CML International S.p.A.

Piedimonte S. Germano (FR)

Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 1
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Hardware ver.: 0.0.A
Software ver.: EP102
Man.Rel.: 2:1
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 2
CONTENTS
1. GENERAL SAFETY WARNINGS ........................................................................................................ 3
2. ELECTRONIC CARD ............................................................................................................................. 5
3. CONTROL PANEL .................................................................................................................................. 6
4. EMERGENCY STOP AND RESET ....................................................................................................... 7
5. START UP OF MACHINE ...................................................................................................................... 8
6. OPERATION MODE SELECTION ...................................................................................................... 8
7. TOOLING SELECTION ......................................................................................................................... 9
8. PROGRAMME SELECTION ............................................................................................................... 10
9. HOW TO SET UP PARAMETERS ...................................................................................................... 11
10. WORKING SPEED SELECTION ...................................................................................................... 13
11. HOW TO ZERO JOB CYCLE COUNTER ....................................................................................... 14
12. HOW TO CHANGE HOLDING JAWS ............................................................................................. 15
13. PRESSURE REGULATION ................................................................................................................ 15
14. ELECTRICAL DRAWINGS ............................................................................................................... 16
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 3
1. GENERAL SAFETY WARNINGS
BEFORE MACHINE USE
WARNINGS AND PRECAUTIONS
This symbol is a danger sign and warns you FOR YOUR SAFETY, that there is high
and dangerous tension in the machine.
WARNING!
This signal is a danger sign and warns you FOR YOUR SAFETY that there are
fundamental instructions to be followed.
This signal is a danger sign and warns you FOR YOUR SAFETY that there are
fundamental instructions to be followed in order to avoid injury, and damage to
objects.
INSTRUCTIONS
To avoid injury, and damage to objects
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 4
GENERAL SAFETY NORMS
WARNING
The ERAPRESS EP25H2-VS has been manufactured according to state-of-the-art
technology and in compliance with safety regulations officially accepted. Nevertheless the
machine can be dangerous for the operator or a third person if used in a improper manner.
It is important therefore to read the following safety norms.
WARNING
Use the machine only and specifically for the use which it has been manufactured for
and with full respect of the general safety norms. The Manufacturer will not be liable for
any injury or damage to objects due to an incorrect use of the machine.
Verify that the line voltage is always compatible with the power supply for which the
machine has been manufactured for.
Make sure that only trained personnel operates the machine.
Do not use the machine in an environment containing explosive material.
Do not use the machine in a humid or wet environment.
Do not expose the machine to the rain.
Store the machine in a dry and safe place.
Keep away unauthorised personnel when the machine is both in motion and switched
off.
Do not touch parts in motion.
Do not operate on mechanisms in motion.
Do not remove or tamper with safety devices.
Do not wear loose clothing.
Non authorised persons should be prohibited from entering the machines working
area.
Go to a safe position when the machine is in use.
Never stand next to the machine on the opposite side to the controls.
Avoid accidental start of the machine.
Electrical repair on the electrical panel of the machine is to be effected only by qualified
personnel.
Switch off power supply when operating on the electrical system.
Fix the machine to the ground by using the appropriate fixing points.
Do not tamper with electrical and electronic circuits in any way for safety reasons and
in order not to invalidate the warranty conditions.
Disconnect main power cable prior to transporting the machine.
Do not modify the machine structure. Use only era accessories. Any alterations will
cause the invalidation of the warranty. The Manufacturer reserves the right to not
supply accessories or replacement parts in case the machine has been altered.
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 5
2. ELECTRONIC CARD
The ERAPRESS EP25H2-VS machine has an electronic card (Fig. 1) which is easy to use
and ensures better and safer work.
OPEN : Vice opening
CLOSE : Vice closure
FORWARD : Tool forward
RETURN : Tool return
MENU/ESC : Menu / Esc scroll
ENTER : Confirmation
Figure 1 Electronic card.
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 6
3. CONTROL PANEL
EMERGENCY : Mushroom head button
R : Reset button
CHANGE : Vice jaw change selector.
START 1 : Start button 1
START 2 : Start button 2
EMERGENCY
R
CHANGE
OFF ON
START 2 START 1
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 7
4. EMERGENCY STOP AND RESET
In dangerous situations for the operators health or if there is risk of breakage of any
mechanical component of the machine, press immediately the emergency mushroom head
button.
Such operation interrupts immediately the electrical power supply to the machine and any
motion in course.
When danger has ceased, reset the mushroom head button by turning it in the same
direction of the arrow, in order to reset the normal working conditions of the machine and
then press reset button R.
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 8
5. START UP OF MACHINE
The plug of the main power cable can be inserted, after checking the exact
correspondence between the voltage of the machine and the line voltage.
Select 1 (ON) on the main switch near the door of the electrical cabinet for electrical supply
of the machine (each time a working cycle ends, switch off the machine selecting 0 (OFF)
on the main switch).
Check that the mushroom head emergency button has not been pressed. In case the
emergency button is pressed, turn it in the opposite sense to the direction of the arrow
until resetting it.
Press button R ( machine reset ) to supply power to the electrical devices of the machine.
6. OPERATION MODE SELECTION
You can select the operation mode of the machine (press or expander / reducer) by
pressing ENTER button for 4 seconds.
The mode selected is indicated by the first letter on the left side of the display (Fig. 2 , 3)
P1 -010.0 061.7
<
<
Press mode
I2 -067.0 032.0
<
<
Exp./red. mode
Fig.2 Press mode
Fig.3 Expander/reducer mode
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 9
The press mode selection allows only the horizontal cylinder to move. If expander/reducer
mode is selected, vice opening / closure is allowed too.
7. TOOLING SELECTION
It is possible to effect a working cycle in assist mode or in manual mode.
The assist mode allows a complete working cycle according to the selected machine
operation mode ( press or expander/reducer ) by simply pressing at the same time the two
START 1 e START 2 buttons, placed on the side of the control panel. (ref. par. 2).
The working cycle can be interrupted by releasing one of the two buttons.
The manual operation mode allows the individual movement of each function with full
respect of the safety standards.
1. TOOL FORWARD: press forward button + START 2 (before FORWARD BUTTON)
2. TOOL RETURN: press return button + START 1 (before RETURN BUTTON)
3. VICE CLOSURE: press close button + START 1 + START 2 (before CLOSE BUTTON)
4. VICE OPENING: press open button + START 1 + START 2 (before OPEN BUTTON)
NB: A complete vice opening and closure under manual mode, can require more
operations.
NOTE: use the cylinder tool in manual operation mode only for position
references during programming and not for job cycles.
WARNING: FOR SAFETY REASONS, keep the protection cover closed during
expanding / reducing operation mode. If protection casing is open during
expanding / reducing mode, vice is enabled to open and / or close.
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 10
P1 -010.0 061.7
<
<
Program no.
8. PROGRAMME SELECTION
Once you have set the operating mode of the machine (press or expander/reducer), follow
these procedures to select one of the 8 working programs:
Press once menu / esc button in order to evidence the program number which
you need to recall or modify for a new working cycle (Fig. 4):
With forward and return buttons set the required program number and press
enter to confirm.
Fig.4 Working program selction.
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 11
9. HOW TO SET UP PARAMETERS
Before starting a work cycle, it is necessary to set the work parameters , the zero
reference and material reference with the tool.
The zero reference is the starting point from which the tool starts and stops at the end of
a job cycle.
The material zero is the point in which the tool comes into contact with the material .
The penetration level is the distance along which the tool penetrates into the material.
The machine is pre-set by the factory in order that tool moves from zero reference to
material zero with high speed, and in order to penetrate into the material with low speed
according to the programmed level. When the penetration level is reached, the tool goes
back to zero reference with high speed.
Select working programme and bring the cylinder to the desired position
as zero reference. Such position is stored by pressing the buttons + (press
first RETURN BUTTON).
The flashing display confirms position memorisation.
The Material zero point is effected by bringing the tool to the required position and + by
pressing buttons + (FORWARD BUTTON FIRST) for memorisation.
The figure on the right hand of the display should show 000.0 to confirm memorisation
has taken place.
In order to set penetration level, press twice menu / esc button until the
following is displayed as evidenced in fig. 5:
zero reference Material zero Penetration level
P1 -010.0 061.7
<
<
Penetration level
Fig.5 Penetration level selection.
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 12
By using + buttons set the desired value and confirm by
pressing ENTER.
Carry out a working cycle with no material to verify that set parameters are correct. The
penetration level must always be negative.
The first value on the right side of the display (Fig. 6) indicates the current position of the
tool in relation to zero reference.
P1 -010.0 061.7
<
<
Tool position
Fig.6 Tool position
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 13
10. WORKING SPEED SELECTION
By default the machine is set in order to carry out the working cycle with low speed during
penetration/ folding phase.
However, it is possible to vary such set up so as that tool can move with high speed even
during penetration/folding phase. Therefore it is important to press the two
buttons +
The high or low speed set up is displayed by the message FAST or SLOW as showed in fig.
7 and 8:
P1 -010.0 FAST
<
<
High speed
Fig.7 High speed setting
P1 -010.0 SLOW
<
<
Low speed
Fig.8 Low speed selection
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 14
11. HOW TO ZERO JOB CYCLE COUNTER
The machine is provided with a job cycle counter indicating the number of work cycles
effected.
The registered values are displayed on the right side at the end of each cycle (fig.9).
When a new working cycle is started it is possible to zero
the counter by pressing

P1 -010.0 1
<
<
Job cycle
counter
Fig.9 job cycle counter display.
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 15
12. HOW TO CHANGE HOLDING JAWS
In order to change the type of vice jaws, proceed in the following manner:
1. Close vice
2. Select CHANGE for the holding jaws through position ON and extract key for extra
safety.
3. Open vice until it is in position and no motion is possible.
4. Change vice jaws .
5. Insert key into selector and set OFF position.
6. Start working cycle.
When holding jaws are changed, a particular configuration of the electrical circuit blocks
tool movement and allows the vice to move until change position is reached. After such
change, any motion of the machine is not enabled until CHANGE selector is set on OFF
position.
13. PRESSURE REGULATION
It is possible to regulate the tool and vice pressure through the pressure regulators of the
machine.
On the left side of the electrical panel there is a pressure regulator for the cylinder tool. On
the right side there is the pressure regulator for the vice.
It is possible to regulate the pressure regulations through the appropriate knobs to
optimise work process.
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 16
14. ELECTRICAL DRAWINGS
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 17
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 18
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 19
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 20
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 21
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 22
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 23
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 24
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 25
CML International S.p.A.
Piedimonte S. Germano (FR)
Italy
EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 26