OptionA Ethane/ Butane 10500 1.8% - 4%

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Question optionA optionB optionC optionD

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LPG is a mixture of commercial _____________ and ethane/ ethane/ ethane/ propane/
1 D
commercial ____________. butane propane methane butane
2 Calorific value of LPG is _________ K Cal/kg. 10500 10800 10900 14000 C
3 Flammability range of LPG is ______ to ______. 1.8% - 4% 2% - 6% 1.8% - 9% 3% - 10.5% C
Maximum flame temperature of LPG in air is
4 1500 / 1800 1600 / 1900 2000 / 2850 1300 - 2150 C
_________ deg C and in oxygen is __________ deg C.
Minimum ignition temperature for LPG is
5 310 410 510 610 B
__________deg C
6 The pressure of LPG is related to Temperature volume both none A
Boiling
Boiling Liquid Boiling Level Boiling Liquid
Liquid
Expanding Expanding Entering
7 Expand BLEVE Escaping A
Vapour Vapour Vapour
Vapour
Explosion Explosion Explosion
Expansion
What is the design temperature of LPG cylinders and 60 deg C & 65 deg C & 65 deg C & 40 deg C &
8 C
LPG storage vessels? 50 deg C 50 deg C 55 deg C 80 deg C
9 What is the periodicity of testing of SRVs? 6 months 1 year 2 years 5 years B
1.5 times 1.3 times 1.2 times 1.1 times
10 What is the testing pressure for SRVs? design design design design D
pressure pressure pressure pressure
Once in 2 Once in 4 Once in 6 Once in a
11 What is the periodicity of testing of TLD hoses? B
months months months year
How many pressure relief valves are provided in the
12 one two three four B
Storage Vessels sphere/bullet?
13 What is the periodicity of testing of POP Action Valve? 2 years six months 1 Year 5 years C
14 What is the ISI number for LPG hoses used in TLD? IS-9547 IS-5947 IS-9537 IS-9500 C
15 Which type of LPG hose is used in TLD Type - I Type - II Type - III Type - IV B
visual
inspection Electrical
Hydrostatic
16 What are the tests to be conducted for TLD bay hoses? and continuity All of them. D
test
pneumatic test
test
What is the bursting pressure at which TLD bay hoses
17 50 kgf/sqcm 82 kgf/sqcm 90 kgf/sqcm 102 kgf/sqcm D
are tested at the time of manufacture?
1 kgf/sqcm 1.5 kgf/sqcm 2 kgf/sqcm 3.5 kgf/sqcm

minimum but minimum but minimum but minimum but
What is the pressure up to which vapor from BT should
18 not below not below not below not below B
be decanted?
atmospheric atmospheric atmospheric atmospheric
What is the principle being adopted for unloading of Pressure Mechanical

19 Gravity Flow Any of them A
liquid LPG from BT? Differential pump
20 What is the IS specification for LPG cylinders? IS 3196 IS 3257 IS 4453 IS 2234 A
21 Liquid LPG expands to ______ times of vapour. 100 125 250 300 C
What are the principles being adopted in extinguishing
22 Starvation Smothering Cooling All of them D
the fire?
Tariff Tariff
Tare Added
23 What is TAC? Advisory Advisory none A
Cylinder
Committee Council
What is the British standard code adopted for design of
24 BS 5000 BS 6000 BS 5500 BS 4330 C
storage vessels?
EFCV shall be provided for Sphere/ Bullets at Liquid and
25 Liquid line Vapour line None. C
_________. vapour line
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What is the rating of the electrical system of the master
26 300 A 325 A 120 A 210 A A
cut off switch?
Recommended material of construction for sphere/
bullet, for Refinery service where H2S presence can ASTM A516 A 537 ASTM A416 ASTM A216
27 A
not be ruled out,____________ shall be used (BS-5500 Gr. 60 CLASS 1 Gr. 50 Gr. 60
shall not be used for the above).
20 kg/sqcm 25 kg/sqcm 30 kg/sqcm 25.35
What is hydro-static test pressure and time for testing
28 for 25 for 25 for 25 kg/sqcm for D
new LPG cylinders?
seconds seconds seconds 30 seconds
33.3 +3% 23.3 +3% 33.3 +0% 33.3 +0%
29 What is volumetric capacity of 14.2 kg. LPG cylinder? A
-0% liters -0% liters -3% liters -0% liters
What is the torque to be applied while fixing a new
30 20+ - 2 kgm 18+ - 2 kgm 20+ - 1 kgm 30+ - 2 kgm A
valve in LPG cylinder?
Cylinder's hydrostatic test (first test) is done after
______ years from the date of first
31 5, 5 7, 5 5, 7 6, 6 B
testing(manufacturing) and subsequent tests after
every ______ years.
What is the pneumatic pressure and time, to which a
cylinder shall be subjected to at the time of carrying out 7 kg/cm2 for 3 kg/cm2 for 5 kg/cm2 for 7 kg/cm2 for
32 A
the ST testing, to check the tightness of the valve / 60 seconds 60 seconds 30seconds 30 seconds
cylinder?
What is the periodicity of testing of above ground pipe Once in one Once in two Once in three Once in five
33 D
line used for LPG ? year years years years
A cylinder can be HR repaired only ________ in its
34 once twice thrice none A
life-time.
TLD hoses should be subjected to hydro-static
35 30 25 45 60 B
pressure for ______ kg/cm2.
TLD hoses should be subjected to hydro-static
36 3 4 5 10 C
pressure for _______ minutes.
TLD hoses should be subjected to hydro-static test
37 2 4 6 12 B
every _______ months.
Mean
Mean Mean Medium
Velocity
Velocity Velocity Wind Velocity
38 What is MVWSS? Water C
Water Spray Spray Water Spray
Storage
System System System
System
Manual
Manual Call Mechanical Master Call
39 MCP stands for? Correction A
Point Call Phone Point
Point
79 Deg C 50 Deg C 60 Deg C 79 Deg C
40 What is the bursting temperature of quartzoidal bulb? D
min. max. max. max.
Perssurised Percurssive
Percurssive Percurssive
Unconfined Undefined
Unconfined Unconfined
41 What is PUVCE? Vapour Vapour A
Vapour Cloud Vapour Cloud
Cloud Cloud
Explosion. Expansion.
Explosion. Explosion.
What should be the minimum distance between
42 1 meter 2 meters 3 meters. 4 meters. C
shadow of sphere/bullet and location of ROV?
The filling pressure should not exceed working
43 15 kg/sqcm 15.5 kg/sqcm 16.9 kg/sqcm 18 kg/sqcm C
pressure of cylinder i.e. ______ at 65 deg.C.
-27 deg to -27 deg to -20 deg to -27 deg to
44 What is the design temperature for sphere/bullet? A
+55 deg C +45 deg C +55 deg C +65 deg C
What is the duration for which the test pressure has to
45 be maintained during the hydrostatic test of Horton One hour. Two hours Three hours. Four hours. A
sphere?
What is the corrosion allowance being adopted while 2 mm 3 mm 1.5 mm 5 mm
46 C
designing storage vessels? minimum minimum minimum minimum
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First level and second level alarms of GMS are set at 10% and 20% and 20% and 40% and
47 C
_______ and _______ repectively. 30% of LEL 30% of LEL 60% of LEL 30% of LEL
What is the periodicity of hydro-static testing of storage
48 1 year 2 years 4 years 5 years D
vessels?
SMPV rule is applicable for vessels exceeding storage
49 1000 2000 3000 500 A
capacity of ________litres.
Gas Cylinder Rules is applicable for vessels upto
50 500 800 1000 2000 C
capacity of _______ litres.
Spheres and bullets shall be treated as separate
51 groups with minimum ________ safety distance 20 meters. 30 meters 40 meters 50 meters B
between two groups.
The concrete flooring of the ground under vessel shall
52 be provided from the edge of the Horton Spheres with a 1:50 1:100 1:1000 1:200 B
slope of _________ (min.).
What can be the maximum number of LPG tank lorry
53 5 6 7 8 D
bays in one group?
What should be the minimum safety distance between
54 20 meters 30 meters 50 meters 100 meters C
two groups of TLD bays?
What should be the minimum width of TLD pipeline
55 island to be provided for permanent protection of 1 meter 2 meters 3 meters 5 meters A
manifold from tank lorries in TLD bay?
What should be the slope of nozzle / inlet outlet
56 1.5 degrees 2 degrees 3 degrees 4.5 degrees A
pipeline provided at sphere/bullet?
What can be the maximum setting of high level alarm in
57 70 % 85 % 90 % 100 % B
storage vessels?
In storage area QB detectors shall be provided
0.5 meter,
encircling each vessel, equispaced with a maximum 1 meter, 1.5 2 meter, 1.0 3 meter, 1.5
58 1.0 to 2.0 A
spacing of ______ at an elevation of about ______ to 2.0 meter to 2.0 meter to 2.0 meter
meter
from bottom of vessel.
The fire water deluge valves shall be kept outside the
kerb wall at a safe distance in case of sphere/ bullet,
59 10 meters 20 meters 15 meters 50 meters C
and located ________ away from limits of other sheds
or shadows of spheres.
What should be minimum percentage of spare hoses to
60 40% 50% 60% 30% B
be kept in a plant?
63 mm dia 40 mm dia 50 mm dia 20 mm dia
What shall be the diameter and length of the hoses
61 and 15 mtrs. and 10 mtrs. and 20 mtrs. and 5 mtrs. A
used for fire fighting?
Length Length Length Length
Self Self Saturated
Self Confined
Contained Controlled Carbon
62 What is SCBA? Breathing A
Breathing Bathing Bathing
Apparatus
Apparatus Apparatus Apparatus
What should be minimum and maximum height of none of the
63 .3 m and .6 m .2 m and .5m .4m and .7m A
KERB wall? above
Vessels shall be arranged into groups, each having a
64 4 5 6 7 C
maximum of _____ vessels.
What should be the minimum distance between two
65 30 m 40 m 50 m 20 m A
groups of storage vessels?
Space for turning with minimum radius of _______ for
66 tank lorries shall be provided commensurate with the 20 m 30 m 40 m 10 m A
capacities of the tank trucks.
Service Water shall be provided at a pressure of about
67 2 3 5 7 B
_____ Kg/sq.cm.g.
68 What is the IS code for Antistatic mastic flooring? IS 8857 IS 4569 IS 8374 IS 2254 C
LPG
Name the facilities which are required to be fully Storage
69 Sheds,TLD Pump House All of them D
covered by medium velocity water spray system. Vessels.
Bays,
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20 Meters in
10 Meters in 30 Meters in 30 Meters in
Hazardous
Hazardous Hazardous Hazardous
area and 40
What is the spacing between hydrant monitors in the area and 20 area and 50 area and 45
70 meters in C
firewater ring main. meters in non meters in non meters in non
non
hazardous hazardous hazardous
hazardous
area. area. area.
area.
Storage vessels are designed as per

IS 2825, BS IS 2835, BS IS 3835, BS IS 4825, BS
71 __________________ BIS code and A
5500 5000 4500 7500
_________________ British code.
The Static
The Liquefied
and Mobile
Petroleum
Pressure
Gas Factories Act
Vessels
(Regulation - 1948
(Unfired)
of Supply & (Amended as None of
72 Bulk storage of LPG is governed by______________. Rules 1981 B
Distribution Factories them
(amended in
Order),1993 (Amendment)
1998) under
and Act, 1987)
Indian
Amndment
Explosive Act
Order, 1994
1884.
Water drains from the cylinder filling area where they

73 enter an outside drainage system, shall be provided strainers NRVs Vapou Seals All of them C
with _________.
How the product from LPG tank trucks & tank wagons Pressure by LPG
74 Gravity All of them A
is transferred to bulk storage vessel? differential Pump
Less
What are the advantages of providing unloading arms Increased
75 maintenance convenient All of them D
instead LPG hoses in TLD? safety
cost
The restriction on vapour pressure is stipulated by
______ which in turn regulates the lighter ends of
76 IS 2976 IS 4576 IS 4070 IS 5576 B
hydrocarbons and this governs the design parameters
for storage vessels.
At liquid full condition any further expansion of the
4 to 10 5 to 10 14 to 15 40 to 50
77 liquid, the cylinder pressure will rise by approx. C
kg/sqcm kg/sqcm kg/sqcm kg/sqcm
_____________ for each degree centigrade.
LPG at atmospheric pressure and temperature is a gas
78 1.5 to 2 times 2 to 5 times 3 to 6 times 1 to 4 times A
which is ___________ times heavier than air.
LPG requires upto _______ times its own volume of air
79 60 50 90 100 B
for complete combustion.
0.3 cs @ 45 0.3 cs @ 15 0.2 cs @ 45 0.3 cs @ 25
80 What is the viscosity of LPG? A
deg C deg C deg C deg C
Minimum how many LPG storage vessels are required
81 in plant for convenience of operation, maintenance and Two One Three Four C
inspection?
What should be the minimum graduation for the check
82 10 gms 20 gms 100 gms 50 gms D
scale?
Maximum cylinder storage of empty and filled cylinders 2 days 3 days 1 days 4 days
83 combined shall be restricted to a total of ________ bottling bottling bottling bottling B
bottling capacity of the plant. capacity. capacity. capacity. capacity.
Vapour vent line should be for individual bay at
84 _______ height above the eaves of the shed fitted with 1.0 meters 2.5 meters 1.5 meters 2.0 meters C
flame cap.
LPG vapour should be recovered such that vapour
pressure in the tank truck is brought down to
85 1.5 kg/sqcm 1.0 kg/sqcm 2.5 kg/sqcm 2.0 kg/sqcm A
_________ minimum but not below atmospheric
pressure.
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What is the boiling point of LPG presently marketed in 10 to 20 deg
86 0 to 10 deg C 0 to 18 deg C 0 to 15 deg C B
India C
87 LPG is about _______ as heavy as water 1/4 3/4 1/2 2/3 C
Co-efficient of volumetric expansion of LPG is about
88 50 20 150 100 D
______ times that of steel,
LPG Cylinders are designed for vapour pressure of
89 _________ kgf/cm2 at the assessed temperature of 14, 55 25.35, 65 16.87, 65 14, 65 C
______ deg C.
ethyl methyl sulpher
90 LPG is generally odourised by adding _____________. Any of them A
mercaptan mercaptan mercaptan
__________may be affected by traces of caustic
91 Copper Aluminium Brass Iron B
remaining in the LPG after the refining processes.
Non venting liquid
92 Static electricity may be caused by ______________. Sand blasting conductive to the All of them D
belts atmosphere
None of
93 LPG can be liquefied by _________ pressurising cooling Both C
them
Safety Committee should meet at least once in_______
months
Repairs /maintenance of pressurised systems and hot-
95 work should be entrusted to the agencies duly BIS OISD CCOE All of them C
approved by __________.
All non-routine jobs should be carried out in line with
96 110 120 145 105 D
OISD–STD-________.
All the electrical equipment operating above _____
97 volts shall have two separate and distinct 250 220 110 240 A
connections to earth grid.
The main earthing network shall be used for
static None on
98 earthing of the equipment to protect it against lightening both B
electricity them
____________.
A total resistance between an object and earth not
99 exceeding _______ is sufficient to prevent charge 5 ohms 15 ohms 10 ohms 20 ohms C
accumulation.
The resistance of earth between the actual earthing
100 conductor plus electrode shall not exceed 5 ohms 15 ohms 10 ohms 20 ohms C
__________ .
CCOE (by
In case of accidents involving loss of life or serious telegram
nearest
101 injury to persons or property, the notice of accident followed by OISD All of them D
Police station
MUST be given to : letter within
24 hrs),
Constructive
Constructive Constructive
Appraisal of None of
102 What is CAP? Appraisal of Appraisal of A
Plant them.
Processes Parameters
Operations
In case of uncontrolled leakage of liquid or vapour from

Tank Trucks, the area within at least _______ Mtrs.
103 200 100 300 50 B
radius of the Tank truck should be evacuated and
attempts should be made to disperse the vapour.
Fire fighters must not position themselves in line with

104 sides dished ends both none B
the __________ of the bullets.
The layout of fire fighting facilites shall permit access
105 one three two all C
from at least _______ directions.
In case of Tank Lorry Gantry, automatic heat detection
for automatic actuation of MV sprinkler system, a
106 2 4 6 8 D
maximum of _____ bays shall be considered as single
risk area.
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For tank wagon gantry minimum of _____________ one gantry two gantry three gantry four gantry
107 A
shall be considered as single risk area. (600MT) (600MT) (600MT) (600MT)
Hydrant / monitors shall be provided for every _______
108 10 20 30 40 C
meters in case of hazardous area.
Hydrant / monitors may be spaced _______ meters in
109 15 25 35 45 D
non hazardous area
Underground ring main shall have at least
110 two one three four B
_________ meter earth cushion in open ground.
Underground ring main shall have at least _______
111 1.5 1 2 1.2 D
meters cushion under the road crossings.
Quartzide bulb network shall be maintained with plant
112 2 2.5 3.5 4 C
air at a pressure of about ______ kgs/sq.cm2.g.
________ spare CO2 cartridges and ________ (Min)
113 spare DCP bags (as per Fire Extinguisher Capacities) 100% , 50% 50% , 100% 50% , 50% 25%, 100% A
shall be stored in each plant.
114 _______ spare Hoses shall be stored in the LPG plant. 25% 50% 100% 30% B
In addition to the nozzles provided in the hose boxes,

there shall be at least _____ spare nozzles in each
115 category viz. Jet Nozzles with Branch Pipes, Fog, 3 Nos 4 Nos 5 Nos 2 Nos D
Universal, water curtain, Spray and Triple Purpose
Nozzles in the plant.
Electrically operated Fire Siren shall be audible to the
116 farthest distance in the plant that is _____ K.M. from Two three one four C
the periphery of the plant.
Fire Sirens should be tested at least once in a
117 month week fortnight year B
________ to keep them in working condition.
Major fire: A wailing siren for two minutes. Sirens will be
three, thirty, two, forty, four, fifteen,
118 sounded ______ times for ______ seconds with an Any of them A
fifteen twenty tweny
interval of _______ seconds in between.
For disaster: Same type of siren as in the case of major
119 fire but the same will be sounded for ______ times at two, two three, two four, one three, one B
an interval of ______ minutes.
It is recommended to provide the minimum rating for
fire proofing as follows :LPG storage vessel &
120 connected lines up to the fire safe ROVs - ______ hour, two, two one , three two, three one, two D
Supporting legs of all above - _______ hours
respectively.
If the storage vessels and other fixed equipment within

121 the plant are protected by fixed water sprays, they month week fortnight year B
should be tested minimum once in a _________.
As per DMP, on site, mock drills to be conducted

122 a month a week a year a fortnight C
minimum once in _______.
Each fire water pump should be checked for
123 two three four six D
performance once in ______ months.
Each pump should be checked and tested and the shut
124 off pressure observed and logged once in ______ one two three four A
month(s).
Every pump should be test run for at least
125 half, three half, two half, four one, two B
________hour minimum ______ times a week.
The ring main should be checked once in a _______
for the leaks etc. by operating one or more pumps with
126 month week fortnight year D
the hydrant points kept closed as required to get the
maximum operating pressure.
All fire main valves should be checked for operation
127 month week fortnight year A
and lubricated once in a ________.
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Fixed water cooling spray systems on storage tanks
128 four six two three B
should be tested at least once in _____ months.
Deluge systems on LPG spheres and bullets should be
129 tested at least once in _______ months for proper four one two three D
performance.
Spray system in the plant should be tested at least
130 week month quarter year C
once in every ________ .
All the fire hoses should be hydraulically tested at least
131 two three four six D
once in ______ months.
The operability of Detectors should be tested once in
132 three four two six A
every _______ months.
Calibration of gas detectors using test gas should be
133 done once in every _______ months or as per two three six four C
manufacturer's recommendation, whichever is earlier
A mock fire drill should be conducted once in a
134 week month fortnight year B
_______ to rehearse the fire emergency procedures
The assessed maximum temperature for uninsulated
135 pressure vessels as per Statutory Rules is ______ deg 45 65 55 69 C
C.
Flange connections shall be a minimum of _________
136 ANSI-300 ANSI-400 ANSI-200 ANSI-100 A
lb flange Class .
All fittings (I.E.flange connections) in storage vessel
137 10 30 40 20 D
pipelines shall be of minimum _____ mm thickness.
For storage vessels, valve must be fitted with extended

vent(s), adequately supported and having outlet at least
138 1, 3 2, 3.5 2, 3 2, 4 B
_______ metres above the top of the vessel and at
least ______ metres above the ground level.
139 LPG tank truck Design Pressure is ______ kg/cm2 14 15.55 16.65 19.25 C
Working pressure for LPG Tank Trucks is _____
140 15.85 14 19.25 16.65 A
kg/cm2
141 Test pressure for LPG Tank Trucks is _____ kg/cm2 21.65 19.25 16.65 25.35 A
142 Design Temp.for LPG Tank Trucks is_________ deg c -6 to +40 -6 to +35 -10 to +55 -6 to +55 D
Corrosion Allowance Tank Truck vessel thickness is
143 .3 mm .5 mm .4 mm .8 mm B
____ mm.
BT Extension to chassis, if any, shall not be more
144 than ________ mm and the extension piece shall not 200 400 300 500 C
be welded to the chassis.
145 All Bts must carry _____ nos.10 Kg DCP (ISI marked). 1 4 3 2 D
The exhaust of all vehicles carrying LPG is required to

146 be routed to the ________ side of the vehicle towards front back left right A
driver side.
The exhaust of all vehicles carrying LPG is required to
147 bolted welded clampled Any of them B
be __________.
A readily accessible cut-off switch of not less than
148 ______ amps rating shall be provided in the bullet 200 300 400 500 B
trucks.
Any receiving vessel (tank trucks, storage vessels etc)
149 having a pressure of less than _______ Kg/ sq.cm.(g) 2 3 1 4 C
should not be filled.
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In case of
lightening
when the
The transfer operation of LPG is stopped and all Uncontrolled A fire in the
150 operation All of them D
valves are closed in case of _______ . leakage vicinity
involves
venting of
LPG.
Generally, endorsement for carrying out the operation
151 from ____ to ______ is given by CCOE for the LPG 6 pm, 10 pm 8 pm, 10 pm 6 am, 10 pm 4 pm, 10 pm A
plants on applying for the same.
The periodicity of checking 10 Kg. DCP shall be
152 week month year fortnight B
minimum once in a _______.
Delrin Dupont
153 Safety cap is manufactured out of _________ material. polyethylene teflon Any of them B
500
Safety cap can withstand a maximum working
154 3.45 1.45 2.45 2.15 C
pressure of ________ M Pa of LPG.
Pressure Regulator is designed to regulate LPG in
vapour phase from maximum inlet pressure of 16.9
155 20 10 15 30 D
kgf/cm2(g) in the cylinder to a nominal outlet pressure
of _____ gf/cm2(g).
156 The electronic scale can check ______ cyls/hr. 1000 800 1200 1600 C
Minimum ______ of saleable cylinders filled in a shift
157 1% 2% 3% 2.50% A
production should be subjected to SQC.
Rejection in SQC should not exceed _____ of the total
158 1% 2% 3% 2.50% D
cylinders checked.
159 Cylinder bung are cleaned with ____ inch NGT Tap. 1/2 1/4 3/4 1 C
Cylinder bung is checked with _____ (Go gauge ) &
160 L2, L5 L3,L6 L1, L9 L4,L8 C
_____ (No Go gauge) gauges.
Maximum permissible tolerance in deficiency against

the declared weight should be within ______ gm in
161 200 100 50 150 D
case of 14.2 Kg cylinder as per Standards of Weights
and Measures (Packaged commodities) Rules 1977.
Maximum permissible tolerance in deficiency against

the declared weight should be within _____ in case of
162 1% 2% 3% 2.50% A
19 Kg cylinder,Standards of Weights and Measures
(Packaged commodities) Rules 1977.
At liquid full condition there will be a pressure rise
163 inside the cylinder at the rate of _____ kg/cm2 for every 10 24 40 30 B
degree increase in temperature.
ST tested Cylinders
Cylinders falling into any of the following categories New and Hot that may be
164 All of them D
require purging : cylinders repaired suspected to
cylinders contain air
The defective valves taken out from the cylinders are

subjected to cleaning in an Ultrasonic Valve Cleaning
165 5 6 7 8 C
Equipment followed by testing them on a test bench
with air pressure of _______ Kg/sq cm and using CVT.
Serviceable empty cylinder staking for storage should

166 1 2 3 4 B
be maximum _____ high.
By testing the filled cylinders in the ‘in-line’ test bath,
none of the
167 the leaks can be detected down to _____ gm of 0.5 0.1 1.0 B
above
escaped gas per hour.
Stacking of cylinders in truck in vertical position should
168 1 2 3 4 C
be maximum ____ high.
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Empty new cylinders in a stake truck can be loaded
169 vertically maximum _____ high or horizontally _____ 1, 2 2, 3 2, 4 3, 5 D
high max.
The truck MUST be parked minimum _____ metres
170 away from the filled or empty cylinder shed within the 5 15 10 20 B
plant.
171 Cylinders must not be _____________. thrown dropped dragged All of them D
The period of re-test currently specified under the rules
172 7 6 5 4 A
is ___ years from the date of manufacture of cylinders.
173 Hydrostatic test pressure for cylinders is _____ Mpa. 1.45 3.45 2.45 3.15 C
During hydrostatic test (statutory testing) of the cylinder
174 20 seconds 30 seconds 40 seconds 60 seconds B
the test pressure should be maintained for ______.
The Pneumatic test should be applied to the cylinder,

during statutory testing, at a pressure of _____
175 5.8 6.5 7 9.8 C
kg/sq.cm., to check the tightness of the valve cylinder
joints
During pneumatic test of the cylinder the test pressure
176 60 seconds 20 seconds 30 seconds 40 seconds A
should me maintained for ______.
What should be the least count of the check scale for
177 weighing cylinders used by the repairer doing statutory 50/100 gms 5/10 gms 10/20 gms 15/25 gms B
testing?
Minimum coat of thickness for both the layers of primer
178 and finish paint on cylinders shall not be less than 10 20 30 40 C
_____ microns.
What is the name of Plant Preventive Maintenance none of the
179 Vishwakarma Millenium PDM A
Software (PPMS) package available at the plants? above
High Level Alarm (HLA) should be checked once in
180 ______ months for proper functioning by filling up the two three four six D
LPG vessel under controlled conditions.
Measuring wire of servo gauge has to be inspected for
181 corrosion, twist or any other damage and dirt on wire week fortnight month year D
drum at least once in a _______.
All pressure vessels having water capacity of _______

182 litres and above should be re-commissioned only after 500 1000 600 400 B
receipt of necessary approval from CCOE.
All aboveground pipelines used for LPG should

183 undergo hydrostatic test for a minimum of once in ____ 1 2 5 4 C
years.
Underground pipelines for LPG should be tested once
184 year two years three years five years A
in every _____.
For testing LPG pipeline a test pressure of at least
185 2 3 1.5 2.5 C
____ times the working pressure should be applied.
For testing LPG pipelines test pressure should be
186 applied for a period of at least ______ minutes without 10 30 20 60 B
indication of leakage
During pneumatic testing of LPG hoses the pressure
187 should be maintained for a period of minimum _____ 30 20 15 10 D
minutes.
The electrical resistance measured over the entire
length of the hose, complete with its connections, shall
188 0.5 0.2 0.75 0.25 C
not exceed _______ ohms per metre length of the
hose.
Electrical continuity test of hoses should be done any of the none of the
189 before after B
______ completion of hydrostatic and pneumatic test. two two
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The thickness test of the above ground water lines
190 a year 2 years 3 years 5 years A
must be done once in ______.
The water in the hydrant pipe line must be flushed at
191 least once in a _________ to prevent corrosion due to week fortnight month year B
bacterial action.
All the valves on the ring main / hydrants / monitors
192 shall be checked for leaks / operation and lubricated week fortnight month year C
once in a _______.
The fire extinguishers must be checked once in a
193 week fortnight month year C
_______.
The fire extinguishers must be hydro-tested once in
194 three two one five A
_____ years.
Interlock shutdown system should be checked once in
195 a ________ for its operation and fidelity for complying week fortnight year month D
with the installed scheme.
The GMS sensors should be calibrated once in a
196 week fortnight quarter month C
_____.
For new and HR cylinders, the thickness of the zinc
197 layer on the cylinders should be minimum 25 37 30 45 B
________microns.
LPG cylinders are required to be re-rested for the first

198 5 6 7 8 C
time after ____ years from the date of manufacture.
Liquid Level
Light End None of
199 What is LEV? Equivalent of Equalising A
Value them
Vapour. Valve
_______ out of every 100 incoming empty cylinders
from each new/ST tested/Hot Repaired cylinders shall
200 5 10 20 30 B
be lifted and turned upside down to detect the presence
of any foreign matter inside the cylinder.
1.5% of 0.15% of 0.10% of 1.3% of
201 What is the KRA for bung leak? B
Bottling bottling bottling. bottling
1.5% of 0.15% of 0.10% of 1.3% of
202 What is the KRA for Valve leak? A
1.5% of 0.15% of 0.10% of 1.3% of
203 What is the KRA for Market Returns? C
1.5% of 0.15% of 0.10% of 1.3% of
204 What is the KRA for cold repair (valve consumption)? D
What is the KRA for Statutory Testing (valve 0.3% of 0.15% of 0.10% of 1.3% of
205 A
consumption)? Bottling bottling bottling. bottling
4.5% of 0.15% of 0.10% of 1.3% of
206 What is the KRA for safety cap consumption? A
Under (INDIAN ELECTRICITY RULES MARCH, 1980: Electrical agencies

AMENDED UPTO 1988) the installation must be licenced Inspector of holding the
207 Any of them B
inspected and approved by _____________________ contractors the State certificate of
before commissioning. Government. competency
Subsequent inspection/ testing of electrical installations

208 shall be carried out at intervals not exceeding ______ 3 years 2 years 4 years 5 years D
years or as specified.
Emergency
Excess Flow Excess Flow None of
209 What is EFCV? Flow Check B
Check Valve. Choke Valve them.
Valve
210 How many times a cylinder can be hot repaired? Once. Twice Three times Never A
Recommended material of construction for sphere/
ASTM A 516 A 537 None of
211 bullet, for marketing installation, where H2S is not Any of them C
Gr. 70 CLASS 1 them.
present.
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For safeyty valves minimum ____ nos relieving loads
212 shall be installed, each having _________ relieving 3, 33% 2, 100% 2, 50% 4, 25% B
capapcity
Each vessel shall have atleast two SRVs, each set at
not more than ____ of design pressure of the vessel
213 and having the relieving capacity adequate for limiting 100%, 150% 120%, 150% 150%, 160% 110%, 120% D
the pressure build up in the vessel not more than
_____ of design pressure.
The ____________ on the sphere/ bullet connected
214 ROVs ball valves EFCVs All of them A
lines shall be fire-safe type
For SRVs, a _________ with a nipple at low point shall
None of
215 be provided on the vent pipe in order to drain the rain large hole weephole Any of them B
them.
water which may get accumulated otherwise.
The LPG line exit from cylinder evacuation area to be
Quick shut
216 provided with a __________ before joining the main EFCV NRV All of them C
valve
LPG return header.
The cylinder should be fabricated out of steel sheets IS:6200-1976 IS:6240-1976 IS:6400-1976 IS:5240-
217 manufactured conforming to ___________ as amended or IS:1007- or IS:10787- or IS:10087- 1976 or IS: B
from time to time. 1984 1984 1984 9787-1984
Up to what height the supporting columns of the

218 filling/storage sheds will be coated with antistatic mastic 1 meter 3 meters 2.5 meters 1.5 meters D
coating?
What should be the minimum distance between empty
219 2 meters 5 meters 4 meters 6 meters B
cylinder storage area and filling machines?
1.5 M and .6 1.5 M and .6 .5 M and .6
What should be the height of the boundary wall and 1 M and .6 M
220 M M M C
barbed wire fencing for the licensed area? respectively
respectively respectively respectively
2.5 M and .6 3.5 M and .6

What should be the height of the outer boundary wall 2 M and .6 M 3 M and .6 M
221 M M D
and barbed wire fencing for the plant? respectively. respectively.
respectively. respectively.
What is the design code for LPG cylinders of 14.2 and

222 IS 3196 IS 3186 IS 2196 IS 3190 A
19 kg capacity?
The sprinkler system in the sheds shall be tested by
223 closing the outlet of the deluge valve for correct remote week month quarter year C
operation once in a __________.
Water monitor and hose box shall be painted with
224 red yellow green blue B
illuminous __________.
The above ground fire water main and the fire hydrant
illuminous
225 stand post shall be painted with corrosion resistant fire red bottle green sky blue A
yello
________ paint.
Hydrant pipeline shall be laid at a height of ________ 300 mm to
226 500 mm 600 mm 1000 mm A
above finished ground level. 400 mm
The fire water mains shall be supported at regular
227 5 6 7 8 B
intervals not exceeding ______ meters.
In case of refitting the old valves ,the same should be
228 tested by compressed air at _____ kg/sq.cm for 5, 30 10, 60 7, 60 2, 60 C
leakage from seat for a minimum of ____ seconds.
If the loss of tare weight is more than ______ of original
229 weight, such cylinders shall be segregated and 5% 4% 3% 8% A
scrapped.
While carrying out ST testing of cylinders, the interior of
infra low halogen
230 the cylinder shall be examined by means of X ray lamp. laser C
voltage lamp lamp
____________ .
While Hydrostatic testing of cylinders, the test pressure
231 applied should be retained for a minimum period of 30 60 90 120 A
_____ seconds.
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For degassing of LPG cylinders, water is retained in the
232 cylinder, to remove any traces of LPG for not less than one two three four A
_______ hour(s).
ST testing of LPG cylinders is to be conducted by
233 CCE BIS both none A
_______ approved parties only.
Wet Fluoroscent Magnetic Particle Testing (WFMPT) is
234 considered the most reliable test method for detecting microcracks macrocracks pinholes none. A
____________ .
Bulk vessels is a pressure vessel used for more than
235 ______ litres water capacity for storage or 100 1000 1500 500 B
transportation.
Not more than ______ cylinders shall be degassed at a
236 four eight six three C
time, in LPG plants.
Minimum of Minimum of Maximum of Maximum of

For purging of cylinders, the pressure in cylinder is
237 0.35 kg/cm2 0.65 kg/cm2 0.35 kg/cm2 0.35 kg/cm2 D
brought down to _______________ .
gauge absolute gauge absolute
The residual LPG in the cylinder should be cold flared

238 in the atmosphere at a vent outside the shed at ____ one two three four A
meter height above the roof of the shed.
239 Cylinder bung shall be cleaned with ________. ½” NGT tap ¾” NGT tap ½” NPT tap ¾” NPT tap B
Before opening the defective valve, cylinder shall be
1.5 kg/cm2 or 1 kg/cm2 or 1.5 kg/cm2 or 1 kg/cm2 or
240 evacuated of its product up to a pressure of _________ A
less less above above
.
CVT should be calibrated so as to detect leakage below . beyond . beyond below
241 B
___________. 5gm/hr 5gm/hr 5gm/hr 5gm/hr
242 The variation of net weight of LPG shall not exceed 1% 2%` 1.5% 3% A
The The LPG

Standards of Regulation of
Filling activity in bottling plants shall be governed by Gas Cylinder all of the
243 Weights and Supply & D
which of the following rules? Rules 1981 above
Measure Distribution
Rules 1987 Order 1993
For connecting liquid and vapour hoses to TTs only studs only bolts and only washer only gasket
244 A
_______ to be used. and nuts nuts and nuts and bolts
The maximum running distance to locate an
245 extinguisher in the working areas shall not exceed 10 12 15 20 C
______ meters.
The top surface of the extinguisher shall not be
246 1 2 2.5 1.5 D
more than _______ metres high.
Yellow Green Grey Black
background background background background
247 What is the colour coding for liquid LPG line? A
and black and white and white and yellow
lettering lettering lettering lettering
White Green Green Black
248 What is the colour coding for LPG vapour line? B
and green and white and black and white
249 What is the colour coding for compressed air line? C
and black and white and white and white
250 What is the colour coding for service water line? D
and black and white and white and white
251 What is the colour coding for pressure relief valves? Black Red Yellow Blue D
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What should be the minimum thickness of the sheet of
252 2.4 mm 3 mm 1.5 mm 2 mm A
foot-ring for 14.2 kg cylinders?
What should be the minimum wall thickness of the
253 3 mm 1.5 mm 2 mm 2.4 mm D
cylinder for 14.2 kg cylinders?
For fire engines,functioning of protective devices to be
254 week month fortnight quarter A
checked once in a ______.
The effective water storage capacity shall be not less
255 than _______ aggregate working capacity of Fire Water 2 hrs 3 hrs 4 hrs 5 hrs C
pumps.
What type of pumps shall be used in fire water pump None of
256 Centrifugal Reciprocating Any of them A
house? them.
One monitor is equivalent to how many hydrant points 3 hydrant 2 hydrant 5 hydrant 4 hydrant
257 D
for the purpose of calculatin jockey pump capacity? points points. points. points.
What should be the minimum flow rate for the jockey
258 15 Cu.M./Hr 10 Cu.M./Hr 20 Cu.M./Hr 30 Cu.M./Hr B
pump?
Fire water pumps shall have what type of driving
259 Diesel Petrol Battery Any of them A
engine?
What should be the fuel capacity of the engines for the
260 2 hrs running 4 hrs running 6 hrs running 8 hrs running C
fire water pumps?
What should be the minimum distance between LPG

261 40 meters 20 meters 30 meters 60 meters D
facilities and Fire water pump house/fire water tanks?
What should be the distance between the two

262 consecutive hydrant points/monitors in hazardous 20 meters 30 meters 10 meters 40 meters B
area?
263 How many TLD bays a deluge valve can cover? 1 2 3 4 D
EP detectors/heat detectors work in the principle of rate 10 deg 15 deg 20 deg 5 deg
264 of rise of temperature/max temperature respectively C/minute, 79 C/minute, 79 C/minute, 69 C/minute, 79 A
at_______ and _______. deg C deg C deg C deg C
265 What is the overall height of the 14.2 kg cylinder/ 620 +- 5 mm 630 +- 5 mm 625 +- 5 mm 645 +- 5 mm C
266 What is the design code for SC valve? IS 8421 IS 8737 IS 9537 IS 8730 B
What should be the tensile strength of the valve 40 kgf/sq
267 30 kgf/sq mm 20 kgf/sq mm 10 kgf/sq mm D
material? mm
What is the hydrostatic test pressure for the SC valve at 25.35 15.35 16.35 14.35
268 A
the time of manufacturing? kgf/sqcm. kgf/sqcm. kgf/sqcm. kgf/sqcm.
What is the pneumatic test pressure for the SC valve at
269 18 kgf/sqcm. 15 kgf/sqcm. 17 kgf/sqcm. 12 kgf/sqcm. C
the time of manufacturing?
270 What is the weight of the safety caps? 5 gms 6 gms 10 gms 7.5 gms D
Where the atmosphere is corrosive, the external
271 inspection of water tanks should be done once in 1 2 3 4 B
_____ years.
beyond 7.5 beyond 10.5 beyond 0.5 beyond 2.5
272 CVT should detect leakage up to what level? C
gm/hr. gm/hr. gm/hr. gm/hr.
near
For degassing, the cylinder should be depressurised
273 2 kg/sqcm 1.5 kg/sqcm atmospheric 3 kg/sqcm C
upto what pressure?
pressure.
What is the maximum number of cylinder which can be
274 2 6 4 8 B
degassed at a time in LPG plants?
White Wet Wet
Wet Free
Fluoroscent Fluoroscent Fluoroscent
Magnetic
275 What is WFMPT? Magnetic Magnetic Magnetic B
Particle
Particle Particle Pressure
Testing.
Testing. Testing. Testing.
What is the duration after which first statutory testing of
276 5 years 4 years 6 years 7 years D
cylinder is due?
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10% of 20% of 1% of
What is the maximum allowed loss in weight for a 5% of original
277 original original original A
cylinder? weight
weight weight weight
Visual inspection of the cylinder is carried out as per
278 IS 5545 IS 5825 IS 5845 IS 5800 C
which code?
What is the IS code for Hydrostatic testing of the
279 IS 7768 IS 8868 IS 6568 IS 8800 B
cylinders?
What is the test pressure for checking old vales to be
280 6 kg/sqcm 5 kg/sqcm 4 kg/sqcm 7 kg/sqcm D
refitted in the cylinders?
What is the periodicity of the calibration of the pressure once in 3 once in 2 once in 4 once in 6
281 A
gauges used for Pneumatic test of the cylinders? weeks weeks weeks weeks
The tare weight should be recorded with an accuracy of +/- 25, IS

282 +/- 100, IS 5 +/- 25, IS 350 +/-50,IS 2 C
______ gms. and rounded off as per ________. 285
What is the recommended lettering size for painting of
283 30 mm 40 mm 10 mm 25 mm D
the tare weight on the cylinders?
What is the recommended lettering size for painting of
284 18 mm 25 mm 30 mm 40 mm A
the net weight on the cylinders?
What should be the spray density of deluge valves in 10.2 20.4 15.2
285 8.2 LPM/sqM A
the filling shed? LPM/sqM LPM/sqM LPM/sqM
286 8.2 LPM/sqM B
the LPG pump house? LPM/sqM LPM/sqM LPM/sqM
287 8.2 LPM/sqM C
the TLD bays? LPM/sqM LPM/sqM LPM/sqM
What should be the spray density of deluge valves for 20.4 15.2 10.2
288 8.2 LPM/sqM D
storage vessels? LPM/sqM LPM/sqM LPM/sqM
Fire hydrants and monitors shall not be installed within
289 __________ from the facilities/ equipment to be 10 meters 20 meters 15 meters 25 meters C
protected.
The Fire Water pressure system shall be designed for a
290 minimum residual pressure of ___________ at the 7 kgf/sqcm. 6 kgf/sqcm. 5 kgf/sqcm. 3 kgf/sqcm. A
remotest place of application in the plant
The effective storage capacity shall be not less than
291 ________ aggregate working capacity of Fire Water 3 hrs 4 hrs 5 hrs 6 hrs B
pumps.
There shall be a Jockey pump of capacity not less than
292 100 200 50 75 A
10 Cu.M./Hr. per ______ Hydrant Point.
The pumps shall be capable of discharging _________
293 of its rated discharge at a minimum of_______ of the 100%, 65%. 125%, 50%. 100%, 25%. 150%, 65%. D
rated head.
Fire water pump house/ Fire water tanks or reservoir
294 shall be located atleast _________ (minimum) away 40 meters 30 meters 60 meters. 50 meters. C
from LPG facilities.
Fire water ring main shall be sized for __________ of
295 110% 120% 150% 100% B
the design water rate.
Between two hydrant points a hose box should be 1 hose and 2 hoses and 3 hoses and 2 hoses and
296 D
provided with ______ hoses and ______ nozzles. one nozzle. two nozzle. one nozzle. one nozzle.
LPG hoses shall be discarded after ______ years of

297 service or earlier in case the permanent elongation 3, 10% 2, 5% 3, 5% 3, 3% C
exceeds _____.
During ST testing of cylinders the adopter used for
298 degassing the cylinders should not press the valve 3 4 1.5 2.5 D
spindle beyond ______ mm.
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During ST testing, each Cylinder shall have the
external surface thoroughly cleaned by ________
None of
299 solution, non-ferrous wire brush and water jet. Care sulphuric acid caustic soda Any of them B
them.
shall be taken to ensure that the body of cylinder is not
damaged.
During statutory testing of vessels, only after repeated
readings are taken at intervals of a few minutes, which
300 show the concentration of gas below _______ of the 10% 20% 15% 8% A
lower flammable limit, may a person be allowed to
enter into the vessel.
_________ connections of the vessel should not be
301 disconnected even after the vessel is empty during Liquid line Vapour line Earthing All of them C
inspection and testing.
While a person is inside the vessel during inspection a fresh air a lifting belt
flameproof
302 and testing, the other person on watch duty must at all breathing and a safety All of them D
torch
times have _____________________. apparatus line.
__________ indicating devices attached to the shell of
Any of the None of
303 the vessel should be removed for calibration and Temperature Pressure C
above them.
replaced, if necessary.
Considering the characteristics of LPG, ____________
finish paints have been standardized for painting of the white/Alumini
304 yellow/brass black Any of them B
storage vessels, to keep interal temperature/ pressure um
lower.
It is to be ensured that the fasteners used for flange low alloy carbon steel,
mild steel, None of
305 joints are studs of______ and in no case _________ steel, carbon low alloy A
carbon steel. them.
bolts are used. steel steel
In case of minor repairs to LPG pumps, it is absolutely
essential that the valves connected to the pump are open, closed, None of
306 Any of them B
________ and preferably _________ before starting through locked them.
repairs.
low suction
pressure, high liquid
What are the alarm and tripping devices for LPG high low lube oil level in the
307 All of them D
vapour compressors? discharge pressure suction
pressure & volume bottle
temperature
___________ should not be repaired but replaced, if
308 Gate Valve NRV EFCV All of them C
found defective.
LPG hoses in India are manufactured as per
309 ISI 9573 ISI 9073 ISI 5730 ISI 9090 A
__________.
For testing of LPG hoses, with the hose completely
filled with water, pressure should be gradually
310 0.5 to 1.0 1.0 to 2.0 0.1 to 0.7 1.5 to 2.5 C
increased at the rate of _________ kg/cm2 (g) per
second using the hydraulic pump
The pressure gauge used for hydro testing of LPG
311 hose should be calibrated and its range should three times two times same four times B
preferably be ________ as that of test pressure.
During hydro testing of LPG hoses, if a variation in
length with pressure is more than _____ when
312 10% 2% 4% 5% D
compared to the original length (without pressure) the
hose should be discarded from LPG service.
The hose end connections should be tested with air
313 pressure of ________kg/cm2 (g) with the hose end 2.5 3.5 4.5 5.0 B
connections plugged and submerged in water.
The check scale of ICU should be checked at various
314 loads with standard weights at the beginning of the shift hour three hours two hours four hours C
and then every ___________.
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The evacuation vessel should be hydrostatically tested
315 once in ______ years or as required by the statutory 2 3 4 5 D
regulations.
high
high
discharge
What are the alarm and tripping devices for air cooling water discharge
316 pressure, low All of them D
compressors? flow, temperature
lube oil
and overload
pressure
Efforts should be made to peg down the overall

317 10% 20% 5% 15% A
leakage of air in the pneumatic systems to ________.
For Storage water tank, the roof of the tank must be

318 checked for clear gooseneck and availability of MS brass copper SS D
______ wire mesh at the opening.
For Storage water tank, it should be ensured that the
319 annular plate at the bottom of the tank is clear of water deposite concrete All of them D
__________________ .
For Storage water tank as per OISD Std. 129, external
inspections (visual and ultrasonic thickness tester)
320 2, 4 3, 6 5, 8 1, 5 B
should be carried out once in ______ years and
internal inspection once in _______ years.
For Storage water tank, Where the atmosphere is
321 corrosive, the external inspection should be done once 1 2 3 4 B
in _______ years.
For Storage water tank, if the measurement of the wall
with ultrasonic thickness tester indicates a high
322 visual external internal All of them C
corrosion,_______ inspection shall be carried out
frequently.
For Storage water tank, the wall thickness
323 center weld joints edges anywhere B
measurement shall be done near the ________.
For Fire Engines, following protective devices shall be low lube oil high coolant
None of
324 checked for proper functioning and annunciation in the pressure temperature both of them C
them.
panel. alarm alarm
The strainer of the fire pump inlet and inlet of deluge
325 valves must be inspected and cleaned once in a week month qaurter year C
_________.
All deluge valves and sprinkler system shall be
operated and checked once in a __________ for
326 qaurter year week month A
correct remote operation, performance of each nozzle
and effectiveness of the system in total.
CO2 fire extinguishers should be checked for the
weight of carbon dioxide. If the loss is more than
327 20% 30% 40% 10% D
_______ of the net weight, the same must be sent for
refilling.
_________ CO2 cartridges must be rejected
328 Over filled Under filled both of them Any of them A
immediately.
Hose boxes should be installed at _________ hydrant
329 every alternate every third all B
points.
carousel vapour
The _______________ should be interlocked with the
330 output check scale extraction All of them C
carousel / filling system input conveyor.
conveyor unit
Rubber hand gloves for electrical purpose should be

checked _________ or as advised by the
331 half yearly quarterly monthly yearly A
manufacturer. In case proper testing facilities are not
available, the rubber hand gloves should be replaced.
16
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Explosimeters should be calibrated once in _______

332 two years month quarter a year D
through authorized representative of the manufacturer.
Cylinders shall be condemned when the depth of the

333 dent is greater than ________ of the mean diameter of 1/5th 1/10th 2/3rd 3/4th B
the dent.
Cylinder shall be condemned if the mean diameter of
334 the dent is greater than ________ of the diameter of 1/4th 1/10th 2/3rd 3/4th A
the cylinder
Cylinders shall be condemned when a cut is
_________ mm or more in length and the wall
335 50 25 75 100 C
thickness is less than three quarters of the minimum
allowable wall thickness.
Cylinders shall be condemned when a variation of
________ or more exists in the measured
336 circumference or in the peripheral distance measured 5% 3% 2% 1% D
from the valve spud to the centre seam (or equivalent
fixed point).
___________ checks shall be carried out for oil
leakage, oil level, and condition of silica gel, oil and
337 Daily weekly fortnightly monthly A
winding temperatures and general cleanliness of the
transformer.
Dielectric strength and acidity of oil samples for
transformors shall be tested every _________ and
338 week year month quarter B
filtration of oil should be carried out in case the
dielectric value is lesser than the permissible value.
Bucholz relay, oil and winding temperature alarm and
339 trips for the transformer should be tested once in a week year month quarter B
______.
frequency
Diesel Generating Set should be started daily and the coolant
340 oil pressure and output All of them D
following parameters be checked. temperature
voltage
For DG sets, alignment of the engine to the alternator
341 and insulation resistance shall be checked half-yearly monthly quarterly yearly A
__________.
Only _____________ bolts should be used to connect cadmium None of
342 galvenized Any of them C
the earth strip with the electrodes. plated them.
The resistance value of an earthing system to general
343 mass of the earth should not exceed _____ ohms for 5 4 3 6 B
electrical systems and metallic structures.
344 mass of the earth should not exceed _____ ohms for 5 6 7 8 C
storage tanks.
345 mass of the earth should not exceed _____ ohm for 5 4 3 1 D
main earth grid and bonding connections.

346 mass of the earth should not exceed _____ ohms for 2 3 4 5 A
each electrode to the general mass of the earth.
Pressure gauges mounted on rotary equipment shall be

347 inspected for zero setting once in a fortnight and month six months quarter year C
calibrated once in a _______.
The pressure gauges mounted on static equipment like

348 LPG storage vessel shall be checked for zero once in a week, two month, six quarter, six half year, six B
________ and calibrated once in ________ months.
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Pressure switches, Temperature gauges, Temperature
switches, Level switches & other trips and alarms in the
349 quarter six months year two years B
plant have to be tested and calibrated once in
________.
As a general guideline, empty cylinders to cover ____
hours bottling and filled cylinders equivalent to _____
350 hours bottled should be kept in stock. However, stock 3, 1 2, 4 3, 6 4, 2 D
of filled cylinders should be limited to the licensed
capacity .
As all the new, ST completed and HR completed
cylinders are to be purged with LPG, around
351 100 150 200 250 C
_______ gms per cylinder should be considered as
purging loss.
In case water is detected in LPG, draining of water
should be done at the designated place, where the
352 OISD CCOE BIS All of them B
facility for water drainage exists or is provided duly
approved by _________.
After product transfer, to ensure accurate gauging, a
settling time of minimum _______ must be allowed
353 for turbulence (boiling off) caused due to the one hour two hours three hours four hours A
differences of product temperatures to subside and
after carrying out water draining.
LPG is generally odourised by adding ethyl mercaptan

in the approximate proportion of ______________ so 0.45kg/ 25.9 0.5kg/ 30.0 0.40kg/ 20.9 0.45kg/ 37.9
354 D
that its smell is detectable in air at concentrations below m3 m3 m3 m3
1/5th of the lower limit of flammability.
Water drain line, the first valve nearer to storage vessel

quick shut, throttle type, ball type,
355 should be of __________ type and the away from the Any of them A
throttle type quick shut throttle type
storage vessel should be of _________ type.
Safety committee should deliberate the following also in incident

356 safety reports audits All of them D
addition to its routine agenda. enquiries
Self conducting structures may not require lightning
protection with aerial rod and down conductors.
357 one three two four C
They shall, however, be connected to the earthing
system, at least, at _______ points at the base.
358
An independent earthing network shall be provided for
lightning protection and this shall be bonded with the
359 one three two four C
main earthing network below ground, minimum at
______ points.
All vehicles must be fitted only with those types of
360 spark/flame arrestors, which are duly approved by the OISD CCOE BIS All of them B
__________ .
The fire water system shall be designed to meet the
highest fire water flow requirement of a single largest
361 risk area at a time plus ______ Cu.Mtr./Hr. for 144 244 288 388 C
operating 2 Nos. fire water monitors / supplementary
hose requirements.
Fire hydrants and monitors shall not be installed within
362 _____ metres from the facilities / equipment to be 10 12 15 20 C
protected.
The fire water ring mains shall be supported at regular
363 three four five six D
intervals not exceeding ______ meters.
All clear (for fire) is given by straight run of siren for
_________ minutes.
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Siren shouldbe tested by straight run for ______
minutes.
Pyrophoric Iron sulphide is a highly ____________
compound formed due to the reaction of sulphur and its
366 inflamable volatile corrosive All of them A
compounds with the loose iron/ iron oxide on a ferrous
surface.
totally
reducing the
eliminating
loose iron
highly
oxide by
corrosive
thoroughly
hydrogen
The pyrophoric Iron Sulphide can be controlled by cleaning the
367 sulphide,limiti Any of them both of them D
___________________. storage
ng the total
vessels
volatile
internally
sulphur to
during the
0.02% by
outage.
mass
CCOE license, which remain in force till _______ of the 31st 30th
368 31st March 30th June. C
year are generally valid for period of 3 years (max.). December September
For CCOE licenses, application for renewal must reach

369 CCE, Nagpur at least ______ prior to expiry of the 30 days two months six months 45 days A
current licence.
What should be the zone/segment for remote manually
370 12 M x 48 M 10 M x 20 M 15 M x 30 M 13 M x 40 M D
operated water spray for LPG shed?
What is the predetermined maximum level of liquid LPG
371 60% 85% 90% 50% B
fixed in HLA of storage vessels?
What should be the minimum distance between two
372 30 m 50 m 60 m 100 m B
groups of TLD bays?
373 What is the bulk storage capacity of Cuddapah BP? 450MT 600MT 1850 MT 1400MT C
374 How many deluge valves are there in cuddapah BP? 15 20 12 23 D
25th Nov 26th Nov 15th August 16th August
375 What is the Gas-in date of cuddapah BP? A
1997 1998 1997 1998
23rd 23rd
23rd Mach 23rd May
376 When the bottling started in Cuddapah BP? February February B
1998 1998
1998 1999
23rd 15th
16th August 23rd August
377 When double shift bottling started in cuddapah BP? September September D
1999. 1999.
1999. 1999.
378 What is the Plant Area of Cuddapah BP? 50 Acres 60 Acres 70 Acres 80 Acres C
379 How many fire engines are the in Cuddapah BP? Total 7 Nos. Total 6 Nos. Total 5 Nos. Total 9 Nos. A
What is the fire water tank storage capacity of
380 12000 KL 11100 KL 15000 KL 3700 KL B
Cuddapah BP?
381 What is the Plant capacity of Cuddapah BP? 22000 MTPA 30000 MTPA 44000 MTPA 60000 MTPA C
382 How many jockey pumps are there in Cuddapah BP? 2 nos. 4 nos. 3 nos. 4 nos. C
383 How many GMS sensors are there in Cuddapah BP? 15 20 17 22 D
2 LPG 2 LPG 1 LPG Pump 2 LPG

Pumps and 3 Pumps and 4 and 3 LPG Pumps and 2
How many LPG pums and LPG vapour compressors
384 LPG vapour LPG vapour vapour LPG vapour B
are there in Cuddapah BP?
Compressors Compressors Compressors Compressor
. . . s.
What is the capacity of weigh bridge in Cuddapah

385 25 MT 30 MT 50 MT 40 MT C
Plant?
386 How Many DG sets are there in Cuddapah BP? 1 2 4 3 D
387 How many conveyor drives are there in Cuddapah BP? 23 28 25 30 B
19
Q Answe
no r
388 What is the capacity of LPG pump at Cuddapah BP? 800 LPM 600 LPM 400 LPM 1000 LPM A
How many air compressors are there in Cuddapah
389 1 2 3 4 C
Plant?
390 What is the rating of air compressors at Cuddapah BP? 10 hp. 20 hp. 40 hp. 50 hp. D
How many security Air compressors are there in
391 1 no. 2 nos. 3 nos. 4 nos. B
Cuddapah BP?
What is the rating of security air compressors at
392 7.5 hp 8.5 hp 10 hp 15 hp A
Cuddapah BP?
393 What is the rating of LPG pump at Cuddapah bp? 20 hp. 30 hp. 40 hp. 50 hp. C
How many service water pumps are there in Cuddapah
394 1 2 3 4 D
BP?
Within the Within the
same month two months
Any of the none of the
395 Compensatory holiday can be availed in which the immediately C
above above
holiday were following that
due month.
No worker shall work for more than _____ hours
396 before he has had an interval for rest of at least _____ 3, 1/2 4, 1 6, 1/2 5, 1/2 D
hour.
A child or an adolescent shall not be required or
allowed to work in any factory unless a _________ certificate of certificate of certificate of
397 none of them B
granted with reference to him is in the custody of the age fitness education
manager of the factory.
Certificate of fitness shall be valid for a period of
398 six months two years one year three years C
________ .
Female adolescent or a male adolescent who has not
attained the age of seventeen years but been granted a
399 certificate of fitness to work as an adult, shall be 6,7 6,8 7, 8 8, 8 A
required or allowed to work only between (6/7/8) AM
and (6/7/8) PM.
No female child shall be required or allowed to work in
400 any factory except between _______ (7/8/9) AM and 8, 8 8, 7 6, 7 6, 8 B
______ (6/7/8) PM
‘Adult’ means a person who has completed his ______
401 16th 21st 18th 20th C
year of age.
‘Adolescent’ means a person who has completed his
402 ______ year of age but has not completed his ______ 15th, 18th. 12th, 16th. 14th, 18th. 10th, 16th. A
year.
‘Calendar Year’ means the period of twelve months

403 January March April October A
beginning with the first day of _________ in any year.
‘Child’ means a person who has not completed his
404 12th 15th 17th 19th B
______ year
None of
405 ‘Young Person’ includes child adolescent both C
them.
For computing the number of workers in a factory all
different,
406 the workers in _____ (same/different) groups in a different, day. same, day same, group A
group
______ (day/week) shall be taken into account.
For a factory built after the commencement of Factories
407 Act, how much space should be there for every worker 10 Cu M 9.8 Cu M 12 Cu M 14.2 Cu M D
employed?
For the purpose of calculating space for workers, no
408 account shall be taken of any space that is more than 4 4.1 4.2 5 C
____ meters above the floor level of the ground.
Provision for cooling drinking water shall be made in a
409 factory wherein more than ______ workers are 100 50 300 250 D
employed.
20
Q Answe
no r
No woman or young person shall be allowed to
410 _________ any part of a prime mover while it is in clean lubricate adjust Any of them D
motion.
No portable electric light or any other electric
appliances of the voltage exceeding _____ volts shall
411 12 24 36 40 B
be permitted for use inside any confined space unless
adequate safety devices are provided.
If any inflammable gas, fume or dust is likely to be
Battery
412 present in any confined space only ___________ lamp electrica flameproof Any of them D
operated
to be used.
Before any fastening, pressure in the pipe will be atmospheric
413 3.0 kgsqcm 2.0 kgsqcm 2.5 kgsqcm A
reduced to _________ pressure. pressure.
Any
Director institution
General of specialised in
Factory matters
None of
414 Emergency Standards may be laid down by Advise relating to Any of them C
them.
Service and standards of
Labour safety in
Institutes hazardous
process.
hazardous
process
hazardous
takes place None of
415 Safety Committee will be set up in every factory where substances Any of them C
or hazardous them.
are handled.
substances
are used.
At least one first aid box will be provided for every

416 150 200 250 300 A
______ workers ordinarily employed in the factory.
The in-charge of the first aid box should hold a
Central State District
417 certificate in first aid treatment that is recognised by Any of them B
Government Government. Authority
__________.
A canteen or canteens shall be provided and
418 maintained by the occupier in a factory employing more 150 200 250 300 C
than _______ workers.
Rest room and lunchroom with the provision of drinking
419 water shall be provided in every factory employing 100 200 50 150 D
more than ________ workers
Welfare Officer shall be employed in a factory
420 200 300 500 250 C
employing _______ or more workers.
No adult worker shall be required or allowed to work in
421 24 48 36 72 B
a factory more than _____ hours in any week.
No substitution shall be made which will result in any
422 worker working for more than _______ days 7 10 8 12 B
consecutively without a holiday for a whole day.
No adult worker shall be required or allowed to work in
423 9 10 8 12 A
a factory for more than ______ hours in a day.
No workman will be made permanent in the service of

the Corporation unless he has worked to the
424 6 24 12 3 C
satisfaction of the Competent Authority as Probationer
for a period of _______ months in that post.
Workman attending late may be treated as absent

425 provided the workmen attending late by not more than 5 10 15 20 B
____ minutes of starting work time.
21
Q Answe
no r
If a workman is coming to office beyond ten minutes
and if he is allowed to start work, _______ times of
426 one two three four C
such late coming in a month will be adjusted in a month
against one day’s casual leave.
The workman can avail permission not exceeding
______ hours at the most, for the reasons beyond his
427 one two three four A
control to start work at establishment without deduction
for the late coming.
If the workman remains absent beyond ______ days
continuously without prior permission or intimation, he
428 15 20 21 30 C
shall be treated to have voluntarily abandoned the
Corporation’s service.
The Managing Director may close down temporarily
any Establishment or Unit of a department or sections
429 21 10 12 15 A
thereof on business grounds by giving _______ day/s’
notice to the workmen concerned.
If a workman fails to receive the wages on payday, he
Unclaimed
can collect the same only on a/an
430 holiday Wage Pay Sunday working day B
______________________________ which will be
day.
notified by the Corporation.
22
section corans
LPG Set 1 propane/butane
LPG Set 1 approx. 10900
LPG Set 1 1.8% - 9%
LPG Set 1 2000 / 2850
LPG Set 1 410
LPG Set 1 Temperature
Boiling Liquid
LPG Set 1 Expanding
Vapour Explosion
65 deg C & 55
LPG Set 1
deg C
LPG Set 1 1 year
1.1 times design
LPG Set 1
pressure
LPG Set 1 Once in 4 months
LPG Set 1 two
LPG Set 1 1 year
LPG Set 1 IS-9537
LPG Set 1 Type - II
LPG Set 1 All of them.
LPG Set 1 102 kgf/sqcm
1.5 kgf/sqcm
minimum but not
LPG Set 1 below
atmospheric
pressure
Pressure
LPG Set 1
Differential
LPG Set 1 IS 3196
LPG Set 1 250
Starvation,
LPG Set 1 Smothering and
Cooling.
Tariff Advisory
LPG Set 1
Committee
LPG Set 1 BS 5500
Liquid and vapour
LPG Set 1
line
LPG Set 2 300 A
ASTM A516 Gr.
LPG Set 2
60
25.35 kg/sqcm for
LPG Set 2
30 seconds
33.3 +3% -0%
LPG Set 2
liters
LPG Set 2 20+ - 2 kgm
LPG Set 2 7, 5
7 kg/cm2 for 60
LPG Set 2
seconds
LPG Set 2 Once in five years
LPG Set 2 once
LPG Set 2 25
LPG Set 2 5
LPG Set 2 4
Medium Velocity
LPG Set 2 Water Spray
System
LPG Set 2 Manual Call Point

LPG Set 2 79 Deg C max.
Percurssive
Unconfined
LPG Set 2
Vapour Cloud
Explosion.
LPG Set 2 3 meters.
LPG Set 2 16.9 kg/sqcm
-27 deg to +55
LPG Set 2
deg C
LPG Set 2 One hour.
LPG Set 2 1.5 mm minimum
20% and 60% of
LPG Set 2
LEL
LPG Set 2 5 years
LPG Set 2 1000
LPG Set 2 1000
LPG Set 3 30 meters
LPG Set 3 1:100
LPG Set 3 8
LPG Set 3 50 meters
LPG Set 3 1 meter
LPG Set 3 1.5 degrees
LPG Set 3 85 %
1 meter, 1.5 to 2.0
LPG Set 3
meter
LPG Set 3 15 meters
LPG Set 3 50%
63 mm dia and 15
LPG Set 3
mtrs. Length
Self Contained
LPG Set 3 Breathing
Apparatus
LPG Set 3 .3 m and .6 m
LPG Set 3 6
LPG Set 3 30 m
LPG Set 3 20 meters
LPG Set 3 3
LPG Set 3 IS 8374
LPG Sheds,TLD
Bays, Pump
LPG Set 3
House and
Storage Vessels.
30 Meters in
Hazardous area
LPG Set 3 and 45 meters in
non hazardous
area.
LPG Set 3 IS 2825, BS 5500
The Static and

Mobile Pressure
Vessels (Unfired)
Rules 1981
LPG Set 3
(amended in
1998) under
Indian Explosive
Act 1884.
LPG Set 3 Vapour Seals
Pressure
LPG Set 3
differential
Increased safety,
LPG Set 3 Less maintenance
cost, convenient.
LPG Set 4 IS 4576

LPG Set 4 14 to 15 kg/sqcm
LPG Set 4 1.5 to 2 times
LPG Set 4 50
0.3 cs @ 45 deg
LPG Set 4
C
LPG Set 4 Three
LPG Set 4 50 gms
3 days bottling
LPG Set 4
capacity.
LPG Set 4 1.5 meters
LPG Set 4 1.5 kg/sqcm
LPG Set 4 0 to 18 deg C
LPG Set 4 1/2
LPG Set 4 100
LPG Set 4 16.87, 65
LPG Set 4 ethyl mercaptan
LPG Set 4 Aluminium
Sand blasting,
Non conductive
LPG Set 4 belts, venting
liquid to the
atmosphere
cooling,
LPG Set 4
pressurising
LPG Set 4 two
LPG Set 4 CCOE
LPG Set 4 105
LPG Set 4 250
LPG Set 4 static electricity
LPG Set 4 10 ohms
LPG Set 4 10 ohms
CCOE (by
telegram followed
by letter within 24
LPG Set 5
hrs), OISD and
nearest Police
station
Constructive
LPG Set 5 Appraisal of Plant
Operations
LPG Set 5 100
LPG Set 5 dished ends
LPG Set 5 two
LPG Set 5 8
one gantry
LPG Set 5
(600MT)
LPG Set 5 30
LPG Set 5 45
LPG Set 5 one
LPG Set 5 1.2
LPG Set 5 3.5
LPG Set 5 100% , 50%
LPG Set 5 50%
LPG Set 5 2 Nos
LPG Set 5 one
LPG Set 5 week
three, thirty,
LPG Set 5
fifteen
LPG Set 5 three, two
LPG Set 5 one, two
LPG Set 5 week
LPG Set 5 a year
LPG Set 5 six
LPG Set 5 one
LPG Set 5 half, two
LPG Set 6 year
LPG Set 6 month
LPG Set 6 six
LPG Set 6 three
LPG Set 6 quarter
LPG Set 6 six
LPG Set 6 three
LPG Set 6 six
LPG Set 6 month
LPG Set 6 55
LPG Set 6 ANSI-300
LPG Set 6 20
LPG Set 6 2, 3.5
LPG Set 6 16.65
LPG Set 6 15.85
LPG Set 6 21.65
LPG Set 6 -6 to +55
LPG Set 6 .5 mm
LPG Set 6 300
LPG Set 6 2
LPG Set 6 front
LPG Set 6 welded
LPG Set 6 300
LPG Set 6 1
Uncontrolled
leakage, A fire in
the vicinity and In
case of lightening
LPG Set 6
when the
operation involves
venting of LPG.
LPG Set 7 6 pm, 10 pm

LPG Set 7 month
LPG Set 7 Delrin Dupont 500
LPG Set 7 2.45
LPG Set 7 30
LPG Set 7 1200
LPG Set 7 1%
LPG Set 7 2.50%
LPG Set 7 3/4
LPG Set 7 L1, L9
LPG Set 7 150
LPG Set 7 1%
LPG Set 7 24
New cylinders, ST
tested and Hot
repaired cylinders,
LPG Set 7
Cylinders that
may be suspected
to contain air.
LPG Set 7 7
LPG Set 7 2
LPG Set 7 0.1
LPG Set 7 3
LPG Set 7 3, 5
LPG Set 7 15
thrown, dropped,
LPG Set 7
dragged
LPG Set 7 7
LPG Set 7 2.45
LPG Set 7 30 seconds
LPG Set 7 7
LPG Set 8 60 seconds
LPG Set 8 5/10 gms
LPG Set 8 30
LPG Set 8 Vishwakarma
LPG Set 8 six
LPG Set 8 year
LPG Set 8 1000
LPG Set 8 5
LPG Set 8 year
LPG Set 8 1.5
LPG Set 8 30
LPG Set 8 10
LPG Set 8 0.75
LPG Set 8 after
LPG Set 8 a year
LPG Set 8 fortnight
LPG Set 8 month
LPG Set 8 month
LPG Set 8 three
LPG Set 8 month
LPG Set 8 quarter
LPG Set 8 37
LPG Set 8 7
Liquid Equivalent
LPG Set 8
of Vapour.
LPG Set 8 10
LPG Set 9 0.15% of bottling
LPG Set 9 1.5% of Bottling
LPG Set 9 0.10% of bottling.
LPG Set 9 4.5% of bottling.
Electrical
Inspector of the
LPG Set 9
State
Government.
LPG Set 9 5 years
Excess Flow
LPG Set 9
Check Valve.
LPG Set 9 Once
ASTM A 516 Gr.
LPG Set 9 70 or A 537
CLASS 1
LPG Set 9 2, 100%
LPG Set 9 110%, 120%
LPG Set 9 ROVs
LPG Set 9 weephole
LPG Set 9 NRV
IS:6240-1976 or
LPG Set 9
IS:10787-1984
LPG Set 9 1.5 meters
LPG Set 9 5 meters.
1 M and .6 M
LPG Set 9
respectively
3 M and .6 M
LPG Set 9
respectively.
LPG Set 9 IS 3196
LPG Set 9 quarter
LPG Set 9 yellow
LPG Set 9 fire red
300 mm to 400
LPG Set 10
mm
LPG Set 10 6
LPG Set 10 7, 60
LPG Set 10 5%
infra low voltage
LPG Set 10
lamp
LPG Set 10 30
LPG Set 10 one
LPG Set 10 CCE
LPG Set 10 microcracks
LPG Set 10 1000
LPG Set 10 six
Maximum of 0.35
LPG Set 10
kg/cm2 absolute
LPG Set 10 one
LPG Set 10 ¾” NGT tap
LPG Set 10 1.5 kg/cm2 or less
LPG Set 10 Beyond .5gm/hr
LPG Set 10 1%
Gas Cylinder
Rules 1981, The
Standards of
Weight and
Measures Rules
1987 under
LPG Set 10 Weight &
Measures Act
1976 and The
LPG Regulation of
Supply &
Distribution Order
1993
only studs and

LPG Set 10
nuts
LPG Set 10 15
LPG Set 10 1.5
Yellow
LPG Set 10 background and
black lettering
Green
LPG Set 10 background and
white lettering
Grey background
LPG Set 10
and white lettering
Black background
LPG Set 10
and white lettering
LPG Set 11 Blue
LPG Set 11 2.4 mm
LPG Set 11 2.4 mm
LPG Set 11 week
LPG Set 11 4 hrs
LPG Set 11 Centrifugal
LPG Set 11 4 hydrant points.
LPG Set 11 10 Cu.M./Hr
LPG Set 11 Diesel
LPG Set 11 6 hrs running
LPG Set 11 60 meters
LPG Set 11 4
10 deg C/minute,
LPG Set 11
79 deg C.
LPG Set 11 625 +- 5 mm
LPG Set 11 IS 8737
LPG Set 11 40 kgf/sq mm
LPG Set 11 25.35 kgf/sqcm.
LPG Set 11 17 kgf/sqcm.
LPG Set 11 7.5 gms
LPG Set 11 2
LPG Set 11 beyond 0.5 gm/hr.
near atmospheric
LPG Set 11
pressure.
LPG Set 11 6
Wet Fluoroscent
LPG Set 11 Magnetic Particle
Testing.
LPG Set 12 7 years
5% of original
LPG Set 12
weight
LPG Set 12 IS 5845
LPG Set 12 IS 8868
LPG Set 12 7 kg/sqcm
LPG Set 12 once in 3 weeks
LPG Set 12 +/- 50, IS 2
LPG Set 12 25 mm
LPG Set 12 18 mm
LPG Set 12 10.2 LPM/sqM
LPG Set 12 7 kgf/sqcm.
LPG Set 12 4 hrs
LPG Set 12 100
LPG Set 12 150%, 65%.
LPG Set 12 60 meters.
LPG Set 12 120%.
2 hoses and one
LPG Set 12
nozzle.
LPG Set 12 3, 5%
LPG Set 12 2.5
LPG Set 12 caustic soda
LPG Set 12 10%
LPG Set 13 Earthing
flameproof torch,
a fresh air
breathing
LPG Set 13
apparatus, a lifting
belt and a safety
line.
Temperature and
LPG Set 13
Pressure
LPG Set 13 white/Aluminium
low alloy steel,
LPG Set 13
carbon steel
LPG Set 13 closed, locked
low suction
pressure, high
discharge
pressure &
LPG Set 13 temperature, low
lube oil pressure,
high liquid level in
the suction
volume bottle
LPG Set 13 EFCV
LPG Set 13 ISI 9573
LPG Set 13 0.1 to 0.7
LPG Set 13 two times
LPG Set 13 5%
LPG Set 13 3.5
LPG Set 13 two hours
LPG Set 13 5
high discharge
pressure, low lube
oil pressure,
LPG Set 13 cooling water flow,
high discharge
temperature and
overload
LPG Set 13 10%

LPG Set 13 SS
water, deposits or
LPG Set 13
concrete
LPG Set 13 3, 6
LPG Set 13 2
LPG Set 13 internal
LPG Set 13 weld joints
low lube oil
pressure and high
LPG Set 13 coolant
temperature
alarms
LPG Set 13 quarter
LPG Set 14 quarter
LPG Set 14 10%
LPG Set 14 Over filled
LPG Set 14 alternate
vapour extraction
LPG Set 14
unit
LPG Set 14 half yearly
LPG Set 14 a year
LPG Set 14 1/10th
LPG Set 14 1/4th
LPG Set 14 75
LPG Set 14 1%
LPG Set 14 Daily
LPG Set 14 year
LPG Set 14 year
oil pressure,
coolant
LPG Set 14 temperature,
frequency and
output voltage
LPG Set 14 half-yearly
galvanized /
LPG Set 14
cadmium plated
LPG Set 14 4
LPG Set 14 7
LPG Set 14 1
LPG Set 14 2
LPG Set 14 quarter
LPG Set 14 month, six
LPG Set 14 six months
LPG Set 14 4, 2
LPG Set 15 200
LPG Set 15 CCOE
LPG Set 15 one hour
LPG Set 15 0.45kg/ 37.9 m3
quick shut, throttle
LPG Set 15
type
safety reports,
LPG Set 15 audits and
incident enquiries
LPG Set 15 two
LPG Set 15 two

LPG Set 15 CCOE
LPG Set 15 288
LPG Set 15 15
LPG Set 15 six
LPG Set 15 two
LPG Set 15 two
LPG Set 15 inflamable
totally eliminating
highly corrosive
hydrogen
sulphide, limiting
the total volatile
sulphur to 0.02%
by mass, reducing
LPG Set 15
the loose iron
oxide by
thoroughly
cleaning the
storage vessels
internally during
the outage.
LPG Set 15 31st March

LPG Set 15 30 days
LPG Set 15 13 M x 40 M
LPG Set 15 85%
LPG Set 15 50 m
Cuddapah BP 1850 MT
Cuddapah BP 23
Cuddapah BP 25th Nov 1997
23rd February
Cuddapah BP
1998
Cuddapah BP 23rd August 1999
Cuddapah BP 70 Acres
Cuddapah BP Total 7 Nos
Cuddapah BP 11100 KL
Cuddapah BP 44000 MTPA
Cuddapah BP 3 Nos
Cuddapah BP 22
2 LPG Pumps and

Cuddapah BP 4 LPG vapour
Compressors
Cuddapah BP 50 MT
Cuddapah BP 3
Cuddapah BP 28
Cuddapah BP 800 LPM
Cuddapah BP 3 nos
Cuddapah BP 50 hp
Cuddapah BP 2 nos
Cuddapah BP 7.5 hp
Cuddapah BP 40 hp
Cuddapah BP 4 Nos
a. Within the
same month in
which the holiday
were due OR b.
Factories Act & CDA Within the two
months
immediately
following that
month.
Factories Act & CDA 5, 1/2
certificate of
Factories Act & CDA
fitness
Factories Act & CDA one year
Factories Act & CDA 6,7
Factories Act & CDA 8, 7
Factories Act & CDA 18th.
Factories Act & CDA 15th, 18th
Factories Act & CDA January
Factories Act & CDA 15th
child and
Factories Act & CDA
adolescent
Factories Act & CDA different, day
Factories Act & CDA 14.2 Cu M
Factories Act & CDA 4.2
Factories Act & CDA 250
clean, lubricate or
Factories Act & CDA
adjust
Factories Act & CDA flameproof
atmospheric
Factories Act & CDA
pressure
Director General
of Factory Advise
Service and
Labour Institutes
or Any institution
Factories Act & CDA specialised in
matters relating to
standards of
safety in
hazardous
process
hazardous
process takes
place or
hazardous
Factories Act & CDA substances are
used. Or
hazardous
substances are
handled
Factories Act & CDA State Government
Factories Act & CDA three
Factories Act & CDA one
Unclaimed Wage
Factories Act & CDA
Pay day
Page 37 of 62
INDIAN OIL CORPORATION LIMITED

LPG BOTTLING PLANT
COIMBATORE
TEST NO.1 MAX.MARKS=100 TIME -1HR.30MIN
1 All question carries equal marks.
2 Write option A OR B etc. at answer column which you feel correct answer.
Q No Question Option - A Option - B Option - C Option - D Answer
LPG is a mixture of commercial _____________ and commercial
1 ethane/butane ethane/propane ethane/methane propane/butane
____________.
2 Calorific value of LPG is _________ K Cal/kg. 10500 10800 10900 14000
3 Flammability range of LPG is ______ to ______. 1.8% - 4% 2% - 6% 1.8% - 9% 3% - 10.5%
Maximum flame temperature of LPG in air is _________ deg C and
4 1500 / 1800 1600 / 1900 2000 / 2850 1300 - 2150
in oxygen is __________ deg C.
5 Minimum ignition temperature for LPG is __________deg C 310 410 510 610
6 The pressure of LPG is related to Temperature volume both none
Boiling Liquid Boiling Level Boiling Liquid

Boiling Liquid Escaping
7 Expand BLEVE Expanding Vapour Expanding Entering Vapour
Vapour Expansion
Explosion Vapour Explosion Explosion
What is the design temperature of LPG cylinders and LPG storage 60 deg C & 50 deg 65 deg C & 50
8 65 deg C & 55 deg C 40 deg C & 80 deg C
vessels? C deg C
9 What is the periodicity of testing of SRVs? 6 months 1 year 2 years 5 years
1.5 times design 1.3 times design 1.2 times design 1.1 times design
10 What is the testing pressure for SRVs?
11 What is the periodicity of testing of TLD hoses? Once in 2 months Once in 4 months Once in 6 months Once in a year
How many pressure relief valves are provided in the Storage
12 one two three four
Vessels sphere/bullet?
13 What is the periodicity of testing of POP Action Valve? 2 years six months 1 Year 5 years
14 What is the ISI number for LPG hoses used in TLD? IS-9547 IS-5947 IS-9537 IS-9500
15 Which type of LPG hose is used in TLD Type - I Type - II Type - III Type - IV
visual inspection Electrical continuity
16 What are the tests to be conducted for TLD bay hoses? Hydrostatic test All of them.
and pneumatic test test
What is the bursting pressure at which TLD bay hoses are tested at
17 50 kgf/sqcm 82 kgf/sqcm 90 kgf/sqcm 102 kgf/sqcm
the time of manufacture?
1.5 kgf/sqcm
1 kgf/sqcm 2 kgf/sqcm minimum
minimum but not 3.5 kgf/sqcm minimum
What is the pressure up to which vapor from BT should be minimum but not but not below
18 below but not below
decanted? below atmospheric atmospheric
atmospheric atmospheric pressure
pressure pressure
pressure
Page 38 of 62
What is the principle being adopted for unloading of liquid LPG from Pressure
19 Gravity Flow Mechanical pump Any of them
BT? Differential
20 What is the IS specification for LPG cylinders? IS 3196 IS 3257 IS 4453 IS 2234
21 Liquid LPG expands to ______ times of vapour. 100 125 250 300
22 What are the principles being adopted in extinguishing the fire? Starvation Smothering Cooling All of them
Tariff Advisory Tariff Advisory
23 What is TAC? Tare Added Cylinder none
Committee Council
What is the British standard code adopted for design of storage
24 BS 5000 BS 6000 BS 5500 BS 4330
vessels?
Liquid and vapour
25 EFCV shall be provided for Sphere/ Bullets at _________. Liquid line Vapour line None.
line
What is the rating of the electrical system of the master cut off
26 300 A 325 A 120 A 210 A
switch?
Recommended material of construction for sphere/ bullet, for
Refinery service where H2S presence can not be ruled
27 ASTM A516 Gr. 60 A 537 CLASS 1 ASTM A416 Gr. 50 ASTM A216 Gr. 60
out,____________ shall be used (BS-5500 shall not be used for the
above).
What is hydro-static test pressure and time for testing new LPG 20 kg/sqcm for 25 25 kg/sqcm for 30 kg/sqcm for 25 25.35 kg/sqcm for 30
28
cylinders? seconds 25 seconds seconds seconds
23.3 +3% -0%
29 What is volumetric capacity of 14.2 kg. LPG cylinder? 33.3 +3% -0% liters 33.3 +0% -3% liters 33.3 +0% -0% liters
liters
What is the torque to be applied while fixing a new valve in LPG
30 20+ - 2 kgm 18+ - 2 kgm 20+ - 1 kgm 30+ - 2 kgm
cylinder?
Cylinder's hydrostatic test (first test) is done after ______ years
31 from the date of first testing(manufacturing) and subsequent tests 5, 5 7, 5 5, 7 6, 6
after every ______ years.
What is the pneumatic pressure and time, to which a cylinder shall
7 kg/cm2 for 60 3 kg/cm2 for 60 5 kg/cm2 for
32 be subjected to at the time of carrying out the ST testing, to check 7 kg/cm2 for 30 seconds
seconds seconds 30seconds
the tightness of the valve / cylinder?
What is the periodicity of testing of above ground pipe line used for Once in two
33 Once in one year Once in three years Once in five years
LPG ? years
34 A cylinder can be HR repaired only ________ in its life-time. once twice thrice none
TLD hoses should be subjected to hydro-static pressure for ______
35 30 25 45 60
kg/cm2.
TLD hoses should be subjected to hydro-static pressure for
36 3 4 5 10
_______ minutes.
TLD hoses should be subjected to hydro-static test every _______
37 2 4 6 12
months.
Mean Velocity Mean Velocity
Medium Velocity Mean Velocity Water
38 What is MVWSS? Water Spray Wind Spray
Water Spray System Storage System
System System
Manual Mechanical Call
39 MCP stands for? Manual Call Point Master Call Point
Correction Point Phone
Page 39 of 62
40 What is the bursting temperature of quartzoidal bulb? 79 Deg C min. 50 Deg C max. 60 Deg C max. 79 Deg C max.
Percurssive
Percurssive Perssurised Percurssive Undefined
Unconfined
41 What is PUVCE? Unconfined Vapour Unconfined Vapour Vapour Cloud
Vapour Cloud
Cloud Explosion. Cloud Explosion. Explosion.
Expansion.
What should be the minimum distance between shadow of
42 1 meter 2 meters 3 meters. 4 meters.
sphere/bullet and location of ROV?
The filling pressure should not exceed working pressure of cylinder
43 15 kg/sqcm 15.5 kg/sqcm 16.9 kg/sqcm 18 kg/sqcm
i.e. ______ at 65 deg.C.
-27 deg to +55 deg -27 deg to +45
44 What is the design temperature for sphere/bullet? -20 deg to +55 deg C -27 deg to +65 deg C
C deg C
What is the duration for which the test pressure has to be
45 One hour. Two hours Three hours. Four hours.
maintained during the hydrostatic test of Horton sphere?
What is the corrosion allowance being adopted while designing
46 2 mm minimum 3 mm minimum 1.5 mm minimum 5 mm minimum
storage vessels?
First level and second level alarms of GMS are set at _______ and 10% and 30% of 20% and 30% of
47 20% and 60% of LEL 40% and 30% of LEL
_______ repectively. LEL LEL
48 What is the periodicity of hydro-static testing of storage vessels? 1 year 2 years 4 years 5 years
SMPV rule is applicable for vessels exceeding storage capacity of
49 1000 2000 3000 500
________litres.
Gas Cylinder Rules is applicable for vessels upto capacity of
50 500 800 1000 2000
_______ litres.
Spheres and bullets shall be treated as separate groups with
51 20 meters. 30 meters 40 meters 50 meters
minimum ________ safety distance between two groups.
The concrete flooring of the ground under vessel shall be provided
52 from the edge of the Horton Spheres with a slope of _________ 1:50 1:100 1:1000 1:200
(min.).
What can be the maximum number of LPG tank lorry bays in one
53 5 6 7 8
group?
What should be the minimum safety distance between two groups
54 20 meters 30 meters 50 meters 100 meters
of TLD bays?
What should be the minimum width of TLD pipeline island to be
55 provided for permanent protection of manifold from tank lorries in 1 meter 2 meters 3 meters 5 meters
TLD bay?
What should be the slope of nozzle / inlet outlet pipeline provided at
56 1.5 degrees 2 degrees 3 degrees 4.5 degrees
sphere/bullet?
What can be the maximum setting of high level alarm in storage
57 70 % 85 % 90 % 100 %
vessels?
In storage area QB detectors shall be provided encircling each
1 meter, 1.5 to 2.0 2 meter, 1.0 to 0.5 meter, 1.0 to 2.0
58 vessel, equispaced with a maximum spacing of ______ at an 3 meter, 1.5 to 2.0 meter
meter 2.0 meter meter
elevation of about ______ from bottom of vessel.
Page 40 of 62
The fire water deluge valves shall be kept outside the kerb wall at a
59 safe distance in case of sphere/ bullet, and located ________ away 10 meters 20 meters 15 meters 50 meters
from limits of other sheds or shadows of spheres.
What should be minimum percentage of spare hoses to be kept in a

60 40% 50% 60% 30%
plant?
What shall be the diameter and length of the hoses used for fire 63 mm dia and 15 40 mm dia and 50 mm dia and 20 20 mm dia and 5 mtrs.
61
fighting? mtrs. Length 10 mtrs. Length mtrs. Length Length
Self Contained Self Confined
Self Controlled Saturated Carbon
62 What is SCBA? Breathing Breathing
Bathing Apparatus Bathing Apparatus
Apparatus Apparatus
63 What should be minimum and maximum height of KERB wall? .3 m and .6 m .2 m and .5m .4m and .7m none of the above
Vessels shall be arranged into groups, each having a maximum of
64 4 5 6 7
_____ vessels.
What should be the minimum distance between two groups of
65 30 m 40 m 50 m 20 m
storage vessels?
Space for turning with minimum radius of _______ for tank lorries
66 shall be provided commensurate with the capacities of the tank 20 m 30 m 40 m 10 m
trucks.
Service Water shall be provided at a pressure of about _____
67 2 3 5 7
Kg/sq.cm.g.
68 What is the IS code for Antistatic mastic flooring? IS 8857 IS 4569 IS 8374 IS 2254
Name the facilities which are required to be fully covered by LPG Sheds,TLD
69 Pump House Storage Vessels. All of them
medium velocity water spray system. Bays,
10 Meters in 30 Meters in
30 Meters in
Hazardous area Hazardous area 20 Meters in Hazardous
What is the spacing between hydrant monitors in the firewater ring Hazardous area and
70 and 20 meters in and 50 meters in area and 40 meters in
main. 45 meters in non
non hazardous non hazardous non hazardous area.
hazardous area.
area. area.
Storage vessels are designed as per __________________ BIS
71 IS 2825, BS 5500 IS 2835, BS 5000 IS 3835, BS 4500 IS 4825, BS 7500
code and _________________ British code.
The Liquefied The Static and
Petroleum Gas Mobile Pressure
Factories Act - 1948
(Regulation of Vessels (Unfired)
(Amended as
Supply & Rules 1981
72 Bulk storage of LPG is governed by______________. Factories None of them
Distribution (amended in
(Amendment) Act,
Order),1993 and 1998) under
1987)
Amndment Order, Indian Explosive
1994 Act 1884.
Water drains from the cylinder filling area where they enter an
73 strainers NRVs Vapou Seals All of them
outside drainage system, shall be provided with _________.
How the product from LPG tank trucks & tank wagons is transferred
74 Pressure differential by LPG Pump Gravity All of them
to bulk storage vessel?
Page 41 of 62
What are the advantages of providing unloading arms instead LPG Less
75 Increased safety convenient All of them
hoses in TLD? maintenance cost
The restriction on vapour pressure is stipulated by ______ which in

76 turn regulates the lighter ends of hydrocarbons and this governs the IS 2976 IS 4576 IS 4070 IS 5576
design parameters for storage vessels.
At liquid full condition any further expansion of the liquid, the
77 cylinder pressure will rise by approx. _____________ for each 4 to 10 kg/sqcm 5 to 10 kg/sqcm 14 to 15 kg/sqcm 40 to 50 kg/sqcm
degree centigrade.
LPG at atmospheric pressure and temperature is a gas which is
78 1.5 to 2 times 2 to 5 times 3 to 6 times 1 to 4 times
___________ times heavier than air.
LPG requires upto _______ times its own volume of air for
79 60 50 90 100
complete combustion.
0.3 cs @ 15 deg
80 What is the viscosity of LPG? 0.3 cs @ 45 deg C 0.2 cs @ 45 deg C 0.3 cs @ 25 deg C
C
Minimum how many LPG storage vessels are required in plant for
81 Two One Three Four
convenience of operation, maintenance and inspection?
82 What should be the minimum graduation for the check scale? 10 gms 20 gms 100 gms 50 gms
Maximum cylinder storage of empty and filled cylinders combined
2 days bottling 3 days bottling 1 days bottling
83 shall be restricted to a total of ________ bottling capacity of the 4 days bottling capacity.
capacity. capacity. capacity.
plant.
Vapour vent line should be for individual bay at _______ height
84 1.0 meters 2.5 meters 1.5 meters 2.0 meters
above the eaves of the shed fitted with flame cap.
LPG vapour should be recovered such that vapour pressure in the
85 tank truck is brought down to _________ minimum but not below 1.5 kg/sqcm 1.0 kg/sqcm 2.5 kg/sqcm 2.0 kg/sqcm
atmospheric pressure.
86 What is the boiling point of LPG presently marketed in India 0 to 10 deg C 0 to 18 deg C 0 to 15 deg C 10 to 20 deg C
87 LPG is about _______ as heavy as water 1/4 3/4 1/2 2/3
Co-efficient of volumetric expansion of LPG is about ______ times
88 50 20 150 100
that of steel,
LPG Cylinders are designed for vapour pressure of _________
89 14, 55 25.35, 65 16.87, 65 14, 65
kgf/cm2 at the assessed temperature of ______ deg C.
methyl
90 LPG is generally odourised by adding _____________. ethyl mercaptan sulpher mercaptan Any of them
mercaptan
__________may be affected by traces of caustic remaining in the
91 Copper Aluminium Brass Iron
LPG after the refining processes.
Non conductive venting liquid to the
92 Static electricity may be caused by ______________. Sand blasting All of them
belts atmosphere
93 LPG can be liquefied by _________ pressurising cooling Both None of them
94 Safety Committee should meet at least once in_______ months one two three four
Page 42 of 62
Repairs /maintenance of pressurised systems and hot-work should

95 BIS OISD CCOE All of them
be entrusted to the agencies duly approved by __________.
All non-routine jobs should be carried out in line with OISD–STD-

96 110 120 145 105
________.
All the electrical equipment operating above _____ volts shall

97 250 220 110 240
have two separate and distinct connections to earth grid.
The main earthing network shall be used for earthing of the

98 lightening static electricity both None on them
equipment to protect it against ____________.
A total resistance between an object and earth not exceeding

99 5 ohms 15 ohms 10 ohms 20 ohms
_______ is sufficient to prevent charge accumulation.
The resistance of earth between the actual earthing conductor plus

100 5 ohms 15 ohms 10 ohms 20 ohms
electrode shall not exceed __________ .
CCOE (by telegram

In case of accidents involving loss of life or serious injury to nearest Police
101 followed by letter OISD All of them
persons or property, the notice of accident MUST be given to : station
within 24 hrs),
Constructive Constructive Constructive

102 What is CAP? Appraisal of Plant Appraisal of Appraisal of None of them.
Operations Processes Parameters
In case of uncontrolled leakage of liquid or vapour from Tank
Trucks, the area within at least _______ Mtrs. radius of the Tank
103 200 100 300 50
truck should be evacuated and attempts should be made to
disperse the vapour.
Fire fighters must not position themselves in line with the
104 sides dished ends both none
__________ of the bullets.
The layout of fire fighting facilites shall permit access from at least
105 one three two all
_______ directions.
Page 43 of 62
INDIAN OIL CORPORATION LIMITED

LPG BOTTLING PLANT
COIMBATORE
TEST NO.2 MAX.MARKS=100 TIME -1HR.30MIN
All question carries equal marks.
Write option A OR B etc. at answer column which you feel correct answer.
In case of Tank Lorry Gantry, automatic heat detection for

1 automatic actuation of MV sprinkler system, a maximum of _____ 2 4 6 8
bays shall be considered as single risk area.
For tank wagon gantry minimum of _____________ shall be two gantry
2 one gantry (600MT) three gantry (600MT) four gantry (600MT)
considered as single risk area. (600MT)
Hydrant / monitors shall be provided for every _______ meters in
3 10 20 30 40
case of hazardous area.
Hydrant / monitors may be spaced _______ meters in non
4 15 25 35 45
hazardous area
Underground ring main shall have at least _________ meter
5 two one three four
earth cushion in open ground.
Underground ring main shall have at least _______ meters
6 1.5 1 2 1.2
cushion under the road crossings.
Quartzide bulb network shall be maintained with plant air at a
7 2 2.5 3.5 4
pressure of about ______ kgs/sq.cm2.g.
________ spare CO2 cartridges and ________ (Min) spare DCP
8 bags (as per Fire Extinguisher Capacities) shall be stored in each 100% , 50% 50% , 100% 50% , 50% 25%, 100%
plant.
9 _______ spare Hoses shall be stored in the LPG plant. 25% 50% 100% 30%
In addition to the nozzles provided in the hose boxes, there shall be
at least _____ spare nozzles in each category viz. Jet Nozzles with
10 3 Nos 4 Nos 5 Nos 2 Nos
Branch Pipes, Fog, Universal, water curtain, Spray and Triple
Purpose Nozzles in the plant.
Electrically operated Fire Siren shall be audible to the farthest
11 distance in the plant that is _____ K.M. from the periphery of the Two three one four
plant.
Fire Sirens should be tested at least once in a ________ to keep
12 month week fortnight year
them in working condition.
Major fire: A wailing siren for two minutes. Sirens will be sounded
13 ______ times for ______ seconds with an interval of _______ three, thirty, fifteen two, forty, twenty four, fifteen, tweny Any of them
seconds in between.
Page 44 of 62
For disaster: Same type of siren as in the case of major fire but the
14 same will be sounded for ______ times at an interval of ______ two, two three, two four, one three, one
minutes.
It is recommended to provide the minimum rating for fire proofing as
follows :LPG storage vessel & connected lines up to the fire safe
15 two, two one , three two, three one, two
ROVs - ______ hour, Supporting legs of all above - _______ hours
respectively.
If the storage vessels and other fixed equipment within the plant are
16 protected by fixed water sprays, they should be tested minimum month week fortnight year
once in a _________.
As per DMP, on site, mock drills to be conducted minimum once in
17 a month a week a year a fortnight
_______.
Each fire water pump should be checked for performance once in
18 two three four six
______ months.
Each pump should be checked and tested and the shut off pressure
observed and logged once in ______ month(s).
Every pump should be test run for at least ________hour minimum
20 half, three half, two half, four one, two
______ times a week.
The ring main should be checked once in a _______ for the leaks
21 etc. by operating one or more pumps with the hydrant points kept month week fortnight year
closed as required to get the maximum operating pressure.
All fire main valves should be checked for operation and lubricated
22 month week fortnight year
once in a ________.
Fixed water cooling spray systems on storage tanks should be
23 four six two three
tested at least once in _____ months.
Deluge systems on LPG spheres and bullets should be tested at
24 four one two three
least once in _______ months for proper performance.
Spray system in the plant should be tested at least once in every
25 week month quarter year
________ .
All the fire hoses should be hydraulically tested at least once in
26 two three four six
______ months.
The operability of Detectors should be tested once in every
27 three four two six
_______ months.
Calibration of gas detectors using test gas should be done once in
28 every _______ months or as per manufacturer's recommendation, two three six four
whichever is earlier
A mock fire drill should be conducted once in a _______ to
29 week month fortnight year
rehearse the fire emergency procedures
The assessed maximum temperature for uninsulated pressure
30 45 65 55 69
vessels as per Statutory Rules is ______ deg C.
Page 45 of 62

Flange connections shall be a minimum of _________ lb flange
31 ANSI-300 ANSI-400 ANSI-200 ANSI-100
Class .
All fittings (I.E.flange connections) in storage vessel pipelines shall
32 10 30 40 20
be of minimum _____ mm thickness.
For storage vessels, valve must be fitted with extended vent(s),
adequately supported and having outlet at least _______ metres
33 1, 3 2, 3.5 2, 3 2, 4
above the top of the vessel and at least ______ metres above the
ground level.
34 LPG tank truck Design Pressure is ______ kg/cm2 14 15.55 16.65 19.25
35 Working pressure for LPG Tank Trucks is _____ kg/cm2 15.85 14 19.25 16.65
36 Test pressure for LPG Tank Trucks is _____ kg/cm2 21.65 19.25 16.65 25.35
37 Design Temp.for LPG Tank Trucks is_________ deg c -6 to +40 -6 to +35 -10 to +55 -6 to +55
38 Corrosion Allowance Tank Truck vessel thickness is ____ mm. .3 mm .5 mm .4 mm .8 mm
BT Extension to chassis, if any, shall not be more than
39 ________ mm and the extension piece shall not be welded to the 200 400 300 500
chassis.
40 All Bts must carry _____ nos.10 Kg DCP (ISI marked). 1 4 3 2
The exhaust of all vehicles carrying LPG is required to be routed to
41 front back left right
the ________ side of the vehicle towards driver side.
The exhaust of all vehicles carrying LPG is required to be
42 bolted welded clampled Any of them
__________.
A readily accessible cut-off switch of not less than ______ amps
43 200 300 400 500
rating shall be provided in the bullet trucks.
Any receiving vessel (tank trucks, storage vessels etc) having a

44 2 3 1 4
pressure of less than _______ Kg/ sq.cm.(g) should not be filled.
In case of lightening
The transfer operation of LPG is stopped and all valves are Uncontrolled A fire in the when the operation
45 All of them
closed in case of _______ . leakage vicinity involves venting of
LPG.
Generally, endorsement for carrying out the operation from ____ to
46 ______ is given by CCOE for the LPG plants on applying for the 6 pm, 10 pm 8 pm, 10 pm 6 am, 10 pm 4 pm, 10 pm
same.
The periodicity of checking 10 Kg. DCP shall be minimum once in a
47 week month year fortnight
_______.
Delrin Dupont
48 Safety cap is manufactured out of _________ material. polyethylene teflon Any of them
500
Safety cap can withstand a maximum working pressure of
49 3.45 1.45 2.45 2.15
________ M Pa of LPG.
Page 46 of 62
Pressure Regulator is designed to regulate LPG in vapour phase

50 from maximum inlet pressure of 16.9 kgf/cm2(g) in the cylinder to a 20 10 15 30
nominal outlet pressure of _____ gf/cm2(g).
51 The electronic scale can check ______ cyls/hr. 1000 800 1200 1600
Minimum ______ of saleable cylinders filled in a shift production
52 1% 2% 3% 2.50%
should be subjected to SQC.
Rejection in SQC should not exceed _____ of the total cylinders
53 1% 2% 3% 2.50%
checked.
54 Cylinder bung are cleaned with ____ inch NGT Tap. 1/2 1/4 3/4 1
Cylinder bung is checked with _____ (Go gauge ) & _____ (No Go
55 L2, L5 L3,L6 L1, L9 L4,L8
gauge) gauges.
Maximum permissible tolerance in deficiency against the declared
weight should be within ______ gm in case of 14.2 Kg cylinder as
56 200 100 50 150
per Standards of Weights and Measures (Packaged commodities)
Rules 1977.
Maximum permissible tolerance in deficiency against the declared

57 weight should be within _____ in case of 19 Kg cylinder,Standards 1% 2% 3% 2.50%
of Weights and Measures (Packaged commodities) Rules 1977.
At liquid full condition there will be a pressure rise inside the

58 cylinder at the rate of _____ kg/cm2 for every degree increase in 10 24 40 30
temperature.
ST tested and Cylinders that may
Cylinders falling into any of the following categories require purging
59 New cylinders Hot repaired be suspected to All of them
:
cylinders contain air
The defective valves taken out from the cylinders are subjected to
cleaning in an Ultrasonic Valve Cleaning Equipment followed by
60 5 6 7 8
testing them on a test bench with air pressure of _______ Kg/sq cm
and using CVT.
Serviceable empty cylinder staking for storage should be maximum
61 1 2 3 4
_____ high.
By testing the filled cylinders in the ‘in-line’ test bath, the leaks can
62 0.5 0.1 1.0 none of the above
be detected down to _____ gm of escaped gas per hour.
Stacking of cylinders in truck in vertical position should be
63 1 2 3 4
maximum ____ high.
Empty new cylinders in a stake truck can be loaded vertically
64 1, 2 2, 3 2, 4 3, 5
maximum _____ high or horizontally _____ high max.
The truck MUST be parked minimum _____ metres away from the
65 5 15 10 20
filled or empty cylinder shed within the plant.
66 Cylinders must not be _____________. thrown dropped dragged All of them
Page 47 of 62

The period of re-test currently specified under the rules is ___ years
67 7 6 5 4
from the date of manufacture of cylinders.
68 Hydrostatic test pressure for cylinders is _____ Mpa. 1.45 3.45 2.45 3.15
During hydrostatic test (statutory testing) of the cylinder the test
69 20 seconds 30 seconds 40 seconds 60 seconds
pressure should be maintained for ______.
The Pneumatic test should be applied to the cylinder, during
70 statutory testing, at a pressure of _____ kg/sq.cm., to check the 5.8 6.5 7 9.8
tightness of the valve cylinder joints
During pneumatic test of the cylinder the test pressure should me
71 60 seconds 20 seconds 30 seconds 40 seconds
maintained for ______.
What should be the least count of the check scale for weighing
72 50/100 gms 5/10 gms 10/20 gms 15/25 gms
cylinders used by the repairer doing statutory testing?
Minimum coat of thickness for both the layers of primer and finish
73 10 20 30 40
paint on cylinders shall not be less than _____ microns.
What is the name of Plant Preventive Maintenance Software
74 Vishwakarma Millenium PDM none of the above
(PPMS) package available at the plants?
High Level Alarm (HLA) should be checked once in ______ months
75 for proper functioning by filling up the LPG vessel under controlled two three four six
conditions.
Measuring wire of servo gauge has to be inspected for corrosion,
76 twist or any other damage and dirt on wire drum at least once in a week fortnight month year
_______.
All pressure vessels having water capacity of _______ litres and
77 above should be re-commissioned only after receipt of necessary 500 1000 600 400
approval from CCOE.
All aboveground pipelines used for LPG should undergo hydrostatic
78 1 2 5 4
test for a minimum of once in ____ years.
Underground pipelines for LPG should be tested once in every
79 year two years three years five years
_____.
For testing LPG pipeline a test pressure of at least ____ times the
80 2 3 1.5 2.5
working pressure should be applied.
For testing LPG pipelines test pressure should be applied for a
81 10 30 20 60
period of at least ______ minutes without indication of leakage
During pneumatic testing of LPG hoses the pressure should be
82 30 20 15 10
maintained for a period of minimum _____ minutes.
The electrical resistance measured over the entire length of the
83 hose, complete with its connections, shall not exceed _______ 0.5 0.2 0.75 0.25
ohms per metre length of the hose.
Electrical continuity test of hoses should be done ______
84 before after any of the two none of the two
completion of hydrostatic and pneumatic test.
Page 48 of 62

The thickness test of the above ground water lines must be done
85 a year 2 years 3 years 5 years
once in ______.
The water in the hydrant pipe line must be flushed at least once in a
86 week fortnight month year
_________ to prevent corrosion due to bacterial action.
All the valves on the ring main / hydrants / monitors shall be
87 week fortnight month year
checked for leaks / operation and lubricated once in a _______.
88 The fire extinguishers must be checked once in a _______. week fortnight month year
89 The fire extinguishers must be hydro-tested once in _____ years. three two one five
Interlock shutdown system should be checked once in a ________

90 week fortnight year month
for its operation and fidelity for complying with the installed scheme.
91 The GMS sensors should be calibrated once in a _____. week fortnight quarter month
For new and HR cylinders, the thickness of the zinc layer on the
92 25 37 30 45
cylinders should be minimum ________microns.
LPG cylinders are required to be re-rested for the first time after
93 5 6 7 8
____ years from the date of manufacture.
Liquid Equivalent of Level Equalising
94 What is LEV? Light End Value None of them
Vapour. Valve
_______ out of every 100 incoming empty cylinders from each
new/ST tested/Hot Repaired cylinders shall be lifted and turned
95 5 10 20 30
upside down to detect the presence of any foreign matter inside the
cylinder.
96 What is the KRA for bung leak? 1.5% of Bottling 0.15% of bottling 0.10% of bottling. 1.3% of bottling
97 What is the KRA for Valve leak? 1.5% of Bottling 0.15% of bottling 0.10% of bottling. 1.3% of bottling
98 What is the KRA for Market Returns? 1.5% of Bottling 0.15% of bottling 0.10% of bottling. 1.3% of bottling
99 What is the KRA for cold repair (valve consumption)? 1.5% of Bottling 0.15% of bottling 0.10% of bottling. 1.3% of bottling
100 What is the KRA for Statutory Testing (valve consumption)? 0.3% of Bottling 0.15% of bottling 0.10% of bottling. 1.3% of bottling
Page 49 of 62
206 What is the KRA for safety cap consumption? 4.5% of Bottling 0.15% of bottling 0.10% of bottling. 1.3% of bottling
Electrical
Under (INDIAN ELECTRICITY RULES MARCH, 1980: AMENDED agencies holding the
Inspector of the
207 UPTO 1988) the installation must be inspected and approved by licenced contractors certificate of Any of them
State
_____________________ before commissioning. competency
Government.
Subsequent inspection/ testing of electrical installations shall be

208 3 years 2 years 4 years 5 years
carried out at intervals not exceeding ______ years or as specified.
Emergency Flow Excess Flow Excess Flow Choke

209 What is EFCV? None of them.
Check Valve Check Valve. Valve
210 How many times a cylinder can be hot repaired? Once. Twice Three times Never
Recommended material of construction for sphere/ bullet, for
211 ASTM A 516 Gr. 70 A 537 CLASS 1 Any of them None of them.
marketing installation, where H2S is not present.
For safeyty valves minimum ____ nos relieving loads shall be
212 3, 33% 2, 100% 2, 50% 4, 25%
installed, each having _________ relieving capapcity
Each vessel shall have atleast two SRVs, each set at not more than
____ of design pressure of the vessel and having the relieving
213 100%, 150% 120%, 150% 150%, 160% 110%, 120%
capacity adequate for limiting the pressure build up in the vessel not
more than _____ of design pressure.
The ____________ on the sphere/ bullet connected lines shall be
214 ROVs ball valves EFCVs All of them
fire-safe type
For SRVs, a _________ with a nipple at low point shall be provided
215 on the vent pipe in order to drain the rain water which may get large hole weephole Any of them None of them.
accumulated otherwise.
The LPG line exit from cylinder evacuation area to be provided with
216 EFCV Quick shut valve NRV All of them
a __________ before joining the main LPG return header.
Page 50 of 62
The cylinder should be fabricated out of steel sheets manufactured IS:6200-1976 or IS:6240-1976 or IS:6400-1976 or IS:5240-1976 or IS:
217
conforming to ___________ as amended from time to time. IS:1007-1984 IS:10787-1984 IS:10087-1984 9787-1984
Up to what height the supporting columns of the filling/storage

218 1 meter 3 meters 2.5 meters 1.5 meters
sheds will be coated with antistatic mastic coating?
What should be the minimum distance between empty cylinder
storage area and filling machines?
What should be the height of the boundary wall and barbed wire 1.5 M and .6 M 1.5 M and .6 M 1 M and .6 M .5 M and .6 M
220
fencing for the licensed area? respectively respectively respectively respectively
What should be the height of the outer boundary wall and barbed 2 M and .6 M 2.5 M and .6 M 3.5 M and .6 M 3 M and .6 M
221
wire fencing for the plant? respectively. respectively. respectively. respectively.
What is the design code for LPG cylinders of 14.2 and 19 kg
222 IS 3196 IS 3186 IS 2196 IS 3190
capacity?
The sprinkler system in the sheds shall be tested by closing the
223 outlet of the deluge valve for correct remote operation once in a week month quarter year
__________.
Water monitor and hose box shall be painted with illuminous
224 red yellow green blue
__________.
The above ground fire water main and the fire hydrant stand post
225 fire red bottle green illuminous yello sky blue
shall be painted with corrosion resistant ________ paint.
Hydrant pipeline shall be laid at a height of ________ above
226 300 mm to 400 mm 500 mm 600 mm 1000 mm
finished ground level.
The fire water mains shall be supported at regular intervals not
227 5 6 7 8
exceeding ______ meters.
In case of refitting the old valves ,the same should be tested by
228 compressed air at _____ kg/sq.cm for leakage from seat for a 5, 30 10, 60 7, 60 2, 60
minimum of ____ seconds.
If the loss of tare weight is more than ______ of original weight,
229 5% 4% 3% 8%
such cylinders shall be segregated and scrapped.
While carrying out ST testing of cylinders, the interior of the cylinder infra low voltage
230 X ray lamp. laser halogen lamp
shall be examined by means of ____________ . lamp
While Hydrostatic testing of cylinders, the test pressure applied
231 30 60 90 120
should be retained for a minimum period of _____ seconds.
For degassing of LPG cylinders, water is retained in the cylinder, to

remove any traces of LPG for not less than _______ hour(s).
ST testing of LPG cylinders is to be conducted by _______

233 CCE BIS both none
approved parties only.
Wet Fluoroscent Magnetic Particle Testing (WFMPT) is considered

234 microcracks macrocracks pinholes none.
the most reliable test method for detecting ____________ .
Page 51 of 62

Bulk vessels is a pressure vessel used for more than ______ litres
235 100 1000 1500 500
water capacity for storage or transportation.
Not more than ______ cylinders shall be degassed at a time, in
236 four eight six three
LPG plants.
For purging of cylinders, the pressure in cylinder is brought down to Minimum of 0.35 Minimum of 0.65 Maximum of 0.35 Maximum of 0.35
237
_______________ . kg/cm2 gauge kg/cm2 absolute kg/cm2 gauge kg/cm2 absolute
The residual LPG in the cylinder should be cold flared in the

238 atmosphere at a vent outside the shed at ____ meter height above one two three four
the roof of the shed.
239 Cylinder bung shall be cleaned with ________. ½” NGT tap ¾” NGT tap ½” NPT tap ¾” NPT tap
Before opening the defective valve, cylinder shall be evacuated of
240 1.5 kg/cm2 or less 1 kg/cm2 or less 1.5 kg/cm2 or above 1 kg/cm2 or above
its product up to a pressure of _________ .
241 CVT should be calibrated so as to detect leakage ___________. below .5gm/hr beyond .5gm/hr beyond 5gm/hr below 5gm/hr
242 The variation of net weight of LPG shall not exceed 1% 2%` 1.5% 3%
The Standards of The LPG Regulation

Filling activity in bottling plants shall be governed by which of the Gas Cylinder Rules Weights and of Supply &
243 all of the above
following rules? 1981 Measure Rules Distribution Order
1987 1993
For connecting liquid and vapour hoses to TTs _______ to be only bolts and
244 only studs and nuts only washer and nuts only gasket and bolts
used. nuts
The maximum running distance to locate an extinguisher in the
245 10 12 15 20
working areas shall not exceed ______ meters.
The top surface of the extinguisher shall not be more than
246 1 2 2.5 1.5
_______ metres high.
Green
Yellow background Grey background Black background and
247 What is the colour coding for liquid LPG line? background and
and black lettering and white lettering yellow lettering
white lettering
Green
White background Green background Black background and
248 What is the colour coding for LPG vapour line? background and
and green lettering and black lettering white lettering
white lettering
Green
249 What is the colour coding for compressed air line? background and
and black lettering and white lettering white lettering
white lettering
Green
250 What is the colour coding for service water line? background and
and black lettering and white lettering white lettering
white lettering
251 What is the colour coding for pressure relief valves? Black Red Yellow Blue
Page 52 of 62

What should be the minimum thickness of the sheet of foot-ring for
252 2.4 mm 3 mm 1.5 mm 2 mm
14.2 kg cylinders?
What should be the minimum wall thickness of the cylinder for 14.2
253 3 mm 1.5 mm 2 mm 2.4 mm
kg cylinders?
For fire engines,functioning of protective devices to be checked
254 week month fortnight quarter
once in a ______.
The effective water storage capacity shall be not less than _______
255 2 hrs 3 hrs 4 hrs 5 hrs
aggregate working capacity of Fire Water pumps.
256 What type of pumps shall be used in fire water pump house? Centrifugal Reciprocating Any of them None of them.
One monitor is equivalent to how many hydrant points for the
257 3 hydrant points 2 hydrant points. 5 hydrant points. 4 hydrant points.
purpose of calculatin jockey pump capacity?
258 What should be the minimum flow rate for the jockey pump? 15 Cu.M./Hr 10 Cu.M./Hr 20 Cu.M./Hr 30 Cu.M./Hr
259 Fire water pumps shall have what type of driving engine? Diesel Petrol Battery Any of them
What should be the fuel capacity of the engines for the fire water
260 2 hrs running 4 hrs running 6 hrs running 8 hrs running
pumps?
What should be the minimum distance between LPG facilities and
Fire water pump house/fire water tanks?
What should be the distance between the two consecutive hydrant
points/monitors in hazardous area?
263 How many TLD bays a deluge valve can cover? 1 2 3 4
EP detectors/heat detectors work in the principle of rate of rise of
10 deg C/minute, 15 deg C/minute, 20 deg C/minute, 69 5 deg C/minute, 79 deg
264 temperature/max temperature respectively at_______ and
79 deg C 79 deg C deg C C
_______.
265 What is the overall height of the 14.2 kg cylinder/ 620 +- 5 mm 630 +- 5 mm 625 +- 5 mm 645 +- 5 mm
266 What is the design code for SC valve? IS 8421 IS 8737 IS 9537 IS 8730
267 What should be the tensile strength of the valve material? 30 kgf/sq mm 20 kgf/sq mm 10 kgf/sq mm 40 kgf/sq mm
What is the hydrostatic test pressure for the SC valve at the time of
268 25.35 kgf/sqcm. 15.35 kgf/sqcm. 16.35 kgf/sqcm. 14.35 kgf/sqcm.
manufacturing?
What is the pneumatic test pressure for the SC valve at the time of
269 18 kgf/sqcm. 15 kgf/sqcm. 17 kgf/sqcm. 12 kgf/sqcm.
manufacturing?
270 What is the weight of the safety caps? 5 gms 6 gms 10 gms 7.5 gms
Where the atmosphere is corrosive, the external inspection of water
271 1 2 3 4
tanks should be done once in _____ years.
beyond 10.5
272 CVT should detect leakage up to what level? beyond 7.5 gm/hr. beyond 0.5 gm/hr. beyond 2.5 gm/hr.
gm/hr.
For degassing, the cylinder should be depressurised upto what near atmospheric
273 2 kg/sqcm 1.5 kg/sqcm 3 kg/sqcm
pressure? pressure.
What is the maximum number of cylinder which can be degassed
274 2 6 4 8
at a time in LPG plants?
Page 53 of 62
White Fluoroscent Wet Fluoroscent Wet Fluoroscent

Wet Free Magnetic
275 What is WFMPT? Magnetic Particle Magnetic Particle Magnetic Pressure
Particle Testing.
Testing. Testing. Testing.
What is the duration after which first statutory testing of cylinder is

276 5 years 4 years 6 years 7 years
due?
5% of original 10% of original 20% of original
277 What is the maximum allowed loss in weight for a cylinder? 1% of original weight
weight weight weight
278 Visual inspection of the cylinder is carried out as per which code? IS 5545 IS 5825 IS 5845 IS 5800
279 What is the IS code for Hydrostatic testing of the cylinders? IS 7768 IS 8868 IS 6568 IS 8800
What is the test pressure for checking old vales to be refitted in the
280 6 kg/sqcm 5 kg/sqcm 4 kg/sqcm 7 kg/sqcm
cylinders?
What is the periodicity of the calibration of the pressure gauges
281 once in 3 weeks once in 2 weeks once in 4 weeks once in 6 weeks
used for Pneumatic test of the cylinders?
The tare weight should be recorded with an accuracy of ______
282 +/- 100, IS 5 +/- 25, IS 350 +/-50,IS 2 +/- 25, IS 285
gms. and rounded off as per ________.
What is the recommended lettering size for painting of the tare
283 30 mm 40 mm 10 mm 25 mm
weight on the cylinders?
What is the recommended lettering size for painting of the net
284 18 mm 25 mm 30 mm 40 mm
weight on the cylinders?
What should be the spray density of deluge valves in the filling
285 10.2 LPM/sqM 20.4 LPM/sqM 15.2 LPM/sqM 8.2 LPM/sqM
shed?
What should be the spray density of deluge valves in the LPG
pump house?
287 What should be the spray density of deluge valves in the TLD bays? 20.4 LPM/sqM 15.2 LPM/sqM 10.2 LPM/sqM 8.2 LPM/sqM
What should be the spray density of deluge valves for storage
vessels?
Fire hydrants and monitors shall not be installed within __________
from the facilities/ equipment to be protected.
The Fire Water pressure system shall be designed for a minimum
290 residual pressure of ___________ at the remotest place of 7 kgf/sqcm. 6 kgf/sqcm. 5 kgf/sqcm. 3 kgf/sqcm.
application in the plant
The effective storage capacity shall be not less than ________
291 3 hrs 4 hrs 5 hrs 6 hrs
aggregate working capacity of Fire Water pumps.
There shall be a Jockey pump of capacity not less than 10
292 100 200 50 75
Cu.M./Hr. per ______ Hydrant Point.
The pumps shall be capable of discharging _________ of its rated
293 100%, 65%. 125%, 50%. 100%, 25%. 150%, 65%.
discharge at a minimum of_______ of the rated head.
Page 54 of 62

Fire water pump house/ Fire water tanks or reservoir shall be
294 40 meters 30 meters 60 meters. 50 meters.
located atleast _________ (minimum) away from LPG facilities.
Fire water ring main shall be sized for __________ of the design
295 110% 120% 150% 100%
water rate.
Between two hydrant points a hose box should be provided with 1 hose and one 2 hoses and two 3 hoses and one
296 2 hoses and one nozzle.
______ hoses and ______ nozzles. nozzle. nozzle. nozzle.
LPG hoses shall be discarded after ______ years of service or
297 3, 10% 2, 5% 3, 5% 3, 3%
earlier in case the permanent elongation exceeds _____.
During ST testing of cylinders the adopter used for degassing the

298 3 4 1.5 2.5
cylinders should not press the valve spindle beyond ______ mm.
During ST testing, each Cylinder shall have the external surface

thoroughly cleaned by ________ solution, non-ferrous wire brush
299 sulphuric acid caustic soda Any of them None of them.
and water jet. Care shall be taken to ensure that the body of
cylinder is not damaged.
During statutory testing of vessels, only after repeated readings are
taken at intervals of a few minutes, which show the concentration of
300 10% 20% 15% 8%
gas below _______ of the lower flammable limit, may a person be
allowed to enter into the vessel.
_________ connections of the vessel should not be disconnected

301 Liquid line Vapour line Earthing All of them
even after the vessel is empty during inspection and testing.
While a person is inside the vessel during inspection and testing, a fresh air
a lifting belt and a
302 the other person on watch duty must at all times have flameproof torch breathing All of them
safety line.
_____________________. apparatus
__________ indicating devices attached to the shell of the vessel

303 Temperature Pressure Any of the above None of them.
should be removed for calibration and replaced, if necessary.
Considering the characteristics of LPG, ____________ finish paints

304 have been standardized for painting of the storage vessels, to keep yellow/brass white/Aluminium black Any of them
interal temperature/ pressure lower.
It is to be ensured that the fasteners used for flange joints are studs low alloy steel, carbon steel, low mild steel, carbon
305 None of them.
of______ and in no case _________ bolts are used. carbon steel alloy steel steel.
In case of minor repairs to LPG pumps, it is absolutely essential
306 that the valves connected to the pump are ________ and preferably open, through closed, locked Any of them None of them.
_________ before starting repairs.
low suction
high liquid level in
What are the alarm and tripping devices for LPG vapour pressure, high low lube oil
307 the suction volume All of them
compressors? discharge pressure pressure
bottle
& temperature
Page 55 of 62

___________ should not be repaired but replaced, if found
308 Gate Valve NRV EFCV All of them
defective.
309 LPG hoses in India are manufactured as per __________. ISI 9573 ISI 9073 ISI 5730 ISI 9090
For testing of LPG hoses, with the hose completely filled with water,
310 pressure should be gradually increased at the rate of _________ 0.5 to 1.0 1.0 to 2.0 0.1 to 0.7 1.5 to 2.5
kg/cm2 (g) per second using the hydraulic pump
The pressure gauge used for hydro testing of LPG hose should
311 be calibrated and its range should preferably be ________ as three times two times same four times
that of test pressure.
During hydro testing of LPG hoses, if a variation in length with

312 pressure is more than _____ when compared to the original length 10% 2% 4% 5%
(without pressure) the hose should be discarded from LPG service.
The hose end connections should be tested with air pressure of

313 ________kg/cm2 (g) with the hose end connections plugged and 2.5 3.5 4.5 5.0
submerged in water.
The check scale of ICU should be checked at various loads with
314 standard weights at the beginning of the shift and then every hour three hours two hours four hours
___________.
The evacuation vessel should be hydrostatically tested once in
315 2 3 4 5
______ years or as required by the statutory regulations.
high discharge high discharge
cooling water
316 What are the alarm and tripping devices for air compressors? pressure, low lube temperature and All of them
flow,
oil pressure overload
Efforts should be made to peg down the overall leakage of air in
317 10% 20% 5% 15%
the pneumatic systems to ________.
For Storage water tank, the roof of the tank must be checked for
318 clear gooseneck and availability of ______ wire mesh at the MS brass copper SS
opening.
For Storage water tank, it should be ensured that the annular plate
319 water deposite concrete All of them
at the bottom of the tank is clear of __________________ .
For Storage water tank as per OISD Std. 129, external inspections
320 (visual and ultrasonic thickness tester) should be carried out once in 2, 4 3, 6 5, 8 1, 5
______ years and internal inspection once in _______ years.
For Storage water tank, Where the atmosphere is corrosive, the

321 1 2 3 4
external inspection should be done once in _______ years.
Page 56 of 62
For Storage water tank, if the measurement of the wall with

322 ultrasonic thickness tester indicates a high corrosion,_______ visual external internal All of them
inspection shall be carried out frequently.
For Storage water tank, the wall thickness measurement shall be
323 center weld joints edges anywhere
done near the ________.
high coolant
For Fire Engines, following protective devices shall be checked for low lube oil
324 temperature both of them None of them.
proper functioning and annunciation in the panel. pressure alarm
alarm
The strainer of the fire pump inlet and inlet of deluge valves must be
325 week month qaurter year
inspected and cleaned once in a _________.
All deluge valves and sprinkler system shall be operated and
checked once in a __________ for correct remote operation,
326 qaurter year week month
performance of each nozzle and effectiveness of the system in
total.
CO2 fire extinguishers should be checked for the weight of carbon
327 dioxide. If the loss is more than _______ of the net weight, the 20% 30% 40% 10%
same must be sent for refilling.
328 _________ CO2 cartridges must be rejected immediately. Over filled Under filled both of them Any of them
329 Hose boxes should be installed at _________ hydrant points. every alternate every third all
The _______________ should be interlocked with the carousel / carousel output vapour extraction
330 check scale All of them
filling system input conveyor. conveyor unit
Rubber hand gloves for electrical purpose should be checked
_________ or as advised by the manufacturer. In case proper
331 half yearly quarterly monthly yearly
testing facilities are not available, the rubber hand gloves should be
replaced.
Explosimeters should be calibrated once in _______ through
332 two years month quarter a year
authorized representative of the manufacturer.
Cylinders shall be condemned when the depth of the dent is greater
333 1/5th 1/10th 2/3rd 3/4th
than ________ of the mean diameter of the dent.
Cylinder shall be condemned if the mean diameter of the dent is
334 1/4th 1/10th 2/3rd 3/4th
greater than ________ of the diameter of the cylinder
Cylinders shall be condemned when a cut is _________ mm or
335 more in length and the wall thickness is less than three quarters of 50 25 75 100
the minimum allowable wall thickness.
Cylinders shall be condemned when a variation of ________ or
more exists in the measured circumference or in the peripheral
336 5% 3% 2% 1%
distance measured from the valve spud to the centre seam (or
equivalent fixed point).
___________ checks shall be carried out for oil leakage, oil level,
337 and condition of silica gel, oil and winding temperatures and general Daily weekly fortnightly monthly
cleanliness of the transformer.
Page 57 of 62
Dielectric strength and acidity of oil samples for transformors shall

338 be tested every _________ and filtration of oil should be carried out week year month quarter
in case the dielectric value is lesser than the permissible value.
Bucholz relay, oil and winding temperature alarm and trips for the
339 week year month quarter
transformer should be tested once in a ______.
Diesel Generating Set should be started daily and the following coolant frequency and
340 oil pressure All of them
parameters be checked. temperature output voltage
For DG sets, alignment of the engine to the alternator and
341 half-yearly monthly quarterly yearly
insulation resistance shall be checked __________.
Only _____________ bolts should be used to connect the earth
342 galvenized cadmium plated Any of them None of them.
strip with the electrodes.
The resistance value of an earthing system to general mass of the
343 earth should not exceed _____ ohms for electrical systems and 5 4 3 6
metallic structures.
344 5 6 7 8
earth should not exceed _____ ohms for storage tanks.
345 earth should not exceed _____ ohm for main earth grid and 5 4 3 1
bonding connections.
346 earth should not exceed _____ ohms for each electrode to the 2 3 4 5
general mass of the earth.
Pressure gauges mounted on rotary equipment shall be inspected
347 for zero setting once in a fortnight and calibrated once in a month six months quarter year
_______.
The pressure gauges mounted on static equipment like LPG
348 storage vessel shall be checked for zero once in a ________ and week, two month, six quarter, six half year, six
calibrated once in ________ months.
Pressure switches, Temperature gauges, Temperature switches,
349 Level switches & other trips and alarms in the plant have to be quarter six months year two years
tested and calibrated once in ________.
As a general guideline, empty cylinders to cover ____ hours
bottling and filled cylinders equivalent to _____ hours bottled
350 3, 1 2, 4 3, 6 4, 2
should be kept in stock. However, stock of filled cylinders should
be limited to the licensed capacity .
As all the new, ST completed and HR completed cylinders are
351 to be purged with LPG, around _______ gms per cylinder should 100 150 200 250
be considered as purging loss.
Page 58 of 62
In case water is detected in LPG, draining of water should be done

352 at the designated place, where the facility for water drainage exists OISD CCOE BIS All of them
or is provided duly approved by _________.
After product transfer, to ensure accurate gauging, a settling time
of minimum _______ must be allowed for turbulence (boiling
353 one hour two hours three hours four hours
off) caused due to the differences of product temperatures to
subside and after carrying out water draining.
LPG is generally odourised by adding ethyl mercaptan in the
approximate proportion of ______________ so that its smell is
354 0.45kg/ 25.9 m3 0.5kg/ 30.0 m3 0.40kg/ 20.9 m3 0.45kg/ 37.9 m3
detectable in air at concentrations below 1/5th of the lower limit of
flammability.
Water drain line, the first valve nearer to storage vessel should be
quick shut, throttle throttle type, ball type, throttle
355 of __________ type and the away from the storage vessel should Any of them
type quick shut type
be of _________ type.
Safety committee should deliberate the following also in addition to
356 safety reports audits incident enquiries All of them
its routine agenda.
Self conducting structures may not require lightning protection with
aerial rod and down conductors. They shall, however, be
357 one three two four
connected to the earthing system, at least, at _______ points at the
base.
358
An independent earthing network shall be provided for lightning
359 protection and this shall be bonded with the main earthing network one three two four
below ground, minimum at ______ points.
All vehicles must be fitted only with those types of spark/flame
360 OISD CCOE BIS All of them
arrestors, which are duly approved by the __________ .
The fire water system shall be designed to meet the highest fire
water flow requirement of a single largest risk area at a time plus
361 144 244 288 388
______ Cu.Mtr./Hr. for operating 2 Nos. fire water monitors /
supplementary hose requirements.
Fire hydrants and monitors shall not be installed within _____
362 10 12 15 20
metres from the facilities / equipment to be protected.
The fire water ring mains shall be supported at regular intervals not
363 three four five six
exceeding ______ meters.
All clear (for fire) is given by straight run of siren for _________
minutes.
365 Siren shouldbe tested by straight run for ______ minutes. one two three four
Pyrophoric Iron sulphide is a highly ____________ compound
366 formed due to the reaction of sulphur and its compounds with the inflamable volatile corrosive All of them
loose iron/ iron oxide on a ferrous surface.
Page 59 of 62
reducing the
totally eliminating
loose iron oxide
highly corrosive
by thoroughly
The pyrophoric Iron Sulphide can be controlled by hydrogen
367 cleaning the Any of them both of them
___________________. sulphide,limiting the
storage vessels
total volatile sulphur
internally during
to 0.02% by mass
the outage.
CCOE license, which remain in force till _______ of the year are
368 31st December 30th September 31st March 30th June.
generally valid for period of 3 years (max.).
For CCOE licenses, application for renewal must reach CCE,
369 30 days two months six months 45 days
Nagpur at least ______ prior to expiry of the current licence.
What should be the zone/segment for remote manually operated
370 12 M x 48 M 10 M x 20 M 15 M x 30 M 13 M x 40 M
water spray for LPG shed?
What is the predetermined maximum level of liquid LPG fixed in
371 60% 85% 90% 50%
HLA of storage vessels?
What should be the minimum distance between two groups of TLD
372 30 m 50 m 60 m 100 m
bays?
373 What is the bulk storage capacity of Cuddapah BP? 450MT 600MT 1850 MT 1400MT
374 How many deluge valves are there in cuddapah BP? 15 20 12 23
375 What is the Gas-in date of cuddapah BP? 25th Nov 1997 26th Nov 1998 15th August 1997 16th August 1998
23rd February
376 When the bottling started in Cuddapah BP? 23rd Mach 1998 23rd February 1999 23rd May 1998
1998
23rd September 15th September
377 When double shift bottling started in cuddapah BP? 16th August 1999. 23rd August 1999.
1999. 1999.
378 What is the Plant Area of Cuddapah BP? 50 Acres 60 Acres 70 Acres 80 Acres
379 How many fire engines are the in Cuddapah BP? Total 7 Nos. Total 6 Nos. Total 5 Nos. Total 9 Nos.
380 What is the fire water tank storage capacity of Cuddapah BP? 12000 KL 11100 KL 15000 KL 3700 KL
381 What is the Plant capacity of Cuddapah BP? 22000 MTPA 30000 MTPA 44000 MTPA 60000 MTPA
382 How many jockey pumps are there in Cuddapah BP? 2 nos. 4 nos. 3 nos. 4 nos.
383 How many GMS sensors are there in Cuddapah BP? 15 20 17 22
2 LPG Pumps
2 LPG Pumps and 1 LPG Pump and 3 2 LPG Pumps and 2
How many LPG pums and LPG vapour compressors are there in and 4 LPG
384 3 LPG vapour LPG vapour LPG vapour
Cuddapah BP? vapour
Compressors. Compressors. Compressors.
Compressors.
385 What is the capacity of weigh bridge in Cuddapah Plant? 25 MT 30 MT 50 MT 40 MT
386 How Many DG sets are there in Cuddapah BP? 1 2 4 3
387 How many conveyor drives are there in Cuddapah BP? 23 28 25 30
388 What is the capacity of LPG pump at Cuddapah BP? 800 LPM 600 LPM 400 LPM 1000 LPM
389 How many air compressors are there in Cuddapah Plant? 1 2 3 4
390 What is the rating of air compressors at Cuddapah BP? 10 hp. 20 hp. 40 hp. 50 hp.
Page 60 of 62
391 How many security Air compressors are there in Cuddapah BP? 1 no. 2 nos. 3 nos. 4 nos.
392 What is the rating of security air compressors at Cuddapah BP? 7.5 hp 8.5 hp 10 hp 15 hp
393 What is the rating of LPG pump at Cuddapah bp? 20 hp. 30 hp. 40 hp. 50 hp.
394 How many service water pumps are there in Cuddapah BP? 1 2 3 4
Within the two
Within the same months
395 Compensatory holiday can be availed month in which the immediately Any of the above none of the above
holiday were due following that
month.
No worker shall work for more than _____ hours before he has had
396 3, 1/2 4, 1 6, 1/2 5, 1/2
an interval for rest of at least _____ hour.
A child or an adolescent shall not be required or allowed to work in
certificate of certificate of
397 any factory unless a _________ granted with reference to him is in certificate of age none of them
fitness education
the custody of the manager of the factory.
398 Certificate of fitness shall be valid for a period of ________ . six months two years one year three years
Female adolescent or a male adolescent who has not attained the
age of seventeen years but been granted a certificate of fitness to
399 6,7 6,8 7, 8 8, 8
work as an adult, shall be required or allowed to work only between
(6/7/8) AM and (6/7/8) PM.
No female child shall be required or allowed to work in any factory

400 8, 8 8, 7 6, 7 6, 8
except between _______ (7/8/9) AM and ______ (6/7/8) PM
401 ‘Adult’ means a person who has completed his ______ year of age. 16th 21st 18th 20th
‘Adolescent’ means a person who has completed his ______ year
402 15th, 18th. 12th, 16th. 14th, 18th. 10th, 16th.
of age but has not completed his ______ year.
‘Calendar Year’ means the period of twelve months beginning with
403 January March April October
the first day of _________ in any year.
404 ‘Child’ means a person who has not completed his ______ year 12th 15th 17th 19th
405 ‘Young Person’ includes child adolescent both None of them.
For computing the number of workers in a factory all the workers in
406 _____ (same/different) groups in a ______ (day/week) shall be different, day. same, day different, group same, group
taken into account.
For a factory built after the commencement of Factories Act, how
407 10 Cu M 9.8 Cu M 12 Cu M 14.2 Cu M
much space should be there for every worker employed?
For the purpose of calculating space for workers, no account shall
408 be taken of any space that is more than ____ meters above the 4 4.1 4.2 5
floor level of the ground.
Page 61 of 62

Provision for cooling drinking water shall be made in a factory
409 100 50 300 250
wherein more than ______ workers are employed.
No woman or young person shall be allowed to _________ any part
410 clean lubricate adjust Any of them
of a prime mover while it is in motion.
No portable electric light or any other electric appliances of the

411 voltage exceeding _____ volts shall be permitted for use inside any 12 24 36 40
confined space unless adequate safety devices are provided.
If any inflammable gas, fume or dust is likely to be present in any

412 Battery operated electrica flameproof Any of them
confined space only ___________ lamp to be used.
Before any fastening, pressure in the pipe will be reduced to atmospheric
413 3.0 kgsqcm 2.0 kgsqcm 2.5 kgsqcm
_________ pressure. pressure.
Any institution
specialised in
Director General of
matters relating
Factory Advise
414 Emergency Standards may be laid down by to standards of Any of them None of them.
Service and Labour
safety in
Institutes
hazardous
process.
hazardous process
takes place or hazardous
415 Safety Committee will be set up in every factory where hazardous substances are Any of them None of them.
substances are handled.
used.
At least one first aid box will be provided for every ______ workers
416 150 200 250 300
ordinarily employed in the factory.
The in-charge of the first aid box should hold a certificate in first aid Central State
417 District Authority Any of them
treatment that is recognised by __________. Government Government.
A canteen or canteens shall be provided and maintained by the
418 150 200 250 300
occupier in a factory employing more than _______ workers.
Rest room and lunchroom with the provision of drinking water shall
419 be provided in every factory employing more than ________ 100 200 50 150
workers
Welfare Officer shall be employed in a factory employing _______
420 200 300 500 250
or more workers.
No adult worker shall be required or allowed to work in a factory
421 24 48 36 72
more than _____ hours in any week.
No substitution shall be made which will result in any worker
422 working for more than _______ days consecutively without a 7 10 8 12
holiday for a whole day.
Page 62 of 62

No adult worker shall be required or allowed to work in a factory for
423 9 10 8 12
more than ______ hours in a day.
No workman will be made permanent in the service of the
Corporation unless he has worked to the satisfaction of the
424 6 24 12 3
Competent Authority as Probationer for a period of _______
months in that post.
Workman attending late may be treated as absent provided the
425 workmen attending late by not more than ____ minutes of starting 5 10 15 20
work time.
If a workman is coming to office beyond ten minutes and if he is

426 allowed to start work, _______ times of such late coming in a month one two three four
will be adjusted in a month against one day’s casual leave.
The workman can avail permission not exceeding ______ hours at

427 the most, for the reasons beyond his control to start work at one two three four
establishment without deduction for the late coming.
If the workman remains absent beyond ______ days continuously
428 without prior permission or intimation, he shall be treated to have 15 20 21 30
voluntarily abandoned the Corporation’s service.
The Managing Director may close down temporarily any
Establishment or Unit of a department or sections thereof on
429 21 10 12 15
business grounds by giving _______ day/s’ notice to the workmen
concerned.
If a workman fails to receive the wages on payday, he can collect

Unclaimed Wage
430 the same only on a/an ______________________________ which holiday Sunday working day
Pay day.
will be notified by the Corporation.

OptionA Ethane/ Butane 10500 1.8% - 4%

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OptionA Ethane/ Butane 10500 1.8% - 4%

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Q Answe

Question optionA optionB optionC optionD

1 kgf/sqcm 1.5 kgf/sqcm 2 kgf/sqcm 3.5 kgf/sqcm

What is the principle being adopted for unloading of Pressure Mechanical

Storage vessels are designed as per

Water drains from the cylinder filling area where they

In case of uncontrolled leakage of liquid or vapour from

Fire fighters must not position themselves in line with

In addition to the nozzles provided in the hose boxes,

If the storage vessels and other fixed equipment within

As per DMP, on site, mock drills to be conducted

For storage vessels, valve must be fitted with extended

The exhaust of all vehicles carrying LPG is required to

Maximum permissible tolerance in deficiency against

Maximum permissible tolerance in deficiency against

The defective valves taken out from the cylinders are

Serviceable empty cylinder staking for storage should

The Pneumatic test should be applied to the cylinder,

All pressure vessels having water capacity of _______

All aboveground pipelines used for LPG should

LPG cylinders are required to be re-rested for the first

Under (INDIAN ELECTRICITY RULES MARCH, 1980: Electrical agencies

Subsequent inspection/ testing of electrical installations

Up to what height the supporting columns of the

2.5 M and .6 3.5 M and .6

What is the design code for LPG cylinders of 14.2 and

Minimum of Minimum of Maximum of Maximum of

The residual LPG in the cylinder should be cold flared

The The LPG

What should be the minimum distance between LPG

What should be the distance between the two

The tare weight should be recorded with an accuracy of +/- 25, IS

LPG hoses shall be discarded after ______ years of

Efforts should be made to peg down the overall

For Storage water tank, the roof of the tank must be

Rubber hand gloves for electrical purpose should be

Explosimeters should be calibrated once in _______

Cylinders shall be condemned when the depth of the

The resistance value of an earthing system to general

Pressure gauges mounted on rotary equipment shall be

The pressure gauges mounted on static equipment like

LPG is generally odourised by adding ethyl mercaptan

Water drain line, the first valve nearer to storage vessel

Safety committee should deliberate the following also in incident

For CCOE licenses, application for renewal must reach

2 LPG 2 LPG 1 LPG Pump 2 LPG

What is the capacity of weigh bridge in Cuddapah

‘Calendar Year’ means the period of twelve months

At least one first aid box will be provided for every

No workman will be made permanent in the service of

Workman attending late may be treated as absent

LPG Set 2 Manual Call Point

LPG Set 3 IS 2825, BS 5500

The Static and

LPG Set 4 IS 4576

LPG Set 7 6 pm, 10 pm

only studs and

LPG Set 13 10%

LPG Set 15 two

LPG Set 15 two

LPG Set 15 31st March

2 LPG Pumps and

INDIAN OIL CORPORATION LIMITED

Boiling Liquid Boiling Level Boiling Liquid