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'Knowing' and 'Predicting' have become integral parts of wind farms performance.
unconventional mechanics
Wind turbines kinematics are complex and very different to conventional power generating machinery. It combines slow rotation speeds on the rotor side and fast rotation speeds on the generator side, which usually induces using a speedmultiplier gearbox. Furthermore, uncertainties of wind speed and directions lead to large variations of the rotation speeds and power, inducing high strain on mechanical parts and supporting structures. These persistent non-stationary conditions make conventional vibration analysis techniques virtually inefficient. Indeed, effective monitoring of reliability parameters requires strict determination of the operating conditions and accurate correlation between the two. A new dedicated approach is hence necessary.
A tailored solution
built by experience
01dB-Metravib has more than 20 years of experience in monitoring non stationary rotating machinery in power generation, paper, steel and mining industries. OneProd Wind System is the outcome of this experience designed to provide simple and robust solution to reliably detect early stages of mechanical and electrical faults on any part of the wind turbine system. OneProd Wind System not only includes innovative and proven technologies but, above all, dedicated analysis algorithms that allow for monitoring the different elements of the wind turbine. The main bearing of the turbine at very low speeds, the speedmultiplier gearbox as well as the generator are now monitored with an unrivalled reliability level.
Simple to use:
All monitoring parameters and data are available on a single screen.
Alarm management:
For an early detection of defects with SMS or e-mail alarms.
Automatic reports:
Customised and remotely available at any time.
Quick installation:
Pre-wired connections.
Communicating:
Web architecture with OPC & CMMS interface. Dialogue with the operator information system.
No data loss:
Internal Flash.
Multiple techniques:
Vibration analysis. Electric diagnosis. Continuous oil analysis. Thermography.
OneProd-VMS
Th
Measurement channels
A1 A2 A3 A4 A5 A6
A2
Main bearing on low-speed shaft Bearing on gearbox low-speed shaft Bearing on intermediate gearbox shaft Bearing on gearbox high-speed shaft Bearing on generator (coupling side) Bearing on generator (opposite side of coupling) Options
Additional sensors on gearbox Low frequency sensors on the structure Sensor for shaft displacement Sensor for permanent oil quality monitoring 2 x 3 current & voltage sensors for generator monitoring
A3
A4 K1
WS PWR
A5
Operating conditions
K1
PWR
WS
A6
Local monitoring
A1
Direct, wire-based, or wireless connection between the wind turbines and the monitoring body.
Remote monitoring
Remote connection of the wind turbines to the monitoring body via ADSL, GSM or satellite.
The LiveProd offer presents many benefits including : A commitment on the availability of your wind turbines No software or computer investment A fixed monthly fee for data analysis Data available anywhere at any time
Data base
Operators
AREVA is a worldwide expert in the energy field, with a strong industrial presence in over 40 countries. The group provides its clients with technological solutions for nuclear energy production and electricity transmission and distribution. AREVA also offers interconnect systems, principally in the telecommunications, computer and automotive markets. The 75,000 AREVA employees are thus committed to the major challenges of the 21st century : access to energy for everyone, preservation of the planet and responsibility toward future generations. www.areva.com
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