WERKZEUGMASCHINENFABRIK

Delivery information of the series TC42/52

The Spinner company reserves the right to make changes at any time to the product without prior notification. In addition, the information contained in this delivery information can be changed without prior notification.

Machine views and installation plan

Front view

Safety door

Machine control panel

Transportation hooks

Chip box; Coolant tank

Left side

Main switch
Pneumatic unit behind the cover

Main spindle motor

Connection for bar feeder

Opening for bars

Central lubrication reservoir Connections for the feet switches X25 Tailstock sleeve forward/back X24 Release/Clamp spindle

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK
Right side
1 2

5 3

1) 2) 3) 4)

Pressure gauge for system pressure Pressure gauge for tailstock pressure Adjusting screw for tailstock pressure Adjusting screw for clamping pressure spindle 5) Pressure gauge for clamping pressure spindle

Rear view

Cooling system of the electric cabinet Electric cabinet

Hydraulikc unit

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK
Installation plan

Floor space of the machine with additional tank

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK

Foundation plan
You must absolutely check the following measures at the machine before making the foundation!

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK

Technical data
Mechanical data TC42 / TC42-MC*
Swing diameter Max. turning diameter Center distance Stroke of X-axis Stroke of Z-axis Max. speed X/Z Turning spindle Spindle nose Internal diam. of spindle bearing Max. spindle speed rpm Bar capacity (collets) Power chuck Passage of chuck Torque Fanuc (30 min) Torque Siemens (40%) Clamping system Feed axes Force of feed X axis Force of feed Z axis Tailstock Diam. of tailstock sleeve Stroke of sleeve Stroke of tailtsock Anpresskraft bei 30 bar Turret Number of stations Tool holder DIN 69880 Outer cross-section of tool Cross-section of tool / Boring bar Live tools Number of driven tools Speed of rotating tools Torque (30min) Fanuc Torque (40%) Siemens Profile of coupling Others Coolant tank Pressure Weight Dimensions (LxWxH) 400 mm 280 mm ~550 mm 200 mm 570 mm 15/24 m/min 110 mm 80 mm 6000 42 mm 140 mm 42 mm 70 Nm 82 Nm SMW ~7542 N ~3771 N A-P 60 mm / MK 4 125 mm 500 mm 400 daN 16 20 16x16 ~Rd 25 AC 8 6000 23,5 Nm 14,75 Nm TOEM 120 / VDI 20 ~85 ~ 8 bar/40l/min (10 bar) 2.500 Kg 2,1mx1,35mx1,8m

TC52 / TC52-MC*
400 mm 280 mm ~550 mm 200 mm 570 mm 15/24 m/min A6 90 mm 5000 52 mm 210 mm 66 mm 70 Nm 82 Nm SMW ~7542 N ~3771 N A-P 60 mm / MK 4 125 mm 500 mm 400 daN 12 30 20x20 ~Rd 32 AC 12 6000 23,5 Nm 14,75 Nm TOEM 160 / VDI30 ~85 l ~ 8 bar/40l/min (10 bar) 2.500 Kg 2,1mx1,35mx1,8m

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK

Electrical data
Power consumption Main spindle motor (Fanuc - 30 min.) Main spindle motor (Siemens - 40%) Live tools (Fanuc - 30min) Live tools (Siemens - 40%) Cooling system of the electric cabinet Siemens Fanuc Operation voltage Frequency Control voltage Operation current IB Nominal current of the safety device IN Connection (see book B Disassembly/Assembly, chapter 2
Putting into operation)

Control system Electrical equipment

kW kW kW kW kW Type Type V Hz V A A Net

11 (TC42/52) 12 (TC42/52) 3,7 6 0,5 810D 21iTB 400 50/60 24 DC 34 35 TN / TT / IT

Short-circuit power of the net (SK-net): 1,6MVA (100xPnCharge/Re-charge-module in kW )

Power supply types and connection information

MACHINES WITH THE FANUC CONTROL SYSTEM 21I OR SIEMENS CONTROL SYSTEM 810D MAY NOT BE CONNECTED TO THREE-PHASE POWER SUPPLIES WITH RESIDUAL CURRENT CIRCUIT BREAKERS!
According to DIN VDE 0160/05.88 Section 6.5 it is permitted to connect the machine to a three-phase power supply without residual current circuit breakers! It is not a problem to connect the machine to a TN power supply, and you must use an isolating transformer in accordance with the instructions in SIMODRIVE 611 Project instructions Chapter 2.4.3 Connecting to a TT power supply or IT power supply (see the following circuit diagram).

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK
Connecting to a TN power supply
Power supply

Low consumption transformer PE

1) If required, the neutral point of the low consumption transformer can be connected to TN power supply.

NE module

Connecting to a TT power supply

Power supply

PE

Isolating transformer

NE module

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK
Connecting to a IT power supply

Power supply

PE

Isolating transformer

PE

NE module

Other environmental conditions

Temperature T: Relative humidity: Temperature variation: Floor: Load on floor: Foundation: Room height: 15C < T < 35C 70% at 20C < 5C Level concrete At least 2000 kg/m Not required for a concrete floor with the properties listed above; required for anchoring machine to the floor At least 2,5 m (3 m is recommended)

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK

THE GUARANTEED WORKING PRECISION AND RELIABILITY OF THE MACHINE CAN ONLY BE OBTAINED WHEN EXTERNAL TEMPERATURE INFLUENCES SUCH AS DIRECT HEAT OR SUNLIGHT, COLD AIR, VIBRATIONS OR SHAKING FROM OTHER PRODUCTION UNITS IN THE IMMEDIATE VICINITY ARE AVOIDED. IF THE PRECISION REQUIREMENTS ARE INCREASED FOR THE MACHINE, THEN IT MAY BE NECESSARY TO MAINTAIN A CONSTANT ENVIRONMENTAL TEMPERATURE AND ISOLATE THE SURFACE ON WHICH THE MACHINE IS INSTALLED FROM EXTERNAL INFLUENCES. THE INSTALLATION SITE CAN SIGNIFICANTLY INFLUENCE THE NOISE EMISSIONS COMING FROM THE MACHINE DURING NORMAL OPERATION. TO PROTECT THE MACHINE OPERATOR, MAKE SURE THAT THE MACHINE IS NOT INSTALLED AT A LOCATION WHERE THERE ARE ADDITIONAL SOURCES OF NOISE OR THE NOISE LEVEL IS AMPLIFIED!

Moving the base machine

TO AVOID ANY POSSIBILITY OF DAMAGE TO THE MACHINE, ALL TRANSPORTATION EQUIPMENT MUST BE CHECKED OPTICALLY TO ENSURE THAT IT IS IN A PERFECT AND UNDAMAGED CONDITION! ONLY TRAINED PERSONNEL SHOULD BE CHARGED WITH MOVEMENT/TRANSPORTATION! THE MACHINE SHOULD BE HANDLED AND SET DOWN WITH EXTREME CARE (NO JOLTING)! CHECK THAT THE SUPPORT CAPABILITY OF THE FLOOR IS SUFFICIENTLY HIGH DURING THE WHOLE STORAGE/ TRANSPORTATION OF THE MACHINE AT 2000 KG/M ACHTEN!

Moving with a fork lift or lifting truck

The machines in the TC42/52 production series can be moved using a fork lift or lifting truck with sufficient lifting and carrying capacity (note that the machine weighs 2,500 kg!) when the coolant tabk/chip conveyor have been removed befor. One comes carefully under the machine from the front, as far under as possible, and then lifts only as much as is necessary (see Figure 1-1). Mind the balance. The forks of the fork lift or lifting truck must be at least 2.4 metres long.

WHEN MOVING THE FORKLIFT TRUCK UNDER THE MACHINE ONE MUST ABSOLUTELY ENSURE THAT THEY DO NOT KNOCK AGAINST THE MACHINE HOUSING! ONLY LIFT THE MACHINE UNDER THE MACHINE BASE AS SHOWN IN FIGURE 1-1!

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK

Moving with a crane

The machines in the TC42/52 production series can be moved using a crane with sufficient lifting and carrying capacity (note that the machine weighs 2,500 kg!). Lift the machine by means of the corresponding hooks (front side and back side - see Figure 1-2) and cables with sufficient lifting capacity.

Transportation hooks at the rear of the machine behind the cover

FIXING THE HOOKS: SCREWS M10; SCREW QUALITY CLASS 12.9 TIGHTENING TORQUE 88Nm

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK

NEVER WALK UNDER SUSPENDED LOADS! ONE MUST AVOID HANGING THE MACHINE AT AN ANGLE WHEN MOVING IT! THIS WILL NOT GUARANTEE SAFE MOVING AND THE MACHINE CAN BE DAMAGED IN THE PROCESS! CHECK THE LIFTING CAPACITY OF THE CABLE! THE ENDS OF THE CABLE MUST ABSOLUTELY BE SECURED USED SPRUNG PINS!

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK

Table of lubrication
Lubricant point Central lubrication Supplier/ manufacturer ARAL DEA SHELL AGIP AVIA Bantleon FINA FINA OPTIMOL SHELL AVIA Bantleon AGIP ARAL FINA AVIA Bantleon AVIA Bantleon AVIA Bantleon AVIA Bantleon ARAL ARAL SHELL ACMOS AVIA Bantleon AVIA Bantleon AVIA Bantleon AGIP AGIP AGIP AVIA Bantleon ARAL AVIA Bantleon KLBER KLBER ARAL AVIA Bantleon AVIA Bantleon AGIP SHELL ARAL Lubricant / brand name DEGANIT BW68 NOVAN CGLP68 TONNA S68 EXIDIA HG 68 AVIA GEAR RSU 68 HYDRAN G68 HYDRAN TS10 HYDO 10 MORLINA 10 AVIA FLUID RSL 10 ACER MV10 VITAM GF10 VULCITE MPD 32 AVILUB METACON 611 AVILUB METACON 9773 AVILUB METACON 9804 AVILUB METACON 673 SULNIT US20 SULNIT HM-9 GARIA-TC ACMOSIT 64-02 ACMOSIT 64-200 AVILUB METACOOL BEP AVILUB METACOOL RWL AVILUB METACOOL ABX ASTER TA/E ASTER MP aquamet TOP EP METACON 609 ARALUB HLP 2 AVIALITH 2 EP STABURAGS NBU 8EP ISOFLEX NBU 15 ARALUB MKL2 OKS 422 AVIALITH 2 EP Longtimegrease 2 ALVANIA EP (LF)2 ARALUB HLP2 Type of lubricant

Slide way oil

Pneumatic unit

Light oil (Hydraulic oil)

Cutting surface (cooling)

Metal cutting oil (General use) Metal cutting oil (General use)

Metal cutting oil (General use) Metal cutting oil (Aluminium) Metal cutting oil (Aluminium) Emulsion (water) (general use) Emulsion (water) (general use) Metal cutting oil (Aluminium) Metal cutting oil (General use) Emulsion (water) (general use); concentrate - water mixable Metal cutting oil (Aluminium) Bearing grease

Feed screws Bearings Mainspindle

Bearing grease

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK

Other bearings

Hydraulic unit

OPTIMOL KLBER AVIA Bantleon AGIP SHELL ARAL FINA

OLIT 2EP CENTOPLEX 2 AVIALITH 2 EP GR MU EP 2 ALVANIA RL2 ARALUB HLP 2 HYDRAN TC46

Universal grease

Hydraulic oil HLP 46

Series TC42/52 15/12/06