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New Gamesa G9X-2.0 MW Gamesa G97-2.0 MW and G90-2.0 MW Gamesa Innova: from G8X to G9X Gamesa. Global technology, everlasting energy
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Gamesa G9X-2.0 MW
The G9X platform offers a number of advantages for developers with a portfolio of projects with different wind regimes:
o It optimizes stock of spare parts o All operating procedures (logistics, erection, operation and maintenance) have been optimized through our long track record and applied by Gamesas own personnel and subcontractors for all models in the platform o Maximizes the efficiency of training o Provides additional flexibility to the O&M workforce o Improvements developed for one model can be easily implemented in the others
Gamesa G9X-2.0 MW
Technological highlights
SUBSYSTEMS
MAIN FEATURES
ENVIRONMENTAL CONDITIONS
Wind turbines designed for ambient temperatures ranging from 30 C to +40 C , with versions for corrosive or sandy enviroments Modular Drive train with main shaft supported by two bearings Main and secondary brake Active Yaw system Carbon and glass fiber reinforced composite blades
ELECTRICAL SYSTEMS
Pitch regulated and variable speed control SCADA: Gamesa WindNet CMS: Gamesa SMP
GRID CONNECTION
Low Voltage Ride Through: Active Crowbar Active and Reactive power regulation: modules integrated in Gamesa SCADA Voltage and Frequency regulation: Embedded algorithm in PLC
Gamesa G9X-2.0 MW
The most versatile platform in the market
G9X-2.0 MW
G97
o Up to 5% increase in AEP
G90
o Class IA
G80
G9X*
* Under study
Gamesa G9X-2.0 MW
Turbine models
MODEL
IEC(2)
RATED POWER
TOWER HEIGHTS
GRID CODE
AMBIENT OPTIONS(1)
50/60 HZ
G80/G9X(4)
Gamesa G9X
IA
2 MW
60,67,78,100
G87
IIA
2 MW
67,78,100
G90
IIA, IIIA
2 MW
67,78,100
G97
IIIA
2 MW
78,90,120(3)
Different versions and optional kits to adapt the wind turbine to High or Low Temperatures and environments with a high level of salt or dust. DIBt WZII available for selected configurations Under development. Final height might change Under development class I final product
Complete product range of the multi-MW market available through models with rotors adapted to site conditions to maximize value and profitability
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Gamesa G9X-2.0 MW
Latest releases
Commercially available 50 Hz 60 Hz
First deliveries 50 Hz 60 Hz
Towers
Certificate 50 Hz 60 Hz
1Q2012
G97 IIIA
June 2010
3Q2011
4Q2011
G90 IIA
May 2010
1Q2011
2Q2010
4Q2010
G9X IA
Under study
Gamesa G9X-2.0 MW
Product portfolio
Grid options
0,95-0,95 reactive
Gamesa NRS
Elevator
Gamesa G9X-2.0 MW
Technical specifications
9 100%
9,5 100%
10 100%
BLADES
CHARACTERISTICS
o
ADVANTAGES
o o
o o o
Blades: 39m for G80-2.0 MW, 42,5m for G87-2.0 MW, 44m for G90-2.0 MW and 47,5m for G97-2.0 MW State-of-the-art manufacturing process: manufactured from organic matrix composite material, with carbon or glassfiber reinforcement Lightining protection system The structure of each blade consists of two shells glued to a spar or internal beams Innovative airfoil for new G97 that minimizes noise
Lighter blades maintaining stiffness which reduces loads transmitted to the entire system
High energy production and minimum noise level thanks to optimized airfoils
The blade is designed to fulfill two basic functions: structure and aerodynamics
Easier maintenance
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DRIVE TRAIN
CHARACTERISTICS
o o o o o Main shaft supported on two bearings 3-stage gearbox with 2 parallel shafts and one planetary stage. High-speed shaft connected to the generator by means of a flexible coupling with a torque limiter system Torque arms are used to attach the gear box to the frame by means of shock absorbers The gearbox has a lubrication system which permits attaining a degree of oil purity of up to 3m, which reduces the potential number of malfunctions. o o o o
ADVANTAGES
Main shaft design prevents any load except the torque from being transmitted to the gear box, which minimizes the occurrence of any problems with this component. Gear box is allowed to be disassembled without the need to take apart the main shaft. Flexible coupling prevents overloading the transmission chain. Thanks to the modular design of the power train, the weight of the gear box is borne by the main shaft, while the shock absorbers joined to the frame react to any torque, preventing the gear box from rotating and any undesired charges on the gear box.
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ACTIVE YAW
CHARACTERISTICS
o 4 electrical motors operated by WT controller based on information received from the anemometers mounted on top of the nacelle The yaw is active with hydraulic brake clamp that can be regulated gradually The system is composed of 5 clamps avoid fatigues and failures in the Yaw system. The Gamesa Active Yaw system is submitted to accelerated lifetime test cycles and aging tests on the Gamesa UPB testing bench. o
ADVANTAGES
Combined activation of friction bearing and retention clamps prevents fatigue and possible damage to the ring. The ring is divided into 6 sectors, in order to make it easier to repair any possible tooth damage. HALT tests ensure and improve the reliability of this component, validating its correct design and providing feedback on the virtual models in order to redesign them, incorporating future improvements.
o o o
o o
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PITCH SYSTEM
CHARACTERISTICS
o o Independent hydraulic actuators for each blade that provide a rotational capacity between -5 and 90 The pitch system is activated during the entire time the wind turbine operates
o When the wind speed is below the rated speed, the pitch angle will be selected in order to maximize the electrical power obtained for each wind speed. When the wind speed is above the rate speed, the pitch angle will be the one that provides the machine's rated power.
ADVANTAGES
o o Having an independent pitch on each blade provides redundancy for the aerodynamic brake system. The hydraulic system has an accumulator system that allows the blades to be turned to their feathered position, in case of an emergency. The hydraulic system provides greater activation speed than other types of systems. Due to the hydraulic accumulator system, no batteries are required for operation, which increases reliability during emergency situations.
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ELECTRICAL SYSTEMS
CHARACTERISTICS
o The generator is a double-fed, 4-pole variety with a wound rotor and slip rings. It is highly efficient and cooled by and air-air system. The transformer is a three-phase, dry encapsulated model, with different output voltage options and different apparent power ranges. It has been specially designed for wind energy applications. The control system allows the system to work at variable speeds, using the rotor intensity frequency control. o
ADVANTAGES
Optimal operation for any wind speed, maximizing the production and minimizing loads and noise, thanks to the variable speed operation Active and reactive power control Synchronous behavior with regards to the grid. The generator is protected from short-circuits and overloads. The temperature is also continuously monitored by sensors The transformer's location in the nacelle prevents electrical loss due to the reduced length of the low voltage cables, and it also reduces the visual impact.
o o o
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Gamesa G97-2.0 MW
Gamesa G97-2.0 MW
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G97-2.0 MW IIIA
Innovative blade
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G97-2.0 MW IIIA
New tower heights
120m
o New 3 section 78m tower available for all the G9X models o New 90m steel tower available for G97 IIIA o New 120m tower under development for G97 IIIA (final height could be changed)
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G97-2.0 MW IIIA
New nacelle design
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G97-2.0 MW IIIA
Reinforced drive train
o Design enhancements in key elements of the drive train Gearbox Yaw gears Main shaft bearing houses Frame
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G97-2.0 MW IIIA
Power curve
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G97-2.0 MW IIIA
AEP increase vs G90
16,0% 14,0% 12,0% AEP increase 10,0% 8,0% 6,0% 4,0% 2,0% 0,0% 5,5 6,5 6,5 Vave (m/s) 7 7,5
13,5% 12,2% 10,92% 9,81% 8,83%
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Gamesa G90-2.0 MW
Gamesa G90-2.0 MW
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o Existing G90 extended to class II by smart control implementation o Reliable for higher wind speed o Safe Mode: AEP maximization at IIA sites without penalizing loads o Turbulence Intensity regulation: Corner Improvement o Noise Optimized variant 105 dB(A), no energy loss o IECIIA Type Certificate obtained
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25
7,00%
5,92% 5,32%
AEP increase
8,5
Gamesa Innova
PLATFORMS
PLATFORM RATED POWER MODELS CHARACTERISTICS
G5X-850 kW
0,85 MW
G52, G58
G9X-2.0 MW
2 MW
G10X
4,5 MW
G128, G138
Modular production strategy of components by platform which allows for greater flexibility and versatility
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Gamesa G8X-G9X
Main milestones
2.002
2.003
2.004
2.005
2.006
2.007
2.008
2.009
2.010
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o More than 4,150 units of G8X-2.0 MW WTG installed worldwide which means more than 8,300 MW installed worldwide o Geographical split of G8X installations: 53% in Spain and 47% abroad
205 2
2002
793 605
326
43
2003 2004 2005 2006 2007 2008 2009
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USA Mexico
Ireland Germany Poland UK Hungary France Romania Greece PortugalSpain Italy Moroco
Japan Korea
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Global Gamesa
Productive and sales bases in main markets Cumulative capacity, at year-end 2009: over 18,000 MW
Americas 2,382 MW
Europe 13,236 MW
Asia 1,969 MW
N. Africa 659 MW
RoW 11%
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MW INSTALLED
ACCUMULATED FIGURES
18,246 16,087 12,864 9,945
2006
2007
2008
2009
2006
2007
2008
2009
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Global Gamesa 09
Productive and sales bases in main markets
America
Manufacturing plants
Europe
Manufacturing plants
Asia
Manufacturing plants
2 in Pennsylvania
Components
23 in Spain
Components
4 in China 1 in India
Components
> 1.200 MW
> 2.000 MW
1.200 MW
Growth strategy strengthened with new product capacity in China, India and USA
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Global Gamesa
Reliable partner, supplying major players in the wind industry
Entrance into new markets (Eastern Europe, India and Northern Africa)
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Global Gamesa
For tackling a new market and maximizing growth
New commercial approach to deliver top line growth Opening new markets Reaching to new client segments Boosting operation and maintenance services Increasing the competitiveness of our product portfolio New G9X platforms with 2 new products for low and medium class winds 1 new product platform: G10X 4,5 MW 1 new business segment - Offshore Continuous cost optimization program to deliver increasing margins beyond 2010 Adjusting our flexible production capacity to customers needs
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Global Gamesa
New commercial approach
PRODUCTS PARTNERSHIPS Partnership with key clients to develop new products based on client needs
VALUE BASIS Approach based on understanding and maximizing value for clients GLOBAL SUPPORT Global key client management with local operative support
LOCAL PRESENCE Significant extension of network of sales offices in Europe and abroad
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Markets with installed base New markets with projects under construction Markets with new offers
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WTG Design
Logistics
BoP
G8x design improvement G10x full design Load analysis & certification 9 platforms 20 rotors developed, tested and operated
Vertical integration & strategic partners Manufacturing facilities design 30 manufacturing facilities worldwide
Civil works EPC HV/MV substations & lines EPC 4.5 GW constructed
Power electronics inhouse developed WindFact (Voltage dip solution) Active Filters Advanced control features
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o Global portfolio of over 22,000 MW o Leading international wind farm developer with activities in 15 countries across 3 continents o Strategically positioned in the three main wind power markets: Europe, USA and China
MW ACCUMULATED 3,578
3,161 2,838 2,123
2006
2007
2008
2009
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Pipeline
21,115 21,913
Likely
Highly confident
8,907
7,897
3.8x
2,694 700
2008
2009
2008
Europe USA
2009
China
2008
2009 (MW)
42
Socially responsible
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Gamesa Innova
New Gamesa G9X-2.0 MW
Husum, 23 September 2010