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PETROSYNC

Synchronize Your Petroleum Skills

A lot of Case Studies, Practical Things and Exercises !

Damage Mechanisms Affecting Fixed Refining Equipments


Sculpt Your Skills to Detect, Evaluate, and Prevent Various Degradations and Damages Inflicted on Equipment !

API 571

7th July 2014 - 9th July 2014, Bangkok, Thailand

Petrosync Distinguished Instructor Uday B. Kale (M. Eng. Mechanical)


Technical Director KUB Quality Services

SUMMARY OF PROFESSIONAL ACHIEVEMENT


API 580 Risk Based Inspection Supplementary Certification API 510 & 570 Authorized Inspector AWS Certified Welding Inspector CSWIP 3.1 Authorized Welding Inspector ACCP Professional Level III (ASNT) ASNT NDT Level III BS EN 473 Level III

PARTIAL CLIENT LIST


The Middle East: Qatar Petroleum, QAFAC, ADCO, ADGAS, ADMA, GASCO, Banagas, Technip (Bahrain), Equate Petrochemicals Company, Al Jubail Fertilizer Company, TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar) Africa: BP - GUPCO (Egypt), Inspection and Test Nigeria Ltd India & Asia: Oil India Limited, Tata, Dacon Inspection Ltd Europe: Rosen Europe (The Netherlands)

Course Objectives
Understanding of the various degradations and damages inflicted on equipment in Refinery Service Knowledge of how to detect, evaluate, and prevent degradations and damages of Refinery Equipment Advanced information in preventive as well as predictive maintenance of equipment Different forms of degradations and various mechanisms and related environmental factors. Factors contributing the damage, the correct monitoring & inspection of damage, prevention/mitigation of damage mechanisms.

Specially Designed for


Plant inspection engineers and managers, Inspection personnel, plant operating engineers Maintenance engineers and technicians and people involved in trouble shooting of plant operations. will have immense benefit from this course in terms of identifying, understanding, prevention and mitigation of corrosion mechanisms and related damages of refinery equipment.

Supported by

API 571 - Damage Mechanisms Affecting Fixed Refining Equipments 7th - 9th July 2014, Bangkok, Thailand Course Overview

This 3 days training course is designed to give a detailed discussion on the required API 571 document containing Practical information and guidance on damage mechanisms that can affect process equipment, assistance regarding the type and extent of damage, and How this knowledge can be applied to the selection of effective inspection methods to detect size and characterize damage. API 571 is means for imparting knowledge to the participants with damage mechanisms which are important when implementing the API Inspection Codes (API 510, API 570, API 653) and in conducting risk based inspection per API 580 and API 581. Refineries and chemical plants contain many different processing units, each having its own combination of aggressive process streams and temperature/pressure conditions. This course helps the participants to understand easily the various degradations and damages inflicted on equipments and how to detect, evaluate, and prevent them.

Course Agenda

Introduction to Damage Mechanisms Types of Damages- Thinning, Cracking, Metallurgical, Mechanical damages Common damage mechanisms encountered in Refining Industry Brittle Fracture Thermal Fatigue Erosion/Erosion Corrosion Mechanical Fatigue Atmospheric Corrosion Corrosion Under Insulation (CUI) Cooling Water Corrosion Boiler Water Condensate Corrosion Sulfidation Chloride Stress Corrosion Cracking (ClSCC) Corrosion Fatigue Caustic Stress Corrosion Cracking (Caustic Embrittlement) Wet H2S Damage (Blistering/HIC/SOHIC/SCC) High Temperature Hydrogen Attack (HTHA) Temper Embrittlement Microbiologically Induced Corrosion (MIC) Soil Corrosion Sulfuric Acid Corrosion Amine Corrosion High Temp H2/H2S Corrosion Hydrofuoric (HF) Acid Corrosion Other Damage Mechanisms in Refining Industry Inspection, Prevention and Mitigation Mock Examination and Feed back

API 571 - Damage Mechanisms Affecting Fixed Refining Equipments 7th - 9th July 2014, Bangkok, Thailand

Petrosync Distinguished Instructor


INSTRUCTOR

Uday B. Kale (M. Eng. Mechanical)


Technical Director KUB Quality Services

SUMMARY OF PROFESSIONAL ACHIEVEMENT


API 510 & 570 Authorized Piping Inspector AWS Certified Welding Inspector CSWIP 3.1 Authorized Welding Inspector ACCP Professional Level III (ASNT) ASNT NDT Level III BS EN 473 Level III API 580 Risk Based Inspection Supplementary Certification API 510 Authorized Pressure Vessel Inspector API 580 Risk Based Inspection Supplementary Certification API 653 Authorized Aboveground Storage Tank Inspector

PARTIAL CLIENT /PROJECT LIST


Qatar Petroleum BP - GUPCO (Egypt) Oil India Limited ADCO (Abu Dhabi) ADGAS (Abu Dhabi) ADMA (Abu Dhabi) GASCO (Abu Dhabi) QAFAC Rosen Europe (The Netherlands) Banagas (Bahrain) TATA (India) Al Jubail Fertilizer Company Technip (Bahrain) Equate Petrochemicals (Kuwait) TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar) Inspection and Test Nigeria Ltd Dacon Inspection Ltd HBJ pipeline up-gradation projects

Uday B. Kale is an API570 authorized piping inspector. Currently


he is the technical director of M/s KUB Quality Services. He has involved in inspection, welding and NDT projects in the Middle East, Africa and India for over 15 years on offshore production platform and petrochemical refineries. Mr. Uday is very well-versed in international Codes and Standards. He performed and led the shutdown teams in performing NDE, internal and external inspection of equipments in central processing plant, ammonia plant, FCCU, SRU, SWS and amine treating units for Code stamp facilities of ADCO, Qatar Petroleum, Oil India, QAFAC, Banagas, Al Jubail Fertilizer Company. He was the appointed plant inspector for BP (GUPCO) in asset integrity management, who took charge of 9 offshore production complex, 75 Satellites and Onshore process units involving Close Visual Inspection of piping, equipments, NDT co-ordination, Baseline and Corrosion Monitoring. Furthermore, as an Inspector in GASCO OAG pipeline project, he conducted and witnessed Ultrasonic Examination of first 50 production weld joints of pipeline done by PWT (Pipe Welding Technology, GMAW).

With his extensive involvement in various projects, Mr. Uday is also an enthusiastic and knowledgeable mentor, who has been a faculty in training, examination, qualification and certification of API 510 & 570, ASME B31.3, API653, welding and NDT in the Middle East, Africa and Asia. He is a charted engineer with a Masters in Mechanical Engineering.

API 571 - Damage Mechanisms Affecting Fixed Refining Equipments 7th - 9th July 2014, Bangkok, Thailand

INVESTMENT PACKAGES
Please checklist the package that you are attending!
Investment Package Deadline Course Fee SGD $ 2,250 SGD $ 2,050
10% discounts for group of 3 registering from the same organization at the same time

PROGRAMME CONSULTANT
Name : Cay Aagen Email : registration@petrosync.com Phone : +65 6415 4500 Fax : +65 6826 4322

Standard Price Early Bird Offer Group Discount


(3 or more Delegates)

4th Jul 2014 7th Jun 2014 4th Jul 2014

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