SECTION 15/1/5

PUMPS
PART 1 - GENERAL 1.1 A. DESCRIPTION: The Work under this Section shall include all labor, materials, and equipment required to furnish and install the pumps and accessories in the location and quantities shown on the drawings and as specified herein.

1.2

REFERENCES: A. SAS SAS SAS SAS SAS SAS SAS /. ! Saudi Arabian Standards #$% %'() %'(% %'(' %'(. %.)# rgani"ation

Performance tests for centrifugal, mi&ed flow and a&ial pumps. Submersible *ertical turbine pumps + ,eneral requirements Submersible *ertical turbine pumps + Performance test -ine shaft *ertical turbine pumps + Performance tests -ine shaft *ertical turbine pumps + ,eneral requirements Water centrifugal pumps + ,eneral requirements

01 + 02draulic 1nstitute Standards 3ata /ook + 02draulic 1nstitute for 4ngineering

5.

ASP4 + American Societ2 of Plumbing 4ngineers 3ata /ook + 6undamentals of Plumbing 3esign, 7olume % 8%9:.+:(;, 5hapter %% <Pumps<

3.

AS0=A4 + American Societ2 of 0eating, =efrigerating and Air 5onditioning 4ngineers, 1nc. 0andbook + %9:. 4quipment 7olume, 5hapter .% <5entrifugal Pumps<.

4.

U- + Underwriters -aboratories, 1nc. U- $$:Motor perated Water Pumps.

6.

ASTM + American Societ2 of Testing and Materials ASTM A .> ASTM A (: ASTM A #. Structural Steel. ,ra2 1ron 5astings. Specification for Pipe, Steel, /lack and 0ot+3ipped, ?inc+5oated 8,al*ani"ed;, Welded and Seamless.

ASTM A %): Steel /ars, 5arbon, 5old 6inished, Standard @ualit2.

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Pumps

ASTM A '$> Stainless Steel /ars and Shapes. ASTM A '9$ Steel 5astings, 1ron+5hromium, =esistant, for ,eneral Applications. ASTM A #.> 3uctile 1ron 5astings. 1.3 SUBMITTALS: A. Product 3ataC Submit manufacturerDs pump specifications, installation and start+up instructions, and current accurate pump characteristic performance cur*es with selection points clearl2 indicated. Shop 3rawingsC Submit manufacturerDs assembl2+t2pe shop drawings indicating dimensions, weight loadings, required clearances, and methods of assembl2 of components. Wiring 3iagramsC Submit manufacturerDs electrical requirements for power suppl2 wiring to plumbing pumps. Submit manufacturerDs ladder+t2pe wiring diagrams for interlock and control wiring. 5learl2 differentiate between portions of wiring that are factor2+installed and portions to be field+installed. 5ertificate of 5ompliance. Maintenance 3ataC Submit maintenance data for each t2pe of pump, control, and accessor2E including <trouble+shooting< maintenance guide. TRANSPORTATION, HANDLING AND STORAGE: A. /. 5. 3. 1.5 3eli*er pumps, hardware and accessories in manufacturers original new, protecti*e packing. 0andle pumps and components carefull2 to pre*ent damage, breaking, denting and scoring. 3o not install damaged pumps or componentsE replace with new. Store pumps and components in clean dr2 place. Protect from weather, dirt, fumes, water, construction debris, and ph2sical damage. 5ompl2 with manufacturerDs written rigging and installation instructions for unloading plumbing pumps, and mo*ing them to final location. 1ron+5hromium+Bickel, 0eat+

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3. 4. 1.4

WARRANTY: A. All pumping assemblies and components including pumps, motors, controls, etc. shall be guaranteed b2 the s2stem manufacturer in writing for a period of minimum % 2ear from date of substantial completion against defecti*e materials and workmanship, including motor burn+out. Water pressure booster s2stem as a whole shall be also guaranteed in writing b2 the manufacturer for a period of % 2ear from the date of substantial completion against an2 defects in design, materials, construction or workmanship. !UALITY ASSURANCE: A. ManufacturerDs @ualificationsC 6irms regularl2 engaged in manufacture of pumps with characteristics, si"es, and capacities required, whose products ha*e been in

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satisfactor2 use in similar ser*ice for not less than # 2ears, and shall be subFect to appro*al of 4ngineer. /. 5. 3. 4. 3esign, manufacture and install pumps in accordance with 01 and U- Standards. Pro*ide electric motors and components which are listed and labeled b2 U- and compl2 with B4MA Standards. Pro*ide pumps whose performance, under indicated operating conditions, are certified b2 the pump manufacturer. Single Source =esponsibilit2C All the components and accessories shall be product of single manufacturer.

PART 2 - PRODUCTS 2.1 PURIFIED WATER PUMPS: A.

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6urnish and install constant discharge pressure *ariable speed controlled b2 frequenc2 con*erter micro+processor automatic water pressure booster s2stem

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Pumps

consisting of diaphragm t2pe pressure tank, centrifugal pumps, power and control panels and instrumentation. The booster pumping s2stem skid mounted set assembled, pre+adFusted and tested at factor2 on common gal*ani"ed steel base frame with anti+*ibration pads. Package t2pe booster pumping s2stem shall be of t2pe capacit2 as shown on the drawings. The booster pumping s2stem shall compl2 with requirements mentioned herein as minimum. /. Pumps 5. T2peC 5entrifugal multistage end+suctionE capacit2 and number as shown on drawings. f 5onstruction Stainless Steel .%> Stainless Steel .%> Stainless Steel .%> Stainless Steel .%> Stainless Steel A1S1 (.% Mechanical Shaft Seal

Pump Material

Pump headco*erApump base C 1mpeller C 1ntermediate 5hamber C uter Slee*e C Pump Shaft C Shaft Seal C

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MotorC T2pe 1nsulation 5lass Ambient Temperature C Squirrel 5age T.4.6.5. C 1P## or 5lass 6 C #)o 5

4.

Pipe Work G 6ittings 5ommon suction manifold stainless steel A1S1 .%> 5ommon deli*er2 manifolds stainless steel A1S1 .%> 1solation 7al*es 8gate *al*esAbutterfl2 *al*esAcheck *al*es as applicable; shall be as per pump manufacturerHs recommendations.

6.

Pressure TankC Material of shell C 5arbon steel, cold pressed, epo&2 coated 3iaphragm C =enewable rubber Ma&. Working Pressure C %) bar Si"eC Minimum '.# minutes run time of the lead pimpC

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5ontrol PanelC 0ea*2 ,auge Steel 5ontrol 5ubicle finished in gloss enamel with lockable door enclosure class 1P#( consisting ofC Motor StarterC front control board of the following featuresC

+ + + +
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perating /uttonsC Pump Status 8Status displa2 for all pumps connected; ?one status 8status displa2 for all "ones; Set 8set menus for control parameters;. Setting of control parameter for "oneApumps

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Pumps

+ + + + + + + +

Sur*e2 of fault indications. Iump one le*el backward. Iumps one le*el forwardAstore setting. Mo*e one displa2 up in menu Mo*e one displa2 down in menu StartAStop pumps. -53+displa2 '&'( character 1ndicator lights for operating and fault indications.

Performance 5ontrol + + + + + Stop function when operating at low flow. Automatic cascade control of the pump Automatic change o*er of the lead pumps in operation Manual operation. 6ree contact point for /MS 8where required;

Pump And S2stem Monitoring 6unction + + + + Minimum and ma&imum limit for the *al*e Pre+pressure measurement Motor protection 5lock programC ne main circuit breaker doorlock peration 1ncludingC

5ircuit 6or Automatic + + + + + + + + + + +

P6U control unit ne AUT . 5ircuit breaker for each pump ne circuit breaker pilot control. Three 8one; contactor for each pump in star delta 83 -; starter. ne contactor for each pump in star delta starter ! switch to 7-T ne contactor with dela2 timer for each pump *er load rela2 for each pump in star delta starter onl2 A set of le*el switch for dr2 running protection ne pressure sensor connected to the deli*er2 manifold ne 763 for speed control of the lead pump 6an and outlet filter for cooling 763

2.2"" IRRIGATION WATER PUMPS: A. 6urnish and install constant speed *ariable flow automatic water pressure booster s2stem consisting of diaphragm t2pe pressure tank, centrifugal pumps, power and control panels and instrumentation. The booster pumping s2stem skid mounted set assembled, pre+adFusted and tested at factor2 on common gal*ani"ed steel base frame. Package t2pe booster pumping s2stem shall be of t2pe capacit2 as shown on the drawings. The booster pumping s2stem shall compl2 with requirements mentioned herein as minimum. Pumps 5. T2peC 5entrifugal multistage in+lineAend+suctionE capacit2 and number as shown on drawings. f 5onstruction

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Pump Material

Pump headco*er A pump baseC 5ast 1ron ,,'# 1mpeller C Stainless Steel .%> 1ntermediate 5hamber C Stainless Steel .%>

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Pumps

 3. MotorC 4.

uter Slee*e Pump Shaft Shaft Seal

C Stainless Steel .%> C Stainless Steel A1S1 (.% C Mechanical Shaft Seal

T2pe 1nsulation 5lass Ambient Temperature

C Squirrell 5age T.4.6.5. C 1P## or 5lass 6 C #)o 5

Pipe Work G 6ittings 5ommon suction manifold stainless steel A1S1 .%> 5ommon deli*er2 manifolds stainless steel A1S1 .%> 1solation 7al*es 8gate *al*esAbutterfl2 *al*esAcheck *al*es as applicable; shall be as per pump manufacturerHs recommendations. Pressure TankC Material of shell 3iaphragm Ma&. Working Pressure C 5arbon steel, cold pressed, epo&2 coated C =enewable rubber C %) bar Si"e C Minimum '.# minutes run time of the lead pimpC

6.

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5ontrol PanelC 0ea*2 ,auge Steel 5ontrol 5ubicle finished in gloss enamel with lockable door enclosure class 1P#( consisting ofC Motor StarterC front control board of the following featuresC perating /uttonsC + + + + + + + + + + + + Pump Status 8Status displa2 for all pumps connected; ?one status 8status displa2 for all "ones; Set 8set menus for control parameters;. Setting of control parameter for "oneApumps Sur*e2 of fault indications. Iump one le*el backward. Iumps one le*el forwardAstore setting. Mo*e one displa2 up in menu Mo*e one displa2 down in menu StartAStop pumps. -53+displa2 '&'( character 1ndicator lights for operating and fault indications.

Performance 5ontrol + + + + + Stop function when operating at low flow. Automatic cascade control of the pump Automatic change o*er of the lead pumps in operation Manual operation. 6ree contact point for /MS 8where required;

Pump and S2stem Monitoring 6unction + + + Minimum and ma&imum limit for the *al*e Pre+pressure measurement Motor protection

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Pumps

5lock programC

ne main circuit breaker doorlock. peration 1ncludingC

5ircuit 6or Automatic + + + + + + + + +

P6U control unit ne AUT . 5ircuit breaker for each pump ne circuit breaker pilot control. Three 8one; contactor for each pump in star delta 83 -; starter. ne contactor for each pup in star delta starter ! switch to 7-T ne contactor with dela2 timer for each pump *er load rela2 for each pump in star delta starter onl2. A set of le*el switch for dr2 running protection. ne pressure sensor connected to the deli*er2 manifold.

2.3

HOT WATER CIRCULATING PUMPS: A. Pro*ide, quite, end+suction, centrifugal, single+stage, direct coupled, hot water circulating pumps with mechanical seals and rated for %'# psig 8:>) kPa; working pressure and ''# o6 8%)$o5; continuous water temperature. Pro*ide all required au&iliar2 apparatus and controls to complete the installation. Pumps shall be of t2pe, capacit2 and number as shown on the drawings. Pump shaft shall be of stainless steel with mechanical shaft seals ha*ing faces of tungsten carbide. Pump housing shall be of cast iron with a spiral outlet, and shall be pro*ided with interchangeable 4P3M rubber seal ring. Stainless steel impeller shall ha*e double+cur*ed blades with smooth surfaces and fitted to shaft b2 means of split cone and nut. Motor shall be totall2 enclosed fan+cooled 8T465; t2pe compl2ing with 145 and 31B or equi*alent standards, with insulation 5lass 6 and ma&imum ambient temperature () o5. SUBMERSIBLE SEWAGE PUMPS: A. =efer to Section S4W4=A,4 SJST4M.

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2.3

2.4

FIRE PUMPS: A. 4lectric 3ri*en 1n+-ine 6ire PumpC %. 6urnish as shown on plans, the automatic electric motor dri*en centrifugal *ertical turbine fire pumps with au&iliar2 apparatus to make a complete fire pump installation in accordance with the codes of the Bational /oard of 6ire Underwriters. Pumps shall meet B6PA ') requirements and shall be U-isted, 6M appro*ed, t2pe, capacit2 and number as shown on the drawings. The pump shall be ha*ing design capacit2 and static head as shown on the drawings and operating at a rate of %$$) rpm. The pump shall be furnished complete with the following fittingsC discharge tee, hose *al*e head, hose *al*es, discharge gauges, %9 mm casing relief *al*e, umbrella clock and capacit2 plates. 4lectric MotorC The motor shall be T465 t2pe with 5lass 6 insulation. 7oltage and rating shall be as shown on drawings or as required. The motor locked rotor current shall not e&ceed the *alues stated in B6PA '). The motor shall be constructed so that the total h2draulic and static thrust of the pumpDs rotating assembl2 can be carried b2 the motor thrust bearings. The motor shall mount directl2 on the pump discharge head assembl2 with a registered fit for correct shaft alignment. The motor shall be equipped with a top dri*e coupling and nut for a&ial adFustment of the

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Pumps

pump impellers and shall ha*e a non+re*erse ratchet to pre*ent the pump backspin. (. 6ire Pump 5ontrollerC 5ontroller shall be U- listed and 6M appro*ed with transfer switch combined manual and automaticE reduce *oltage starting. The controller shall be equipped with a line fused switch of an interrupting capacit2 as required, a timer and pressure regulator ha*ing a range of )..) lb with pressure setting established at time of field acceptance test. An instantaneous rec2cling running period timer to pre*ent too frequent automatic starts of fire pump motor, set to keep the motor in operation for . minutes on auto+start and shall be interwired with pressure regulator. Pro*ide an automatic transfer switch. 6ire Pump Alarm PanelC Wired to fire pump controller to pro*ide current failure and pump operating alarms with *isible and audible indicating signals. The pump dri*er, controls and necessar2 attachments specified herein shall be purchased under a unit contract from a single pump manufacturer or his representati*e, stipulating compliance with these specifications. 6ire pump shall be laborator2 tested with a certified performance test cur*e furnished to 4ngineer at the time of field acceptance test. Upon award of contract, the manufacturer shall furnish the required number of pump unit dimension prints, control cubicle dimension prints and schematic wiring diagrams, all contained in an inde&ed booklet for the 4ngineerDs appro*al. The pump manufacturer shall pro*ide the ser*ices of a qualified field engineer to ad*ise the 5ontractor on the proper installation of equipment, make necessar2 mechanical adFustments and align fire pump fle&ible coupling. The pump manufacturer shall arrange and conduct final field acceptance test and pro*ide all required test equipment including Upla2pipe hose, pilot, tachometer and clamp+on ammeter. /.) Iocke2 PumpC %. The pump shall be peripheral turbine t2pe and shall be furnished with threaded discharge outlet, t2pe, capacit2 and number as shown on the drawings. Motor shall be T465 t2pe with 5lass 6 insulation, *oltage and rating as shown on drawings or as required. Iocke2 pump controller shall be U- -isted, 6M appro*ed.. Iocke2 Pump 5ontrolC To include a combination magnetic, across+the+line t2pe starter with fused disconnect switch, thermal o*er+current protection and a hand+off+automatic selector switch in the enclosure. 5ontrol cubicle shall incorporate an adFustable pressure switch with gauge clock. Pressure ,augeC Pro*ide a %%# m dial brass case pressure gauge on discharge pipe near Focke2 pump. =elief 7al*eC 1nstall a %9 mm relief *al*e on discharge line of Focke2 pump to relie*e e&cess pressure to nearest drain.

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PART 3 - E#ECUTION 3.1 A.

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INSTALLATION: 4&amine area and conditions under which pumps are to be installed. 3o not proceed with the work until unsatisfactor2 conditions ha*e corrected in manner

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Pumps

acceptable to 4ngineer. /. 1nstallation shall be done in accordance with B6PA '), the manufacturerDs written instructions, and as specified herein. Pro*ided remote alarm and flow meter for fire pumps as per B6PA '). Pro*ide access around the pumps for ser*ice as indicated or required, but in no case less than that recommended b2 the manufacturer. Unless indicated otherwise, install pumps on minimum of %)) mm high concrete base equal or greater than . times total weight of pumps and motors, with anchor bolts poured in place. Piping 5onnectionC =efer to the rele*ant Sections of 3i*ision %# + M450AB15A-. Pro*ide ring, *al*es, gauges, accessories, supports and fle&ible connection as shown on the drawings or as required. 4lectrical WiringC =efer to the rele*ant sections of 3i*ision %> + 4-45T=15A- for materials and installation. 1nstall electrical de*ices furnished b2 the manufacturer but not specified to be factor2+mounted. SHOP TESTING: A. Pump performance tests shall be conducted in accordance with 02draulic 1nstitute test codes as described in 01 4.#.)%, 4.$.)% and 4.9.)%. 1n addition, each pump shall be tested at fi*e points of operation from shut+off head to run+out condition, including the guaranteed pumpDs performance point. All pumps shall be h2drostaticall2 tested for leaks at %.# times the design pressure. There shall be no leakage during the one hour test period. The 5ontractor shall submit manufacturerDs test certificates, including test data to show that pump meets specifications.

5. 3.

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3.2

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FIELD TESTING: A. /. 6ield performance test of all pumps shall be witnessed b2 the 4ngineer. 6ield testing shall be in accordance with following requirementsC %. '. 5. All pumps, e&cept for fire pumps, shall be tested in accordance with ABS1 /$..% and ABS1 /$..'. 6ire pumps shall be tested in accordance with the requirements of B6PA ').

All tests shall be subFect to appro*al of the 4ngineer.

3.4

AD$USTING AND CLEANING: A. /. 5heck alignment, and where necessar2, realign shafts or motors and pumps within recommended tolerances b2 manufacturer. Start+UpC -ubricate pumps before manufacturerDs written instructions. start+up. Start+up in accordance with

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5leaningC 5lean factor2+finished surfaces. =epair an2 marred or scratched surfaces with manufacturerDs touch+up paint.

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Pumps