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BAGGING TOWER SUPPORT - JPL

DESIGN OF BASE PLATE


Colm. Memb. Size :- Box MC200
FOR MAX Base Pressure

1410 113 DL+LL+ MATL. LOAD+SL Z-

Max. Compression =

15.66

Max Moment - X =

4.92

TM

Max Moment - Z =
Try Size Base Plate

0.00
TM
46
cm x

27

cm

Base Area =
1242
Zxx =
9522
Zzz =
5589
Bearing pressure(Bp)=
64.26 Kg/cm
Grade of conc. For fdn. =
M30
Permissible stress in compression =
106 Kg/cm kg/sq.cm >
c

64.26 kg/sq.cm

O.K

36 F HD BOLTS
4 nos

a
b

t2

10 mm

270

2
t1
ISMC 200

10 mm

340
460

Here
c
=
120 mm
d
=
95 mm
a
=
60 mm
b
=
110 mm
For Panel-1
a /d
=
0.632
a3 = 0.0784
For Panel-2
c/b =
1.091
a3 =

a1/d1
0.5
a3

0.6
0.7

0.6

0.7

0.8

0.9

1.2

1.4

0.074
0.088
.

1
1.2

0.112
0.12

0.1156

Allowable compression for M30 (for DL+LL) =


80 Kg/cm
Allowable bearing at Base plate (for DL+LL) =
1850 Kg/cm
Allowable compression for M30 (wind/Seismic) =
80 x 1.33 =
106 Kg/cm
Allowable bearing at Base plate (wind/Seismic) = 1850 x 1.33 = 2460 Kg/cm
Allowable tension in HD bolt (wind/seismic), Pt = 1200 x 1.25 = 1500 Kg/cm
Allowable shear in HD bolt (wind/seismic), Ps =
800 x 1.25 = 1000 Kg/cm
Check for Thickness
For panel - 1
M2 = a 3*Bp*d2 =
Required thickness(t) =
For panel - 2
M2 = a 3*Bp*b2 =
Required thickness(t) =

454.80015
kg-cm/unit width
(6M2/2460)^0.5 = 1.053218 cm
899.12592
kg-cm/unit width
(6M2/2460)^0.5 = 1.480875 cm

CHECK FOR BASE PLATE THICKNESS FOR BOLT TENSION:

60

60

0.060 0.074 0.088 0.097 0.107 0.112 0.120 0.126 0.132

Tension per Bolt = 7.18 T


Moment due to tension ,Mt = 43080 Kg-cm
Effective width, b = 12 cm
Thickness required = (6Mt/2460*b)^0.5
= 2.96 cm

2.1
0.133

60

60

Now provided Base plate thickness =


32 mm
Design for stiffner t1 =
Moment = M1*b1
=
101787.84
kg-cm
Using thickness =
10 mm
Required depth of stiffener = d, say
Hence, (6 x 101787.84(/1650 x10/10))
Depth =
19.239 cm
Design for stiffner t2 =
Moment = M2*(c1+d1/2)
= 7617.902513 kg-cm
Using thickness =
10 mm
Required depth of stiffener = d, say
Hence, (6 x 7617.9025125(/1650 x10/10))
Depth =
5.2632 cm
Design for Shear :- 1410 136 DL+LL+TL+SL Z+
CRITICAL CASE
Fx = 0.16 T
Fz = -2.535 T Fr = [ Fx^2+Fz^2 ]^0.5 = 2.54 T
Calculated Shear(S) =
2.54 T
Effective Shear =
2.54 T
Capacity of bolts in lateral shear= 0.4*fy =
1000 Kg/cm
shear force =
0.63 T per Bolt
Shear stress = 62.411 < 1000 Kg/cm2
Hence safe
Check for Bolt Tension:
Case 1: Tension at one edge, compression at another
L/C : Node:1411 Load:138 DL+LL+TL+SL Z5.74 N/mm
(Tension)

185.3 mm
4.79 N/mm
(Compression)

340 mm

Total Tension due to upward pressure


= 5.74 x 185.3 x 270 x
= 143617.74 N
= 14.36 T
During uplift, any two bolts will take up the tension.
Hence no. of bolts effective in tension =
2
Tension/bolt =
14.36/2 = 7.18 T
Area of bolt =
3.14/4 x 3.6^2 = 10.179 cm
Effective area of bolt = 3.14/4 x (0.85 x 3.6)^2 = 7.354 cm
(Considering 0.85D)
Tensile capacity of bolt =
7.354 x 1500 = 11031 Kg = ###### > 7.18 T
Hence OK
Allowable bond stress for M30 Grade Concrete =
1.0 N/mm
Allowable bond stress for Seismic/wind load case = 1.333 x 1 =
1.333 N/mm
Anchorage length required = 7.18 x 10000/(3.14 x 36 x 1.333) =
476.26 mm
CHECK FOR COMBINED TENSION AND SHEAR
Actual shear force per bolt =
0.635 T
Allowable shear per bolt = 3.14/4 x (0.85 x 3.6)^2 x 1000 =
=
Actaul tension in each bolt =
7.18 T
Allowable tension per bolt =
11.03 T

7354.15 Kg
7.354 T

Actual shear/Allowable Shear = 0.635/7.354 =


0.086
Actual Tension/Allowable Tension =
7.18/11.031 =
0.651
Hence, 0.086+0.651 =

0.737

OK

SUPPORT REACTION SUMMARY FOR BAGGING TOWER SUPPORTING STRUCTURE


Node
Max Fx
Min Fx
Max Fy
Min Fy
Max Fz
Min Fz
Max Mx
Min Mx
Max My
Min My
Max Mz
Min Mz

1410
1413
1410
1411
1411
1410
1411
1411
1411
1412
1410
1410

Horizontal
Fx Mton

L/C
137 DL+LL+TL+SL X135 DL+LL+TL+SL X+
113 DL+LL+ MATL. LOAD+SL Z121 0.9DL+SL Z138 DL+LL+TL+SL Z136 DL+LL+TL+SL Z+
138 DL+LL+TL+SL Z127 0.9(DL+MATL. LOAD) +SL Z+
140 DL+LL+TL+WL Z+
140 DL+LL+TL+WL Z+
100 DL+LL
100 DL+LL

Max Fy =
Min Fy =
Max Mx =
Min Mx =
Max Mz =
Min Mz =
ABS Max Mx =
ABS Max Mz =
Max Bearing Pressure =
Min Bearing Psessure =
Max Shear Force =

Vertical Horizontal
Moment
Fy Mton Fz Mton
Mx MTon-m Mz MTon-m

2.436
-2.437
0.048
0.058
0.116
0.156
0.116
-0.031
0.067
-0.076
0.093
0.093

11.195
11.069
15.658
-6.403
-5.922
-4.207
-5.922
13.113
6.063
5.997
3.944
3.944

15.658 T
-6.403 T
5.016 TM
-4.729 TM
0.000 TM
0.000 TM
5.016 TM
0.000 TM
6.43 N/mm
-5.74 N/mm
2.54 T

1410
1411
1411
1411
1410
1410

-0.201
-0.201
2.291
2.396
2.53
-2.535
2.53
-2.377
-1.241
-1.222
-0.101
-0.101

-0.025
-0.025
4.918
4.765
5.016
-4.665
5.016
-4.729
-2.331
-2.293
0.163
0.163

113 DL+LL+ MATL. LOAD+SL Z121 0.9DL+SL Z138 DL+LL+TL+SL Z127 0.9(DL+MATL. LOAD) +SL Z+
137 DL+LL+TL+SL X137 DL+LL+TL+SL X-

1410 113 DL+LL+ MATL. LOAD+SL Z1411 138 DL+LL+TL+SL Z1410 136 DL+LL+TL+SL Z+

0
0
0
0
0
0
0
0
0
0
0
0

Base Plate Size


Length (L) Width (W) Base Area
mm
mm
mm
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200

Zxx

Zzz

mm
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000

mm
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000

Bearing Pressure Resultant


shear
MAX
MIN
N/mm N/mm
T
0.93
0.88
2.44
0.92
0.86
2.45
6.43
-3.9
2.29
4.49
-5.52
2.4
4.79
-5.74
2.53
4.56
-5.24
2.54
4.79
-5.74
2.53
6.02
-3.91
2.38
2.94
-1.96
1.24
2.89
-1.93
1.22
0.49
0.15
0.14
0.49
0.15
0.14