Presser Foot Stopper Roller (C series)

Installation Directions for the PFSR (C Series machines) And maintenance of the Presser Foot Driving Cam and the Presser Foot Driving Levers.

Part #: 03800800I000

Tools Needed

Phillips Screw Driver Flat Head Screw Driver 3.mm T Handle allen wrench Long nose or Battery Pliers.

Revision Date / Version: 3/24/2014 - 2

Presser Foot Stopper Roller (C series)

Installation Directions for the PFSR (C Series machines)

Fig 1

Shaft Cover

Fig 2

Shaft Cover

1-Remove the Shaft Cover (Fig 1) if the repair is on any Needle Case other than the last one. If the repair is on the last Needle Case remove the Shaft Cover showing on (Fig 2).

Fig 3

Shaft Cover

Jump Motor

Upper Thread Catcher Set

Arm Side Cover(A)

Arm Guard Plate(L)

2-The parts shown above (Fig 3) need to be remove to expose the PFSR for replacement On the last Needle Case.

Revision Date / Version: 3/24/2014 - 2

Presser Foot Stopper Roller (C series)

Installation Directions for the PFSR Cont.

3.mm allen screws.

Upper Thread Catcher Base

Fig 4 474

Upper Thread Catcher Base

Fig 5 5555 553\ 5

3-Remove 3.mm allen screws from the UPPER THREAD CATCHER BASE. (Fig 4) 4-When the allen screws are removed the entire Catcher set will hang. (Fig 5)
Jump Motor

Fig 6 5555 553\ 5

3.mm allen screws.

Fig 7 5555 553\ 5

Shaft Cover

Fig 8 5555 553\ 5

Shaft Cover

Fig 9 5555 5-Remove the 3.mm allen screws from the JUMP MOTOR and let it hang as well. (Fig 6) 553\ 6-Remove the Phillips screws from the SHAFT COVER (Figs 7 and 5 8), and remover the Cover. (Fig 9) 7-If the PFSR replacement has to be done on any other Needle Case rather than the last Needle Case Please DO NOT follow instructions on (Figs 7-8 and 9.)

Revision Date / Version: 3/24/2014 - 2

Presser Foot Stopper Roller (C series)

Installation Directions for the PFSR Cont.
Fig 10 A

555555 3\5

Phillips screws

Arm Side Cover(A)

Fig 10 B

Fig 10 C
Presser Foot Driving Lever.

Fig 10 D

555555 3\5

555555 3\5

555555 3\5

Fig 10 E

Presser Foot Driving Cam.

Fig 10 F

555555 555555 8-Remove Phillips screws from the ARM SIDE COVER (A) (Fig 10A) 3\5 sure to look at the position of both Presser Foot Driving 3\5 9-Remove the ARM SIDE COVER (A), make Levers before removing the Arm Side Cover (A), as we will need to position it back the same way Before placing the Arm Side Cover (A) back in place. (Figs B-C-D-E). 10-Clean off old Grease from the PRESSER FOOT DRIVING CAM. (Fig 10 F)
Fig 11

55555 53\5
Broken plastic roller from the

PFSR
Presser Foot Stopper Roller

PFSR

11-Clean off the waste of the PFSR and remove the defective Presser Foot Stopper Roller

Revision Date / Version: 3/24/2014 - 2

Presser Foot Stopper Roller (C series)

Installation Directions for the PFSR Cont.
Fig 13

55555 53\5

Fig 12

55555 53\5 12-Remove the defective PFSR using the Battery Pliers or Wire Cutter Pliers to hold the PFSR while using the adjustable wrench to remove the nut (Fig 12), Keep the Nut as we will need to use it again for the new PFSR. (Fig 13)

Fig 15

55555 53\5

Fig 14

55555 13-Mount 53\5 the New PFSR as shown on (Fig 13) and tighten the nut, see (Fig 15).

Fig 17

55555 53\5

Fig 16

55555 14-Before placing the Arm Side Cover(A) back in its place, spray some rust and corrosion Lubricant on 53\5 On all the Levers Joints. (Figs 16-17)

Revision Date / Version: 3/24/2014 - 2

Presser Foot Stopper Roller (C series)

Installation Directions for the PFSR Cont.
Fig 18

55555 53\5

Presser Foot Driving Cam Groove.

Presser Foot Driving Cam.

Fig 19

55555 53\5 15-After cleaning the PRESSER FOOT DRIVING CAM spread some GBR (Silicone)Grease that came With the machine in the Presser Foot Driving Cam Groove. (Fig 19)

Fig 22

55555 53\5

Phillips screws

Fig 20

Fig 21

Arm Side Cover(A)

55555 55555 53\5 16-Mount on, make sure the Levers are on the same position that they 53\5 the ARM SIDE COVER (A) back Were before we removed the Arm Side Cover (A). (Figs 20-21) 17-Make sure the top lever bearing is inside the Presser Foot Driving Cams Groove. (Fig 20) 18-Place all the phillips screws back on to the Arm Side Cover (A) and tighten them.
Presser Base.

Fig 23

Upper Thread Catcher Set

Fig 24

Tip of the Wiper.

55555 55555 53\5 THREAD CATCHER SET back on the ARM53\5 19-Mount the UPPER SIDE COVER (A). (Fig 23) 20-When mounting the Upper Thread Catcher Set, make sure the tip of the wiper is through The Presser Base.

Revision Date / Version: 3/24/2014 - 2

Presser Foot Stopper Roller (C series)

Installation Directions for the PFSR Cont.
Jump Motor Plunger or Shaft Reciprocator Stem.

Fig 26

55555 53\5
Fig 25
Jump Motor Clutch.

55555 the Jump Motor but do 21-Mount 53\5 Not tighten the allen screws Until the spacing between the Motor Plunger and the Reciprocator Stem is set by bringing the Motor Front to back as needed, look at (Fig 26). 22-Once the spacing is set we can revise It by bringing the Motor Clutch back And forth making the Motor shaft to move Towards the Reciprocator Stem. (Fig 25)

Motor plunger

JUMP MOTOR

Reciprocator Stem Keep a space of .508mm or .020 inch between the Motor plunger and the Reciprocator Stem.

Fig 27

Arm Guard Plate(L)

55555 23-Mount 53\5 the ARM GUARD PLATE (L)

Revision Date / Version: 3/24/2014 - 2

Presser Foot Stopper Roller (C series)

Installation Directions for the PFSR Cont.

Fig 28

Fig 29

Fig 30

55555 53\5

55555 53\5

55555 53\5

Fig 31

55555 53\5 24-Mount the Shaft covers back in place, secure the screws and make a final inspection to confirm that The Jump Motor was mounted correctly by doing a manual trim, if a rattle noise is heard set the Jump Motor shaft spacing again by loosening the allen screws from the Jump Motor and move the Jump Motor back and forth until the spacing between the Jump Motor shaft and the Reciprocator Stem is correctly set.

Revision Date / Version: 3/24/2014 - 2