Grundfosliterature 2138545

GRUNDFOS INSTRUCTIONS
Dedicated Controls
Service instructions
Contents
1. 2.
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9
Symbols used in this document................................................................................................ 3 Identification ............................................................................................................................... 3

Dedicated Controls ..................................................................................................................................... 3 CU 361........................................................................................................................................................ 5 IO 351B....................................................................................................................................................... 6 Separate components................................................................................................................................. 7 Control cabinet............................................................................................................................................ 9 Environmental conditions and connection ................................................................................................ 10 Examples of control variants..................................................................................................................... 11 CU 361 control panel ................................................................................................................................ 12 Menu overview.......................................................................................................................................... 12
3.
3.1 3.2 3.3 3.4
Overview of inputs and outputs of control unit/modules ..................................................... 14

Functions of terminals............................................................................................................................... 14 CU 361 terminals ...................................................................................................................................... 17 IO 351B terminals ..................................................................................................................................... 18 IO 111 terminals ....................................................................................................................................... 20
4.
4.1 4.2
Configuration ............................................................................................................................ 22
Necessary equipment ............................................................................................................................... 22 Configuration of Dedicated Controls......................................................................................................... 22
5. 6.
6.1
Documentation supplied with Dedicated Controls................................................................ 27 PC Tool ...................................................................................................................................... 27

Connection of PC to Dedicated Controls .................................................................................................. 27
7.
7.1 7.2 7.3
Fieldbus communication module............................................................................................ 28

SCADA system ......................................................................................................................................... 28 Data communication ................................................................................................................................. 28 Fitting the CIM module.............................................................................................................................. 34
8.
8.1
General settings, CU 361 ......................................................................................................... 36

Display language ...................................................................................................................................... 36
9.
9.1 9.2 9.3
Fault finding .............................................................................................................................. 36

Power supply ............................................................................................................................................ 36 External control, data collection, SCADA systems ................................................................................... 36 Pumps....................................................................................................................................................... 36
10.
10.1 10.2 10.3 10.4 10.5 10.6 10.7
Fault finding tools..................................................................................................................... 37

CU 361 display ......................................................................................................................................... 37 System...................................................................................................................................................... 39 Specific pump ........................................................................................................................................... 40 GSM/GPRS .............................................................................................................................................. 41 Float switch status .................................................................................................................................... 42 Mixer ......................................................................................................................................................... 43 Electrical overview .................................................................................................................................... 44
11.
11.1 11.2
Alarms and warnings ............................................................................................................... 47

Alarm indicators ........................................................................................................................................ 47 Alarm settings ........................................................................................................................................... 48
12.
12.1 12.2 12.3 12.4
How to trace an alarm .............................................................................................................. 50

Menu Status.............................................................................................................................................. 50 Menu Alarm .............................................................................................................................................. 50 Password protection ................................................................................................................................. 51 R100 ......................................................................................................................................................... 52
13.
13.1 13.2 13.3 13.4 13.5
Fault finding by means of fault codes .................................................................................... 53

Alarm list (system) .................................................................................................................................... 53 Alarm list (pump)....................................................................................................................................... 55 Alarm list (mixer)....................................................................................................................................... 56 Alarm list (combi alarms) .......................................................................................................................... 56 Alarm list (IO 111 belongs to a pump) ...................................................................................................... 56
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1. Symbols used in this document

Warning If these safety instructions are not observed, it may result in personal injury! If these safety instructions are not observed, it may result in malfunction or damage to the equipment! Notes or instructions that make the job easier and ensure safe operation.
Caution Note
2. Identification
This section shows the nameplates, the type keys and the codes that can appear in a variant code.
Note
As codes can be combined, a code position may contain more than one code (letter).
2.1 Dedicated Controls

2.1.1 Nameplate
Type: Model:
1 2 3
Serial No:
Mains supply: 4 Fuse: 6 A
Power consumption: 5 W TAMB:

8 7 C 9
VCONTACTMAX. :
ICONTACTMAX. :
No. of Fixed speed pumps: 10 Imax Vmax Relay output:

Order No.: Options:
13 14 17 15 16 11 12
IP 18 Weight:
19 kg
20
Made in
21
Fig. 1 Pos. 1 2 3 4 5 6 7 8 9
Nameplate, Dedicated Controls Pos. 10 11 12 13 14-17 18 19 20 21 Description Number of fixed-speed pumps Imax., relay output Vmax., relay output Order number Options Enclosure class Weight in kg CE-mark Country of origin
Description Type designation Model Serial number Mains supply Power consumption Fuse Tamb. Vcontact max. Icontact max.
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TM04 3790 5008
96817867
2.1.2 Type key

Example Number of pumps DC: 1 pump DCD: 2 pumps Type number Supply voltage, frequency 230: 230 V, 50 Hz 400: 400 V, 50 Hz Number of phases 1 = single-phase 3 = three-phase Maximum current per pump [A] 5: 1-5 A (230 V and 3 x 415 V DOL) 12: 5-12 A (230 V DOL) 23: 12-23 A (3 x 415 V DOL) 20: 20 A (3 x 415 V SD/SS) 30: 30 A (3 x 415 V SD/SS) 59: 59 A (3 x 415 V SD/SS) 85: 85 A (3 x 415 V SD/SS) Run/starting capacitor [F] (only 12 A operating current) [ ] = without capacitor 30 = run capacitor 30/150 = 30 F run capacitor and 150 F starting capacitor Starting method DOL (Direct On Line): Direct-on-line starting SD: Star-delta starting SS: Soft starter Setup S: I: G: M: IG: IM: Standard IO 111 (both pumps) GSM module and battery backup Mixer/flush valve IO 111, GSM module and battery backup IO 111 and mixer/flush valve DCD 318 400 3 23 DOL -IGM
GM: GSM module, battery backup and mixer/flush valve IGM: IO 111, GSM module, battery backup and mixer/flush valve
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2.2 CU 361
2.2.1 Nameplate The CU 361 can be identified by means of the nameplate on the back. See fig. 2.
1 Type Product No. UN CU 361 96787482 - VO1 2 3 Serial No. 0536 P.c. 0811
96161750
100-240 Vac 50/60Hz - Max. 22W
!
Made in Thailand
OPEN TYPE PROCESS CONTROL EQUIPMENT

30 XP
Fig. 2 Pos. 1 2 3 4 5
CU 361 nameplate
Description Type designation Product number and version number Serial number Production code (year, week) Rated voltage, frequency and power
2.2.2 Type key

Code CU 36 1 Description Control unit Controller series Model number CU 3 6 1
The CU 361 has a label for backup battery. See fig. 3.

TM04 2367 2408
Battery powered 12V dc

0V 12V
96801950
Fig. 3
Label for backup battery
Warning Remove the battery before starting work on the CU 361.

TM00 5827 3408
Fig. 4
Protective earth terminal
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TM04 0453 0608
4 5
2.3 IO 351B
2.3.1 Nameplate
1 2
Type Product No. UN
IO 351B 96161730 - VO1
Serial No. P.c.
96161750
3 4 5
TM03 1017 2205
100-240 Vac 50/60Hz - max. 9W
!
Made in Denmark
30 XP
OPEN TYPE PROCESS CONTROL EQUIPMENT
Fig. 5 Pos. 1 2 3 4 5
Nameplate, IO 351B
Description Type designation Product number and version number Permissible supply voltage, frequency and maximum power consumption Production code (year, week) Serial number
2.3.2 Type key

Code IO 35 1 B Description Input/output module Controller series Model number For pumps with fixed-speed and pumps controlled by external frequency converters or as input/output module IO 3 5 1 B
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2.4 Separate components

Component Description Functions Product number
CU 361
CU 361 inputs and outputs: GENIbus communication (RS-485) 3 analog inputs for connection to sensors with current (0-20 mA/ 4-20 mA) or voltage (0-10 V) The CU 361 is the 'brains' of the 3 digital inputs Dedicated Controls system and is 2 digital relay outputs, 240 VAC, mounted in the front of the control 2A cabinet. The CU 361 can control and monitor Connection to battery backup (UPS) (optional) 96787482 one or two Grundfos wastewater Ethernet connection (VNC) pumps. The pumps can drain a pit Connection to fieldbus CIM using built-in draining algorithms. modules (CIM = Communication The algorithms are based on a water Interface Module): level measured by float switches or CIM 200 (Modbus via RS-485) an analog level sensor. CIM 250 (Modbus and SMS via GSM/GPRS) CIM 270 (GRM) (GRM = Grundfos Remote Management).
IO 351B IO 351B inputs and outputs: GENIbus communication The IO 351B is a general I/O module. (RS-485) The IO 351B communicates with the 2 analog inputs for connection to CU 361 via GENIbus. 96161730 sensors with current (0-20 mA/ Via the IO 351B inputs and outputs, 4-20 mA) or voltage (0-10 V) the CU 361 controls the pumps 9 digital inputs according to the built-in algorithms. 7 digital outputs, 240 VAC, 2 A 4 PTC inputs.
TM03 2110 3705
GrA 6588
IO 111
TM03 0819 0505
IO 111 inputs and outputs: 1 digital input for moisture in motor 1 digital input for water-in-oil detection The IO 111 is a protection module for 1 digital input for high motor temperature a Grundfos wastewater pump. The IO 111 has inputs for digital and 1 analog input for insulation resistance analog pump sensors and can stop 1 analog input for stator the pump if a sensor indicates a temperature pump fault. 1 digital output for alarm relay The IO 111 is connected to the CU 361 and allows the monitoring of 1 digital output for warning 1 digital output for moisture-inseveral sensors. motor alarm 1 digital output for stator temperature alarm 1 digital output for insulation resistance alarm.
96575362
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Component CIM 200
Description
Functions
Product number
CIM 250 The CIM 250 is a Grundfos communication interface module used for GSM/GPRS communication. The CIM 250 is to be fitted in the CU 361 control unit. The CIM 250 is used to communicate via a GSM network. The CIM 250 module has a SIM-card slot and an SMA connection to the GSM antenna. The CIM 250 also has an internal backup battery. Two LEDs are used to indicate the actual 96824795 status of the CIM 250. One LED is used for internal communication, and the other is used to indicate GSM/GPRS communication status.
CIM 270
TM04 4029 0609
GrA 6120
The CIM 200 module has terminals for the Modbus connection. DIP switches are used to set parity and The CIM 200 is a Grundfos line termination. Two hexadecimal communication interface module rotary switches are used to set the used for the fieldbus protocol Modbus RTU. The CIM 200 is to be Modbus address. Two LEDs are used to indicate the actual status of fitted in the CU 361 control unit. The CIM 200 is used to communicate the CIM 200. One LED is used for internal communication, and the with a Modbus RTU network. other is used to indicate Modbus communication status.
96824796
TM04 4029 0609
The CIM 270 is a Grundfos communication interface module used in Grundfos Remote Management. The CIM 270 is to be fitted in the CU 361 control unit. The CIM 270 establishes communication between the CU 361 control unit and the Grundfos Remote Management system, thereby allowing the CU 361 to be monitored and controlled remotely. The CIM 270 uses GSM/ GPRS communication.
The CIM 270 module has a SIM-card slot and an SMA connection to the GSM antenna. The CIM 270 also has an internal backup battery. Two LEDs are used to indicate the actual 96898815 status of the CIM 270. One LED is used for internal communication, and the other is used to indicate GSM/GPRS communication status.
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2.5 Control cabinet

Cabinet Description Functions
Control cabinet
Digital input Energy measurement* Volume measurement* Motor protection, pump 1 Motor protection, pump 2 Relay resetting External fault Common phase error Alarm relay resetting Contactor feedback, pump 1 Contactor feedback, pump 2 Contactor feedback, mixer Auto/On/Off, pump 1 On/Off, pump 1 Auto/On/Off, pump 2 On/Off, pump 2 Float switch 1 Float switch 2 Float switch 3 Float switch 4 Float switch 5 Too high motor temperature** Moisture in motor** PTC, pump 1 The control cabinet is delivered with Klixon, pump 1 all necessary components, including PTC, pump 2 Klixon, pump 2. battery backup. Different types of Analog input control cabinets are available, depending on functions and network. Pressure sensor* Ultrasonic sensor* The control cabinet is designed for Flow rate* installation in a control cabinet for Motor current, pump 1* outdoor use. Motor current, pump 2* Note: The main switch and backup fuses have to be installed externally. Water in oil, pump 1* or ** Water in oil, pump 2* or ** User-defined sensor 1* User-defined sensor 2* User-defined sensor 3* Insulation resistance** Stator temperature** Digital output Pump 1, start Pump 2, start Mixer, start User-defined relay High-level alarm Urgent alarms All alarms All alarms and warnings User-defined alarms Alarm relay** Warning** Moisture-in-motor alarm** Stator temperature alarm** Insulation resistance alarm**
GrA 6270
Communication SMS and Modbus GSM/GPRS*** Modbus-wired****
* ** *** ****
External sensor required Only via the IO 111 Via the CIM 250 GSM module Via the CIM 200 Modbus module
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2.6 Environmental conditions and connection

2.6.1 Ambient temperature 20 C to +50 C. 2.6.2 Relative air humidity Maximum 95 %. 2.6.3 Mains supply, overload protection, fuses See Grundfos wiring diagrams (technical data) supplied with Dedicated Controls.
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2.7 Examples of control variants

One pump with two float switches One or two pumps with three float switches One or two pumps with four float switches
TM02 8299 4903
One or two pumps with five float switches
One or two pumps with analog sensor
One or two pumps with analog sensor and mixer
TM02 8301 4703
TM02 8305 1704
One or two pumps with analog sensor and safety float switches
One or two pumps with analog sensor, safety float switches and mixer
TM04 2956 3508
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TM04 3700 4908
TM04 2955 3408
TM02 8300 4903
TM02 8114 4703
2.8 CU 361 control panel

Pos. 1 2 3
CU 361
Description LCD display Changes to next column in menu structure Changes to help text Goes up in lists Goes down in lists Increases the value of a selected parameter Decreases the value of a selected parameter Goes one display back Goes back to the Status menu Saves a value Green indicator light (operation) Red indicator light (alarm) Changes the contrast of the display
2 3 5 4 6 7 8 9 10 11 13 12
TM04 3593 4708
4 5 6 7 8 9 10 11 12 13
Fig. 6
CU 361
2.9 Menu overview

1. Status 1.1 System 1.2 Specific pump 1.3 GSM/GPRS 1.4 Float switch status 1.5 Mixer 1.6 Electrical overview 1.6.1 Analog inputs 1.6.2 Digital inputs 1.6.3 Digital outputs 2. Operation 2.1 Overview 2.2 Auto/On/Off pump control 2.3 Start and stop levels 2.4 Resetting alarm relays 3. Alarm 3.1 Current alarms 3.2 Alarm log
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4. Settings 4.1 Basic functions 4.1.1 Primary settings 4.1.2 Pit configuration and flow calculation 4.1.3 Pump delays 4.1.4 Float switch functions 4.1.4 Drain function, one pump and two float switches 4.1.4 Drain function, one pump and three float switches 4.1.4 Drain function, one pump and four float switches 4.1.4 Drain function, two pumps and three float switches 4.1.4 Drain function, two pumps and four float switches 4.1.4 Drain function, two pumps and five float switches 4.1.4 Analog sensor with safety float switches 4.1.5 Out of operation 4.2 Advanced functions 4.2.1 Anti-seizing 4.2.2 Daily emptying 4.2.3 Foam draining 4.2.4 Mixer configuration 4.2.5 Adjustment of counters 4.2.6 Resetting alarm log 4.2.7 Duty/standby 4.3 Communication settings 4.3.1 Selecting communication module 4.3.2 Ethernet 4.3.3 GENIbus number 4.3.4 SMS numbers 4.3.5 SMS schedule 4.3.6 SMS heartbeat message 4.3.7 SMS authentication 4.3.8 SIM card settings 4.3.9 SCADA settings 4.3.10 Interlock settings 4.3.11 GPRS settings 4.4 I/O settings 4.4.1 Analog inputs 4.4.2 Digital inputs 4.4.3 Digital outputs 4.4.4 Counter inputs 4.4.5 Alarm relays 4.5 Alarm settings 4.5.1 System alarms 4.5.2 Pump alarms 4.5.3 Mixer alarms 4.5.4 Combi alarms 4.6 General settings, CU 361 4.6.1 Run configuration wizard again 4.6.2 Display language 4.6.3 Units 4.6.4 Date and time 4.6.5 Password 4.6.6 Ethernet 4.6.7 GENIbus number 4.6.8 Software status
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3. Overview of inputs and outputs of control unit/modules

Unit/ module Digital input Analog input Relay output Communication GENIbus master (RS-485) Ethernet (VNC) SMS and Modbus GSM/GPRS (via CIM 250) Modbus-wired (via CIM 200) GENIbus slave (RS-485) GENIbus slave (RS-485) Extra
CU 361
2 NO/NC
Battery backup 12 V input
IO 351B IO 111
9 + 4 PTC 3 (dedicated) 2 (dedicated)
7 NO 5 (dedicated)
3.1 Functions of terminals

3.1.1 CU 361
0V
1 2V
Fig. 7 Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13
Back of CU 361
Description Nameplate Terminals for digital output relays Terminals for analog inputs Service connection Ethernet (RJ45) Voltage indicator Terminals for digital inputs Terminals for backup battery Terminals for CIM module (optional) Cable clamps for GENIbus connections Internal GENIbus connection Terminal for power supply Label for backup battery
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TM04 2064 4908
3.1.2 IO 351B
5 3C 4B 4A
3B 3A
TM03 2110 3705
Fig. 8
Terminal groups
The module can be divided into these groups:

Group 1 Group 2 Connection of power supply Digital outputs 1-3
Digital inputs Group 3A, 3B, 3C Analog inputs and outputs GENIbus Group 4A, 4B Group 5 Inputs for PTC sensor or thermal switch Digital outputs 4-7
3.1.3 Indicator lights on the IO 351B
Red
Green
TM03 1131 1105
Fig. 9
Indicator lights on the IO 351B
The IO 351B has a green and a red indicator light.

Indicator lights Description Green Off. Flashes slowly (1 Hz). Permanently on. Flashes quickly (5 Hz). Red Flashing The power supply is interrupted. The module is ready for operation, but there is no communication yet. The power supply is on, and the module is starting up. The module is ready for operation, and the IO 351B and CU 361 communicate. The IO 351B and R100 communicate.
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GENIbus addresses for IO modules

IO module IO 351B IO 111, pump 1 IO 111, pump 2 40 41 GENIbus address (DIP switch) GENIbus number (R100) 41
3.1.4 IO 111
1
T1 T2
2
G1 A1 G2 A2 K1 K2 R1 R2
3
PE
16 15 14 13 12 11
D1 D2 D3 D4 D5 D6 D7 D8
A Y B
4 5 6 7 8
Reset
1 2 3 4 5 6 7 8 9 10
P1 P2 P3 P4 P5
I1 I2 I3
10
Fig. 10 IO 111 module Pos. 1 2 3 4 5 6 Description Terminal for alarm relay. Terminal for analog and digital inputs and outputs. Terminal for power supply (24 VAC/24 VDC). Potentiometer for setting the warning limit of stator insulation resistance. Terminal for RS-485 for GENIbus or Modbus. Red indicator light. Alarm in case of too high motor temperature. Indicator lights for stator insulation resistance. Green light = OK. Yellow light = warning. Red light = alarm. Indicator lights for measurement of water in oil. Terminal for measurement of stator insulation resistance. Terminal for connection of pump sensors. DIP switch for configuration. Green indicator light. On when the pump is running. Red indicator light. Alarm in case of moisture in the motor. Button for alarm resetting. Yellow indicator light. Warning in case of pump fault. Terminal for digital outputs.
7 8 9 10 11 12 13 14 15 16
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TM03 0691 0505
ON
DIP
3.2 CU 361 terminals

Pos. Terminal Designation L 1 N PE A1 Y1 2 B1 Connection to phase conductor Connection to neutral conductor Connection to protective earth RS-485 A RS-485 GND RS-485 B Functional earth 3 4 Connection to external fieldbus, see installation and operating instructions for the CIM module. 0V +12 VDC 10 11 12 5 13 14 Connection to battery DI1 GND DI2 GND DI3 Digital input
12 13 14
Data
Diagram
CU 361
1 x 100-240 VAC 10 %, 50/60 Hz
L N
L N PE
GENIbus (Fix the screen with a cable clamp.)
CU 361 A1 Y1 B1
IO 351B A Y B
Backup battery
10 11
All terminals (except mains terminals) must only be connected to voltages not exceeding 16 Vrms and 22.6 Vpeak or 35 VDC. Ethernet RJ45 6 7 47 50 51 8 53 54 57 58 External computing devices connected to the Ethernet connection must comply with the standards IEC 60950 and UL 60950. GENIbus +24 V +24 V AI1 +24 V AI2 AI3 GND* Service connection Supply to sensor. Short-circuit-protected 30 mA. Supply to sensor. Short-circuit-protected 30 mA. Input for analog signal, 0-20/4-20 mA or 0-10 V Supply to sensor. Short-circuit-protected 30 mA. Input for analog signal, 0-20/4-20 mA or 0-10 V
47 50 1 51 53 2 54 57 58 3
All terminals (except mains terminals) must only be connected to voltages not exceeding 16 Vrms and 22.6 Vpeak or 35 VDC. 70 71 72 9 73 74 75 Relay 1 Relay 1 Relay 1 Relay 2 Relay 2 Relay 2 C NO NC C NO NC
70 71 72 73 74 75
* GND is isolated from other earth connections.
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3.3 IO 351B terminals

Group Terminal Designation L L N 1 N Connection to phase conductor Connection to neutral conductor Connection to protective earth 76 76 77 2 79 81 10 12 14 3A 15 DO1, 2, 3 C DO1, 2, 3 C DO1 NO DO2 NO DO3 NO DI1 DI2 DI3 GND Digital input Relay contact, NO Maximum load: 240 VAC, 2 A Minimum load: 5 VDC, 10 mA
IO 351B 76 76 77 79 81 IO 351B 10 12 14 15
Data
Diagram
1 x 100-240 VAC 10 %, 50/60 Hz
IO 351B L N L N PE
All terminals (except mains supply terminals) must only be connected to voltages of maximum 16 Vrms and 22.6 Vpeak or 35 VDC. Fit jumpers instead of the external stops for which the controller is designed. 53 55 3A 57 60 +24 V GND AI1 AI2 Input for analog signal, 0/4-20 mA or 0-10 V Supply to sensor. Max. 50 mA.
IO 351B 53 55 57 60
All terminals (except mains supply terminals) must only be connected to voltages of maximum 16 Vrms and 22.6 Vpeak or 35 VDC. A A Y 3C Y B B RS-485 A RS-485 A RS-485 GND* RS-485 GND* RS-485 B RS-485 B Functional earth 30 32 34 4A 35 PTC 1 PTC 2 PTC 3 GND, PTC Input for PTC sensor or thermal switch GENIbus (internal) (Fix the screen with a cable clamp.)
IO 351B A Y B
CU 361 A1 Y1 B1
IO 351B 30 32 34 35
Fit jumpers if no PTC sensor or thermal switch is connected. All terminals (except mains supply terminals) must only be connected to voltages of maximum 16 Vrms and 22.6 Vpeak or 35 VDC.
* GND is isolated from other earth connections.
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Group
Terminal Designation 16 17 18 20 21 22 24 25 26 42 44 46 47 36 38 40 DI4 GND AO4 DI5 GND AO5 DI6 GND AO6 DI7 DI8 DI9 GND PTC 4 PTC 5 PTC 6 GND, PTC
Data Digital input Analog output, 0-10 V Digital input Analog output, 0-10 V Digital input Analog output Digital input
Diagram
IO 351B 16 17 18 20 21 22 23 24 25 26 42 44 46 47
3B
Fit jumpers instead of the external stops for which the controller is designed. Input for PTC sensor or thermal switch
IO 351B 36 38 40 41
4B
41
Fit jumpers if no PTC sensor or thermal switch is connected. All terminals (except mains supply terminals) must only be connected to voltages of maximum 16 Vrms and 22.6 Vpeak or 35 VDC. 82 83 83 84 85 5 85 86 87 87 88 89 DO4 NO DO4 C DO4 C DO5 NO DO5 C DO5 C DO6 NO DO6 C DO6 C DO7 NO DO7 C Relay contact
IO 351B 82 83 83 84 85 85 86 87 87 88 89
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3.4 IO 111 terminals

1
T1 T2
2
G1 A1 G2 A2 K1 K2 R1 R2
3
PE
16 15 14 13 12 11
D1 D2 D3 D4 D5 D6 D7 D8
A Y B
4 5 6 7 8
Reset
1 2 3 4 5 6 7 8 9 10
P1 P2 P3 P4 P5
I1 I2 I3
10
Fig. 11 IO 111 module Pos. Terminal Description T1 1 T2 Terminal for alarm relay Terminal for alarm relay GND for analog output 1 Terminal for analog output 1 GND for analog output 2 Data Max. 250 VAC Function All alarms trip the alarm relay. The alarm relay is closed during normal operation. In case of alarm or if the IO 111 is not connected to the power supply, the relay opens and breaks the connection between T1 and T2. Analog output 1 has two functions set via DIP switch 7. See section Analog outputs. 1) 4-20 mA for content of water in oil. Load resistance: Max. 250 . 2) Pulse output for content of water in oil and stator insulation resistance. Analog output 2 has two indications set via DIP switch 6. See section Analog outputs. 1) 4-20 mA for stator winding temperature. Load resistance: Max. 250 . There is no 4-20 mA signal in PTC installations. 2) Pt1000 emulator for stator winding temperature. Feedback from motor contactor whether the pump is running or not. The input must be short-circuited when the pump is running. The signal is used by the IO 111 for filtering of measuring signals and for analysis during fault indication. For resetting of alarms, see installation and operating instructions for the IO 111. The input must be short-circuited when alarms are reset.
1) A1 G1 2) A1 G1
TM03 0691 0505
ON
DIP
Diagram
T2
Max. 250 VAC 1) 0 V 2) 0 V 1) 15 VDC 2) 24 VDC, max. 100 mA 1) 0 V 2) 0 V 1) 15 VDC 2) 24 VDC, rated 1 mA 0V
T1
G1
A1
G2
1)
A2 G2
R A2 G2
A2 2 K1
Terminal for analog output 2
2)
GND connection Terminal for conductor for contactor status GND connection
K2
Digital input
K2 K1
R1 R2 PE 3 + A 5 Y B I1 I2 9 I3
0V
Terminal for resetting Digital input Earth GND for power supply Plus for power supply RS-485 A RS-485 GND RS-485 B Earth Not connected Terminal for measurement of stator insulation resistance Earth 0 VDC 24 VAC 10 % 24 VAC 10 % 24 VDC 10 % Bus input 0V Bus input Earth CAT II 600 V
R2 R1
Power supply to the IO 111.
RS-485 communication connection (9600 baud). The insulation resistance between stator windings and earth is measured. The measurement is only correct when the motor is stopped. Measurement voltage: 10 VDC.
A Y B
I3 I1
L1 L2 L3
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Pos.
Terminal Description P1 P2 Terminal for sensors in the pump Terminal for power supply to sensors in the pump Terminal for sensors in the pump Terminal for power supply to sensors in the pump Terminal for sensors in the pump Terminal for alarm in case of too high stator temperature GND for alarm in case of too high stator temperature Terminal for alarm in case of moisture in the motor GND for alarm in case of moisture in the motor Terminal for alarm in case of insulation fault GND for alarm in case of insulation fault Terminal for warning
Data Sensor input 15 V Sensor input 15 V Sensor input Digital output 24 VDC min. 10 k 0V Digital output 24 VDC min. 10 k 0V Digital output 24 VDC min. 10 k 0V Digital output 24 VDC min. 10 k
Function
Diagram
Thermal switch or PTC sensor according to DIN 44081 and 44082.

P1..P5
10
P3 P4 P5 D1
P1 to P5 are used for the connection of sensors in the pump. All sensors in contact with phase voltage must be doubleinsulated according to EN 61010-1.
D2
Alarm in case of too high temperature in the stator windings. The output is closed during normal operation. If an alarm occurs, the connection is broken between D1 and D2.
D1
D2
D3
D4
Alarm in case of moisture in the motor part of the pump. The output is closed during normal operation. If an alarm occurs, the connection is broken between D3 and D4.
D3
D4
D5 16 D6
Alarm in case of too low insulation value between stator windings and earth. The output is closed during normal operation. If an alarm occurs, the connection is broken between D5 and D6. Warning. The output is closed during normal operation. If a warning occurs, the connection is broken between D7 and D8. The following warnings can occur: communication warning configuration warning too much water in oil stator insulation resistance below warning limit. See also section 8. Indication in the installation and operating instructions for the IO 111 and section 3.1.3 Indicator lights on the IO 351B.
D5
D6
D7
D7
D8
GND for warning
0V
D8
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4. Configuration
4.1 Necessary equipment
The following equipment is needed: R100, SW version 14, Nov. 01, 2005 or later PC Tools PC Tool Link adapter.
4.2 Configuration of Dedicated Controls

The configuration consists of three steps: Setting the GENIbus number in the IO 351B module, if installed. See section 4.2.1 Setting the GENIbus number in IO 351B modules, if installed. Configuration of the CU 361 control unit. Use the configuration wizard or the PC Tool WW Controls supplied on CD-ROM. See section 6. PC Tool. Configuration of the IO 111 module, if installed. Use the PC Tool Water Utility, DIP switches in section 4.2.3 or see the installation and operating instructions for the IO 111. 4.2.1 Setting the GENIbus number in IO 351B modules, if installed This module must have a GENIbus number according to the following table:
Module number A01 (IO 351B) GENIbus number 41
To assign a GENIbus number to the IO 351B module, proceed as follows: 1. Switch on the power supply to the Dedicated Controls. 2. Switch on the R100 and point it at the IR window of the first IO 351B to establish connection.
Note
If there are more than one IO 351B module, move close to the IR window to make sure that the R100 only communicates with one module at a time.
Fig. 12 IR window of the IO 351B
3. Go to the first display "Number, IO 351" in the INSTALLATION menu with the R100. See fig. 13. Set the number of the module according to the above table.
Fig. 13 Menu INSTALLATION, "Number, IO 351"
4. Send the number to the module by pressing [OK] on the R100. 4.2.2 Configuration of the IO 111, if installed See section 4.2.3 IO 111 settings.
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4.2.3 IO 111 settings Potentiometer The warning limit for stator insulation resistance is set by means of a potentiometer (pos. 4). See fig. 10. The limit can be set between 10 and 1 M .
Note
The alarm limit is 1 M .

TM03 3415 0306
1 M
10 M
Fig. 14 Potentiometer
DIP switches The IO 111 must be configured for the pump connected by means of the DIP switches (pos. 11). See fig. 10.
ON
DIP
1 2 3 4 5 6 7 8 9 10
Fig. 15 DIP switch
A configuration alarm will be given if the configuration does not correspond to the pump connected. if the configuration fault is of safety-related importance. See section 8. Indication, point 6, in the installation and operating instructions for the IO 111. A configuration warning will be given if the configuration fault is of function-related importance. See section 8. Indication, point 15, in the installation and operating instructions for the IO 111 and section 3.1.3 Indicator lights on the IO 351B. Switch 9 is not used. Pump variant The IO 111 must be set to the actual pump. In the pump type designation, there is an A or D. Example 1, internal wiring: SE - 1 80 80 40 A Ex 4 5 1D Example 2, external wiring: SE2.90.250.2250.4.S.496.Ex.S.5.13.C.Q.S These letters ( A and D in the examples) can be found on the pump nameplate and refer to the setting of DIP switches 1 and 2.
Note
The SM 111 cannot be used together with Dedicated Controls. The signals from the SM 111 will not be monitored.
ON DIP
Pump variant
1 2 3 4 5 6 7 8 9 10
ON 1 2 ON
Description
Variant A
Installation without SM 111. Sensors are connected directly to the IO 111. Installation without SM 111. All sensors are hardwired out of the pump. The IO 111 can be used for indication of water in oil and as PTC relay.
Variant D
1 2
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Address for bus communication The IO 111 can communicate with control systems via a bus connection. In connection with bus communication, the IO 111 is slave. As a control system must be able to identify the slave units with which it communicates, the IO 111 modules must have unique addresses. Addresses between 40 and 46 are set by means of the switches 3, 4 and 5. See table. If the DIP switches are set to bus configuration, the address of the IO 111 module is set from the control system via bus. The address can be selected between 32 and 231. As standard, the address is set to 231.
ON DIP
Address
1 2 3 4 5 6 7 8 9 10
Description
40
3 4 5
Pump 1
41
3 4 5
Pump 2
42
3 4 5
Pump 3
43
3 4 5
Pump 4
44
3 4 5
Pump 5
45
3 4 5
Pump 6
46
3 4 5
Pump 7
Bus configuration
3 4 5
The address of the IO 111 is set from the control system via the bus connection. Default address: 231.
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Analog outputs The analog outputs of the IO 111 can be set to various types of output signal.
ON DIP
Analog output
1 2 3 4 5 6 7 8 9 10
Description
Analog output 2: G2 and A2 (pos. 2)

6
Motor temperature 4-20 mA, 0-180 C 0 mA = no sensor Motor temperature Pt1000 emulator 1000-1685 , 0-180 C Water in oil 4-20 mA, 0-20 % 0 mA = water-in-oil sensor not fitted 3.5 mA = alarm, air in oil chamber 22 mA = warning, water content far outside the measuring range Water in oil Pulse output: 0-20 % Maximum connection: 24 V, 100 mA Status of output transistor
Off Pulse A On Pulse B Time
Pulse A, water in oil: 0.5 - 3.66 s = 0-20 % 10 s = water content far outside the measuring range Pulse B, insulation resistance: 0.5 s = 0 M 10.5 s = 20 M
Bus protocol By setting the bus protocol, the type of bus connection is chosen. GENIbus is a Grundfos standard protocol for Grundfos products. The Modbus protocol is used for communication between the IO 111 and a control unit from another supplier.
ON DIP
Bus protocol
1 2 3 4 5 6 7 8 9 10
Description
GENIbus
8
Grundfos standard protocol for communication between Grundfos products See www.grundfos.com, WebCAPS, Literature, Accessories, Accessories, electrical and Operating the IO 111 via Modbus, document number 96623373.
Modbus
8
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ATEX/IECEx protection ATEX/IECEx protection can be activated/deactivated by means of DIP switch 10.
ON DIP
ATEX/IECEx protection
1 2 3 4 5 6 7 8 9 10
Description
Deactivated
10
Activated
10
Activation of ATEX/IECEx protection enables additional alarms: Main bearing temperature to high. Default alarm temperature: 140 C (installation with SM 111). Support bearing temperature to high. Default alarm temperature: 140 C (installation with SM 111). Missing signal from bearing sensor (installation with SM 111). Missing signal from water-in-oil sensor Communication alarm (installation with SM 111).
4.2.4 CU 361 and IO 351 installation and operating instructions See WinCAPS or WebCAPS > Service > Dedicated Controls > CU 361 or IO 351 > Installation and operating instructions.
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5. Documentation supplied with Dedicated Controls

The following documentation is supplied with the Dedicated Controls control cabinet. Instructions Safety instructions for Dedicated Controls (printed multilingual version) Installation and operating instructions for Dedicated Controls (monolingual version on CD-ROM) Supplement to installation and operating instructions for Dedicated Controls (printed version) Installation and operating instructions for the CU 361 (multilingual version) Installation and operating instructions for the IO 351 (multilingual version). Other documentation on control cabinet Electrical wiring diagrams List of supplied components (parts list) and description of cable colours and dimensions as well as sizes of backup fuses Control cabinet layout.
6. PC Tool
For information about PC Tool, open the help function in the software.
6.1 Connection of PC to Dedicated Controls

For the physical connection between the PC and Dedicated Controls, a Grundfos PC Tool Link is used. This converts the RS-485 used by Dedicated Controls to USB used by the PC. The PC Tool Link also provides a galvanic separation between Dedicated Controls and the PC.
70 71 72 73 74 75
50 51 53 54 57 58
DO1, C DO1, NO DO1, NC DO2, C DO2, NO DO2, NC

+24V AI 1 +24V AI 2 AI 3 GND DI 1 GND DI 2 GND DI 3
RS485, A RS485, GND RS485, B
RS485, GND
RS485, B
RS485, A
USB cable
PC Tool Link
TTL cable
Neutral
Line
10 11 12 13 14 B Y A
A1 Y1 B1
L N
Service plug Fig. 16 Connection of PC to Dedicated Controls using the PC Tool Link
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PE
7. Fieldbus communication module

7.1 SCADA system
See the installation and operating instructions for Dedicated Controls to set up communication to SCADA systems. See also section 7.2 Data communication or menu 4.3 in the CU 361. Grundfos does not supply SCADA systems. If it seems as if the SCADA system is faulty, we recommend you to contact the supplier.
Note
The SCADA system integrator can order a functional profile from Grundfos.
7.1.1 Communication The communication takes place via a Modbus module or a GSM/GPRS module. See section 7.2 Data communication.
7.2 Data communication

The CU 361 must have a CIM module (CIM = Communication Interface Module) fitted to be able to transfer data to the SCADA system or to a mobile phone. Various CIM modules are available, depending on the type of network. The CIM module can be fitted directly in the CU 361. See section 7.3 Fitting the CIM module. For configuration of the CIM module, see the installation and operating instructions and the functional profile on the CD-ROM supplied with the module. The user must select the type of communication module fitted before a network connection can be established. The following CIM modules can be fitted in the CU 361: CIM 200 (Modbus via RS-485) CIM 250 (Modbus and SMS via GSM/GPRS) CIM 270 (GRM) (GRM = Grundfos Remote Management).
Fig. 17 Example, selection of CIM module and communication
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Display_4.3
7.2.1 Modbus network CIM 200 (Modbus via RS-485) The CIM 200 module transfers data to/from the CU 361 and the local Modbus network. See fig. 18.
SCADA
Modbus network
CU 361 (CIM 200 built-in)
Fig. 18 Example, CIM 200
CIM 250 (Modbus and SMS via GSM/GPRS) The CIM 250 transfers data to/from the CU 361 and a GSM/GPRS network. See fig. 19. The CIM 250 can send/receive SMS messages to/from one or more mobile phones. The CIM 250 can also send data to a remote SCADA system.
Note
A series of system parameters must be set before SMS messaging can be used.
SCADA
GSM antenna
Mobile phone
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7.2.2 CIM 270 (GRM) The CIM 270 module is used to link with Grundfos Remote Management.
GRM WebAccess GRM server
GSM antenna
Mobile phone
7.2.3 Ethernet Ethernet is the most widely used standard for local networks (LAN). The standardisation of this technology has created some of the easiest and cheapest ways of creating communication between electrical units, for instance between computers or between computers and control units. The web server of the CU 361 makes it possible to connect a computer to the CU 361 via an Ethernet connection (Ethernet crossover cable). The user interface can thus be exported from the CU 361 to a computer so that the CU 361 and consequently the Dedicated Controls system can be remotely monitored and controlled. See figs 21 and 22.
Note
Grundfos recommends that the system administrator is contacted to arrange security protection for the CU 361 connection.
In order to use the web server, the user must know the IP address of the CU 361. All network units must have a unique IP address to communicate with each other. The IP address of the CU 361 from factory is 192.168.0.102. Alternatively to the factory-set IP address, it is possible to use a dynamic assignment of IP address. This is possible by activating a DHCP (Dynamic Host Configuration Protocol) either directly in the CU 361 or via the web server.
Ethernet crossover cable

TM04 3218 3908
CU 361
Fig. 21 Example, Ethernet connection
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PC with access to the CU 361 via the internet
Ethernet cable for internet connection

TM04 3699 4908
CU 361
Fig. 22 Example, internet connection
Dynamic assignment of an IP address for the CU 361 requires a DHCP server in the network. The DHCP server assigns a number of IP addresses to the electrical units and makes sure that two units do not receive the same IP address. A standard internet browser is used for connection to the web server of the CU 361. If the user wants to use the factory-set IP address, no changes are required in the menu display. Open the internet browser, and enter the IP address of the CU 361. Now open the browser, and enter the CU 361 "Host name" (Default: CU361) instead of the IP address. The internet browser will try to connect to the CU 361. The host name can be read in the display, but can only be changed using a PC tool or via a web browser.
Note
DHCP requires a host name.
This is the first menu display seen when the CU 361 connects.
Fig. 23 Connecting to the CU 361
Factory setting Username: admin Password: admin When username and password have been entered, a Java Runtime Environment application starts up in the CU 361, provided that it has been installed on the computer in question. If this is not the case, but the computer is connected to the internet, then use the link on the screen to download and install the Java Runtime Environment application.
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Fig. 24 Display with link to JavaScript application
The Java Runtime Environment application transfers the CU 361 user interface (including display and panel functions) onto the computer screen. The CU 361 can now be controlled from the PC.
Fig. 25 Network setting
Change of network setting When the connection to the web server of the CU 361 has been established, it is possible to change the network setting.
Fig. 26 Change of network setting
1. Click the icon "Network admin". 2. Enter the changes. 3. Click [Submit] to enable the changes.
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TM03 2049 3505
Change of password
Fig. 27 Change of password
1. Click the icon "Change password". 2. Enter the new password. 3. Click [Submit] to enable the new password. 7.2.4 GENIbus By installing an external GENIbus module (CIM 050), it is possible to connect a CU 361 to an external network. The connection can be established via a gateway. For more information, contact Grundfos.
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7.3 Fitting the CIM module

The CIM module must be fitted by authorised personnel. Warning Switch off the power supply to the CU 361 before fitting the CIM module. Warning Electrostatic discharge (ESD) must be avoided when fitting the CIM module, for instance by wearing an antistatic wrist strap as shown in fig. 30. Fit the CIM module as follows: 1. Remove the screw in the back cover of the CU 361. See fig. 28.
Fig. 28 Removing the screw holding the back cover
2. Remove the cover. Place the cover on a plane surface, and push out the marked knockout using a screwdriver or a similar tool. See fig. 29.
Fig. 29 Opening the back cover and removing the knockout
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3. Fit the CIM module. See fig. 30.
Fig. 30 Fitting the CIM module
4. Place the labels supplied with the CIM module on the back cover. See fig. 31.
250 CIM GSM
Type:
CIM 250
0538 9854
Kit Funct. module - Geni/RS485Op Prod. No. 96824795 P. C. Version V01 Serial No.
Fig. 31 Placing the new labels on the back cover
5. Refit the back cover to the CU 361, and secure it with the mounting screw. See fig. 32.
Fig. 32 Refitting the back cover
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8. General settings, CU 361

8.1 Display language
In this menu, the CU 361 display language is selected. In connection with service, it is easy to change over to the service language, using the function "Change language to the service language (English)". Path: Settings>General settings, CU 361> Description Other functions related to CU 361 Display language.
9. Fault finding
9.1 Power supply
See the system wiring diagram and system documentation.
9.2 External control, data collection, SCADA systems

See the system wiring diagram and system documentation.
9.3 Pumps
See the documentation for the connected pump(s). For example via WinCAPS, WebCAPS or service instructions for the connected Grundfos pump(s).
Display_4.6
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10. Fault finding tools

10.1 CU 361 display
10.1.1 Status The first status display is shown below. This display appears when the Dedicated Controls is switched on, and it appears when the buttons of the control panel have not been touched for 15 minutes. The status display is the main opening display of the CU 361.
Note
If the buttons on the control panel have not been activated for 15 minutes, the CU 361 automatically reverts to this display.
An alarm is shown as an alarm bell next to the unit that caused the alarm. When the system registers an alarm or warning, the following will happen: An alarm bell is shown on the right of the upper status line. The red indicator light on the control panel lights up. "Current alarms" appear as the first line below the pit graphics. The alarm relay operates. The indication is maintained as long as the system has an active alarm. An alarm is active until it has been reset, either automatically or manually via "Current alarms" in the status display. An alarm cannot be reset until the fault causing the alarm has been corrected. Example: An overtemperature alarm cannot be reset until the pump has cooled.
Note
The display shown below should be considered as an example.
Path: Status> Description Options: Current alarms See current alarms. The line is only active if there is one or more active alarms. System See operating parameters for the system. Pump 1 See operating parameters for pump 1. Pump 2 See operating parameters for pump 2. The hand symbol indicates that the pump is manually controlled, i.e. the pump can only be started and stopped manually. Float switches See current positions and status of the float switches. Mixer See mixer status. Electrical overview See actual values for analog and digital inputs as well as digital outputs. Note: Float switches and mixer will only appear if they are installed in the system.
4 5 11 1 2 3 10 6 8 9 7
Display_1
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Key to display
Pos. 1 2 3 4 5 6 7 8 9 10 11 Description Lowest start level: If the water level rises above this level, the first pump will start. Lowest stop level: If the water level falls below this level, both pumps will stop. The display shows that pump 1 is started. The bottom is a dotted/broken line. The actual flow is measured by a flowmeter or with the help of level measurements and pit data. See installation and operating instructions for Dedicated Controls. Alarm bell: The alarm bell is visible as long as there are active alarms. The red indicator light on the control panel has the same function. The broken line moves up to symbolise flow. The line appears when one or both pumps are running. Shows the water level as falling or rising. This value and the wavy line show the current water level in the pit. Mixer: The propeller rotates if the mixer is operating. The display shows that pump 2 is stopped. The bottom is a thick, unbroken line. Pressure sensor symbol: The sensor is shown at the bottom of the pit and represents a standard pressure sensor.
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10.2 System
This display shows the actual operating parameters of the system.
Note
Path: Status>System> Description The display shows an operating overview of the system. Operating hours Parallel-operation time Overflow time Overflow volume Number of overflows Total volume Energy Specific energy GSM/GPRS.
Description of operating parameters

Operating parameter Operating hours Parallel-operation time Overflow time Overflow volume Number of overflows Function Total number of system operating hours. The accumulated time in which more than one pump has been in operation. Overflow duration. The estimated overflow volume, based on the latest flow calculation. The number of registered overflows. The accumulated volume of liquid removed. Note: Requires a flowmeter (analog or pulse measurement), or the volume is calculated using an analog sensor if the pit dimensions are known. For more pit configuration details, see installation and operating instructions for Dedicated Controls. Total amount of energy in kWh. Shows the specific energy, indicating the efficiency of the pump to convert the electrical energy (measured in kWh) to pumped volumes (measured in m3). The specific energy is indicated in kWh/m3. To be able to make a satisfactory average measurement, the measuring interval is one hour. Note: Requires an energy meter (pulse input or analog input). GSM/GPRS modem status: Ready Invalid PIN code Invalid PUK code Invalid service centre Insert SIM card SIM card defective Invalid SIM card SIM busy.
Total volume
Energy
Specific energy
GSM/GPRS
Display_1.1
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10.3 Specific pump

This display shows the actual operating parameters of pump 1. Many parameters will show a value only if the relevant sensors and modules are fitted.
Note Note
If two pumps are installed in the pit, a display for pump 2 will appear. The display shown below should be considered as an example.
Path: Status>Pump 1> Description The display shows an operating overview of pump 1. Status Controlled by Operation Operating hours Latest runtime Time since service Time for service Number of starts Number of starts/hour Average flow Latest flow Number of flow measurements Average current Latest current Start level Stop level.
Description of operating parameters

Operating parameters Status Controlled by Operation Operating hours Latest runtime Time since service Time for service Number of starts Number of starts/hour Average flow Latest flow Number of flow measurements Average current Latest current Start level Stop level Function Shows if a pump is started or stopped. CU 361 (system), manually by switch (Auto/On/Off) or via SCADA. Shows how the system is being controlled, automatically or manually. Number of hours the pump has been in operation (can be changed if another pump is installed). The pump's latest operating period. The time elapsed since the pump was last serviced (can be reset by Grundfos Service). Time until the next service is due. Number of pump starts since the pump was installed/connected (can be changed if another pump is installed). Number of pump starts in the last hour. Requires an analog level sensor or flow sensor. See installation and operating instructions for Dedicated Controls. The calculated/measured flow of the last pump that was running. Requires an analog level sensor. See installation and operating instructions for Dedicated Controls. The actual average current consumption. 0 A when the pump stops. The current value when the pump stopped. The value updates when the pump is running. Requires a current sensor/ammeter. Requires an analog level sensor (not shown with alternating operation). Requires an analog level sensor.
Display_1.2
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10.4 GSM/GPRS
This display shows the status of the GSM modem.
Note
This display is only shown if a modem has been configured in the system.
The display can be used to check the antenna conditions and for fault finding. SIM card status Shows the SIM card status message sent to the system. Signal strength A graph shows the actual signal strength. If the signal strength is unknown, "" is displayed. If there is no signal, "No signal" is displayed. GPRS state Shows the GPRS network state. Statistics Displays the number of sent and received SMS messages and the amount (kB) of sent and received GPRS data. GPRS network The current network IP address.
Note
Path: Status>System>GSM/GPRS> Description The display shows the status of the GSM modem. GSM/GPRS SIM card status Signal strength GPRS state. Statistics SMS messages sent SMS messages received GPRS data sent GPRS data received Outgoing calls Incoming calls. GPRS network IP address.
Display_1.1.1
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10.5 Float switch status

This display shows the current positions and functions of the float switches. The display can be used for function testing and fault finding. "Off" means that the float switch is hanging downwards. "On" means that the float switch is kept up by the water.
Note
Path: Status>Float switch status> Description The display shows the current positions and functions of the float switches. Float switch 4: High level. Float switch 3: Pump 2 starts. Float switch 2: Pump 1 starts, and both pumps stop. Float switch 1: Dry running.
Display_1.4
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10.6 Mixer
This display shows the status of the mixer and the mixer counters. The display can be used for fault finding and service.
Note Note
This display will only appear if a mixer is installed. The display shown below should be considered as an example.
Path: Status>Mixer> Description The display shows the status of the mixer and the mixer counters. Status Operating hours Time since service Time for service Number of starts Number of starts/hour.
Display_1.5
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10.7 Electrical overview

This display shows an overview of the various inputs and outputs.
Note
Path: Status>Electrical overview> Description The display shows an overview of the various inputs and outputs. Electrical overview Select submenu: Analog inputs Digital inputs Digital outputs.
Display_1.6
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10.7.1 Analog inputs This display shows the status of the individual analog inputs.
Note
Path: Status>Electrical overview>Analog inputs> Description Analog input AI1 (CU 361) [51]: The AI1 analog input on the CU 361 (designated terminal 51) is set up as a current input. The measured value of 14.9 mA corresponds to a level and a pressure of 3.40 m.
Display_1.6.1
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10.7.2 Digital inputs This display shows the status of the individual digital inputs.
Note
Path: Status>Electrical overview>Digital inputs> Description Digital input DI2 (IO 351-41) [12]: The DI2 digital input on the IO 351 (designated terminal 12) is linked to the function "Contactor feedback, pump 1", and the contact is closed.
Display_1.6.2
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10.7.3 Digital outputs This display shows the status of the individual digital outputs.
Note
Path: Status>Electrical overview>Digital outputs> Description Digital output DO1 (CU 361) [71]: The DO1 digital output on the CU 361 (designated terminal 71) is linked to the function "High-level alarm", and the alarm is active.
11. Alarms and warnings

11.1 Alarm indicators
Dedicated Controls systems feature the following alarm indicators: Red indicator light on the CU 361. The indicator light will be on when an alarm or a warning is active or until the alarm or warning has been reset. The display of the CU 361. The alarm relay in the CU 361. Alarms and warnings are divided into System alarms Pump alarms Mixer alarms Combi alarms.
Display_1.6.3
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11.2 Alarm settings

Alarms can only be indicated if the desired alarms have been enabled. See section "Alarm settings" in the installation and operating instructions for Dedicated Controls. All fault sources are either of the analog or digital fault type. 11.2.1 Analog fault configuration Analog faults are activated if the currently measured value is outside a set limit. An analog fault can be registered as a warning or as an alarm. Alarm delay An alarm delay is typically used when a measuring signal is unstable. The signal from surface water waves may generate a high water level for a short period. An alarm delay allows time for the unstable signal to pass, e.g. for the water level to steady. User-defined alarm relay A warning or alarm can be coupled to a relay output. Alarm resetting Select the alarm resetting as manual or automatic. All warnings will be reset automatically. Action, warning and alarm (High level) Set SMS messaging schedules for the service manager in the following periods: Work, Off, Sleep. Schedule periods serve practical purposes, e.g. to avoid sending SMS messages about minor faults to the service manager in the middle of the night. The service manager will receive the SMS messages when he/she has returned to work. Warning or alarm callback to the SCADA system is also selected in this display.
Note
Path: Settings>Alarm settings>System alarms>High level> Description Make the required settings. Alarm delay Warning Enabled Limit User-defined alarm relay. Alarm Enabled Limit User-defined alarm relay. Manual resetting Automatic resetting.
Action, warning and alarm Enable SMS, work Enable SMS, off Enable SMS, sleep SCADA callback.
Display_4.5.1.2
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11.2.2 Digital fault configuration Digital faults are activated in case of a faulty system condition. A digital fault can be registered as a warning or as an alarm. Alarm delay An alarm delay is typically used when a measuring signal is unstable. The signal from surface water waves may generate a high water level for at short period. An alarm delay allows time for the unstable signal to pass, e.g. for the water level to steady. User-defined alarm relay A warning or alarm can be coupled to a relay output. Alarm resetting Select the alarm resetting as manual or automatic. All warnings will be reset automatically. Action, warning and alarm (Battery backup (UPS)) Set SMS messaging schedules for the service manager in the following periods: Work, Off, Sleep. Schedule periods serve practical purposes, e.g. to avoid sending SMS messages about minor faults to the service manager in the middle of the night. The service manager will receive the SMS messages when he/she has returned to work. Warning or alarm callback to the SCADA system is also selected in this display.
Note
Path: Settings>Alarm settings>System alarms>Battery backup (UPS)> Description Make the required settings. Alarm delay Disabled Warning Alarm. Alarm User-defined alarm relay Manual resetting Automatic resetting.
Action, warning and alarm Enable SMS, work Enable SMS, off Enable SMS, sleep SCADA callback.
Display_4.5.1.14
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12. How to trace an alarm

12.1 Menu Status
See installation and operating instructions for Dedicated Controls, section 13. Status. 1. If an alarm occurs, "Current alarms" will be displayed as the first line in the Status menu. 2. Select "Current alarms", and press [ok] on the CU 361.
12.2 Menu Alarm

The display shows the last 24 alarms with date and time of occurrence. 12.2.1 Current alarms This display shows all active system alarms. An alarm can only be reset when it is no longer active. An alarm can be reset when a date/time is given to the right of "Disappeared at". Press [ok] to reset the marked alarm. See section 12.2.2 Alarm log.
Symbol Description Alarm Warning
This menu shows the following: Warnings caused by faults that still exist. Warnings caused by faults that have disappeared, but the warning requires manual resetting. Alarms caused by faults that still exist. Alarms caused by faults that have disappeared, but the alarm requires manual resetting. All warnings and alarms with automatic resetting are automatically removed from the menu when the fault has been corrected. Alarms requiring manual resetting are reset in this display by pressing [ok]. For every warning or alarm, the following is shown: Whether it is a warning or an alarm . Where the fault occurred: System, Pump 1, Pump 2, etc. What the cause of the fault is, and the alarm code in brackets, e.g. High level (191). When the fault occurred: Date and time. When the fault disappeared: Date and time. If the fault still exists, date and time are shown as --...--. The latest warning/alarm is shown at the top of the display.
Note
Path: Alarm>Alarm status>Current alarms> Description The display shows two active alarms.
Display_3.1
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12.2.2 Alarm log The alarm log can store up to 24 warnings and alarms. For every warning or alarm, the following is shown: Whether it is a warning or an alarm . Where the fault occurred: System, Pump 1, Pump 2, etc. In the case of an input-related fault, the input will appear. What the cause of the fault is, and the alarm code in brackets, e.g. warning: Conflicting levels (204), etc. When the fault occurred: Date and time. When the fault disappeared: Date and time. If the fault still exists, date and time are shown as --...--. The latest warning/alarm is shown at the top of the display.
Note
Path: Alarm>Alarm status>Alarm log> Description The display shows one warning and three alarms, two of which are still active. To reset alarms, see section 12.2.1 Current alarms. Note: An alarm cannot be reset until the fault has been corrected.
12.3 Password protection

A password can be set in order to prevent unintentional change of settings. There are two different passwords: password for menu Settings password for menu Operation. 12.3.1 Service password If a customer-set password is not available for the Grundfos service engineer, the Dedicated Controls system can be unlocked by using the Grundfos service code "6814". Please protect this code, and prevent access by unauthorised persons.
Display_3.2
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12.4 R100
12.4.1 R100 menu for Dedicated Controls, IO 351B
Displays marked like this can only be opened by means of the service code.
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13. Fault finding by means of fault codes

13.1 Alarm list (system)
Fault code Fault indication Remedy warning
Cause/explanation 3 External fault
Indicates an external fault registered via a digital input. 6 Mains supply fault Check that the supply voltage lies within the range of 100-240 VAC 10 % on the input side of the CU 361.
A mains supply fault can be displayed if an emergency power supply module is connected. No power supply to the system. 15 SCADA callback error
The alarm is displayed if there is a modem communication fault. An SMS message can be sent if this alarm is present. 57 Dry running
The dry-running level can be set at random as the 1. Place the sensor in the correct position. lowest level in the system. Both pumps are stopped 2. Ensure that the pump is in contact with the pumped liquid. if this limit is reached. Foam drain level overrules the dry-running alarm, and the pumps will pump down to foam drain level. 72 Hardware fault
Hardware fault in a system module, e.g. flash error Replace the defective module. or EEPROM error. 159 CIM module fault The alarm is displayed if the CIM module is defective. Switch off the system. Replace the CIM module. Restart the system. Replace the modem. Replace the CU 361.
160
SIM card fault
All faults from SIM card. 168 Signal fault, pressure sensor The alarm is displayed if the level sensor input is outside the measuring range. 169 Signal fault, flow sensor Re-establish the connection. Set correct measuring range (see values in the installation and operating instructions for the module). Replace the sensor. Replace the IO module. Check the connection and the sensor signal (replace the sensor, if necessary). Set correct measuring range (see values in the installation and operating instructions for the module). Replace the IO module.
The warning is displayed if the flowmeter input is outside the measuring range.
186
Power meter Re-establish the connection. Set correct measuring range (see values in the installation and operating instructions for the module). Replace the sensor. Replace the IO module.
The warning is displayed if the power meter input is outside the measuring range.
190
Level
An alarm level can be selected at random with the lowest stop level as the lower limit and high level as the upper limit. At this level, the system will start the Place the sensor in the correct position. pumps which have a start level lower than this alarm level. The level sensor can slide out of it's fastening which will lead to a wrong level detection.
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Fault code
Fault indication Remedy
warning
Cause/explanation 191 High level
A high level can be set to activate an alarm relay. When the high level is reached, the system attempts to start both pumps. High level must always be the highest level in the system. 192 Overflow
Place the sensor in the correct position. Ensure that the pump is in contact with the pumped liquid. Lower the water level.
The alarm is displayed if an analog level sensor or a float switch registers an overflow. 204 Conflicting levels Clean or replace the sensor. Move all float switches up and down, and check that the signals reach the CU 361 in correct order. Check the signal from the analog sensor. Clean the pit and the sensors.
The alarm is displayed if the signal from the analog level sensor does not correspond with the float switches. 205 Inconsistency, float switch
The warning is displayed in the event of a discrepancy between the input signals from the various float switches. 228 GENIbus fault
Ensure that the pump is in contact with the pumped liquid. Move all float switches up and down, and check that the signals reach the CU 361 in correct order.
GENIbus fault to the IO 351B. 231 Ethernet, no IP address from DHCP Communication fault. Contact the system integrator.
No IP address from the DHCP server. 232 Ethernet disabled due to misuse
Automatically disabled due to misuse. 246 User-defined relay output activated
Communication fault. Contact the system integrator.
The alarm is displayed when a relay is manually controlled. 247 NOT IN DISPLAY FOR CONFIG Power-on warning. The warning is displayed when the CU 361 is powered on. Auto ack. 248 Battery backup (UPS) The alarm is displayed if the emergency power supply can no longer power the system. Check spade terminals and wire connections. Check that the battery voltage is minimum 12 VDC when the battery is powering the CU 361. Replace the battery. Replace the CU 361. Check that the battery in the CU 361 is charging.
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13.2 Alarm list (pump)

Cause/explanation 11 Water in oil (IO 351 / CU 361)
The water-in-oil limit has been reached. 12 Time for service
The warning is displayed if the recommended service interval has been exceeded or if the total pump operating time exceeds the limit set. 21 Too many starts per hour
The warning is displayed if the number of pump starts per hour exceeds the limit set. 27 Motor protection, tripped Repair the motor. Ensure that the pump is in contact with the pumped liquid. Repair/replace the motor starter.
A motor protector has stopped the pump to protect it. The CU 361/IO 351B must be connected to the signal from the motor protection to be able to register that the motor protection trips out. 48 Overload
The pump consumes more current that expected. 56 Underload
The pump may be blocked. Remove the blocking.
The pump consumes less current that expected. 58 Low flow
Check whether the level sensor is defective, or change the contactor.
The low-flow limit can be set to receive an indication Re-establish pump performance. that a decrease in pump performance has occurred. Clean and check the pit and pipes. 70 Overtemp., PTC/Klixon (IO 351) Check and possibly reduce the load/improve cooling.
The PTC sensor in the motor has registered overtemperature. 170
Signal fault, water-in-oil sensor (IO 351 / CU 361)
Faulty water-in-oil sensor. 220 Contactor feedback fault
The controller tries to start the pump, but the digital input has received no contactor feedback. 228 GENIbus com. fault (IO 111)
No communication with the IO 111. 241 Common phase error Check that all three mains phases are within a 15 V range.
One phase is missing, or the phase sequence is wrong. 244 Auto/On/Off switch
The alarm is displayed if the switch fails. The alarm must be set to enable the Auto/On/Off switch function. 245 Latest runtime
Restore good connection to the Auto/On/Off switch, or replace the switch (or replace the module to which the Auto/On/Off switch is connected; see electrical overview in the display).
The maximum time the pump is allowed to operate without interruptions. This indication appears if the pump is not stopped, i.e. if no other pump is ready to take over.
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13.3 Alarm list (mixer)

Cause/explanation 221 Contactor, mixer
The controller tries to start the mixer, but the digital input has received no contactor feedback. 222 Time for service, mixer
Limit value exceeded. 223 Max. starts/hour, mixer
Limit value exceeded.
13.4 Alarm list (combi alarms)

Fault code Fault indication Remedy alarm alarm alarm alarm 1 2 3 4 warning
Cause/explanation Combi Combi Combi Combi
227
For the combi alarm to trip, both alarms must be active at the same time, and the alarm data points must be in warning/alarm.
13.5 Alarm list (IO 111 belongs to a pump)

Cause/explanation 11 Water in oil
When the alarm limit is exceeded, the pump will be disconnected. Automatic restarting is allowed. 20 Insulation resistance low
The insulation resistance is too low in relation to the setpoint. 22 Humidity switch alarm
IO 111Al / IO 111 warning. 25 Setup conflict IO 111 alarm. 64 Overtemperature Pt 1 IO 111 alarm/warning. 69 Overtemperature PTC (IO 111) IO 111 alarm/warning. 170 Signal fault, water-in-oil sensor 1. Remove the moisture from the motor. 2. Replace the sensor. 3. Restore good connections, and check connections.
Feedback from one of the pumps. 181 Signal fault, PTC sensor
IO 111 alarm.
Subject to alterations.
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Argentina
Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana km. 37.500 Lote 34A 1619 - Garin Pcia. de Buenos Aires Phone: +54-3327 414 444 Telefax: +54-3327 411 111
Finland
OY GRUNDFOS Pumput AB Mestarintie 11 FIN-01730 Vantaa Phone: +358-3066 5650 Telefax: +358-3066 56550
Malaysia
GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866
Sweden
GRUNDFOS AB Box 333 (Lunnagrdsgatan 6) 431 24 Mlndal Tel.: +46(0)771-32 23 00 Telefax: +46(0)31-331 94 60
France
Pompes GRUNDFOS Distribution S.A. Parc dActivits de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tl.: +33-4 74 82 15 15 Tlcopie: +33-4 74 94 10 51
Switzerland
GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fllanden/ZH Tel.: +41-1-806 8111 Telefax: +41-1-806 8115
Australia
GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155
Mxico
Bombas GRUNDFOS de Mxico S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010
Taiwan
GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878
Germany
GRUNDFOS GMBH Schlterstr. 33 40699 Erkrath Tel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799 e-mail: infoservice@grundfos.de Service in Deutschland: e-mail: kundendienst@grundfos.de
Austria
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstrae 2 A-5082 Grdig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30
Netherlands
GRUNDFOS Netherlands Veluwezoom 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 e-mail: info_gnl@grundfos.com
Thailand
GRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road, Dokmai, Pravej, Bangkok 10250 Phone: +66-2-725 8999 Telefax: +66-2-725 8998
Belgium
N.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tl.: +32-3-870 7300 Tlcopie: +32-3-870 7301
Greece
GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273
New Zealand
GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: +64-9-415 3240 Telefax: +64-9-415 3250
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Blgesi Ihsan dede Caddesi, 2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com
Belorussia
220123, , . . , 22, . 1105 .: +(37517) 233 97 65, : +(37517) 233 97 69 E-mail: grundfos_minsk@mail.ru
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664
Norway
GRUNDFOS Pumper A/S Strmsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50
Ukraine
01010 , . 8, .:(+38 044) 390 40 50 .: (+38 044) 390 40 59 E-mail: ukraine@grundfos.com
Bosnia/Herzegovina
GRUNDFOS Sarajevo Trg Heroja 16, BiH-71000 Sarajevo Phone: +387 33 713 290 Telefax: +387 33 659 079 e-mail: grundfos@bih.net.ba
Hungary
GRUNDFOS Hungria Kft. Park u. 8 H-2045 Trkblint, Phone: +36-23 511 110 Telefax: +36-23 511 111
Poland
GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL-62-081 Przemierowo Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50
United Arab Emirates

GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971-4- 8815 166 Telefax: +971-4-8815 136
Brazil
Mark GRUNDFOS Ltda. Av. Humberto de Alencar Castelo Branco, 630 CEP 09850 - 300 So Bernardo do Campo - SP Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015
India
GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone: +91-44 2496 6800
Portugal
Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhes, 241 Apartado 1079 P-2770-153 Pao de Arcos Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90
United Kingdom
GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 8TL Phone: +44-1525-850000 Telefax: +44-1525-850011
Bulgaria
GRUNDFOS Pumpen Vertrieb Representative Office - Bulgaria Bulgaria, 1421 Sofia Lozenetz District 105-107 Arsenalski blvd. Phone: +359 2963 3820, 2963 5653 Telefax: +359 2963 1305
Indonesia
PT GRUNDFOS Pompa Jl. Rawa Sumur III, Blok III / CC-1 Kawasan Industri, Pulogadung Jakarta 13930 Phone: +62-21-460 6909 Telefax: +62-21-460 6910 / 460 6901
Romnia
GRUNDFOS Pompe Romnia SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: +40 21 200 4100 Telefax: +40 21 200 4101 E-mail: romania@grundfos.ro
U.S.A.
GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500
Canada
GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512
Ireland
GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830
Usbekistan
700000 . 1- 5 : (3712) 55-68-15 : (3712) 53-36-35
Russia
, 109544 , . 39 . (+7) 495 737 30 00, 564 88 00 (+7) 495 737 75 36, 564 88 11 E-mail grundfos.moscow@grundfos.com
China
GRUNDFOS Pumps (Shanghai) Co. Ltd. 51 Floor, Raffles City No. 268 Xi Zang Road. (M) Shanghai 200001 PRC Phone: +86-021-612 252 22 Telefax: +86-021-612 253 33
Italy
GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I-20060 Truccazzano (Milano) Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461
Serbia
GRUNDFOS Predstavnitvo Beograd Dr. Milutina Ivkovia 2a/29 YU-11000 Beograd Phone: +381 11 26 47 877 / 11 26 47 496 Telefax: +381 11 26 48 340
Japan
GRUNDFOS Pumps K.K. Gotanda Metalion Bldg., 5F, 5-21-15, Higashi-gotanda Shiagawa-ku, Tokyo 141-0022 Japan Phone: +81 35 448 1391 Telefax: +81 35 448 9619
Croatia
GRUNDFOS predstavnitvo Zagreb Cebini 37, Buzin HR-10010 Zagreb Phone: +385 1 6595 400 Telefax: +385 1 6595 499
Singapore
GRUNDFOS (Singapore) Pte. Ltd. 24 Tuas West Road Jurong Town Singapore 638381 Phone: +65-6865 1222 Telefax: +65-6861 8402
Czech Republic
GRUNDFOS s.r.o. ajkovskho 21 779 00 Olomouc Phone: +420-585-716 111 Telefax: +420-585-716 299
Korea
GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916 Seoul, Korea Phone: +82-2-5317 600 Telefax: +82-2-5633 725
Slovenia
GRUNDFOS PUMPEN VERTRIEB Ges.m.b.H., Podrunica Ljubljana landrova 8b, SI-1231 Ljubljana-rnue Phone: +386 1 568 0610 Telefax: +386 1 568 0619 E-mail: slovenia@grundfos.si
Denmark
GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: info_GDK@grundfos.com www.grundfos.com/DK
Latvia
SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava iel 60, LV-1035, Rga, Tlr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646
Spain
Bombas GRUNDFOS Espaa S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465
Lithuania
GRUNDFOS Pumps UAB Smolensko g. 6 LT-03201 Vilnius Tel: + 370 52 395 430 Fax: + 370 52 395 431
Estonia
GRUNDFOS Pumps Eesti O Peterburi tee 92G 11415 Tallinn Tel: + 372 606 1690 Fax: + 372 606 1691
Addresses revised 02.04.2009
96918729 0509
GB
60 / 60 60

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GRUNDFOS INSTRUCTIONS

Symbols used in this document................................................................................................ 3 Identification ............................................................................................................................... 3

Overview of inputs and outputs of control unit/modules ..................................................... 14

Documentation supplied with Dedicated Controls................................................................ 27 PC Tool ...................................................................................................................................... 27

Fieldbus communication module............................................................................................ 28

General settings, CU 361 ......................................................................................................... 36

Fault finding .............................................................................................................................. 36

Fault finding tools..................................................................................................................... 37

Alarms and warnings ............................................................................................................... 47

How to trace an alarm .............................................................................................................. 50

Fault finding by means of fault codes .................................................................................... 53

1. Symbols used in this document

2.1 Dedicated Controls

Mains supply: 4 Fuse: 6 A

Power consumption: 5 W TAMB:

No. of Fixed speed pumps: 10 Imax Vmax Relay output:

TM04 3790 5008

2.1.2 Type key

100-240 Vac 50/60Hz - Max. 22W

OPEN TYPE PROCESS CONTROL EQUIPMENT

2.2.2 Type key

The CU 361 has a label for backup battery. See fig. 3.

Battery powered 12V dc

Label for backup battery

Warning Remove the battery before starting work on the CU 361.

Protective earth terminal

TM04 0453 0608

Type Product No. UN

IO 351B 96161730 - VO1

Serial No. P.c.

100-240 Vac 50/60Hz - max. 9W

OPEN TYPE PROCESS CONTROL EQUIPMENT

2.3.2 Type key

2.4 Separate components

TM03 2110 3705

TM03 0819 0505

Component CIM 200

TM04 4029 0609

TM04 4029 0609

2.5 Control cabinet

Communication SMS and Modbus GSM/GPRS*** Modbus-wired****

2.6 Environmental conditions and connection

2.7 Examples of control variants

TM02 8299 4903

One or two pumps with five float switches

One or two pumps with analog sensor

One or two pumps with analog sensor and mixer

TM02 8301 4703

TM02 8305 1704

TM04 2956 3508

TM04 3700 4908

TM04 2955 3408

TM02 8300 4903

TM02 8114 4703

2.8 CU 361 control panel

2.9 Menu overview

3. Overview of inputs and outputs of control unit/modules

Battery backup 12 V input

9 + 4 PTC 3 (dedicated) 2 (dedicated)

3.1 Functions of terminals

TM04 2064 4908

The module can be divided into these groups:

Communication SMS and Modbus GSM/GPRS* Modbus-wired**