Philips (Funai) PL10.4 40PFL5705

LCD TV chassis PL10.
Service Manual
Contents 40 40 40 40PFL5505D/F7 40PFL5705D/F7 40PFL5705DV/F7
2010 Funai Electric Co., Ltd. All rights reserved. No part of this manual may be reproduced, copied, transmitted, disseminated, transcribed, downloaded or stored in any storage medium, in any form or for any purpose without the express prior written consent of Funai. Furthermore, any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited. Information in this document is subject to change without notice. Funai reserves the right to change the content herein without the obligation to notify any person or organization of such changes. with the design is a registered trademark of Funai Electric Co., Ltd and may not be used in any way without the express written consent of Funai. All other trademarks used herein remain the exclusive property of their respective owners. Nothing contained in this manual should be construed as granting, by implication or otherwise, any license or right to use any of the trademarks displayed herein. Misuse of any trademarks or any other content in this manual is strictly prohibited. Funai shall aggressively enforce its intellectual property rights to the fullest extent of the law. A01P5UF/A01P6UF/A01PKUF 101015
IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all P&F Equipment. The service procedures recommended by P&F and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended. It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. P&F could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, P&F has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by P&F must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.
The LCD panel is manufactured to provide many years of useful life. Occasionally a few non active pixels may appear as a tiny spec of color. This is not to be considered a defect in the LCD screen.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 How to Initialize the LCD TV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Schematic Diagrams and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
SPECIFICATIONS
< TUNER / NTSC >
ANT. Input ---------------------- 75 Unbal., F type Description 1. AFT Pull-In Range 2. Synchronizing Sens. Condition --TV.ch.4 CA.ch.31 CA.ch.87 Unit MHz dB dB dB Nominal 2.3 18 18 18 Limit 2.1 20 20 23
< TUNER / ATSC >

Description 1. Received Freq. Range (-28dBm) 2. ATSC Dynamic Range (min / max) Condition --ch.4 ch.10 ch.41 Unit kHz dBm dBm dBm Nominal --------Limit 100 -76/0 -76/0 -76/+4
< LCD PANEL >

Description 1. Native Pixel Resolution 2. Brightness (w / filter) 3. Viewing Angle Condition Horizontal Vertical --Horizontal Vertical Unit pixels pixels cd/m2 Nominal 1920 1080 320 -88 to 88 -88 to 88 Limit -----------
< VIDEO >

Description 1. Over Scan Condition Horizontal Vertical --x y Horizontal Vertical Unit % % K Nominal 5 5 12000 0.272 0.278 400 350 Limit 55 55 --3% 3% -----
2. Color Temperature (component1)
3. Resolution (composite video)
line line
< AUDIO >

All items are measured across 8 load at speaker output terminal with L.P.F. Description 1. Audio Output 10% Distortion (ATSC 0 dBfs) 2. Audio Distortion (NTSC) 3. Audio Freq. Response (NTSC) Condition Lch/Rch 500mW: Lch/Rch -6dB: Lch -6dB: Rch Unit W % Hz Hz Nominal 10.0/10.0 0.5/0.5 70 to 10 k 70 to 10 k Limit 9.0/9.0 2.0/2.0 -----
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PL10.4SP
IMPORTANT SAFETY PRECAUTIONS

Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
Safety Precautions for LCD TV Circuit

1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items: a. Be sure that no built-in protective devices are defective and have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including but not limited to, nonmetallic control knobs, insulating fishpapers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning. Servicers who defeat safety features or fail to perform safety checks may be liable for any resulting damage. b. Be sure that there are no cabinet openings through which an adult or child might be able to insert their fingers and contact a hazardous voltage. Such openings include, but are not limited to, (1) spacing between the Liquid Crystal Panel and the cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover. c. Antenna Cold Check - With the instrument AC plug removed from any AC source, connect an electrical jumper across the two AC plug prongs. Place the instrument AC switch in the on position. Connect one lead of an ohmmeter to the AC plug prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the coaxial connector. If the measured resistance is less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected before the instrument is returned to the customer. Repeat this test with the instrument AC switch in the off position.
d. Leakage Current Hot Check - With the instrument completely reassembled, plug the AC line cord directly into a 120 V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 1410, (50.7). With the instrument AC switch first in the on position and then in the off position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle brackets, metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug in the outlet and repeat the test.
READING SHOULD NOT BE ABOVE 0.5 mA

DEVICE BEING TESTED LEAKAGE CURRENT TESTER
TEST ALL EXPOSED METAL SURFACES
ALSO TEST WITH PLUG REVERSED USING AC ADAPTER PLUG AS REQUIRED
EARTH GROUND
ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER OR BEFORE CONNECTING THE ANTENNA OR ACCESSORIES. 2. Read and comply with all caution and safetyrelated notes on or inside the receiver cabinet, on the receiver chassis, or on the Liquid Crystal Panel.
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LTVN_ISP
3. Design Alteration Warning - Do not alter or add to the mechanical or electrical design of this TV receiver. Design alterations and additions, including, but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video output connections, might alter the safety characteristics of this receiver and create a hazard to the user. Any design alterations or additions will void the manufacturer's warranty and may make you, the servicer, responsible for personal injury or property damage resulting therefrom. 4. Hot Chassis Warning a. Some TV receiver chassis are electrically connected directly to one conductor of the AC power cord and maybe safety-serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC power source. To confirm that the AC power plug is inserted correctly, with an AC voltmeter, measure between the chassis and a known earth ground. If a voltage reading in excess of 1.0 V is obtained, remove and reinsert the AC power plug in the opposite polarity and again measure the voltage potential between the chassis and a known earth ground. b. Some TV receiver chassis normally have 85V AC(RMS) between chassis and earth ground regardless of the AC plug polarity. This chassis can be safety-serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection. c. Some TV receiver chassis have a secondary ground system in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulation material that must not be defeated or altered. 5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts-be sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage, and, e. antenna wiring. Always inspect in all areas for pinched, out of place, or frayed wiring. Check AC power cord for damage. 6. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
7. Product Safety Notice - Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The product's safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are strictly inspected to confirm they comply with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
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LTVN_ISP
Precautions during Servicing

A. Parts identified by the # symbol are critical for safety. Replace only with part number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc. C. Use specified internal wiring. Note especially: 1) Wires covered with PVC tubing 2) Double insulated wires 3) High voltage leads D. Use specified insulating materials for hazardous live parts. Note especially: 1) Insulation Tape 2) PVC tubing 3) Spacers 4) Insulators for transistors. E. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering. F. Observe that the wires do not contact heat producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.) G. Check that replaced wires do not contact sharp edged or pointed parts. H. When a power cord has been replaced, check that 5~6 kg of force in any direction will not loosen it. I. Also check areas surrounding repaired locations. J. Use care that foreign objects (screws, solder droplets, etc.) do not remain inside the set. K. When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC supply outlet. L. When installing parts or assembling the cabinet parts, be sure to use the proper screws and tighten certainly.
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LTVN_ISP
Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1) Table 1: Ratings for selected area AC Line Voltage 110 to 130 V Region U.S.A. or Canada Clearance Distance (d), (d) 3.2 mm (0.126 inches)
Chassis or Secondary Conductor Primary Circuit d' d
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
Fig. 1
2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below. Measuring Method: (Power ON) Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See Fig. 2 and following table.
Exposed Accessible Part Z AC Voltmeter (High Impedance)
Earth Ground Power Cord Plug Prongs Fig. 2
Table 2: Leakage current ratings for selected areas AC Line Voltage 110 to 130 V Region U.S.A. or Canada Load Z 0.15 F CAP. & 1.5 k RES. Connected in parallel Leakage Current (i) i 0.5 mA rms Earth Ground (B) to: Exposed accessible parts
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
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LTVN_ISP
STANDARD NOTES FOR SERVICING

Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown.
How to Remove / Install Flat Pack-IC

1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine: 1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
Top View Out In Input
Bottom View
2. For other ICs, pin 1 and every fifth pin are indicated as shown.
5 Pin 1
10
3. The 1st pin of every male connector is indicated as shown.
Fig. S-1-1
2. Remove the flat pack-IC with tweezers while applying the hot air.
Pin 1
Pb (Lead) Free Solder

Pb free mark will be found on PCBs which use Pb free solder. (Refer to figure.) For PCBs with Pb free mark, be sure to use Pb free solder. For PCBs without Pb free mark, use standard solder.
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) CAUTION: 1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
Pb free mark
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TVN_SN
3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
With Soldering Iron: 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
CBA
Hot-air Flat Pack-IC Desoldering Machine
Flat Pack-IC
Desoldering Braid
Soldering Iron Masking Tape Tweezers Flat Pack-IC Fig. S-1-3

2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
Fig. S-1-2
Sharp Pin Fine Tip Soldering Iron
Fig. S-1-4
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
3-2
TVN_SN
With Iron Wire: 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5. 4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.
2. Installation
1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. 2. The I mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the pin 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) 3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.
Example :
Hot Air Blower
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Fig. S-1-7
or Iron Wire Soldering Iron To Solid Mounting Point Fig. S-1-5
Presolder
Flat Pack-IC CBA CBA Fine Tip Soldering Iron Fig. S-1-8
Flat Pack-IC Tweezers Fig. S-1-6
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TVN_SN
Instructions for Handling Semiconductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body

Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body.
2. Ground for Workbench

Be sure to place a conductive sheet or copper plate with proper grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
<Incorrect>
CBA
<Correct>
Grounding Band
1M
CBA
1M Conductive Sheet or Copper Plate
3-4
TVN_SN
CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the cabinet parts, and the CBA in order to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route and dress the cables as they were.
[1] Stand Assembly [2] Rear Cabinet [7] Function CBA Unit
Removal Step/ Loc. No. Part Fig. No. D2 Remove/*Unhook/ Unlock/Release/ Unplug/Unclamp/ Desolder 8(S-9), Boss(T), Boss(W) Note
[8]
Front Flare
---
[9]
Shield Box
[3] Speaker-S
(S-10), (S-11), 10(S-12), (S-13), D3 2(H-1), Jack Holder(A), Jack Holder(B)
---
[4] Speaker
[10] [11]
Digital Main D3 6(S-14), *CN3002, CBA Unit D5 *CN4901, *CN4902 Jack PCB Holder D3 4(S-15), 2(S-16) D3 11(S-17), *CN4 D5 D4 6(S-18) D4 4(S-19) D4 2(S-20), 4(S-21) D4 ---------------
---------------
[5] Stand Bracket [6] IR Sensor CBA Unit [15] Side Holder (L),(R) [8] Front Flare [12] Power Supply CBA Unit [13] PCB Holder (D),(U) [14] Wall Mount Bracket(L),(R) [16] LCD Module Assembly [17] Front Cabinet Assembly [9] Shield Box [10] Digital Main CBA Unit [11] Jack PCB Holder
Power [12] Supply CBA Unit [13] PCB Holder (D),(U)
Wall Mount [14] Bracket (L),(R) [15] Side Holder (L),(R)
LCD [16] Module Assembly Front [17] Cabinet Assembly (1) Note: -------------- (2)
2. Disassembly Method
Removal Step/ Loc. No. Part Fig. No. Remove/*Unhook/ Unlock/Release/ Unplug/Unclamp/ Desolder Note
D4 -------------- (3) (4)
-- (5)
[1] [2] [3] [4] [5] [6] [7]
Stand Assembly Rear Cabinet Speaker-S Speaker Stand Bracket IR Sensor CBA Unit Function CBA Unit
D1 4(S-1) D1 15(S-2), 3(S-3) D2 2(S-4), Desolder D2 4(S-5), *CN3801, D5 *CN3802 D2 2(S-6), 4(S-7), (S-8), *CN1, AC Inlet Holder
(1) Order of steps in procedure. When reassembling, follow the steps in reverse order. These numbers are also used as the Identification (location) No. of parts in figures. (2) Parts to be removed or installed. (3) Fig. No. showing procedure of part location (4) Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, H = Hex Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2) (5) Refer to the following "Reference Notes in the Table."
D2 *CN4051, *CN4052 D5 D2 Function Knob, D5 Knob Frame
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PL10.4DC
[2] Rear Cabinet

(S-2) (S-2)
(S-2) (S-3)
(S-2)
(S-2) (S-1) (S-2) (S-2)
[1] Stand Assembly Fig. D1
4-2
PL10.4DC
[8] Front Flare
(S-9)
(S-9)
Boss(T)
[7] Function CBA Unit

Boss(T) Boss(W) Knob Frame Function Knob (S-9) (S-7) (S-9) (S-9)
[6] IR Sensor CBA Unit [5] Stand Bracket [4] Speaker

(S-7) Desolder (S-8)
[3] Speaker-S
Desolder (S-4)
(S-6)
(S-5)
AC Inlet Holder (S-5)
[4] Speaker
[3] Speaker-S
(S-4)
Fig. D2
4-3
PL10.4DC
[11] Jack PCB Holder

(S-15)
(S-14)
[9] Shield Box

Jack Holder(A) (S-12) (S-10)
(S-15) (S-16) (S-14)
(S-17)
(S-12)
[10] Digital Main CBA Unit

(S-17) (S-17)
(S-13)
(H-1) (S-12)
Jack Holder(B)
[12] Power Supply CBA Unit
(S-11)
Fig. D3
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PL10.4DC
[17] Front Cabinet Assembly
[15] Side Holder(R) [16] LCD Module Assembly

(S-21)
(S-20) (S-21)
(S-21) (S-20)
[15] Side Holder(L)
[14] Wall Mount Bracket(R)

(S-19) (S-19)
(S-21)
[13] PCB Holder (U)
[14] Wall Mount Bracket(L)
(S-19) (S-19) (S-18) (S-18)
[13] PCB Holder (D) Fig. D4
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PL10.4DC
TV Cable Wiring Diagram
To LCD Module Assembly
To LCD Module Assembly
CN4
CN2 CN4902 CN3002 CN4901
Power Supply CBA Unit
CN1
Digital Main CBA Unit
Function CBA Unit
AC Cord
CN3004 CN3801 CN3802
CN4001
To Speaker
IR Sensor CBA Unit

CN4051 CN4052
Fig. D5
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PL10.4DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS

General Note: CBA is abbreviation for Circuit Board Assembly.
Note: Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to perform these adjustments only after all repairs and replacements have been completed. Also, do not attempt these adjustments unless the proper equipment is available.
1. Purity Check Mode

This mode cycles through full-screen displays of red, green, blue, and white to check for non-active pixels. 1. Enter the Service mode. 2. Each time pressing [7] button on the remote control unit, the display changes as follows.
Purity Check Mode

White mode [7] button
Test Equipment Required

1. NTSC Pattern Generator (Color Bar W/White Window, Red Color, Dot Pattern, Gray Scale, Monoscope, Multi-Burst) 2. Remote control unit 3. Color Analyzer
[7] button Black mode
How to set up the service mode:

Service mode:
1. Turn the power on. 2. Press [0], [6], [2], [5], [9], [6] and [INFO] buttons on the remote control unit in this order. The following screen appears.
"*" differs depending on the models.
[7] button Red mode
[current] File code : ***-***-***-* Total checksum : Push"0"key Panel-Option code : **-***-***
[7] button Green mode
Press "POWER" key to exit. [FRC] SoftwareID : Checksum : BootID : Tuner : Safety : EDID :
********-***** **** *** ***** Safety_Non Push"0"key
[7] button
Lightsensor : **
Blue mode
[7] button White 20% mode
Note: When entering this mode, the default setting is White mode.
3. To cancel or to exit from the Purity Check Mode, press [PREV. CH] button.
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PL10.4EA
The White Balance Adjustment should be performed when replacing the LCD Panel or Digital Main CBA Unit.
2. White Balance Adjustment

Purpose: To mix red, green and blue beams correctly for pure white. Symptom of Misadjustment: White becomes bluish or reddish. Test Point Adj. Point Screen [CH] + or button Mode C/D Input White Raster (APL 70%) Spec. x= 0.272 0.003 y= 0.278 0.003 Figure
5. [CUTOFF] Press [1] button to select COR for Red Cutoff adjustment. Press [2] button to select COG for Green Cutoff adjustment. Press [3] button to select COB for Blue Cutoff adjustment. [DRIVE] Press [4] button to select DR for Red Drive adjustment. Press [5] button to select DG for Green Drive adjustment. Press [6] button to select DB for Blue Drive adjustment. 6. Adjust the data of 1(COR), 2(COG) and 3(COB) to 0 by using [CH] - or + button. 7. Adjust the data of 4(DR), 5(DG) and 6(DB) to 63 by using [CH] - or + button. 8. Adjust Drive so that the color temperature becomes 12000K (x= 0.272 / y= 0.278 0.003). 9. Adjust the highest data from the 4(DR), 5(DG) and 6(DB) to 127 by using [CH] - or + button. To adjust the rest of the two drive data, calculate the data by the following method. { (128 + A) x 255 / (128 + B) } - 128 A: One of two data, except for the highest drive data, you would like to calculate. B: The highest drive data. For example: (When the current data says DR=70, DG=63 and DB=59.) 1: Adjust the highest data to 127. In this case, adjust the DR to 127. 2: Calculate the DG data. {(128+63)x255/(128+70)}-128=117.9 The result for the DG data is 118. 3: Calculate the DB data. {(128+59)x255/(128+70)}-128=112.8 The result for the DG data is 113. 10. To cancel or to exit from the White Balance Adjustment, press [PREV. CH] button.
M. EQ. Pattern Generator, Color analyzer
To avoid interference from ambinent light, this adjustment should be performed in a dark room. Perpendicularity
L = 3 cm INPUT: WHITE 70% Color Analyzer
1. Operate the unit for more than 60 minutes. 2. Input the White Raster (70%=70IRE). 3. Set the color analyzer to the CHROMA mode and bring the optical receptor to the center on the LCD-Panel surface after zero point calibration as shown above. Note: The optical receptor must be set perpendicularly to the LCD Panel surface. 4. Enter the Service mode. Press [VOL] - button on the remote control unit and select C/D mode.
5-2
PL10.4EA
HOW TO INITIALIZE THE LCD TV

The purpose of initialization is to place the set in a new out of box condition. The customer will be prompted to select a language and program channels after the set has been initialized. To put the program back at the factory-default, initialize the LCD TV using the following procedure. 1. Turn the power on. 2. Enter the service mode. - To cancel the service mode, press [ ] button on the remote control unit. 3. Press [INFO] button on the remote control unit to initialize the LCD television. 4. "INITIALIZED" will appear in the upper right of the screen. "INITIALIZED" color will change to green from red when initializing is completed. 5. Unplug the AC Cord.
6-1
PL10.12INT
FIRMWARE RENEWAL MODE

Equipment Required
a. USB storage device b. Remote Control Unit (Files included in the USB storage device are displayed.)
Select an upgrade file
Firmware Update Procedure

1. Turn the power off and unplug the AC Cord. 2. Insert the USB storage device to the USB port as shown below.
USB port
*****_******.upg *****_******.upg *****_******.upg
Cancel
1 23
USB storage device
Note: To cancel the update mode, select Cancel and press the [OK] button. 10. Select the file and press [OK] button. 11. The update will start and the following will appear on the screen.
Rear Cabinet
Current Version: ***-***-***-***-* ********-****** New Version: *******-***-*-***-**** Are you sure you want to update?
3. Plug the AC Cord and turn the power on. 4. After few seconds, the menu mode will appear on the screen. Note: After 30 seconds without an operation, the menu mode will disappear automatically. To display the menu mode again, press the [MENU] button on the remote control unit. 5. Select Setup and press the [OK] button to display the setup menu. 6. Select Software update. 7. Select Updates. 8. Select USB. 9. Press the [OK] button on the remote control unit to enter the update mode. Update file selection screen appears as follows.
No
Yes
Note: If the above screen isnt displayed, repeat from step 1. 12. Select Yes and press the [OK] button to update. Note: Do not remove the USB storage device or turn the TV off while update is in progress. 13. When the firmware update is completed, the following will appear on the screen.
Update your TV with new software:
Done
Software update is successful. Please remove the USB storage device and restart the TV set.
Remove the USB storage device from the USB port. Turn the power off and turn the power on again.
7-1
PL10.4FW
TROUBLESHOOTING
FLOW CHART NO.1 The power cannot be turned on. No
Is 5V voltage supplied to Pin(6) of CN3002 on the Digital Main CBA Unit?

Yes
Replace Power Supply CBA Unit.
When pressing power switch on the unit, LED is lighting or flashing?

Yes
No
See FLOW CHART NO.2 <The key operation is not functioning.>
When pressing power switch on the remote control unit, LED is lighting or flashing?
Yes
No
See FLOW CHART NO.3 <No operation is possible from remote control unit. (Operation is possible from the unit.)> Replace Digital Main CBA Unit.
Is 3V voltage supplied to Pin(3) of CN3002 on the Digital Main CBA Unit?

Yes
No

FLOW CHART NO.2 The key operation is not functioning. No
Is 3.3V voltage supplied to Pin(3) of CN3004 on the Digital Main CBA Unit? Yes Is 3.3V voltage supplied to Pin(1) of CN4001 on the Function CBA Unit? Yes Is the Pin(3) voltage of CN4001 0V when pressing power switch? Yes
Replace Digital Main CBA Unit.
No
Check the line between Pin(1) of CN4001 and Pin(3) of CN3004, and service it if defective.
No
Replace Function CBA Unit.
Check the line between Pin(3) of CN4001 and Pin(6) of CN3004, and service it if defective.
FLOW CHART NO.3 No operation is possible from remote control unit. (Operation is possible from the unit.) No
Is 3.3V voltage supplied to Pin(3) of CN4052 on the IR Sensor CBA Unit? Yes
Is the "L" pulse sent out Pin(2) of CN4052 on the IR Sensor CBA Unit? Yes
Check AL+3.3V line and service it if defective.
No
Replace IR Sensor CBA Unit.
Is the "L" pulse sent out Pin(2) of CN3004 on the Digital Main CBA Unit? Yes Replace Digital Main CBA Unit.
No
Check CL3004 and service it if defective.
8-1
PL10.4TR
FLOW CHART NO.4 Picture does not appear normally. No
Is 3V voltage supplied to Pin(1, 3) of CN3002 on the Digital Main CBA Unit?

Yes
Is 12V voltage supplied to Pin(10, 12, 13, 14) of CN3002 on the Digital Main CBA Unit?
Yes
No
Is 24V voltage supplied to Pin(1, 2, 3, 4,5) of CN4?

Yes
No
CL4901, CL4902, Digital Main CBA Unit or LCD Module may be defective. Check and replace these parts.
FLOW CHART NO.5 Audio is not outputted normally. No
Is 12V voltage supplied to Pin(10, 12, 13, 14) of CN3002?

Yes
Are the audio signals outputted to Pin(1, 2) of CN3801 and Pin(1, 3) of CN3802?
Yes
No
Replace Digital Main CBA Unit.
SP3801, SP3802, SP3803, SP3804, CL3801, CL3802, CL3803 or CL3804 may be defective. Check and replace these parts.
8-2
PL10.4TR
IC3101 (MAIN MICRO CONTROLLER)

LIGHT SENSOR
P-ON+5V
IC4051
REMOTE SENSOR
RS4051
IC3301 (USB/LAN I/F) Q3002 BUFFER

LIGHT REMOTE KEY-IN1 LED1
D4051 POWER
USB
CN3706 USB(-) USB(+)

59 58
1 2
USB/ LAN I/F LED1 AL18 Q3001
AP13 USB-DP0 AN13 USB-DM0
LIGHT AM16 REMOTE AN23 KEY-IN1 AL16
CN3004 7 2 6 5
CN4052 7 2 6 5
LAN
40PFL5705D/F7, 40PFL5705DV/F7 CN3705 TX(+) 55 TX(-) 56 RX(+) 52 RX(-) 53 AP2 HUB-RESET TU-SCL C31 TU-SDA B30
9 SCL 8 SDA
X3301 25MHz OSC
RESET 12
TU3001 (TUNER UNIT)

KEY SWITCH
CN4001 3 KEY-IN1
CN4051 3
System Control Block Diagram
61 XI 60 XO
FUNCTION CBA UNIT
IR SENSOR CBA UNIT
TO VIDEO/AUDIO BLOCK DIAGRAM
VGA-SCL VGA-SDA COMP2-DET AMP-MUTE

J5 M5 G30 AP22
BLOCK DIAGRAMS
9-1
AN10 SCL0 AL8 SDA0
BACKLIGHT-ADJ
IC4203 (MEMORY)
IC4201 (FRAME RATE CONTROL)
LCD-ON AN8 P-ON-H1 AP21 H30
SCL 6 SDA 5
K2 SCL1 K1 SDA1
SCL2 L2 SDA2 L1
CN3002 1 3 5 6 10 12 13 14 Q4901 SWITCHING Q4902 SW+12V

LCD+12V P-ON+12V
X4201 27MHz OSC
BACKLIGHT-SW P-ON-H1 BACKLIGHT-ADJ AL+5V P-ON+12V P-ON+12V P-ON+12V P-ON+12V
TO POWER SUPPLY BLOCK DIAGRAM (CN2)
AE13 XTAL-IN AF13 XTAL-OUT LCD-P-ON AM21
IC3102 (MEMORY)
AP24 STM-SCL AM23 STM-SDA
SCL 6 SDA 5 Q4601, Q4602 SWITCHING
Q4611, Q4612 SWITCHING
IC4604 +3.3V REG.
P-ON+3.3V
IC4601 +2.7V REG.
VCC+1.8V VCC+1.8V(1) VCC+1.25V(1) VCC+1.25V P-ON+5V
X3101 27.576MHz OSC B21 AXI A21 AXO
IC3603 +1.8V REG. IC4603 +1.8V REG. IC4602 +1.25V REG. IC3602 +1.25V REG. IC3604 +5V REG. IC3607 +3.3V REG.
X3102 12MHz OSC AN17 OSCXI AP17 OSCXO
A+3.3V
AL+1.25V AL+3.3V
PL10.4BLS
DIGITAL MAIN CBA UNIT
IC3601 +1.25V REG. IC3606 +3.3V REG.
VIDEO SIGNAL
COM-VIDEO-Y-IN1 COM-VIDEO-Pb-IN1 COM-VIDEO-Pr-IN1
AUDIO SIGNAL
WF1
WF2
WF3 COM-VIDEO-Y-IN2 COM-VIDEO-Pb-IN2 WF3 COM-VIDEO-Pr-IN2
WF1
Video/Audio Block Diagram
JK3001 COMPONENT -Y-IN1 JK3002 COMPONENT -Pb-IN1 JK3003 COMPONENT -Pr-IN1 JK3006 COMPONENT -Y-IN2 JK3007 COMPONENT -Pb-IN2 JK3008 COMPONENT -Pr-IN2
VGA-R-IN VGA-G-IN VGA-B-IN VGA-HSYNC VGA-VSYNC
WF2
JK3701 PC-RGB IN
1 2 3 13 14 15 12
TU3001 (TUNER UNIT)
9-2
BUFFER Q3003 IC3801 (AUDIO AMP)
23,24 13,14
DIF-OUT1 DIF-OUT2 IF-AGC VIDEO SIF
12 13 14 19 16
DIF-OUT1 DIF-OUT2 IF-AGC TU-CVBS SIF HDMI/PC-AUDIO(L)-IN HDMI/PC-AUDIO(R)-IN COMP-AUDIO(L)-IN1 COMP-AUDIO(R)-IN1
TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM
JK3011 HDMI/PCAUDIO-IN
WF4
COMP-AUDIO(L)-IN2 COMP-AUDIO(R)-IN2
WF4
JK3004 COMPONENTAUDIO(L)-IN1 JK3005 COMPONENTAUDIO(R)-IN1 JK3009 COMPONENTAUDIO(L)-IN2 JK3010 COMPONENTAUDIO(R)-IN2 JK3012 DIGITAL AUDIO-OUT (COAXIAL)
BUFFER Q3807
SPDIF
SP3803
SPEAKER L-CH
DRIVE2
SP3801
47,48 37,38
CN3801 SP(L)+ 2 SP(L)- 1
PWM GENE. /GAIN CTL PWM GENE. /GAIN CTL
9 8 4 5
AMP(L)+ AMP(L)AMP(R)+ AMP(R)-
DRIVE1
MUTE CONTROL
3
SP3802
SPEAKER R-CH
CN3802 SP(R)+ 3 SP(R)- 1
TO SYSTEM CONTROL BLOCK DIAGRAM
PL10.4BLV
SP3804
VIDEO SIGNAL LCD MODULE ASSEMBLY IC3101 (DIGITAL SIGNAL PROCESS)

B3 VGA-HSYNC A2 VGA-VSYNC
AUDIO SIGNAL

IC4201 (FRAME RATE CONTROL)
VGA-HSYNC VGA-VSYNC
VGA-R-IN VGA-G-IN VGA-B-IN COM-VIDEO-Y-IN1 COM-VIDEO-Pb-IN1 COM-VIDEO-Pr-IN1 COM-VIDEO-Y-IN2 COM-VIDEO-Pb-IN2 COM-VIDEO-Pr-IN2 TU-CVBS
D12 D9 D11 D4 D5 D6 A6 D7 D8 A15
SW
A/D CONVERTER
TO VIDEO/AUDIO BLOCK DIAGRAM

D19 DEMODULATOR /MPEG DECODER D18 A31 IF-AGC
DIF-OUT1 DIF-OUT2 IF-AGC
LVDS RX
DATA INPUT LATCH
LVDS OUTPUT
SIF AMP(L)+ AMP(L)AMP(R)+ AMP(R)SPDIF HDMI/PC-AUDIO(L)-IN HDMI/PC-AUDIO(R)-IN COMP-AUDIO(L)-IN1 COMP-AUDIO(R)-IN1 COMP-AUDIO(L)-IN2 COMP-AUDIO(R)-IN2
A17 C23 C24 A23 B23 E31 C26 D26 D24 D25 A25 A26
AUDIO I/F
Digital Signal Process Block Diagram
JK3705
DIGITAL SIGNAL PROCESS
B32 A32 B33 A33 C33 C34 E33 E34 F33 F34 H33 H34 J33 J34 K33 K34 M33 M34 N33 N34 D33 D34 L33 L34
LVDS-TX2-0(-) LVDS-TX2-0(+) LVDS-TX2-1(-) LVDS-TX2-1(+) LVDS-TX2-2(-) LVDS-TX2-2(+) LVDS-TX2-3(-) LVDS-TX2-3(+) LVDS-TX2-4(-) LVDS-TX2-4(+) LVDS-TX4-0(-) LVDS-TX4-0(+) LVDS-TX4-1(-) LVDS-TX4-1(+) LVDS-TX4-2(-) LVDS-TX4-2(+) LVDS-TX4-3(-) LVDS-TX4-3(+) LVDS-TX4-4(-) LVDS-TX4-4(+) LVDS-TX2CLK(-) LVDS-TX2CLK(+) LVDS-TX4CLK(-) LVDS-TX4CLK(+)
AF17 AE17 AD17 AC17 AF16 AE16 AF15 AE15 AD15 AC15 AF20 AE20 AD20 AC20 AF19 AE19 AF18 AE18 AD18 AC18 AD16 AC16 AD19 AC19
A14 B14 C14 D14 B13 C13 A12 B12 C12 D12 A21 B21 C21 D21 B20 C20 A19 B19 C19 D19 E12 E13 E20 E21
IC3201 (HDMI SW)
9-3
AUDIO DECODER DATA PROCESSING GAMMA CORRECTOR FRC LINE BUFFER HDMI I/F
56 57 58 59 60 61 62 63
DATA0(+) 7 DATA0(-) 9 DATA1(+) 4 DATA1(-) 6 DATA2(+) 1 HDMI-IN1 DATA2(-) 3 CLOCK(+) 10 CLOCK(-) 12 HDMI-DATA 16 HDMI-CLOCK 15
68 67 70 69 72 71 66 65 29 30
JK3704
HDMI SW
P1 P2 N1 N2 M1 M2 L1 L2
DATA0(+) 7 DATA0(-) 9 DATA1(+) 4 DATA1(-) 6 DATA2(+) HDMI-IN2 1 DATA2(-) 3 CLOCK(+) 10 CLOCK(-) 12 HDMI-DATA 16 HDMI-CLOCK 15 VIDEO DECODER JK3702 IC3403 (DDR2 SDRAM) DATA(0-15) ADDESS(0-12) IC3401 (DDR2 SDRAM) DATA(16-31) ADDESS(0-12)
4 3 6 5 8 7 2 1 33 34
A11 B11 C11 D11 B10 C10 A9 B9 C9 D9 A18 B18 C18 D18 B17 C17 A16 B16 C16 D16 E10 E11 E18 E19
CN4901 42 41 40 39 38 37 32 31 30 29 27 26 25 24 23 22 17 16 15 14 35 34 20 19 CN4902 32 31 30 29 28 27 22 21 20 19 17 16 15 14 13 12 7 6 5 4 25 24 10 9
LVDS-TX1-0(-) LVDS-TX1-0(+) LVDS-TX1-1(-) LVDS-TX1-1(+) LVDS-TX1-2(-) LVDS-TX1-2(+) LVDS-TX1-3(-) LVDS-TX1-3(+) LVDS-TX1-4(-) LVDS-TX1-4(+) LVDS-TX3-0(-) LVDS-TX3-0(+) LVDS-TX3-1(-) LVDS-TX3-1(+) LVDS-TX3-2(-) LVDS-TX3-2(+) LVDS-TX3-3(-) LVDS-TX3-3(+) LVDS-TX3-4(-) LVDS-TX3-4(+) LVDS-TX1CLK(-) LVDS-TX1CLK(+) LVDS-TX3CLK(-) LVDS-TX3CLK(+)
JK3703
IC4401 (DDR2 SDRAM) DATA(0-15) ADDESS(0-12) IC4402 (DDR2 SDRAM) DATA(16-31) ADDESS(0-12) IC3104 (NAND FLASH MEMORY) DATA(0-7) IC4202 (NAND FLASH MEMORY) DATA(0-7)
7 9 4 6 HDMI-IN3 1 3 10 12 16 15 22 21 24 23 26 25 20 19 43 44
DATA0(+) DATA0(-) DATA1(+) DATA1(-) DATA2(+) DATA2(-) CLOCK(+) CLOCK(-) HDMI-DATA HDMI-CLOCK
14 13 16 15 18 17 12 11 39 40
DATA0(+) 7 DATA0(-) 9 DATA1(+) 4 DATA1(-) 6 DATA2(+) 1 HDMI-IN4 DATA2(-) 3 CLOCK(+) 10 CLOCK(-) 12 HDMI-DATA 16 HDMI-CLOCK 15
PL10.4BLD
CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
5A/250V
CAUTION ! : For continued protection against risk of fire, replace only with same type 5 A, 250V fuse. ATTENTION : Utiliser un fusible de rechange de mme type de 5A, 250V.
NOTE: The voltage for parts in hot circuit is measured using hot GND as a common terminal.
HOT CIRCUIT. BE CAREFUL.
AC601 AC CORD BD1 BRIDGE RECTIFIER

10 3 4 9
AC INLET LINE FILTER IC901 (SWITCHING CONTROL)

5
F1 5A/250V
FL1
FL2
POWER SUPPLY CBA UNIT

T901
CN1 3 1
LINE FILTER
SWITCHING CONTROL
7 6 2 7 2 1
Power Supply Block Diagram
Q904
5
L800B
7,8 4
IC801 (SWITCHING CONTROL) Q903

1,2 5,6
PC901 (FEED BACK) 4 3 1 2 Q902
14
Q801B SWITCHING L800A

1,2 5,6 4 4 OUT
9-4
IC902 (LINEAR REGULATOR) IN 2 EN 1 4 3
11 16 1
SWITCHING CONTROL Q801A SWITCHING

7,8
PC902 (ISOLATOR) 1 2 Q210
Q910
VCC 12
Q905
Q800 SCR210 T601

4 5 14 12 7 1 3 10 9 6 13
Q802
15
IC601 (HIGH-VOLTAGE RESONANT CONTROL) Q601A SWITCHING
14
CN2 9 1-4 14 10 12
AL+5V P-ON+12V BACKLIGHT-SW BACKLIGHT-ADJ P-ON-H1
TO SYSTEM CONTROL BLOCK DIAGRAM (CN3002)
11 5 1 9 12 6 8 2 3 4
Q601B SWITCHING CT601
HIGHVOLTAGE RESONANT CONTROL
LCD MODULE ASSEMBLY

2 11 8
PC601 (FEED BACK) 4 3 1 2
CN4 1-5 PANEL+24V 14 BACKLIGHT-ADJ 12 BACKLIGHT-SW
PL10.4BLP
SCR601
HOT
COLD
SCHEMATIC DIAGRAMS AND TEST POINTS

Standard Notes
WARNING
Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are identified by the mark # in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as specified in the parts list may create shock, fire, or other hazards.
Notes:
1. Do not use the part number shown on these drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared. 2. All resistance values are indicated in ohms (K = 103, M = 106). 3. Resistor wattages are 1/4W or 1/6W unless otherwise specified. 4. All capacitance values are indicated in F (P = 10-6 F). 5. All voltages are DC voltages unless otherwise specified. 6. This schematic diagrams are masterized version that should cover the entire PL10.4 chassis models. Thus some parts in detail illustrated on this schematic diagrams may vary depend on the model within the PL10.4 chassis. Please refer to the parts lists for each models. 7. The Circuit Board layout illustrated on this service manual is the latest version for this chassis at the moment of making this service manual. Depend on the mass production date of each model, the actual layout of each Board may differ slightly from this version.
10-1
PL10.4SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION:
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE_A,_V FUSE. ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MME TYPE DE_A,_V.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
3. Note:
1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since the drawings were prepared. 2. To maintain original function and reliability of repaired units, use only original replacement parts which are listed with their part numbers in the parts list section of the service manual.
4. Voltage indications on the schematics are as shown below:

Plug the TV power cord into a standard AC outlet.:
1 (Unit: Volt) 5.0
3 5.0 Power on mode
Voltage
Indicates that the voltage is not consistent here.
5. How to read converged lines

1-D3 Distinction Area Line Number (1 to 3 digits) 3 AREA D3 1-B1
2 Examples: 1. "1-D3" means that line number "1" goes to the line number "1" of the area "D3". 1 2. "1-B1" means that line number "1" goes to the line number "1" of the area "B1".
AREA B1 1-D3 A B C D
6. Test Point Information

: Indicates a test point with a jumper wire across a hole in the PCB. : Used to indicate a test point with a component lead on foil side. : Used to indicate a test point with no test pin. : Used to indicate a test point with a test pin.
10-2
PL10.4SC
Digital Main 1 Schematic Diagram

1 NOTE: The order of pins shown in this diagram is different from that of actual IC3101. IC3101 is divided into five and shown as IC3101 (1/7) ~ IC3101 (7/7) in this Digital Main Schematic Diagram Section.
10-3
PL10.4SCD1

10-4
PL10.4SCD2

10-5
PL10.4SCD3

10-6
PL10.4SCD4

10-7
PL10.4SCD5

10-8
PL10.4SCD6

10-9
PL10.4SCD7

10-10
PL10.4SCD8

10-11
PL10.4SCD9

10-12
PL10.4SCD10

10-13
PL10.4SCD11
10-14
PL10.4SCD12
10-15
PL10.4SCD13
Power Supply Schematic Diagram

5A/250V
10-16
PL10.4SCP
Function Schematic Diagram
10-17
PL10.4SCF
IR Sensor Schematic Diagram
10-18
PL10.4SCIR
Power Supply CBA Top View

5A/250V
Because a hot chassis ground is present in the power supply circuit, an isolation transformer must be used when repairing. Also, in order to have the ability to increase the input slowly, when troubleshooting this type of power supply circuit, a variable isolation transformer is required.
10-19
DPS-40
Power Supply CBA Bottom View

5A/250V
Because a hot chassis ground is present in the power supply circuit, an isolation transformer must be used when repairing. Also, in order to have the ability to increase the input slowly, when troubleshooting this type of power supply circuit, a variable isolation transformer is required.
10-20
DPS-40
WAVEFORMS
WF1 ~ WF4 = Waveforms to be observed at Waveform check points. (Shown in Schematic Diagram.) Input: NTSC Color Bar Signal (with 1kHz Audio Signal)
WF1
JK3001, JK3006
VIDEO-Y
0.2V
20s
WF2
JK3002, JK3007
VIDEO-Pb
0.2V
20s
WF3
JK3003, JK3008
VIDEO-Pr
0.2V
20s
WF4
JK3004, JK3009
AUDIO
0.1V
0.5ms 0.5m
11-1
PL10.4WF
COMPONENT -Y-IN1

TUNER UNIT
LCD MODULE ASSEMBLY
COMPONENT -Pb-IN1
COMPONENT -Pr-IN1
CL3803 SP3803
COMPONENTAUDIO(L)-IN1
SPEAKER L-CH SP3801
COMPONENTAUDIO(R)-IN1
1 CL3801 2
CN3801 SP(L)SP(L)+
COMPONENT -Y-IN2
COMPONENT -Pb-IN2
CL3804 SP3804
COMPONENT -Pr-IN2
COMPONENTAUDIO(L)-IN2
CN3802 SP(R)NU SP(R)+

1 CL3802 2 3
SP3802
SPEAKER R-CH
COMPONENTAUDIO(R)-IN2
CN4052
HDMI/PCAUDIO-IN
WIRING DIAGRAM
12-1
6 7
DIGITAL AUDIO-OUT (COAXIAL)
D-SUB CONNECTOR
CN3004 1 2 3 4 5 6 7 CL3004 GND REMOTE AL+3.3V P-ON+5V LED1 KEY-IN1 LIGHT

1 2 3 4 5
CN4051 1 2 3 CL4001 AL+3.3V GND KEY-IN1
CN4001 1 2 3
IR SENSOR CBA UNIT
FUNCTION UNIT
HDMICONNECTOR-1
CL601
HDMICONNECTOR-2
CN1 1 2 3
CN4902 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CBA 33 34 35 36 AC601 37 AC CORD 38 39 40 41
CL4902 NU NU GND LVDS-TX3-4(+) LVDS-TX3-4(-) LVDS-TX3-3(+) LVDS-TX3-3(-) GND LVDS-TX3CLK(+) LVDS-TX3CLK(-) GND LVDS-TX3-2(+) LVDS-TX3-2(-) LVDS-TX3-1(+) LVDS-TX3-1(-) LVDS-TX3-0(+) LVDS-TX3-0(-) GND LVDS-TX1-4(+) LVDS-TX1-4(-) LVDS-TX1-3(+) LVDS-TX1-3(-) GND LVDS-TX1CLK(+) LVDS-TX1CLK(-) GND LVDS-TX1-2(+) LVDS-TX1-2(-) LVDS-TX1-1(+) LVDS-TX1-1(-) LVDS-TX1-0(+) LVDS-TX1-0(-) GND GND GND NU LCD+12V LCD+12V LCD+12V LCD+12V LCD+12V
HDMICONNECTOR-3
HDMICONNECTOR-4
USB JACK
CL4901 NU FRC-CTRL5 NU NU NU NU FRC-CTRL1 BACKLIGHT-ADJ NU FRC-CTRL4 NU NU GND LVDS-TX4-4(+) LVDS-TX4-4(-) LVDS-TX4-3(+) LVDS-TX4-3(-) GND LVDS-TX4CLK(+) LVDS-TX4CLK(-) GND LVDS-TX4-2(+) LVDS-TX4-2(-) LVDS-TX4-1(+) LVDS-TX4-1(-) LVDS-TX4-0(+) LVDS-TX4-0(-) GND LVDS-TX2-4(+) LVDS-TX2-4(-) LVDS-TX2-3(+) LVDS-TX2-3(-) GND LVDS-TX2CLK(+) LVDS-TX2CLK(-) GND LVDS-TX2-2(+) LVDS-TX2-2(-) LVDS-TX2-1(+) LVDS-TX2-1(-) LVDS-TX2-0(+) LVDS-TX2-0(-) GND GND GND NU LCD+12V LCD+12V LCD+12V LCD+12V LCD+12V CN2 14 13 12 11 10 9 8 7 6 4 5 3 2 1 CN4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CL401 PANEL+24V PANEL+24V PANEL+24V PANEL+24V PANEL+24V GND GND GND GND GND NU BACKLIGHT-SW BACKLIGHT-ADJ(DC) BACKLIGHT-ADJ(PWM)
CN4901 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
LAN CONNECTOR
CN3002 1 2 3 4 5 6 7 8 9 10 11 12 13 14
CL3002 BACKLIGHT-SW BACKLIGHT-ADJ(DC) P-ON-H1 GND BACKLIGHT-ADJ(PWM) AL+5V GND GND GND P-ON+12V GND P-ON+12V P-ON+12V P-ON+12V
PL10.4WI
40PFL5705D/F7, 40PFL5705DV/F7
EXPLODED VIEWS
Cabinet
Front Cabinet Assembly
B7 CL4901 L7 L7 B38 L6 L7 L6 L6 L7 B39 B9 L6 B39 L17 CL401 CL3004 TH3101 TH3801 L5 Power Supply CBA Unit B39 L5 L6 B1 A10 L17 B42 B29 A5 A4 L17 CL4001 L17 B55 L6 L17 B10 L5 CL601 A18 SP3803 L17 L16 L17 L17 A19 A12 A12 S6 L17 L17 L17 S6 L36 A17 CL3801 SP3801 L16 L17 B39 B28 L17 L6 L17 B5 SP3802 SP3804 CL3804 L17 L12 A2 L5 L13 L5 L6 L5 B6 B8 CL4902 L6 L1 TH3001 L5 L5 CL3002 L5 L5 B18 Digital Main CBA Unit TH4201 B18 B31 L5 A9 L12 B12 B31
L5
B39
B39
L6 B37
L1 L17 A16 B29
L6
LCD-1 Function CBA Unit B41
B28
CL3802 L17
IR Sensor CBA Unit
See Electrical Parts List for parts with this mark.
CL3803
L14
40PFL5705DV/F7
X11 X14
40PFL5705DV/F7
A22
13-1
PL10.4CEX
Packing
40PFL5705DV/F7 Some Ref. Numbers are not in sequence. S13 S13
FR ON T
S1 L14 X4 40PFL5705D/F7, 40PFL5705DV/F7 X13 40PFL5705DV/F7 X19 X2 X18 X20 40PFL5505D/F7, 40PFL5705D/F7 X3 S6 S6 A22 S3 X1 X2 X6 X7 AC601 S6 X12 X21 X8 X10
Carton Sealing Tape S4 S5
FR ON S2 S4 S6
Strapping Strip
13-2
PL10.4PEX
PARTS LIST [40PFL5505D/F7]

Mechanical Parts
PRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing. NOTE: Parts that are not assigned part numbers (---------) are not available.
Ref. No. CL4902 TH3001 TH3101 TH3801 TH4201 L1 L5 L6 L7 Ref. No. A2 A4 A5 A9 A10 A12# A16 A17 A18 A19 A22 B1 B5 B6 B7 B8 B9 B10 B12 B18 B28 B29 B31 B37 B38 B39 B41 B42 B55 CL401 CL601 CL3002 CL3004 CL3801 CL3802 CL3803 CL3804 CL4001 CL4901 Description FRONT CABINET ASSEMBLY A01P5UF REAR CABINET A01P5UF FUNCTION KNOB A01P5UF KNOB FRAME A01P5UF JACK HOLDER(A) 5K A01P5UF JACK HOLDER(B) 5K A01P5UF RATING LABEL A01P5UF FRONT FLARE A01P5UF JACK LABEL-A A01P5UF JACK LABEL-B A01P5UF JACK LABEL-C A01P5UF STAND ASSEMBLY(SWIVEL) A01P5UF SHIELD BOX 5K A01P5UF STAND BRACKET A01P5UF WALL MOUNT BRACKET(L) 5K A01P5UF WALL MOUNT BRACKET(R) 5K A01P5UF PCB HOLDER(U) 40W5K A01P5UF PCB HOLDER(D) 40W5K A01P5UF AC INLET HOLDER 5K A01P5UF JACK PCB HOLDER 40W5K A01P5UF GASKET(15X4X2) A01Q0UF BOSS(W) A01P5UF BOSS(T) A01P5UF GASKET(60X4XT2) A01P5UF SIDE HOLDER(L) A01P5UF SIDE HOLDER(R) A01P5UF CLOTH(10X180XT0.5) L0336JG SHEET(KEY) A01P5UF SHEET(SENSOR) A01P5UF CLOTH(30X15XT0.5) A01P5UF WIRE ASSEMBLY 14PIN 14PIN/240MM/RED BLK WIRE ASSEMBLY 2PIN 2PIN/200MM/WHITE BLK WIRE ASSEMBLY 14PIN 14PIN/125MM/RED BLK WIRE ASSEMBLY 7PIN 7PIN/440MM/RED BLACK WIRE ASSEMBLY 2PIN 2PIN/355MM/RED BLACK WIRE ASSEMBLY 3PIN 3PIN/575MM/RED BLACK WIRE ASSEMBLY 2PIN 2PIN/330MM/RED BLACK WIRE ASSEMBLY 2PIN 2PIN/330MM/RED BLACK WIRE ASSEMBLY 3PIN 3PIN/740MM/RED BLACK WIRE ASSEMBLY 51PIN 51PIN/527MM Part No. 1EM025067 1EM024850 1EM327097 1EM223763 1EM223750 1EM327099 ---------1EM024849 1EM430739 1EM430740 1EM430741 1EMN25480A 1EM024855 1EM024853 1EM024851 1EM024852 1EM223751 1EM223752 1EM327102 1EM024854 1EM430743 1EM327100 1EM327101 1EM430738 1EM223753 1EM223754 0EM408827 1EM431457 1EM431458 1EM432337 WX1A01P5-303 WX1A01P5-308 WX1A01P5-307 WX1A01P5-301 WX1A01P5-305 WX1A01P5-306 WX1A01P5-309 WX1A01P5-309 WX1A01P5-302 WX1A01P5-102 X1 X2# X3 X4 X6 X7 X8 X10 X11 X12 AC601# S1 S2 S3 S4 S5 S6 L12 L13 L14 L16 L17 L36 LCD-1 SP3801 SP3802 SP3803 SP3804 Description WIRE ASSEMBLY 41PIN 41PIN/528MM THERMOSTAR TMS-L-2 15X15HC THERMAL SHEET TMS-L-3 20X20HC THERMAL SHEET TMS-L-3 7X7HC THERMAL SHEET TMS-L-3 20X20HC SCREW P-TIGHT M4X14 BIND HEAD+BLK ASSEMBLED SCREW ( D9 M3X6 ) A71F0UH SCREW SEMS M4X8 PAN HEAD + DOUBLE SEMS SCREW M5X8 M5X8 PAN HEAD+ SCREW S-TIGHT M3X8 BIND HEAD+ HEX SCREW #4-40 7MM STAND SCREW KIT A01P5UF ASSEMBLED SCREW (D16.5/M4X14) A73F2FP SCREW P-TIGHT 3X12 BIND HEAD+ BLK DOUBLESEMS SCREW M3X8 A01P7UH LCD MODULE 40W LTA400HF09 SPEAKER MAGNETIC SB-05N43C SPEAKER MAGNETIC SB-05N43B SPEAKER MAGNETIC S025FH02 SPEAKER MAGNETIC S025FH02 Part No. WX1A01P5-101 XK10000X4005 XK10000X4009 XK10000X4010 XK10000X4009 GBHP4140 1EM424392B FPJ34080 FPJ35080 GBHS3080 1EM430139 1ESA23829 1EM425499 GBHP3120 1EM432184 UDULCD0SM003 DS06520XQ002 DS06520XQ001 DS06220XQ001 DS06220XQ001 1EM327244 1EM327245 1EM025409 1EM025410 1EM326697 ---------WAV0162LW001 1EM429581 1EMN26019 URMT42JHG002 XB0M451CZB01 1EMN26020 1EMN26042A 1EMN25001 1EMN26041A 1EM327858
PACKING
CARTON(T) A01P5UF CARTON(B) A01P5UF STYROFOAM TOP A01P5UF STYROFOAM BOTTOM A01P5UF SET BAG A91H5UF SERIAL NO.LABEL A01Q0UF
ACCESSORIES
CORD W/O A GND WIRE UL/CSA/ 162/NO/ BLACK OENERS MANUAL BAG A91H5UF OWNERS MANUAL A01P5UF REMOTE CONTROL UNIT YKF255-007 BATTERY R03-B500/01S QUICK START GUIDE A01P5UF REGISTRATION CARD A01P5UF CHILD SAFETY SHEET A91H5UF WALL MOUNT INSTRUCTION A01P5UF CONNECTION GUIDE A01P5UF
CABLE MANAGEMENT TIE(BLACK) A01F2UH 1EM431197
20100324
14-1
A01P5CA
Electrical Parts
PRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing. NOTES: 1. Parts that are not assigned part numbers (---------) are not available. 2. Tolerance of Capacitors and Resistors are noted with the following symbols. C.....0.25% G.....2% M.....20% D.....0.5% J......5% N.....30% F.....1% K.....10% Z.....+80/-20%

Ref. No. Description POWER SUPPLY CBA UNIT Part No. UPBPSPDEL002
DIGITAL CBA ASSEMBLY

Ref. No. Description DIGITAL CBA ASSEMBLY Consists of the following DIGITAL MAIN CBA UNIT FUNCTION CBA UNIT IR SENSOR CBA UNIT Part No. A01P5MMA-001 A01P5MMA-001-DM A01P5MMA-001-FN A01P5MMA-001-IR
20100324
14-2
A01P5EL
PARTS LIST [40PFL5705D/F7]

Mechanical Parts
Different parts from the original model 40PFL5505D/F7

Ref. No. A9 A12# A17 S1 X2# X3 X11 X13 Description JACK HOLDER(A) 5K A01P6UF RATING LABEL A01P6UF JACK LABEL-D A01P6UF CARTON(T) A01P6UF OWNERS MANUAL A01P6UF REMOTE CONTROL UNIT YKF255-008 CONNECTION GUIDE A01P6UF NETFLIX GUIDE A01P6UF Part No. 1EM327157 ---------1EM430897 1EM328317 1EMN26141 URMT42JHG003 1EM327859 1EMN26319
20100607
14-3
A01P6CA
Electrical Parts

Ref. No. Description DIGITAL CBA ASSEMBLY Consists of the following DIGITAL MAIN CBA UNIT FUNCTION CBA UNIT IR SENSOR CBA UNIT Part No. A01P6MMA-003 A01P6MMA-003-DM A01P6MMA-003-FN A01P6MMA-003-IR
20100607
14-4
A01P6EL
PARTS LIST [40PFL5705DV/F7]

Mechanical Parts

Ref. No. A9 A12# A17 S1 S2 S6 S13 X2# X3 X6 X11 X13 X14 X18 X19 X20 X21 Description JACK HOLDER(A) 5K A01P6UF RATING LABEL A01PKUF JACK LABEL-D A01P6UF CARTON(T) A01PKUF CARTON(B) A01P5UF SERIAL NO. LABEL A01PKUF CARTON LABEL A01PKUF OWNERS MANUAL A01PKUF REMOTE CONTROL UNIT YKF255-008 QUICK START GUIDE A01PKUF CONNECTION GUIDE A01P6UF NETFLIX GUIDE A01P6UF ADDENDUM SHEET 3 A01P2UF WIRELESS LAN ADAPTOR WU5205 LEAFLET A01P6UF VUDU SHEET A01PKUF DONGLE LABEL A01PKUF Part No. 1EM327157 ---------1EM430897 1EM329459 1EM327245A ------------------1EMN27003 URMT42JHG003 1EMN27004 1EM327859 1EMN26319 1EMN27179 UWLUSBACM001 1EMN27040 1EMN27000 ----------
20100922
14-5
A01PKCA
Electrical Parts

Ref. No. Description DIGITAL CBA ASSEMBLY Consists of the following DIGITAL MAIN CBA UNIT FUNCTION CBA UNIT IR SENSOR CBA UNIT Part No. A01PKMMA-002 A01PKMMA-002-DM A01PKMMA-002-FN A01PKMMA-002-IR
20100922
14-6
A01PKEL
REVISION HISTORY
Chassis PL10.4
2010-04-16 2010-06-28 2010-10-15 40PFL5505D/F7 added 40PFL5705D/F7 added 40PFL5705DV/F7 added
15-1
PL10.4REV

Philips (Funai) PL10.4 40PFL5705

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Philips (Funai) PL10.4 40PFL5705

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LCD TV chassis PL10.

IMPORTANT SAFETY NOTICE

< TUNER / ATSC >

< LCD PANEL >

< VIDEO >

2. Color Temperature (component1)

3. Resolution (composite video)

< AUDIO >

IMPORTANT SAFETY PRECAUTIONS

Safety Precautions for LCD TV Circuit

READING SHOULD NOT BE ABOVE 0.5 mA

TEST ALL EXPOSED METAL SURFACES

ALSO TEST WITH PLUG REVERSED USING AC ADAPTER PLUG AS REQUIRED

Precautions during Servicing

Safety Check after Servicing

Chassis or Secondary Conductor Primary Circuit d' d

2. Leakage Current Test

Exposed Accessible Part Z AC Voltmeter (High Impedance)

Earth Ground Power Cord Plug Prongs Fig. 2

STANDARD NOTES FOR SERVICING

How to Remove / Install Flat Pack-IC

Top View Out In Input

Pb (Lead) Free Solder

Hot-air Flat Pack-IC Desoldering Machine

Soldering Iron Masking Tape Tweezers Flat Pack-IC Fig. S-1-3

Sharp Pin Fine Tip Soldering Iron

Hot Air Blower

Pin 1 of the Flat Pack-IC is indicated by a " " mark.

or Iron Wire Soldering Iron To Solid Mounting Point Fig. S-1-5

Flat Pack-IC Tweezers Fig. S-1-6

Instructions for Handling Semiconductors

1. Ground for Human Body

2. Ground for Workbench

1M Conductive Sheet or Copper Plate

CABINET DISASSEMBLY INSTRUCTIONS

(S-10), (S-11), 10(S-12), (S-13), D3 2(H-1), Jack Holder(A), Jack Holder(B)

Power [12] Supply CBA Unit [13] PCB Holder (D),(U)

Wall Mount [14] Bracket (L),(R) [15] Side Holder (L),(R)

D4 -------------- (3) (4)

[1] [2] [3] [4] [5] [6] [7]

D2 *CN4051, *CN4052 D5 D2 Function Knob, D5 Knob Frame

[2] Rear Cabinet

(S-2) (S-1) (S-2) (S-2)

[1] Stand Assembly Fig. D1

[8] Front Flare

[7] Function CBA Unit

[6] IR Sensor CBA Unit [5] Stand Bracket [4] Speaker

AC Inlet Holder (S-5)

[11] Jack PCB Holder

[9] Shield Box

(S-15) (S-16) (S-14)

[10] Digital Main CBA Unit

[12] Power Supply CBA Unit

[17] Front Cabinet Assembly

[15] Side Holder(R) [16] LCD Module Assembly

[15] Side Holder(L)

[14] Wall Mount Bracket(R)

[13] PCB Holder (U)

[14] Wall Mount Bracket(L)

(S-19) (S-19) (S-18) (S-18)

[13] PCB Holder (D) Fig. D4

TV Cable Wiring Diagram

To LCD Module Assembly

D2 CN4051, CN4052 D5 D2 Function Knob, D5 Knob Frame

******-* * ***** Safety_Non Push"0"key

_.upg _**.upg *_****.upg