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CB900K Instruction Manual

1. GENERAL DESCRIPTION
1.1 INTRODUCTION
CB900K is designed using the latest SMT technology and made in Japan. Built-in weigh indicator and tachometer made it possible to show the flow rate in single instrument. Built-in RS232 or RS485 interface for report printout or multi port communication. 2 built-in remote display output port. CB900K is suitable for various kinds of application such as bulk packed material incoming and outgoing stock control for food processing, mining, metallurgical, chemical and tobacco industry.

1.2 FEATURES
Dual display showing total and a selectable data such as flow rate, speed, weightetc. All data are protected even power down Built-in pulse input for speed Optional current or voltage input for speed Standard RS232 or RS485 interface selectable Suitable for all kinds of strain gauge type load cell Feed gate control is provided Pulse output for total Automatic dynamic tare Four photo coupler input are provided Two alarm output are provided Optional current or voltage output are selectable User selectable parameter for analog input and output All data can be modified by using computer Real time clock calendar is provided Flow rate adjustment is possible Flow rate linearization for non-linear system Keyboard is provided to simplify operation Load cell input sensitivity is selectable Load cell input A/D conversion speed up to 50 times/second Keyboard lock to avoid unauthorized personnel to access the system

CB900K Instruction Manual

1.3 BLOCK DIAGRAM

Speed input Feed

12V Supply 10V Supply

Load cell input

Counter
Alarm

Total Output 1 Output 2

V
*

A
*

D
* * Option

Alarm

Photo- coupler
RS232
Input 1 Input 2 Input 3 Input 4

Printer

RS485

Computer
LD100 or RD100 LD100 or RD100

Remote display

Remote display

Analog output

Voltmeter or Ammeter

Analog output

Ammeter or Voltmeter

CB900K Instruction Manual

2. SPECIFICATION
2.1 GENERAL
1. 2. 3. 4. 5. Mains supply Power consumption Line filter Operating temperature Relative humidity : 110V or 220VAC selectable, 50/60Hz : 12VA : Built-in : 0 to 50(32 to 122) : 90%, non-condensing

2.2 DIGITAL SECTION


1. 2. 3.

Total weight display Other display Negative sign indication

: 13mm fluorescent tube (6 digits) : 10mm LED (6 digits) : - on the left most digit : Display oL : 500 to 100,000 : 1, 2, 5, 10, 20, 50 : Displays to 1, 2, 3 or 4 decimal places : Open collector output 80V 0.3A(maximum) : 5V, 1mA : 1Hz to 20KHz : (1)5V, 1mA for photo-coupler (2)AC/DC 24V, 1mA for pulse input board : 12V, 100mA

4. 5. 6.

Over load indication Maximum capacity Step width

7. Decimal point 8. Output capacity 9. Input capacity (I/P1~I/P4) 10. Maximum input frequency 11. Speed input 12. Speed input sensor supply

2.3 ANALOG SECTION


1. 2. 3.

Load cell type Load cell supply Load cell input sensitivity

4. 5.

Input impedance Zero point adjustment

6. Temperature coefficient 7. Non-linearity 8. A/D conversion method 9. A/D conversion rate 10. Internal resolution 11. Display resolution

: All strain gauge type : 10V, 180mA : 0.7mV/V to 2.1mV/V(High gain) 1.9mV/V to 3.0mV/V(Low gain) Through ST2, ST62 to select the sensitivity : 10M : 0.04mV to 11mV (Low gain) 0.04mV to 14mV (High gain) : Less than (0.005% of reading +0.3 digits/) : Within 0.005% of full scale : Delta-sigma : Approx. 50 times/second : 200,000 : 300 to 10,000 divisions

CB900K Instruction Manual

2.4.1 Hardware specifications Serial interface : Standard RS232 Standard RS485 (For ID code = 01 to 99, IDxx is used) Standard RS485 (For ID code = 00, IDxx is not used) Baud rate : 300,2400,4800,9600 Data bit : 7 or 8 (None parity at 8 ) Parity bit : None, even, odd Delimiter : CR/LF RS232/RS485 : By the connector of CN68 and CN69 with jumper wire of ST60 to select. Preset : Baud rate = 9600, Data bit = 7, parity bit = even, Stop bit = 1, CR/LF 2.4.2 Software specifications Standard interface : RS232 input/output for ticket print or computer control ID code : Multi-port communication by RS485 interface Print : By Print key or Print command Time/date : real time clock Delivery No. : 6 digits data for ticket print Delivery no. increments by +1 for every printing Note: The contents set by the key or RS- become effective after the power is turned off/on. 2.4.3 Command for RS485 PC command <ENQ>ID01 RDGS <ENQ>ID02 RDTL <EOT> Belt controller ID01 <ACK>01 GS,+0012.34kg <ACK>02 TL,+1234.56kg Belt controller ID02

2.4 RS232/RS485 INTERFACE

CB900K Instruction Manual

2.4.4 Command RS232/485 command RDGS RDNT RDTR RDTL RDFR RDSP RDAL FUNC CAL TARE RSTA RSTT ZERO DATE TIME

Belt controller response GS,+0012.34kg NT,+0012.34kg TR,+0012.34kg TL,+0012.34kg FL,+0123.45kg/s SP,+0012.34m/s AL,80 FUNC CAL YES YES or NO? YES or NO?

Description Read gross weight Read net weight Read tare weight Read total weight Read flow rate Read belt speed Read alarm no. Function Calibration Dynamic tare Reset alarm Reset total value Responds the correction value at the zero return range Responds the date Responds the time

For belt weight Net weight = Display weight - Dynamic tare weight Display weight = Platform gross weight For flow counter Does not respond to RDNT,RDTR,CAL,TARE or ZERO command. The command responds only once.(The update data is not output) By RS232 or RS485 interface to set parameters.

CB900K Instruction Manual

2.4.5 RS485 communication 1. Dribble to dribble + PC ID 00 Note: ST61(TERMINATER )on the main board should be set to ON, a 200 terminal resistor is virtually added. + CB900K

2. Dribble to multiple dribble + PC + + + CB900K ( ID 03) + CB900K ( ID 04) CB900K ( ID 02) CB900K ( ID 01)

+ Note: CB900K ( ID XX)

ID = XX, ST61(TERMINATER)on the main board should be set to ON, a 200 impedance matching resistor is virtually added to communication terminal.

CB900K Instruction Manual

3. OPERATION
3.1 GENERAL RULES
Do not install the CB900K in direct sunshine, and avoid sudden temperature changes, vibration or wind. Best performance is achieved when temperature is about 20or 68and the relative humidity is about 50%. Ground the CB900K via the power cable to the rear terminal and ensure a good ground connection. Do not ground directly to other equipment. Analog input/output signals are sensitive to electrical noise. Do not bind these cables together as it could result in cross-talk interference. Please also keep them well away from AC power cable, and keep all cable as short as possible. If the local AC electrical supply fluctuates by more than10% an AC regulator must be used in order to stabilize the power and reduce power spikes.

3.2 INPUT SENSITIVITY OF LOAD CELL


The input sensitivity (A) of load cell can be calculated from the following formula: A = (Load cell output voltage at scale capacity - Load cell output voltage at dead load) Step width / Scale capacity CB900K requires that A must be greater than or equal to 0.5V/d.

CB900K Instruction Manual

3.3 CONNECTING THE LOAD CELL TO THE INDICATOR


The analog output from the Load Cell and the RS232 input/output signals are sensitive to electrical noise. Do not bind these cables together as it could result in cross-talk interference. Please also keep them well away from the AC power cables.

Load cell connections Pin no. 1, 2 4, 5 7 8 9


SIG

Signal Excitation + (EXC+) Excitation - (EXC-) Signal + (SIG+) Signal - (SIG-) Shield (SHD)

EXC+

SIG+

1 6 9

EXC-

SHD

CB900K Instruction Manual

4. PANEL DESCRIPTION
4.1 INDICATOR CB900K BELT WEIGHING INDICATOR

7 4
Total Alarm Tare Weight Speed Flow

8 5 2 0

9 6 3 E

Print Func Cal

1 C

SB

TARE

VIEW

RESET

4.2 FRONT PANEL DESCRIPTION


Print TARE : Print status report, flow, total, belt speed, weight, unit ID(only for RS232) and tare. : Dynamic tare operation SB function is not accepted after TARE execution. Tare input is not accepted when total is over. : No. LED displays Description 1 FLow Flow rate 2 SPEEd Speed 3 WEigHt Gross weight 4 tArE Dynamic tare weight 5 ALM.no. Alarm no. Data display on the LED is selectable. Press VIEW key, the data name will be displayed on the LED, after 2 seconds, displays the data. Then, every time the key is pressed, the data name and data are displayed in order. For the flow counter, neither weight nor tare is displayed. : Cancel : Accept : Alarm reset or total reset. In function setting or calibration mode, press this key to return to normal weighing mode. : Displays 0 if the zero return range is satisfied. : Select function setting. : Select calibration. For the flow counter, not accepted. : Decimal point input setting. : Standby/normal operation

VIEW

C E RESET 0 Func Cal . SB

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CB900K Instruction Manual

4.3 REAR PANEL DESCERIPTION

0.3A FUSE AC220V

I/P 1 I/P 2 I/P 3 I/P 4 I/P COM TXD(+) RXD(-) COM 12V SPEED COM

Load Cell

RE-1

FEED PULSE AL1 AL2 EMTR AN1+ AN1AN2+ AN2-

RE-2

Photo-coupler Photo-coupler input RS232/485 input for speed

12V

I/P COM

SPEED

I/P 1

I/P 2

I/P 3

I/P 4

COM

I/P 1 I/P 2 I/P 3 I/P 4 I/P COM

: Photo-coupler input 1 : Photo-coupler input 2 : Photo-coupler input 3 : Photo-coupler input 4 : Common for photo-coupler input

TXD(+) : RS232 output or RS485 + terminal RXD(-) : RS232 input or RS485 - terminal COM : Common for RS232 12V : Speed input sensor supply SPEED : Speed input pulse, current or voltage SP COM : Common for speed input

TXD(+)

RXD(-)

COM

CB900K Instruction Manual Photo-coupler output Analog output( 2 channel)

11

FEED : Feed gate output PULSE : Total output, 1 pulse = 1 t AL1 : Alarm output port 1 AL2 EMTR AN1+ AN1AN2+ AN2: Alarm output port 2 : Common for alarm output port : + terminal of analog output 1 (option) : - terminal of analog output 1 (option) : + terminal of analog output 2 (option) : - terminal of analog output 2 (option)
GND

CLOCK

GND

DATA : Data output CLOCK : Clock output

FEED

PULSE

: Ground

AL1

AL2

RE-1/RE-2

EMTR

AN1+

AN1-

AN2+

AN2DATA

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CB900K Instruction Manual

4.4 CONNECTION FOR CONTROL OUTPUT


4.4.1 The output is photo-coupler open-collector. 4.4.2 Specification a) FEED The output to control the feed gate. b) Total pulse The output to control the feed gate output, 1t = 1 pulse. 4.4.3 Alarm output of AL1, AL2 a) Seven types of alarm output in CB900K, choose two of them as alarm output according to the users requirement, and the delay time of output is selectable form 0.000 to 99.999 second. b) Alarm output types: Display Description Key 0 FL.Hi Flow rate is too high 1 FL.Lo Flow rate is too low 2 SP.Hi Speed is too high 3 4 5 6 SP.Lo tot.Hi tot.Lo sys.Err Speed is too low Total value is too high Total value is too low System error

4.5 CONNECTION FOR CONTROL INPUT


4.5.1 Seven types of input function in CB900K, 4.5.2 Input functions LED Display a) PRINT b) tArE c) HoLd d) inHb e) EMEr f) Ab.norM g) RESET Key 0 1 2 3 4 5 6 Description Print reports, same function as Print key Dynamic tare, same function as TARE Hold the flow rate and remote output value Close feed gate, hold the flow rate and total value before press this key. Close feed gate System error Alarm reset or total reset

CB900K Instruction Manual

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5. FUNCTION SETTING
CB900K

5.1 SYSTEM PARAMETER SETTING

Func Press Func key at normal weighing mode to select the function setting mode.
CB900K

0~9

Enter the correct password if the password was set in the system. Press E key to set parameter. Press C key to select next parameter. Press RESET key to return to the normal weighing mode.

5.2 PARAMETER TYPES


Key 0 1 2 3 4 5 6 7 8 9 LED Display wEigHt SPEEd iNPUt oUtPUt AnALog rEMotE rSSyStEM FL.AdJ ALArM Parameter name Weight Speed Input Output Analog output Remote display RS232/RS485 System Flow rate adjustment Alarm no. setting

The description of keys:

E key : Store the data entry or skip to the next step. RESET key : Press this key to return to the normal weighing mode. C key : Clear the data entry. If parameter is selected to be modified, the lowest digit will be flashing and waiting for data entry. Before pressing the Enter key, data can be cleared by pressing C key and original data will be restored.

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CB900K Instruction Manual

6. WEIGHT PARAMETER SETTING


CB900K

Func

Press Func key at normal weighing mode to select the function setting mode.
CB900K

Press 0 key to select weight parameter setting, then press E key to accept the weight parameter setting mode.

6.1 DECIMAL POINT

Press 0 to 5 numeric key to select the position of decimal point. 0=no decimal X X.X 1=101 2=102 X.XX X.XXX 3=103 4=104 X.XXXX 5=10 10 multiplier
CB900K

Press E key to go to next step.

CB900K Instruction Manual

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6.2 STEP WIDTH

Press 1, 2 or 5 numeric key to select the step width. 1 = 1 step width 2 = 2 step width 5 = 5 step width
CB900K

Press E key to go to next step.

6.3 MAXIMUM CAPACITY

Press 0 to 9 numeric key to select the maximum capacity, if the display value is over the maximum capacity range, then displays o.L. The maximum capacity can be selected as follows: 500,1000,1200,1500,2000,2500, 3000,4000,5000,6000,8000 10000,12000,15000,20000,25000, 30000,40000,50000,60000, 80000,100000.
CB900K

Press E key to go to next step. If the maximum capacity is not satisfied with the following condition: Maximum capacity (Step width Multiplier 100) Maximum capacity (Step width Multiplier 10000) then the fluorescent display will displays Error 1, 2 seconds later, return to the decimal point selection.

6.4 UNIT

Press 0, 1, 2 or 3 numeric key to select unit. 0 = kg, 1 = t, 2 = cc, 3 = L


CB900K

Press E key to go to next step.

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CB900K Instruction Manual

6.5 ZERO RETURN RANGE

Press 0 key to return to zero when the belt weight is within the zero return range, select the range 0.1% to 9.9%.
CB900K

Press E key to go to next step.

6.6 DIGITAL FILTER

Press numeric key to select the digital filter with range: 0/2/4/8/16/32/64/128/256
CB900K

More Sensible

256

Less Sensible

The weighting hopper may be vibrated due to its resonant frequency and external vibration. This may cause the indication to show an unstable reading. If system is very a lot, select the higher rank, otherwise select the lower rank. Press E key to go to next step.

6.7 DISPLAY UPDATE RATE


CB900K

Press numeric key to select the display update rate:1, 4, 8, 16, 20 times/sec.

Press E key to go to next step.

CB900K Instruction Manual

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6.8 DEFAULT WEIGHT


CB900K

Press E key to return to the decimal point setting, or press RESET key to return to the normal weighing mode. Note: For the flow counter, the weight parameter is ignored and not to be accepted.

7. SPEED INPUT TYPE


There are three kinds of speed input signal.
PULSE

Pulse = XX (mm) Load cell supply power for pulse is 12V, 100mA.

CURRENT(OPTION)
0~20mA / 4~20mA input For example: Speed is 0m/s when current input is 0mA. (stable) Speed is 1.25m/s when current input is 20mA.

VOLTAGE(OPTION)
0~10V input For example: Speed is 0m/s when voltage input is 0V. (stable) Speed is 1.25m/s when voltage input is 10V.

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CB900K Instruction Manual

7.1 SPEED PARAMETER SETTING


CB900K

Func Press Func key at normal weighing mode to select the function setting mode.
CB900K

E Press 1 key to select the speed parameter setting, then press E key to accept the speed parameter setting mode.

7.2 DECIMAL POINT


Press 0, 1, 2, 3 or 4 to select the decimal point. 0 = no decimal 1 = 10-1 X.X 2 = 10-2 3 = 10-3 4 = 10-4
CB900K

X.XX X.XXX X.XXXX

Press E key to go to next step.

CB900K Instruction Manual

19

7.3 UNIT
Press 0, 1, 2 or 3 to select the unit. 0 = m/s 1 = m/min 2 = mm/s 3 = mm/min
CB900K

Press E key to go to next step.

7.4 CUT OFF SPEED


When the speed less than the cut off speed, the flow rate is 0. Press 0 to 9 numeric key to enter the cut off speed.
CB900K

Press E key to go to next step.

7.5 DEFAULT RATE

At the normal condition, the default rate is set to 0. When actual speed < cut off speed, set the flow rate to be 0. When actual speedcut off speed, the default speed is used for the system belt speed. When default rate is 0, the actual speed is used.
CB900K

Press E key to go to next step.

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CB900K Instruction Manual

7.6 SPEED INPUT TYPE

Press 0, 1 or 2 key to select the speed input type. 0 = PULSE (photo-couple 5V, 1mA; pulse input board AC/DC 24V, 1mA) 1 = VOLTAGE 2 = CURRENT
CB900K

Press E key to go to next step. 7.6.1 Input type is pulse Press 0 key to select the pulse input type.
CB900K

Press E key to accept and modify the corresponding parameter. Speed calibration: Single pulse length is set by the total length of belt(L), number of loop (n) and the number of pulse generated during the running period (p), and record to the EERROM. Calibration condition: a) Set the parameter for the speed input as follows: Input type = 0 (pulse) P.input = 0.000 After modification, calibration has to be carried out. b) After pressing power-ON, the value of P.input will be checked. If P.input is 0, then speed calibration will be carried out. c) The value for ttl.L and n can only be entered once.

CB900K Instruction Manual

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Calibration procedure:
CB900K

Cal+1

Press Cal+1 key to enter the calibration mode, 2 seconds later, display show:
CB900K

Cal+1

Input the total length of the belt ttl.L (input range: 0.001~ 499.999), press C key to clear and re-enter, or press E key to accept the input data.
CB900K

Input the number of loop n (1~99), Press C key to clear and re-enter, or press E key to accept the input data.
CB900K

Press PRINT key to calibrate, when the number of loop is completed, press PRINT key to stop after calibration, press E key to return to the normal weighing mode. Input the value for length per pulse. Example: the total length of the belt is 0.5m, the number of pulse generated for the belt to run for a complete loop is 50. This means that: P.inPut = (0.5 1000)/50 = 10.000mm Note: Set the length/pulse in mm.

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CB900K Instruction Manual

7.6.2 Input type is voltage Press 1 key to select the voltage input type.
CB900K

Press E key to accept and modify the corresponding parameter. i) Zero (the decimal point is fixed to the 102 digit) Press numeric key to enter the data. The data from 0 to 10.00 are selectable.
CB900K

Press E key to go to next step. ii) Span (the decimal point is fixed to the 102 digit) Press numeric key to enter the data. The data form 0 to 10.00 are selectable.
CB900K

Press E key to go to next step. iii) Speed Press numeric key to enter the data. The data from 0 to 199999 are selectable.
CB900K

Press E key to go to next step. Note: The speed unit is confirmed by item 7.3.

CB900K Instruction Manual

23

7.6.3 Input type is current Press 2 key to select the current input type.
CB900K

Press E key to accept and modify the corresponding parameter. i) Zero(the decimal point is fixed to the 102 digit) Press numeric key to enter data. The data from 0 to 20.00 are selectable.
CB900K

Press E key to go to next step. ii) Span(the decimal point is fixed to the 102 digit) Press numeric key to enter the data, the data from 0 to 20.00 are selectable.
CB900K

Press E key to go to next step. iii) Speed Press numeric key to enter the data, the data form 0.0001 to 199999 are selectable.
CB900K

Press E key to return to the step 7.2, or press RESET key to return to the normal weighing mode. Note: The speed unit is confirmed by item 7.3.

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CB900K Instruction Manual

7.7 FUNCTION SELECTION


CB900K

Press 0 key to select the belt weighing type. Press 1 key to select the flow counter type. Press E key to return to the step 7.2. If the value is not within the 0.0001mm/s to 199999, displays o.L, and waiting for the data to be reset.

8. INPUT FUNCTION SETTING


CB900K

Func Press Func key at normal weighing mode to select the function setting mode.
CB900K

Press 2 key to select the input function setting, then press E key to accept the input function setting mode.

8.1 DESCRIPTION OF INPUT FUNCTION


Key 0 1 2 3 4 5 Display Name Print Print tArE Tare HoLd Hold inHb EnEr

Inhibit Emergency stop

Ab.norA Belt abnormal

6 rESEt Reset Note: the priority is: 4, 5, 2, 3, 0, 6, 1.

Description Same function as press Print key Same function as press TARE key The display and remote display output are held. Close the feed gate, the flow rate calculation is inhibited and the flow rate and total values will not be updated. Close the feed gate, the fluorescent tube will be flashing to indicate that there is a Emergency stop. Used for system error detection. The system continues operation. Same function as press RESET key.

CB900K Instruction Manual

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8.2 INPUT I/P 1


CB900K

Press 0 to 6 numeric key to select the input function for I/P 1.

Press E key to go to next step.

8.3 INPUT I/P 2


Press 0 to 6 numeric key to select the input function for I/P 2.
CB900K

Press E key to go to next step.

8.4 INPUT I/P 3


CB900K

Press 0 to 6 numeric key to select the input function for I/P 3.

Press E key to go to next step.

8.5 INPUT I/P 4


CB900K

Press 0 to 6 numeric key to select input function for I/P 4.

Press E key to return to the step 8.2, or press RESET key to return to the normal weighing mode. Note: Same function for different input port is not allowed.

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CB900K Instruction Manual

9. OUTPUT FUNCTION SETTING


CB900K

Func

Press Func key at normal weighing mode to select the function setting mode.
CB900K

E Press 3 key to select the output function setting, then press E key to accept the output function setting mode.

9.1 OUTPUT AL0

Press 0 to 6 numeric key to select the output function for AL0. 0=Flow rate is too high(FL.Hi) 1=Flow rate is too low(FL.Lo) 2=Belt speed is too high(SP.Hi) 3=Belt speed is too low(SP.Lo) 4=Total value is too high(tot.Hi) 5=Total value is too low(tot.Lo) 6=System error alarm(sys.Err)
CB900K

Press E key to go to next step.

9.2 THE LOGIC SETTING FOR AL0


CB900K

Press 0 or 1key to select the logic for AL0,

0=Normal open 1=Normal close

Press E key to go to next step.

CB900K Instruction Manual

27

9.3 THE DELAY TIME SETTING FOR AL0


CB900K

Press numeric key to enter the delay time, the time is selectable from 0.000 to 99.999 second.

Press E key to go to next step.

9.4 OUTPUT AL1

Press 0 to 6 numeric key to select the output function for A 0=Flow rate is too high(FL.Hi) 1=Flow rate is too low(FL.Lo) 2=Belt speed is too high(SP.Hi) 3=Belt speed is too low(SP.Lo) 4=Total value is too high(tot.Hi) 5=Total value is too low(tot.Lo) 6=System error alarm(sys.Err)
CB900K

Press E key to go to next step.

9.5 THE LOGIC SETTING FOR AL1


Press 0 or 1 to select the logic for AL1,
CB900K

0 = Normal open, 1 = Normal close.

Press E key to go to next step.

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CB900K Instruction Manual

9.6 THE DELAY TIME SETTING FOR AL1

Press numeric key to enter the delay time, the time is selectable from 0.000 to 99.999 second .
CB900K

Press E key to go to next step.

9.7 COUNTER PULSE UNIT

Press 0 to 5 key to select: 0 = 10kg 1 = 100kg 2 = 1t 3 = 10t 4 = 100t 5 = 1000t


CB900K

Press E key to return to the step 9.1, or press RESET key to return to the normal weighting mode. Note: System promise the data of AL0 and AL1 are same.

10. ANALOG OUTPUT PARAMETER SETTING


CB900K

Func Press Func key at normal weighing mode to select the function setting mode.
CB900K

E Press 4 key to select the analog output setting, then press E key to accept the analog output 1 setting mode.

CB900K Instruction Manual

29

10.1 ANALOG OUTPUT 1

Press 0 to 3 key to select the function, 0 = Flow rate 1 = Speed 2 = Total 3 = Weight(For flow counter, this item is invalid)
CB900K

Press E key to go to next step.

10.2 ANALOG TYPE SETTING FOR ANALOG OUTPUT 1


Press 0 or 1 to select the analog type, 0 = Current, 1 = Voltage.
CB900K

Press E key to go to next step.

10.3 ZERO SETTING FOR ANALOG OUTPUT


Press numeric key to enter the zero point. The zero point is selectable from 0.00 to 20.00.
CB900K

Press E key to go to next step.

10.4 SPAN SETTING FOR ANALOG OUTPUT


Press numeric key to enter the span value. The span value is selectable from 0.00 to 20.00.
CB900K

Press E key to go to next step.

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CB900K Instruction Manual

10.5 OUTPUT SETTING FOR ANALOG OUTPUT 1


CB900K

Press numeric key to enter the output reading for the span value selected. The value is selectable from 0.0001 to 199999.

Press E key to go to next step.

10.6 ANALOG OUTPUT 2


CB900K

Press 0 to 4 key to select the function, 0 = Flow rate, 1 = Speed, 2 = Total, 3 = Weight(For the flow counter, this item is invalid)

Press E key to go to next step.

10.7 ANALOG TYPE SETTING FOR ANALOG OUTPUT 2


CB900K

Press 0 or 1 key to select the analog type, 0 = Current, 1 = Voltage.

Press E key to go to next step.

10.8 ZERO SETTING FOR ANALOG OUTPUT 2


CB900K

Press numeric key to enter the zero point, the value is selectable from 0.00 to 20.00.

Press E key to go to next step.

CB900K Instruction Manual

31

10.9 SPAN SETTING FOR ANALOG OUTPUT


CB900K

Press numeric key to enter the span value, the value is selectable from 0.00 to 20.00 .

Press E key to go to next step.

10.10 OUTPUT SETTING FOR ANALOG OUTPUT


CB900K

Press numeric key to enter the output range for the span value, the value is selectable from 0.0001 to 199999 .

Press E key to return to the step 10.6, or press RESET key to return to the normal weighing mode.

11. REMOTE DISPLAY (SERIAL BCD)


CB900K

Func Press Func key at normal weighing mode to select the function setting mode.
CB900K

E Press 5 to select the remote display, press E key to accept the remote display setting mode.

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CB900K Instruction Manual

11.1 FUNCTION SETTING FOR REMOTE DISPLAY PORT 1


Press 0 to 4 key to select the function type, 0 = Flow rate, 1 = Speed, 2 = Total, 3 = Weight, 4 = Tare.
CB900K

Press E key to go to next step.

11.2 FUNCTION SETTING FOR REMOTE DISPLAY PORT 2


Press 0 to 4 key to select the function type, 0 = Flow rate, 1 = Speed, 2 = Total, 3 = Weight, 4 = Tare
CB900K

Press E key to return to the step 11.1, or press RESET key to return to the normal weighing mode.

12. TICKET PRINTING


Unit ID Delivery no. Date Time Net Delivery Gross Delivery Net Accumulated

12.1 FORMAT 1 (LONG FORMAT 1)


031 000007 26/03/1996 12:02 Total 10.0000 Total 100.0000 Total 100.0000

Note: 1. Display the total value of Net/Gross weight after the final ticket printing. 2. When the power is turned on, accumulation starts from the time when the speed and weight cleared to zero are detected. In addition, the zero value is cleared just after ticket printing is done to start accumulation. 3. Accumulation total (only for format 1) When the power is turned on, the total value is read from the EEPROM and accumulation starts from the time when the speed and weight are detected. 4. The same concept is applied to both belt weight and flow counter.

CB900K Instruction Manual

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12.2 FORMAT 2 (LONG FORMAT 2)


Date:26/03/1996 Flow rate:49.46t/hr Total:9.5638t Time:12:02 Speed:10.03m/min Tare:1.23kg

12.3 FORMAT 3 (SHORT FORMAT)


31 26/03/1996 12:02 9.5638t 49.46t/hr

12.4 RS232 PARAMETER SETTING


CB900K

Func

Press Func key at normal weighing mode to select the function setting mode.
CB900K

E Press 6 key to select the RS232 parameter setting, then press E key to accept the RS232 parameter setting mode.

12.5 BAUD RATE


CB900K

Press numeric key to select the baud rate.0= 9600, 1= 4800, 2= 2400, 3= 300

Press E key to go to next step.

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CB900K Instruction Manual

12.6 DATA BIT


CB900K

Press 7 or 8 to select the data bit. 7 = 7 bit, 8 = 8 bit.

Press E key to go to next step.

12.7 PARITY BIT


CB900K

Press 0, 1 or 2 to select the parity bit, 0 = None, 1 = Odd, 2 = Even

Press E key to go to next step.

12.8 ID CODE

Press numeric key to set ID code(0~99). For 00, no ID code is used for RS232. For 01 to 99, the ID code is used for RS485.
CB900K

Press E key to go to next step.

12.9 TICKET FORMAT SELECTION


CB900K

Press 0, 1 or 2 to select the ticket format.

Press E key to go to next step.

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35

12.10 PAGE LENGTH


CB900K

Press numeric key to enter the page length(from 1 to100 lines).

Press E key to go to next step.

12.11 TOP MARGIN


CB900K

Press numeric key to enter the top margin (from 1 to 100 lines).

Press E key to go to next step.

12.12 LINE SPACING


CB900K

Press numeric key to enter the line spacing (from 0 to100 lines).

Press E key to go to next step.

12.13 LEFT MARGIN


CB900K

Press numeric key to enter the left margin (from 0 to100 space).

Press E key to return to the step 12.5, or press RESET key to return to the normal weighing mode.

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CB900K Instruction Manual

13. SYSTEM PARAMETER SETTING


CB900K

Func

Press Func key at normal weighing mode to select the function setting mode.
CB900K

E Press 7 key to select the system parameter setting, then press E key to accept the system parameter setting mode.

13.1 BELT TARE LENGTH (UNIT :m)


CB900K

This is the length corresponding to one belt revolution. Press numeric key to enter the belt tare length (0.0001~19999m).

Press E key to go to next step.

13.2 BELT UNLOAD LENGTH (UNIT : m)


CB900K

This is the driving length for the system to clear all of the materials on the belt. Press numeric key to enter the belt unload length (0.0001~19999m)

13.3 BELT RELOAD LENGTH (UNIT : m)

Press E key to go to next step.

This is the length required for the system to start batch operation. In order to prevent incorrect total accumulation in this period, the total accumulative function is not activated. Press numeric key to enter the belt reload length (0.0000~19999m)

CB900K Instruction Manual CB900K

37

13.4 PLATFORM LENGTH (UNIT : m)


CB900K

Press E key to go to next step.

Press numeric key to enter the platform length of the weighing parts (0.1~19.99m) .

13.5 DYNAMIC TARE VALUE (UNIT : kg)

Press E key to go to next step.

Press numeric key to enter the dynamic tare value (0.0001~19999kg). This value can be updated to current dynamic tare value automatically when the dynamic tare is completed, and the value must be converted so that its decimal point and unit correspond to those of the weight measured-value. For the flow counter, this value is not set.
CB900K

13.6 KEYBOARD LOCK ENABLE

Press E key to go to next step.

Press 0 or 1 to select keyboard lock function, 0 = unlock, 1 = lock. Even if the keyboard is locked, the Func, C, E, R or 0~9 keys can be operated. This lock can be released from the key or RS232/RS485.
CB900K

Press E key to go to next step.

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CB900K Instruction Manual

13.7 PASSWROD

Press numeric key to enter the password(000000~999999). 000000 is assumed to be no password.


CB900K

Press E key to go to next step.

13.8 DATE

Press numeric key to enter the date.


CB900K

Press E key to go to next step.

13.9 TIME

Press numeric key to enter the time.


CB900K

13.10 DELIVERY NO.

Press E key to go to next step.

Press numeric key to enter the delivery no.. The delivery no. is incremented by 1 every time when the Print key is pressed or activated by the digital input. The delivery no. start from 0 if the no. exceeds 999999.
CB900K

Press E key to go to next step.

CB900K Instruction Manual

39

13.11 ALARM RESET


CB900K

Press 0 or 1 to select the alarm reset function, 0= Automatic, 1= Manual.

Press E key to go to next step.

13.12 UNIT FOR FLOW RATE (USED FOR BOTH BELT WEIGHER AND FLOW COUNTER)
Press 0 to 4 to set the unit for flow rate. 0 = kg/s, 1 = kg/min, 2 = kg/hr, 3 = t/min, 4 = t/hr When the unit for weight is set to cc, the unit for flow rate will be changed from kg to cc.
CB900K

Press E key to go to next step.

13.13 DECIMAL POINT FOR FLOW RATE (USED FOR BOTH BELT WEIGHER AND FLOW COUNTER)
Press 0 to 4 key to select the position of decimal point for flow rate. 0 = No decimal, 1 = 101, 2 = 102, 3 = 103, 4 =104
CB900K

Press E key to go to next step.

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CB900K Instruction Manual

13.14 DECIMAL POINT FOR TOTAL

Press 0 ~ 4 to select the position of decimal point for total. 0 = No decimal, 1 = 101, 2 = 102, 3 = 103, 4 =104
CB900K

Press E key to return to the step 13.1, or press RESET key to return to the normal weighing mode. Note: Please refer the actual values to select the position of decimal point for flow rate or total value. If there is change in 13.12, 13.13 or 13.14, please reset the alarm no.

14. FLOW RATE ADJUSTMENT SETTING


CB900K

Func

Press Func key at normal weighing mode to select the function setting mode.
CB900K

E Press 8 to select the flow rate adjustment, then press E key to accept the flow rate adjustment setting mode.

14.1 FLOW RATE CORRECTION

Press numeric key to enter the correction value for flow rate(0.001~1.999) The decimal point is fixed to the 103digit.
CB900K

Press E key to go to next step.

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41

14.2 LINEARITY ENABLE


CB900K

Press 0 or 1 to select the linearity adjustment function, 0 = off, 1 = on.

Press E key to go to next step.

14.3 NOMINAL FLOW RATE


CB900K

Press numeric key to enter the nominal flow rate(0.0002~199999).

Press E key to go to next step.

14.4 NOMINAL FLOW RATE CORRECTION


CB900K

Press numeric key to enter the correction value for nominal flow rate(0.001~1999). The decimal point is fixed to the 103 digit.

Press E key to go to next step.

14.5 MEDIUM FLOW RATE


CB900K

Press numeric key to enter the medium flow rate value(0.0001~199999).

Press E key to go to next step.

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CB900K Instruction Manual

14.6 MEDIUM FLOW RATE CORRECTION


CB900K

Press numeric key to enter the correction value for medium flow rate(0.001~1.999).

Press E key to return to the step 14.1, or press RESET key to return to the normal weighing mode. The non-linear system can be corrected into a linear system by the functions as mentioned above.
CB900K

15. SETPOINT FOR ALARM

Func

Press Func key at normal weighing mode to select the function setting mode.
CB900K

E Press 9 to select the setpoint for alarm, then press E key to accept the setpoint for alarm setting mode.

15.1 LOW FLOW RATE


CB900K

Press numeric key to enter the low flow rate (0.0001~199999).

Press E key to go to next step.

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43

15.2 HIGH FLOW RATE


CB900K

Press numeric key to enter the high flow rate(0.0001~199999).

Press E key to go to next step.

15.3 LOW TOTAL


CB900K

Press numeric key to enter the low total value(0.0001~199999).

Press E key to go to next step.

15.4 HIGH TOTAL


CB900K

Press numeric key to enter the high total value(0.0001~199999).

Press E key to go to next step.

15.5 TOTAL SETPOINT


CB900K

Press numeric key to enter the total setpoint value(0.0001~199999).

Press E key to go to next step.

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CB900K Instruction Manual

15.6 LOW SPEED


CB900K

Press numeric key to enter the low speed value(0.0001~199999).

Press E key to go to next step.

15.7 HIGH SPEED


CB900K

Press numeric key to enter the high speed value(0.0001~199999).

Press E key to return to the step 15.1, or press RESET key to return to the normal weighing mode.

15.8 ALARM DEFINITION


Alarm no. 01 02 04 08 10 20 40

Description Load cell input signal is out of range. No flow. Speed input error. (As the sampling time is set to 1 sec, the alarm is output if the no pulse input state continues for 2 sec.) Over flow error.(The total value is more than 999999.) Weight overflow Flow rate overflow Speed overflow

If any alarm occurs, select manual or automatic method to reset alarm. The alarm no. can be occurred at the same time. For example: 60=20+40, it means the flow rate and speed are overflowed at the same time.

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45

16. STATIC CALIBRATION


16.1.1 ZERO CALIBRATION Press CAL+2 key at normal weighting mode, 2 second later,activate the zero calibration mode.
CB900K

Cal+2

Condition for calibration: 1. No motion, no material on the belt and no dust found at the weighting parts.. 2. If the load cell sensitivity is more than 2mV/V, please set the ST2 and ST62 on the PCB of CB900K to the Low gain position. Press E key to activate the zero calibration mode or press C key to skip the zero calibration mode. 16.1.2.ERROR CODE DURING CALIBRATION Error 3: Zero voltage too low(less than 40 V). Please check the wiring between load cell and indicator. Error 4: Zero voltage too high (more than11mV at Low gain or 14mV at High gain.)

16.1.3.SPAN CALIBRATION Press numeric key to enter the weight value.


CB900K

Press E key to activate the span calibration, or press RESET key to return to the normal weighing mode. Condition for calibration: 1. It is required the standard weight greaten than the 10% of the weighting capacity for calibration. 2. The weight must be placed in the center of platform. 3. 100 Input sensitivity 10000 Resolution=Input value/(Span Multiplier). If Error 1 occurs, it means the resolution is too low or too high. 4. Input sensitivity less than or equal to 0.5 V/V. Input sensitivity=Input voltage/resolution. If Error 5 occurs, it means the sensitivity is too high.

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CB900K Instruction Manual

16.1.4. OTHER ERROR CODE DEFINITION Error 2: The span voltage is less than or equal to zero voltage. Error 3: Input voltage too high(more than 33.0mV when ST2 and ST62 at the Low gain position, or more than 21.5mV when ST2 and ST62 at the High gain position ).

16.2 DYNAMIC CALIBRATION

16.2.1 LOOP SETTING METHOD Press CAL+3 keys at normal weighing mode,2 seconds later, display as below:
CB900K

Press E key to activate the DYNAMIC Calibration.

CB900K

And then press1 key to activate the Loop setting method. Setting the Loop range from 1 to 99 times, If press the C key, re-setting is made after cancellation, If press E key, the a cumulative TOTAL value is cleared after the lapse of 2 seconds, then start is made. 16.2.2 TIME SETTING METHOD Press CAL+3 keys at normal weighting mode, 2 seconds later, display as below:
CB900K

CB900K Instruction Manual

47

Press E key to activate the DYNAMIC calibration:


CB900K

And then press 0 key to activate the TIME setting method . Setting the time range from 1 to 999 times, If the C key, re-setting is made after cancellation, If press the E key, the TOTAL value is cleared after the lapse of 2 seconds then start is made.

17. DATA SETTING USING RS232/RS485


CB900K

At normal weighing condition, input a command FUNC<CR><LF>, the display will shows:

Command Input FUNC<CR><LF>

CB900K Response

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CB900K Instruction Manual

17.1 WEIGHT PARAMETER

(1)Decimal point (for belt weigher and flow counter) D.P 0 Input 0, 1, 2, 3 or 4, 0= no decimal , 1=101, 2=102, 3=103, 4=104 4<CR><LF> D.P 4 Input E for next setting E<CR><LF> (2)Multiplier(for belt weigher only)(it is possible to modify the multiplier only when no decimal point is selected) MULT 1 Input 1 or 10, 1 = x1, 10 = x10 10<CR><LF> MULT 10 Input E for next setting E<CR><LF> (3)Division (for belt weigher only) Input 1, 2 or 5 5<CR><LF> Input E for next setting E<CR><LF> (4)Maximum capacity (for belt weigher only) D.1 D.5

MAX.CAP 500 Input one of the 22 selection of maximum capacity between 500 to100,000 3500<CR><LF> NO ? 100000<CR><LF> MAX.CAP 100000 Input E for next setting E<CR><LF> (5)Unit(for belt weigher, pulse) Input kg, t, l or cc t<CR><LF> l<CR><LF> cc<CR><LF> Input E for next setting E<CR><LF> (6)Zero range (for belt weigher only) Input a percentage range from 1% to 10% 10<CR><LF> Input E for next setting E<CR><LF>

UNIT kg UNIT t UNIT l UNIT cc

Z.RANGE 2 Z.RANGE 10

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49

(7)Digital filter (for belt weigher only) Input the even value between 0 to 256 256<CR><LF> Input E for next setting E<CR><LF> (8)Display update rate (for belt weigher, pulse) Input 1, 4, 8, 16 or 20 20<CR><LF> Input E for next setting E<CR><LF> (9)Default weight (for flow counter only) Input 0 to199999 199999<CR><LF> 0<CR><LF> Input E to return to the step(1) E<CR><LF> Input R to return to the normal weighing mode R<CR><LF>

D.FILTER 0 D.FILTER 256

DSP RATE 1 DSP RATE 20

D.WEIGHT 0 D.WEIGHT 199999

YES

17.2 SPEED PARAMETER


(1)Decimal point Input 0, 1, 2, 3 or 4, 0= no decimal, 1=101, 2=102, 3=103, 4=104 4<CR><LF> Input E for next setting E<CR><LF> (2)Unit Input m/s, m/min, mm/s or mm/min mm/min<CR><LF> Input E for next setting E<CR><LF> (3)Cut off speed Input 1 to 199999 199999<CR><LF> Input E for next setting E<CR><LF> D.P 0 D.P 4

UNIT m/s UNIT mm/min

CUT oFF 1 CUT oFF 199999

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CB900K Instruction Manual

(4)Default rate Input 0 to 199999 199999<CR><LF> Input E for next setting E<CR><LF> (5)Input type Input PULSE, VOLT or CURRENT VOLT<CR><LF> Input E for next setting E<CR><LF> 5-1)For input type = PULSE(unit: mm) Input 0 to 199999 199999<CR><LF> Input E for next setting E<CR><LF> 5-2)For input type = VOLT i)Zero Input 0 to 1000 234<CR><LF> Input E for next setting E<CR><LF> ii)Span Input 0 to 1000 1000<CR><LF> Input E for next setting E<CR><LF> iii)Speed Input 1 to 199999 123.45<CR><LF> Input E for next setting E<CR><LF> 5-3)For input type = CURRENT i)Zero Input 0 to 2000 234<CR><LF> Input E for next setting E<CR><LF>

DEF.RATE 0 DEF.RATE 199999

IN TYPE PULSE IN TYPE VOLT

P.INPUT 0 P.INPUT 199999

ZERO. VOLT 0.00 ZERO. VLOT 2.34

SPAN. VOLT 0.00 SPAN. VOLT 10.00

SPEED 1 SPEED 123.45

ZERO. CURRENT 0.00 ZERO. CURRENT 2.34

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51

ii)Span Input 0 to 2000 1000<CR><LF> Input E for next setting E<CR><LF> iii)Speed Input 1 to 199999 123.45<CR><LF> Input E for next setting E<CR><LF> (6)Function selection Input SPEED or FLOW FLOW<CR><LF> Input E to return to the step(1). E<CR><LF> Input R to return to the normal weighing mode. R<CR><LF>

SPAN. CURRENT 0.00 SPAN. CURRENT 10.00

SPEED 1 SPEED 123.45

SP.FUNC SPEED SP.FUNC FLOW

YES

17.3 INPUT FUNCTION SETTING


IN 1 PRINT Input PRINT, TARE, HOLD, INHIBIT, EMERGENCY, ABNORMAL or RESET RESET<CR><LF> IN 1 RESET Input E for next setting E<CR><LF> (1)Input 1

IN 2 PRINT Input PRINT, TARE, HOLD, INHIBIT, EMERGENCY, ABNORMAL or RESET INHIBIT<CR><LF> IN 2 INHIBIT Input E for next setting E<CR><LF> (3)Input 3 IN 3 PRINT

(2)Input 2

Input PRINT, TARE, HOLD, INHIBIT, EMERGENCY, ABNORMAL or RESET EMERGENCY<CR><LF> IN 3 EMERGENCY Input E for next setting E<CR><LF>

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CB900K Instruction Manual

IN 4 PRINT Input PRINT, TARE, HOLD, INHIBIT, EMERGENCY, ABNORMAL or RESET TARE<CR><LF> IN 4 TARE Input E to return to the step(1) (If the same function is set for different input port, Error is output to return to the input 1 entry) Input R to return to the normal weighing mode. R<CR><LF> YES

(4)Input 4

17.4 OUTPUT PARAMETER


OUT 1 FL.HI Input FL.HI, FL.LO, SP.HI, SP.LO, TOT.HI, TOT.LO or SYS.ERR FL.LO<CR><LF> OUT 1 FL.LO Input E for next setting E<CR><LF> (2)Activation status for output 1 Input ABOVE or BELOW BELOW<CR><LF> Input E for next setting E<CR><LF> (3)Time delay for output 1 Input 0 to 99999 99999<CR><LF> Input E for next setting E<CR><LF> (4)Output 2 OUT 1 STAT ABOVE OUT 1 STAT BELOW (1)Output 1

OUT 1 DLY 0.000 OUT 1 DLY 99.999

OUT 2 SP.HI Input FL.HI, FL.LO, SP.HI, SP.LO, TOT.HI, TOT.LO or SYS.ERR SP.LO<CR><LF> OUT 2 SP.LO Input E for next setting E<CR><LF> (5)Activation status for output 2 Input ABOVE or BELOW BELOW<CR><LF> Input E for next setting E<CR><LF> OUT 2 STAT ABOVE OUT 2 STAT BELOW

CB900K Instruction Manual

53

(6)Time delay for output 2 Input 0 to 99999 99999<CR><LF> Input E for next setting E<CR><LF> (7)Unit for Pulse output Input 0.01,0.1,1,10,100,1000 0.01<CR><LF> Input E to return to the step of output 1. E<CR><LF> Input R to return to the normal weighing mode. R<CR><LF>

OUT 2 DLY 0.000 OUT 2 DLY 99.999

P.MULT 100t P.MULT 10kg

YES

17.5 ANALOG OUTPUT PARAMETER


(1)Function selection for analog port 1 ANLG 1 FLOW Input FLOW, SPEED, WEIGHT or TOTAL (for flow counter, WEIGHT is not accepted.) SPEED<CR><LF> ANLG 1 SPEED Input E for next setting E<CR><LF> (2)Analog type Input VOLT or CURRENT CURRENT<CR><LF> Input E for next setting E<CR><LF> (3)Zero offset for analog port 1 Input 0 to 1000(2000) 45<CR><LF> Input E for next setting E<CR><LF> (4)Span for analog port 1 Input 0 to 1000(2000) 1234<CR><LF> Input E for next setting E<CR><LF> ANLG 1 TYPE VLOT ANLG 1 TYPE CURRENT

ANLG 1 ZERO 0.00 ANLG 1 ZERO 0.45

ANLG 1 SPAN 10.00 ANLG 1 SPAN 12.34

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CB900K Instruction Manual

(5)Span reading for analog port 1 Input 1 to 199999(999999) 561234<CR><LF> Input E for next setting E<CR><LF> (6)Function selection for analog port 2

ANLG 1 RD 123.4 ANLG 1 RD 561.234

ANLG 2 FLOW Input FLOW, SPEED, WEIGHT or TOTAL (for flow counter, WEIGHT is not accepted.) TOTAL<CR><LF> ANLG 2 TOTAL Input E for next setting E<CR><LF> (7)Analog type Input VOLT or CURRENT CURRENT<CR><LF> Input E for next setting E<CR><LF> (8)Zero offset for analog port 2 Input 0 to 1000(2000) 45<CR><LF> Input E for next setting E<CR><LF> (9)Span for analog port 2 Input 0 to 1000(2000) 1234<CR><LF> Input E for next setting E<CR><LF> (10)Span reading for analog port 2 Input 1 to 199999(999999) 561234<CR><LF> Input E for next setting E<CR><LF> Input R to return to normal weighing mode. R<CR><LF> ANLG 2 TYPE VLOT ANLG 2 TYPE CURRENT

ANLG 2 ZERO 0.00 ANLG 2 ZERO 0.45

ANLG 2 SPAN 10.00 ANLG 2 SPAN 12.34

ANLG 2 RD 123.4 ANLG 2 RD 561.234

YES

CB900K Instruction Manual

55

17.6 REMOTE DISPLAY PARAMETER

RMT DISP 1 FLOW Input FLOW, SPEED, WEIGHT or TARE (for flow counter, WEIGHT and TARE are not accepted.) TARE<CR><LF> RMT DISP 1 TARE Input E for next setting E<CR><LF> RMT DISP 2 FLOW Input FLOW, SPEED, WEIGHT or TARE (for flow counter, WEIGHT and TARE are not accepted.) TARE<CR><LF> RMT DISP 2 TARE Input R to return to the normal weighing mode. R<CR><LF> (2)Function selection for remote display port 2

(1)Function selection for remote display port 1

17.7 RS232/RS485 PARAMETER


(1)Baud rate Input 300, 2400, 4800 or 9600 9600<CR><LF> Input E for next setting E<CR><LF> (2)Data bit 8<CR><LF> Input E for next setting E<CR><LF> (3)Parity Input NONE, ODD or EVEN EVEN<CR><LF> Input E for next setting E<CR><LF> (4)ID code Input 00 to 99 99<CR><LF> Input E for next setting E<CR><LF> (5)Ticket format selection Input 0, 1 or 2 2<CR><LF> Input 7 or 8 BAUD 300 BAUD 9600

DATA BIT 7 DATA BIT 8

PARITY BIT NONE PARITY BIT EVEN

ID NO. 00 ID NO. 99

FORM NO. 0 FORM NO. 2

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CB900K Instruction Manual

Input E for next setting E<CR><LF> (6)Page length Input 1 to 100 66<CR><LF> Input E for next setting E<CR><LF> (7)Top margin Input 0 to 100 10<CR><LF> Input E for next setting E<CR><LF> (8)Line spacing Input 0 to 100 2<CR><LF> Input E for next setting E<CR><LF> (9)Left margin PAGE 1 PAGE 66

TOP MARGE 0 TOP MARGE 10

SPACE 0 SPACE 2

LEFT 0 Input 0 to 100 5<CR><LF> LEFT 5 Input R to return to the normal weighting mode. R<CR><LF>

17.8 SYSTEM PARAMETER


(1)Belt length(unit: m) Input 0.0001 to 19999 12.345<CR><LF> Input E for next setting E<CR><LF> (2)Belt unload length(unit: m) Input 0.0001 to 19999 1.2345<CR><LF> Input E for next setting E<CR><LF> (3)Belt reload length(unit: m) Input 0.0001 to 19999 TARE LG. 19999 TARE LG. 12.345

UNLOAD 0.0001 UNLOAD 1.2345

RELOAD 0.0001

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57

0.6173<CR><LF> Input E for next setting E<CR><LF> (4)Platform length(unit: m) Input 0.0001 to 19999 0.3086<CR><LF> Input E for next setting E<CR><LF> (5)Dynamic tare(unit: kg) Input 0.0001 to 19999 12345<CR><LF> Input E for next setting E<CR><LF> (6)Keyboard lock enable Input NO or YES YES<CR><LF> Input E for next setting E<CR><LF> (7)Password setting Input 000001 to 999999 123456<CR><LF> Input E for next setting E<CR><LF> (8)Date setting

RELOAD 0.6173

PLATFORM 0 PLATFORM 0.3086

TARE 0 TARE 12345

KEY LOCK NO KEY LOCK YES

PASS 000001 PASS 123456

DATE 12.01.97 Input date according to the order of day-month-year 230197<CR><LF> DATE 23.01.97 Input E for next setting E<CR><LF> (9)Time setting

TIME 11:20 Input time according to the order of hour-minute. 1230<CR><LF> TIME 12:30 Input E for next setting E<CR><LF> (10)Delivery no. setting

DLVY NO. 0

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CB900K Instruction Manual

Input 0 to 999999 123456<CR><LF> Input E for next setting E<CR><LF> (11)Alarm reset Input AUTO or MANUAL MANUAL<CR><LF> Input E for next setting E<CR><LF> (12)Unit for flow rate (for belt, pulse)

DLVY NO. 123456

RESET AUTO RESET MANUAL

Input kg/s, kg/min, kg/hr, t/min , t/hr or cc/s, cc/min, cc/hr, l/min or l/hr t/hr<CR><LF> FLOW UNIT t/hr Input E for next setting E<CR><LF> (13)Decimal point for flow rate

FLOW UNIT kg/s

FLOW D.P 1 Input 0, 1, 2, 3 or 4, 0=no decimal, 1=10 , 2=10 , 3=103, 4=104 4<CR><LF> FLOW D.P 4 Input E for next setting E<CR><LF>
1 2

TOTAL D.P 1 Input 0, 1, 2, 3 or 4, 0=no decimal, 1=10 , 2=10 , 3=103, 4=104 4<CR><LF> TOTAL D.P 4 Input E for next setting. R<CR><LF>
1 2

(14)Decimal point for total

(15)Enable/Disable alarm checking Select ENABLE or DISABLE DISABLE<CR><LF> Input R to return to the normal weighing mode . R<CR><LF>

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59

17.9 FLOW RATE ADJUSTMET


(1)Flow rate correction Input 1 to 1999 1501<CR><LF> Input E for next setting E<CR><LF> (2)Linearity Input OFF or ON ON<CR><LF> Input E for next setting E<CR><LF> (3)Nominal flow rate Input 2 to 199999 10000<CR><LF> Input E for next setting E<CR><LF> (4)Correction for nominal flow rate Input 1 to 1999 1999<CR><LF> Input E for next setting E<CR><LF> (5)Medium flow rate Input 1 to 199999 5000<CR><LF> Input E for next setting E<CR><LF> (6)Correction for medium flow rate FL CORR 0.001 FL CORR 1.501

LINE OFF LINE ON

NOMINAL 200 NOMINAL 10000

N.CORRECT 1.500 N.CORRECT 1.999

MEDIUM 1000.0 MEDIUM 5000

Input 1 to 1999 1999<CR><LF> M.CORRECT 1.999 Input E for next setting (if the setting condition is not satisfied, then return to (3)nominal flow rate). E<CR><LF> Input R to return to the normal weighing mode.

M.CORRECT 1.500

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CB900K Instruction Manual

17.10 SETPOINT FOR ALARM


(1)Low flow rate Input 1 to 199999 100000<CR><LF> Input E for next setting E<CR><LF> (2)High flow rate Input 1 to 199999 199999<CR><LF> Input E for next setting E<CR><LF> (3)Low total Input 1 to 999999 666666<CR><LF> Input E for next setting E<CR><LF> (4)High total Input 1 to 999999 999999<CR><LF> Input E for next setting E<CR><LF> (5)Total setpoint Input 1 to 999999 888888<CR><LF> Input E for next setting E<CR><LF> (6)Low speed Input 1 to 199999 124000<CR><LF> Input E for next setting E<CR><LF> (7)High speed Input 1 to 199999 199999<CR><LF> Input E for next setting E<CR><LF> Input R to return the normal weighing mode. R<CR><LF> LO FLOW 1234.56 LO FLOW 1000.00

HI FLOW 1234.56 HI FLOW 1999.99

LO TOTAL 55555.5 LO TOTAL 666666

HI TOTAL 77777.7 HI TOTAL 999999

SP TOTAL 77777.7 SP TOTAL 88888.8

LO SPEED 123.456 LO SPEED 124.000

HI SPEED 123.456 HI SPEED 199.999

YES

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61

18. CALIBRATION USING RS232/RS485


CB900K

Calibration using RS232/RS485 at normal weighing mode, from RS232/RS485 port input CAL 2<CR><LF> command, display as:

INPUT COMMAND CAL 2<CR><LF> 18.1 ZERO CALIBRATION

CB900K RESPOND

CAL ZERO Accept input E or C E process zero calibration C bypass zero calibration When the belt weighing empty and stable, receipt E for zero calibration. E<CR><LF> Error 3 E<CR><LF> Error 4 Error 3: Zero voltage too low(less than 40 V) Please check the wiring between load cell and indicator. Error 4: Zero voltage too high (more than 11mV at Low gain or14mV at High gain) E<CR><LF> YES CAL SPAN 18.2 SPAN CALIBRATION The message YES and CAL SPAN will output when completed the zero calibration. Receipt R command to activate the loop setting method. Put the standard weight or the standard Chain weight to the Belt weighting until stable, and enter the total standard weight. 100<CR><LF> Error 2 2000<CR><LF> Error 3 Error 2: The span voltage is less than or equal to zero voltage. Error 3:Input voltage too high. 1000<CR><LF> CAL SPAN 1000 YES D.CAL YES SPAN calibration completed..

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CB900K Instruction Manual

18.3 DYNAMIC CALIBRATION CALIBRATION using RS232/RS485 at normal weighing mode, from RS232/RS485 port input CAL 3<CR><LF> command, display as:
CB900K

INPUT COMMAND CAL 3<CR><LF>

CB900KOUTPUT D.CAL

Enter E to activate loop setting method E<CR><LF> LOOP Enter 0 or 1 for time setting method or loop setting method respectively. 1<CR><LF> LOOP 0 Enter the loop required 1<CR><LF> LOOP 1 Enter E to process the loop setting method E<CR><LF> YES The CB900K will output the accumulative total when finished the loop setting method. TOTAL 4000 TH.TOTAL And then enter the actual accumulative total. 5000<CR><LF> YES Input E return at normal. E<CR><LF> YES

CB900K Instruction Manual

63

18. OUTPUT

18.1 RS232/RS485 OUTPUT

18.1.1 RS232/RS485 DATA Baud rate : 300, 2400, 4800 or 9600 Data bit : 7 or 8 Stop bit : 1 Parity bit : odd, even or no parity Code : ASCII Delimiter : CR+LF 18.1.2 RS232/RS485 setting Move the upper case from CB900K: (1)Use the screwdriver to remove the screws on the side panel.

Remove

Remove

(2)Use the screwdriver to remove the screws on the upper case.


Remove Remove

Remove

Remove

(3)Move the upper case from CB900K.


Move the upper case

RS485/RS232 selection: RS485 (1) Connect ST60 to RS485. (2) Connect the socket of RS232/RS485 to CN69. RS232 (1) Connect ST60 to RS232. (2) Connect the socket of RS232/RS485 to CN68. 18.1.3 Command PC RDTL<CR><LF> CB900K TL, +00123.4kg <CR><LF>

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CB900K Instruction Manual

18.2 LARGE DISPLAY OUTPUT INTERFACE(STANDARD)


18.2.1 Output data description
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 D.P 104 D.P 103 D.P 102 D.P 101 OVER POL MOTION GROSS/NET FIXED 0 FIXED 0 FIXED 0 BCD 100000 BCD 80000 BCD 40000 BCD 20000 BCD 10000 BCD 8000 BCD 4000 BCD 2000 BCD 1000 BCD 800 BCD 400 BCD 200 BCD 100 BCD 80 BCD 40 BCD 20 BCD 10 BCD 8 BCD 4 BCD 2 BCD 1 Output data 0 = SET DIGIT 0 = SET DIGIT 0 = SET DIGIT 0 = SET DIGIT 0 = AT OVERFLOW 0 = MINUS 0 = UNSTABLE 0 = GROSS

T1 T2 Clock Data T3 T4 T1 = 250mS T2 = 50 S T3 = 25 S T4 = 100 S


POSITIVE

POSITIVE

18.2.2 Large display output interface description Pin description: 1. 2. 3. 4. 5. 6. 7. N.C. GND N.C. N.C. N.C. CLOCK DATA
2 GND

CLOCK

DATA

Large display interface

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65

18.3 ANALOG OUTPUT BOARD (OPTION)


Specification Resolution Output Max. load resistor Min. load resistor Pin description: : 1/10000 : 0~20mA, 4~20mA or 0~10V : 500 : 4K

Analog output(2ch)

AN1+

AN1-

AN2+

AN2-

19. DIMENSION
198mm
CB900K BELT WEIGHING INDICATOR

185 1.00

96mm

91 1.00

FRONT PANEL
184mm

PANEL CUTOUT

LOADCELL 0.3A FUSE

90mm

220VAC

RE-1

RE-2

200mm

REAR PANEL

SIDE PANEL

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CB900K Instruction Manual

CB900K Instruction Manual

67

ACCESSORY
1) INPUT CONNECTION FOR TRANSISTOR OUTPUT
24V SP.IN 1.2K SP.COM

CB900K

Type1
24V 1.2K

SP.IN

CB900K

SP.COM

Type2(Inverted phase) 2) INPUT CONNECTION FOR RELAY CONTACT


24V

SP.IN 1.2K SP.COM

CB900K

3) INPUT CONNECTION FOR PROXIMATE SWITCH


24V

+
Output 1.2K SP.COM SP.IN

CB900K

CONTENTS
1. General description... 1.1 Introduction 1.2 Features.. 1.3 Block diagram. Specification.. 2.1 General 2.2 Digital section. 2.3 Analog section 2.4 RS232/RS485 interface.. Operation.. 3.1 General rules 3.2 Input sensitivity of load cell 3.3 Connecting the load cell to the indicator Panel description.. 4.1 Front panel description... 4.2 Rear panel description. 4.3 Connection for control output. 4.4 Connection for control input 1 1 1 2 3 3 3 3 4 6 6 6 7 8 8 9 10 11

2.

3.

4.

5.

Function setting.. 12 5.1 System parameter setting. 12 5.2 Parameter types 12 Weight parameter setting... 13 6.1 Decimal point .. 13 6.2 Step width ... 14 6.3 Maximum capacity .. 14 6.4 Unit . 14 6.5 Zero return range 15 6.6 Digital filter.. 15 6.7 Display update rate... 15 6.8 Default weight . 15 Speed input type.... 7.1 Speed parameter . 7.2 Decimal point ..... 7.3 Unit .... 7.4 Cut off speed .. 7.5 Default rate . 7.6 Speed input type.. 7.7 Function selection 16 16 17 17 17 18 18 21

6.

7.

8.

Input function setting.... 8.1 Description of input function.. 8.2 Input I/P 1.. 8.3 Input I/P 2.. 8.4 Input I/P 3... 8.5 Input I/P 4... Output function setting. 9.1 Output AL0. 9.2 The logic setting for AL0 9.3 The delay time setting for AL0 9.4 Output AL1. 9.5 The logic setting for AL1 9.6 The delay time setting for AL1..

21 21 22 22 22 22 23 23 23 24 24 24 25 26 26 26 27 27 27 27 28 28 28 28 29 29 29 30 30 30 30 30 31 31 31 32 32 32 32 33 33

9.

10. Analog output parameter setting. 10.1 Analog output 1.. 10.2 Analog type setting for analog output 1. 10.3 Zero setting for analog output 1. 10.4 Span setting for analog output 1. 10.5 Output setting for analog output 1.. 10.6 Analog output 2.. 10.7 Analog type setting for analog output 2. 10.8 Zero setting for analog output 2. 10.9 Span setting for analog output 2. 10.10 Output setting for analog output 2 11. Remote display (serial BCD).. 11.1 Function setting for remote display port 1.. 11.2 Function setting for remote display port 2.. 12. Ticket printing. 12.1 Format 1 (long format 1). 12.2 Format 2 (long format 2). 12.3 Format 3 (short format).. 12.4 RS232 parameter setting. 12.5 Baud rate. 12.6 Data bit... 12.7 Parity bit. 12.8 ID code... 12.9 Ticket format selection... 12.10 Page length 12.11 Top margin 12.12 Line spacing.. 12.13 Left margin

13. System parameter setting.. 33 13.1 Belt tare length(unit: m) 34 13.2 Belt unload length(unit: m) 34

13.3 Belt reload length(unit: m)... 34 13.4 Platform length (unit: m).. 34 13.5 Dynamic tare. 35 13.6 Keyboard lock enable.... 35 13.7 Password... 35 13.8 Date 36 13.9 Time 36 13.10 Delivery no. . 36 13.11 Alarm reset... 36 13.12 Unit for flow rate.. 37 13.13 Decimal point for flow rate.. 37 13.14 Decimal point for total. 37 14. Flow rate adjustment setting.. 38 14.1 Flow rate correction... 38 14.2 Linearity enable.. 38 14.3 Nominal flow rate.. 39 14.4 Nominal flow rate correction.. 39 14.5 Medium flow rate.. 39 14.6 Medium flow rate correction. 39 15. Setpoint for alarm. 15.1 Low flow rate... 15.2 High flow rate... 15.3 Low total.. 15.4 High total. 15.5 Total setpoint... 15.6 Low speed... 15.7 High speed.. 15.8 Alarm definition.. 16. Static calibration. 16.1 Error code during calibration.. 16.2 Span 16.3 Other error code definition. 17. Data setting using RS232/RS485. 17.1 Weight parameter 17.2 Speed parameter.. 17.3 Input function setting.. 17.4 Output parameter 17.5 Analog output parameter 17.6 Remote display parameter.. 17.7 RS232/RS485 parameter 17.8 System parameter 17.9 Flow rate adjustment 17.10 Setpoint for alarm 40 40 40 41 41 41 41 42 42 42 43 43 43 44 44 45 47 48 49 51 51 52 54 55

18. Output... 18.1 RS232/RS485 output. 18.2 Large display output interface (standard).. 18.3 Analog output board (option) 19.

57 57 59 60

Dimension. 61

CB900K
BELT WEIGHING INDICATOR
INSTRUCTION MANUAL

2004 VER 1

C
M

Flat D, 13/F, Por Mee Fty.Bldg., 500 Castle Peak Road, Lai Chi Kowloon Hong Kong Tel: (852)27444419 Fax: (852)27442060 E-mail: sales@chimei.com.hk Homepage: http://www.chimei.com.hk

Chi Mei Electronics Co., Ltd.