether line guides). (The aerofoil thickness minimum / maximum
dimensions must be within the dimension that
6e. Glue may be used to secure the screw define the aerofoil span and wing chord).
eyes/plastic inserts.
7f. Rear Aerofoil Thickness
6f. Teams must make sure that the screw eye Min : 1.5mm / Max: 12mm
holes are tightly closed to prevent the string (The aerofoil thickness minimum / maximum
from slipping out of the screw eyes. This should dimensions must be within the dimensions that
be done prior to registration at an event. define the aerofoil span and wing chord).
Please note: Balsa wood aerofoils/wings below
7. Aerofoil Regulations 3mm will be susceptible to breakage.
7a. The design of the completed R-TYPE car 7g. The whole of the Front Aerofoil when viewed
should resemble an actual F1 car through inclu- from the side must be in front of the centre line
sion of an aerofoil on the front nose of the car of the front axle.
and an aerofoil on the front nose of the car and
an aerofoil on the rear of the car. To assist with 7h. The whole of the Rear Aerofoil when viewed
scrutineering-the surface defining both Front from the side must be behind the centre line of
and Rear Aerofoils could be painted in a differ- the front axle.
ent colour from the rest of the sorounding car
OR identified clearly on the dimension drawing. 7i. IMPORTANT – The bottom surface of the
Rear Aerofoil must be higher than the highest
7b. The front aerofoil rear aerofoil may be point of the rear wheel when measured normal
manufactured from a separate non-metallic to the track surface.
material e.g. ABS. This applies also to support-
ing structures. The car body must be manufac- 8. Car Repair Regulations
tured from a single piece of balsa wood.
8a. Teams WILL BE PERMITTED to carry out
The front aerofoil and any part of the car maintenance on cars in the official CAR SER-
forward of the vertical centerline of the front VICE AREA. This will be allowed to occur only
axle can be made from a separate non metallic between automatic time trial and reaction time
material. racing as per the event schedule.
7c. Front/Rear Aerofoil Span 8b. If an entry becomes damaged and the dam-
Min: 40mm / Max: 65mm age is determined by the officials to be related
(Where the aerofoil is intersected by the car to engineering deficiencies, the car may be
body, the span is the sum of the two parts. The repaired or an identical back-up car used.
measurement is made parallel to the track sur-
face, on the top or bottom surface of the aero- Any repair or change of car during racing for
foil, whichever is shortest (see diagram) this reason will result in a single 5 point pen-
alty. This penalty is applied against total points
7d. Font / Rear Aerofoil Chord awarded for the race event category and can
Min: 15mm / Max: 25mm only be incurred once. If the officials determine
(The aerofoil chord minimum / maximum the damage is not related to engineering defi-
dimensions must be within the dimensions that
ENSURE YOU READ AND CHECK THE RULES VERY THOROUGHLY
BEFORE BEGINNING THE DESIGN AND CONSTRUCTION OF YOUR CAR
12
ciencies, repairs or replacement
with an identical back-up car will be allowed 10c. Reaction Time Racing (20 marks at zone
without penalty. finals, 10 marks at national finals)
8c. Damage incurred during a race, before the These races will be conducted during the Com-
car crosses the finish line, (e.g. wheel, wing, petition Days as per the judging schedule. ALL
screw eye or any other part of the car separat- team members need to be at the race track
ing from the entry) will result in a DNF race during their scheduled time. “Drivers” will not
result. be allowed to practice during this official race
time. Reaction practice will be allowed at other
8d. All damage issues and related decisions are times on the public race track. Each car will be
to be decided by the race track officials, scru- raced in each lane. The single fastest total race
tineers and referred to the Chair of Judges if time recorded (reaction time PLUS actual car
necessary. start line to finish line time), by each team will be
used to determine the marks they are awarded
9. Grievances for Reaction Time Racing. At the conclusion of
Reaction Time Racing, all teams will be ranked
Any grievance issues must be lodged with the from fastest to slowest to determine each
Chair of Judges by the date and time stated in team’s Knock-Out Racing seeded position.
the event supplementary regulations. All griev-
ance must be lodged in writing via the official 10d. Knock-out Competition (10 Marks at na-
grievance form available from the Event Direc- tional finals)
tors. The Chair of Judges decision related to any
grievance is final. These races will be conducted during the
Competition Days as per the event schedule.
Ranking from Reaction Time Racing results will
10. Race Regulations determine where teams start in the knock-out
rounds. ALL team members need to be at the
10a. Race Procedures race track during their scheduled times. All
teams will receive a detailed schedule and con-
There will be 3 types of races conducted. firmed knock-out draw on the morning of Com-
1. Time Trails (Automatic Launch Mode) petition Day 3. Each car will be raced (manual
2. Reaction Time Racing (Manual / Driver / driver launch mode), once in each lane. The
Launch Mode) single fastest time posted from these 2 races
3. (Only at National Finals) Knock-out Competi- (reaction time PLUS actual car start line to fin-
tion Racing (Manual /Driver Launch Mode) ish line time), will determine the winner for that
knock-out race and advance to the next
10b. Time Trails (80 Marks) knock-out round.
13
Marking Criteria
1. Specifications
2. Design Portfolio
• Initial ideas through to design development, testing and
evaluation.
KEY FEATURES POINTS AWARDED
Limited ideas, developed one idea, minimal testing and
review of the brief and specifications.
LOW: 1- 10
14
4. Use of CAD and ICT
• Use of each application, quality of work produced.
Graphic technique
KEY FEATURES POINTS AWARDED
Presents sufficient information and satisfies the entry
requirements. Limited use of ICT in other areas of the
teams work. Adequate use of CAD/CAM showing the
LOW: 1- 10
process through to manufacture.
15
6. Verbal Presentations
• Quality of presentation.
• Team work.
• Use of visual aids.
KEY FEATURES POINTS AWARDED
Informative presentation covering some aspects of the
design process and how the team organised themselves.
Some members of the team spoke in an enthusiastic LOW: 1- 10
wayand gave an interesting presentation. Some use of
visual aids.
Very informative presentation covering most aspects
of the design process and how the team organised
themselves. Mostconcise
Very informative, members of the teamcovering
presentation spoke with
all MEDIUM: 11- 20
enthusiasm
aspects of theanddesign
gave aprocess
very interesting
and how presentation.
the team
Used different
organised visual aids.
themselves. All members of the team took a
turn to speak, they enthused about their achievements
HIGH: 21-30
and gave an excellent presentation. Used visual aids in
an imaginative way.
Total
(Team)
7. Time Trials Marks
available
• Fastest time (from all races). = 300.
KEY FEATURES POINTS AWARDED
Points awarded for position in time trials. LOW: 1 - 26
Points awarded for position in time trials. MEDIUM: 27 - 52
Points awarded for position in time trials. HIGH: 53 - 80
16
Rules Compliance Drawing
17
18
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