Z X T - B Automatic Tension Controller

User Manual
ZhongXing Industry Control Device Co.,Ltd. Ruian City
Http://www.zxtec.cn
VER2.0
R
Measure Tension: 000N
Output proportion: 000 %0
Mode: P1N1
R
Setting Tension: 000N
Measure Tension
Setting Tension
ZXT-B-600 Tension Controller
ON
OFF
Power
Menu
Cancel Ent er
Out put Regul at e
Out put Aut o Manual
Catalogue
Avowal: We have reserved some electric circuit data concerned because
we use some more forerunners A/D,D/A integrated circuit, invite
an understanding to the utmost.
One. Fast operation and usage
Two. Instruction of product model
Three. Size of controller and tension detector
Four. Installing of tension detector
Five. Name and function of each parts of controller
Six. Work principle of tension controller
Seven. Wiring Diagram
Eight. Function of Hall switch
Nine. Reason and function of limit output
Ten. Convert switch of duplex bit
Eleven. Analogue output
Twelve. Setting parameter
Z X T - B Automatic Tension Controller
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P1
P2
P3
P4
P5
P7
P9
P10
P10
P11
P11
P12
P1
One. Fast operation and usage
Z X T - B Automatic Tension Controller
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1. Install tension detector: Customer can install a tension detector by level,
perpendicularity or side on the basis of own demand.
Notice: Tension detector disallows hard gearing with the article and should
use universal pedestal to install transition as far as possible. Screw installed
shouldnt longer than the fixed plank of the tension detector; The
perpendicular gearing tension detector should notice the fulcrum of it with
an upward exposure namely fuse with an upward exposure. On the sides
installing the setting bolt that the tension detector should notice is not too
long, otherwise it will cause the detector permanence damage.
2. Install tension detector: According to the item of wiring diagram and connect
the input, output and power lead of the controller correspond.
Notice: The power lead of the tension controller should try to be far away from
the source of the disturbance such as the button, AC electromagnetic contactor
and so on.
3. Start the machine and check the tension detector: Turn on the power of the
controller after finishing installation. Press the menu into number six to check
whether the tension detector install correctly or not. If correctly, the value
of the two tension detectors should between 1000-2000, and this time you
press the tension detector by hand, the value will be increase visibly.
4. Remove the tare: Press the menu into number one before the material on the
tension detectors, meantime press the execution switch, the tension controller
will get rid of the external weight of the tension detector to make the measure
tension of the controller to be zero.


P2 Z X T - B Automatic Tension Controller
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5. Usage method: Choose the hand-operation to adjust the output proportion of
the controller according to the tension that the material needs. Meantime,
the measure tension is the tension of the material. Press the reset switch, the
value of the measure tension will transfer to the setting tension, now press
the auto switch that the tension controller will work automatically according
to the value of the setting tension. If you need to adjust the tension, please
press the adjusting switch. When the material finish and must alternate the
reel, because of reel diameter of the material changes of lap that will make
the tension changes of lap before or after the reel alternation. Meantime
press the reset switch to make the output proportion of the tension controller
returns to the output value of changing shaft (number 3 of the menu ), then
eliminate a sudden change of the tension.
Two. Instruction of product model
Max. using pressure
600 means 600N
Version model
Product serial name
228MM
1
4
8
M
M
245MM
1
5
5
M
M
1
2
0
M
M
95
2
8
4
8
118
2-M10
4- 7
P3 Z X T - B Automatic Tension Controller
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Four. Installing of tension detector
Three. Size of controller and tension detector
Pedestal erecting hole
Measure Tension: 000N
Output proportion: 000 %0
Mode: P1N1
R
Setting Tension: 000N
Measure Tension
Setting Tension
ZXT-B-600 Tension Controller
ON
OFF
Power
Menu
Cancel Ent er
Out put Regul at e
Out put Aut o Manual
Bottom fixing hole
56
9
1
4
3
0
7
8
4-M6
42
134
1
5
P4 Z X T - B Automatic Tension Controller
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Size of the tension detector
Verge fixing hole
Four. Installing of tension detector
Fulcrum turns up
Side install
Vertical install Horizontal install
1
P5 Z X T - B Automatic Tension Controller
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Five. Name and function of each parts of controller
Install the tension detectors and select bottom or side fixing hole to firm.
The position to install is fit between in vertical and horizontal angle. If
vertical install please notice that the fulcrum of the tension detectors must
be turns up.
CAUTIONS
Installation screw of the tension detectors and pedestal can not be
overlong. If overlong, it will lead the reed of the tension detectors
can not work normally and detect no tensity.
When exploit side installation, take heed of the fixing screw unable
overlong, otherwise it will lead the measuring mechanism of the
tension detectors damage.
Tension detectors whenever unable get a intension percussion or
jarring, otherwise will lead the tension detectors damage.
2 3 4 5 6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
P6 Z X T - B Automatic Tension Controller
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1.Wiring terminal: Connect input-output wire between the tension detectors.
2. Liquid crystal display monitor: It can select Chinese or English edition
to display the data of controller.
3. 40 segment digital display: Display measure tension more visualized.
4. 40 segment digital display: Display positing tension more visualized.
5. Fix screw: The panel fix screw.
6. Fix hole: Mounting hole of table nip, for fixing the controller.
7. Indicating lamp of current source: Indicate the electric power supply
state of controller.
8. Current source switch: The total current source switch of controller.
9. 10. Menu selecting switch: select number of setting menu.
11. Executive switch: The affirming switch under setting. By the way, when
under the automatic state, press the executive switch can load the axle
adjusting proportion to the output proportion.
12. Undo switch: The return switch under setting state.
Measure Tension: 000N
Output proportion: 000 %0
Mode: P1N1
R
Setting Tension: 000N
Measure Tension
Setting Tension
ZXT-B-600 Tension Controller
ON
OFF
Power
Menu
Cancel Ent er
Out put Regul at e
Out put Aut o Manual
P7 Z X T - B Automatic Tension Controller
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13.14. Adjusting switch: Adjust output proportion straightly by hand-operating;
Adjust tension greater or smaller automatically; Adjust the data under setting
state.
15. Output switch: Press it, the lamp 16 is on, output of controller P and N end
are effective, when it is off, there is no output signal.
17. Automatic switch: Select switch by automatic mode, press it can select the
controller works automatically and the lamp 18 is on.
19. Hand-operating switch: Select switch by hand-operating, press it can select
controller works by hand-operating while the lamp 20 is on.
21. The reset switch of the tension: Press it, the value of the setting tension
will change to be the current measure tension when it is on the state of the
manual, otherwise on the state of the auto, the value of the output proportion
will change into the proportion of the changing shaft.

Six. Work principle of tension controller
Under the automatic mode, work principle of the automatic constant tension
controlling system is comparing the tension which tension detectors tested(
namely the tension showed on LCD monitor) with positing tension(namely
positing tension on the LCD monitor), if they are not equal, the controller
adjust output proportion (namely output proportion on the LCD monitor) to
make the magnetic powder brake clutch or servomotor etc. Modify moment
of force; if they are equal, the controller keep output proportion, to make
measure tension keep balance to positing tension.
P8 Z X T - B Automatic Tension Controller
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P9 Z X T - B Automatic Tension Controller
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Seven. Wiring Diagram
Consumer should release control panel screw when on wiring diagram,
open control panel to connect wire according to following wiring diagram.
magnetic-powder brake/ clutch
ZXT-B Automatic constant tension controller
hall switch tension detector
the duplex bit alternating
rotation switch
blue
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Depending on adjusting output proportion after comparing measure
tension to positing tension, the automatic tension controller keep
constant tension under automatic state, If rewinding stop, the tension
gauge can not test measure tension in running and measure tension
become small. If now the controller think measure tension less than
positing tension and add output proportion, the tension will be too big
for next running. So, when the system under automatic state, if it has not
receive the signal of hall switch beyond 1 second, it will stop the
adjustment of output proportion, at the same time,"missing"showed on
the LCD monitor. As the following diagram:
P10 Z X T - B Automatic Tension Controller
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The result of limit output is that the automatic tension controller adjust
output proportion to limit namely 000% or 999% under automatic state,
here the controller can not adjust the tension to constant tension, so run
the limit relay to control the motor to stop or alarm.
Nine. Reason and function of limit output
Eight. Function of Hall switch
hall switch
magnetic steel
if the running speed too slow, add
magnetic steel to shorten time.
pause
MEASURE TENSION: 000N
POSITING TENSION: 000N
OUT PROPORTION: 10.0%
MODE: P1N1 PAUSE
Notice: Magnetic steel has positive and negative
B
A
C
Ten. Convert switch of duplex bit
Eleven. Analogue output
P11 Z X T - B Automatic Tension Controller
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MAX AC 250V
0.5A
limit output relay
The controller is suitable for two station rewinding and unwinding.
Consumers can set axis-chang output proportion according to the machine
speciality, to make the controller set new output proportion to the axis
when the main and auxiliary axes change and to make the tension of axis
near the setting tension to shorten the axis change course.
There are not only two 24V constant current output drive magnetic-powder
brake clutch but also a 0-10V simulating signal output drive servomotor
or moment of force motor, meantime, they are suitable for showing
controller output proportion.
Inner D/A
Converter output
0V
SA
DC 0-10V
MAX 10MA
Twelve. Setting parameter
0 1 2 3 4 5 6 7 8 11
P12 Z X T - B Automatic Tension Controller
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MENU
changing axis output changing axis output
set code 888
MENU
set code 888
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set secret code set secret code
0)Language Select: Consumers can select Chinese or English to display.
1)Remove Tare: Remove weight of the guide roller and axletree on the tension
gauge.
remove weight on tension detector
9
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P13 Z X T - B Automatic Tension Controller
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let the line at the middle of
two tension test device
the hanging weight
near the total tension
2)Original Output: The big and small of original output decide which of the
controller output proportion. The order is make the tension of the original
output corresponding near the setting tension to make the measure tension
keep balance to the setting tension in shorten time when the controller
electrified.
3)Axis-changed Output: The big and small of axis-change output decide which
of the controller. When user use the two station rewinding and unwinding to
change axis, the tension will change too. So set the changing output to
change the output proportion and reduce the change of tension.
4) Adjust speed: When the controller works under automatic state, the measure
tension and setting tension are not equal, the controller adjust the output
proportion by adjusting the speed. When the speed is 0, it is the fastest;
when the speed is 9, it is the slowest.
5) Demarcate tension
The function of it is adjusting controller measure tension, the method as the
drawing:
P14 Z X T - B Automatic Tension Controller
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Process:
a) First get rid of the tare a time before the demarcating weight was added
to the tension device, to make the measuring tension back to 0.
B) Inflict tension to the test device as drawing, input the demarcating
tension according the actual weight, then press execute finish the
demarcating tension.
6. Watch the tension sensor: It checks that the analogue value of the two
tension sensors whether normal or not. If you install the tension sensors
not well and make them damaged, you can see them output analogue
whether normal or not in this item of the menu. When there is nothing
on them that the value is 1000-20000, if the analogue value is less than
1000 or more than 20000, please check the tension sensors installing
whether right or not.
7. Return to the default: Interior parameter of the tension controller returns
to the default which is set before leaving the factory.
8. Control method: It can select the feedback, winding taper and unwinding
taper tension. The default is feedback tension which is according to the
setting tension and measure tension adjust to output proportion
correspondingly and realize to control the tension permanence
automatically totally. When you select the winding taper of unwinding
taper to control that according to the Hall switch outside repeat to pick
up the pulse amount which made by the materials pass the guide rod
reaches to the set pulse amount, then the tension controller adjusts the
output proportion and the reel diameter of the reel canister changes
change the taper tension fogging, this method is simple and easily install
that is suit for the scene of not high request to be constant tension control.
P15 Z X T - B Automatic Tension Controller
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9. Winding taper control: You can set the tension controller to use or not use
taper tension control. Taper control mainly used to winding control, its
purpose is to reduce running tension when the roll diameter increase. It
prevent material to roll up too tight or skew, etc.
10.Taper proportion: It is effective when the tension controller use winding
taper control. When the variation quantity of tension controller output
proportion equal to taper proportion in automatic mode, setting tension will
auto decrement.
11.Suspend control: If input interface IN3 of tension controller has no signal in
auto mode, tension adjustment will in a suspended state. When this suspend
control select delayed, you want to eliminate suspend, only need IN3 has
jump signal with the required time. however electrical level means IN3 has
signal then can cancel suspend, but no signal then suspend.
(END)