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Wind Turbine Nacelle

Datasheet Pack
Issue Number: 02
Issue Date:
10/12/2009
Wind Turbine Nacelle
Datasheet Pack
0
5
0
0
1
2
5
0
2
0
0
0
3
5
0
0
4
2
5
0
5
0
0
0
5
7
5
0
250
2
7
5
0
6070mm - Total Length
2910 2250 910
360.0
360.0
360.0
360.0
A B C
D
System Rail
Stop Assembly
PartNo: 180-258-001
M10 Tamper Proof
Stop Assembly
PartNo: 180-258-000
Moulded Rail End
PartNo: 182-430-000
03
Unirail Carriage
Assembly WT
PartNo: 240-669-600
Concealed Fix Anchor
Tapped WT
PartNo: 240-258-200
Unirail - 2910mm
PartNo: 242-258-000
Unirail - 910mm
PartNo: 242-258-001
Rail Joint Anchor
Assembly WT
PartNo: 240-669-500
Unirail
- 2250mm
PartNo: 242-258-002
T Point Anchor Assembly WT
PartNo: 240-166-500
03 New Moulded Rail End Detail Updated 27/11/2009 JB
02 New Drawing Sheet, Changed Rail Lengths and Fixing Points 21/05/2009 JB
01 Updated Drawing 17/09/2008 JB
REV. REVISION DESCRIPTION DATE NAME
REVISION TABLE
Drawn By
Checked By
APPR
DATE
PART NO
A3
DESCRIPTION
FILE NAME
NAME
ALL DIMENSIONS ARE IN MILLIMETRES
GENERAL TOLERANCE +/-
RELEASE LEVEL
P = PRE-SERIES S = SERIES S
MATERIAL :
FINISH :
WEIGHT (g) :
Unirail System - A
240-669-604
Unirail System - A
JB
N/A
N/A
N/A
RH
SL
t: +44(0) 1527 548000
f: +44(0) 1527 591000
e: info@unilinesafety.com
www.unilinesafety.com
MANUFACTURERS SHOULD CHECK THAT THE PART NUMBER AND
REVISION NUMBER CORRESPONDS EXACTLY TO THE INFORMATION
DETAILED ON THE UNILINE PURCHASE ORDER
DRAWN WITH REFERENCE TO BS8888
IF IN DOUBT ASK!
DO NOT SCALE
PROJECTION
5a Merse Road
North Moons Moat
Redditch
Worcestershire
B98 9HL
UK

Copyright

Uniline Safety Systems Ltd


1 2 3 4 5 6
B
D
A
C
SCALE N/A
15/04/2008
Form 066a (v2 DCN 192)
15/04/2008
15/04/2008 SHEET 1 OF 1
ANGULAR TOLERANCE +/- N/A
N/A
250
0
5
0
0
1
2
5
0
2
0
0
0
2
7
5
0
3
5
0
0
3820mm - Total Rail Length
2910 910
360.0
360.0
280.0
280.0
360.0
C
D
E
F
H
Moulded Rail End
PartNo: 182-430-000
M10 Tamper Proof
Stop Assembly
PartNo: 180-258-000
System Rail
Stop Assembly
PartNo: 180-258-001
04 Unirail Carriage
Assembly WT
PartNo: 240-669-600
Concealed Fix Anchor
Tapped WT
PartNo: 240-258-200
Unirail - 2910mm
PartNo: 242-258-000
Unirail - 910mm
PartNo: 242-258-001
Rail Joint Anchor
Assembly WT
PartNo: 240-669-500
T Point Anchor Assembly WT
PartNo: 240-166-500
04 New Moulded Rail End Detail Updated 27/11/2009 JB
03 Additional Detail Added 12/08/2009 JB
02 New Drawing Sheet, Changed Rail Lengths and Fixing Points 21/05/2009 JB
01 Updated Drawing 17/09/2008 JB
REV. REVISION DESCRIPTION DATE NAME
REVISION TABLE
Drawn By
Checked By
APPR
DATE
PART NO
A3
DESCRIPTION
FILE NAME
NAME
ALL DIMENSIONS ARE IN MILLIMETRES
GENERAL TOLERANCE +/-
RELEASE LEVEL
P = PRE-SERIES S = SERIES S
MATERIAL :
FINISH :
WEIGHT (g) :
Unirail System - B
240-669-602
Unirail System - B
JB
N/A
N/A
N/A
RH
SL
t: +44(0) 1527 548000
f: +44(0) 1527 591000
e: info@unilinesafety.com
www.unilinesafety.com
MANUFACTURERS SHOULD CHECK THAT THE PART NUMBER AND
REVISION NUMBER CORRESPONDS EXACTLY TO THE INFORMATION
DETAILED ON THE UNILINE PURCHASE ORDER
DRAWN WITH REFERENCE TO BS8888
IF IN DOUBT ASK!
DO NOT SCALE
PROJECTION
5a Merse Road
North Moons Moat
Redditch
Worcestershire
B98 9HL
UK

Copyright

Uniline Safety Systems Ltd


1 2 3 4 5 6
B
D
A
C
SCALE N/A
15/04/2008
Form 066a (v2 DCN 192)
15/04/2008
15/04/2008 SHEET 1 OF 1
ANGULAR TOLERANCE +/- N/A
N/A
2
3
1
2
2
0
2
2
0
2
2
0
2
2
0
2
2
0
2
2
0
B
C
D
E
G
I
6
8
5
7
10
4
9
Unirail System - A Part No: 240-669-604
Issue Number: 03 Issue Date: 26/11/2009
Notes:
Rail joints to be assembled and checked on the gauge.
Refer to packaging instructions.
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
QTY.
PICKED
GRN
1 242-258-000 Unirail - 2910mm 2
2 242-258-001 Unirail - 910mm 2
3 242-258-002 Unirail - 2250mm 2
4 240-669-500 Rail Joint Anchor Assembly WT 4
5 240-258-200 Concealed Fix Anchor Tapped WT 14
6 180-258-000 M10 Tamper Proof Stop Assembly 4
7 180-258-001 System Rail Stop Assembly 4
8 240-669-600 Unirail Carriage Assembly WT 4
9 240-166-500 T Point Anchor Assembly WT 2
10 182-430-000 Moulded Rail End 4
Name:
Date:
Sheet 1 of 1
Batch Number Allocated
Quantity Assembled
Form 066(v3 DCN 149) - Assembly Inspection Sheet
1
2
2
2
0
2
2
0
2
2
0
2
2
0
2
2
0
220
A
B
C
D
E
F
7
3
8
5
4
9
6
Unirail System - B Part No: 240-669-602
Issue Number: 03 Issue Date: 27/11/2009
Notes:
Rail joints to be assembled and checked on the gauge.
Refer to packaging instructions.
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
QTY.
PICKED
GRN
1 242-258-000 Unirail - 2910mm 2
2 242-258-001 Unirail - 910mm 2
3 240-669-500 Rail Joint Anchor Assembly WT 2
4 180-258-001 System Rail Stop Assembly 4
5 180-258-000 M10 Tamper Proof Stop Assembly 4
6 240-166-500 T Point Anchor Assembly WT 6
7 240-669-600 Unirail Carriage Assembly WT 4
8 240-258-200 Concealed Fix Anchor Tapped WT 10
9 182-430-000 Moulded Rail End 4
Name:
Date:
Sheet 1 of 1
Batch Number Allocated
Quantity Assembled
Form 066(v3 DCN 149) - Assembly Inspection Sheet
Issue Number: 06 Issue Date : 11/08/2009
Technical Datasheet: 1020
www.unilinesafety.com
Typical Anchor Point Fixing Detail
(240-166-500)
Typical Rail Fixing Detail
(240-258-200/240-669-500)
Sheet 1 of 2
C C
M12 SS A470 Hex Nut
Seal
Concealed Fix Bracket
Roof Sheet
M12 Nylon Dubo Ring
M12 SS A470 Countersunk Hex Bolt
Steel Section
M12 SS A470 Hex Nut
M12 Nylon Dubo Ring
Backplate
Roof Sheet
M12 SS A470 Hex Bolt
Steel Section
Seal
M12 Nylon Dubo Ring
Technical Datasheet: 1020
Typical Rail Fixing Detail
(240-258-200/240-669-500)
Issue Date : 11/08/2009 Issue Number: 06
Typical Anchor Point Fixing Detail
(240-166-500)
www.unilinesafety.com Sheet 2 of 2

Page 1 of 1




































Material Aluminium 6082 T6
Finish Anodised Silver AA25*
Quality 100% Visual Inspection
Strength 22kN Minimum
Conformity EN795 Class D. Tested to BS EN 50308:2004 & OSHA 1915.159/1926.502
Unirail

Issue Date: 12/08/2009 Issue No: 05
Component Specification
Application
Rail forms the basis of the anchorage system and allows the Unirail carriage to run unhindered along the system.
It can be used as part of a wall/floor/overhead mounted system.
Technical Datasheet No: 1034

* Other finishes available on request

Page 1 of 1





























A
Parking Device




Carriage Body Wheels Fixings
Material Aluminium 6082 T6 Aluminium 6082 T6 316 Stainless Steel
Finish Powder Coated Yellow RAL 1016* Nylon Coated Black Electropolished
Quality 100% Visual Inspection
Strength 22kN
Conformity EN 795 Class D. CE Marked. Tested to BS EN 50308 & OSHA 1915.159/1926.502
Unirail Carriage Assembly WT

Issue Date: 30/11/2009 Issue No: 06
Part No: 240-669-600

Component Specification
Application
The carriage is part of the Unirail system. It provides a mobile attachment point for users to connect to. One user per
carriage.
Technical Datasheet No: 1033

*Other finishes available on request

Page 1 of 1






















A
M12 SS A470 Hex Bolt # *
B
Anchor (Free to rotate)
C
M16 SS A470 Hex Nut (Captive)
D
Seal Pad
E
M16 SS & PTFE Washers
F
Backplate
G
M12 Nylon Dubo Ring #
H
M12 SS A470 Hex Nut #




Anchor Plate Fixings
Material 316 Stainless Steel 316 Stainless Steel / PTFE
Finish Powder Coated Yellow RAL 1016~ Electropolished Self Colour
Quality 100% Visual Inspection
Strength 44kN
Conformity EN795 Class A1, BS EN 50308:2004 & OSHA 1915.159/1926.502
T Point Anchor Assembly

Issue Date: 12/08/2009 Issue No: 05
Part No: 240-166-500

Component Specification
Application
To be used as a single attachment point for fall arrest or fall restraint.
Technical Datasheet No: 1024

~Other finishes available on request
# Alternative structural fixings are available on request

Page 1 of 1

































A
M10 SS A470 Countersunk Hex Screw
To prevent the rail from sliding out of an end anchorage as a result of the forces generated by a fall.
The system rail stop allows the rail to move in either direction when the rail expands/contracts due to variations in
temperature.
System Rail Stop Body Fixings
Material Aluminium 6082 T6 316 Stainless Steel
Finish Anodised Silver AA25 Natural
Quality 100% Visual Inspection
Approvals EN795 Class D. CE Marked. Tested to BS EN 50308 & OSHA 1915.502
System Rail Stop Assembly

Issue Date: 03/02/2009 Issue No: 05
Part No: 180-258-001

Component Specification
Application
Technical Datasheet No: 203


Page 1 of 1




















Moulded Rail End
Material Injection Moulded Polypropylene
Finish Spark Eroded Texture
Quality ISO 9001:2000
Weight 9g
Use the Moulded Rail End when finishing the rail system, thus preventing water ingress inside the extrusion. The
component also protects the user from collision with the ends of the rail system.
A
Mould Rail End
B
Unirail 3m
Moulded Rail End
Issue Date: 06/11/2009 Issue No: 05
Part No: 182-430-000
Application
Technical Datasheet No: 200
Component Specification

Page 1 of 1































A
Carriage Buffer
B
M10 SS A470 Button Socket
Head Machine Screw
C
M10 SS A470 Flat Washer
D
M10 Nylon Washer
Body Carriage Buffer Fixings
Material Aluminium 6082 T6 Rubber 316 Stainless Steel/Nylon
Finish Anodised Silver AA25 (1 thou) Natural Natural
Weight 89g (3.14oz)
Quality ISO 9001:2000
M10 Tamper Proof Stop Assembly
Issue Date: 04/08/2009 Issue No: 05
Part No: 180-258-000
Component Specification
Application
Technical Datasheet No: 1026
To prevent the carriage from coming off the rail.

Page 1 of 1























A
M10 SS A470 Countersunk Hex Screw
B
Spigot Bar
C
Seal Pad
D
M12 SS A470 Countersunk Hex Screw # *
E
M12 Nylon Dubo Ring
F
M12 SS A470 Hex Nut





Concealed Fix Joint Body Spigot Fixings
Material Aluminium 6082 T6 Aluminium 6082 T6 316 Stainless Steel/Nylon
Finish Anodised Silver AA25~ Anodised Silver AA25 Natural
Quality 100% Visual Inspection
Strength 22kN
Conformity EN795 Class D. CE Marked. Tested to BS EN 50308 & OSHA 1915.159/1926.502
Rail Joint Anchor Assembly WT

Issue Date: 12/08/2009 Issue No:04
Part No: 240-669-500

Component Specification
Application
Used to join two rails together and anchor to the structure in overhead or horizontal Unirail Systems.
Technical Datasheet No: 1030

~Other finishes available on request
* Sealed and fixed with Loctite Thread Locker
# Alternative structural fixings available on request


Page 1 of 1


# Alternative structural fixings available on request.
* Sealed and fixed with Loctite Thread Locker

























A
Seal Pad
B
M12 Nylon Dubo Ring #
C
M12 SS A470 Hex Nut #
D
M12 SS A470 Countersunk Hex Screw # *


Anchor Body Fixings
Material Aluminium 6082 T6 316 Stainless Steel / Nylon
Finish Anodised Silver AA25~ Natural
Quality 100% Visual Inspection
Strength 22kN
Conformity EN795 Class D. CE Marked. Tested to BS EN 50308 & OSHA 1915.159/1926.502
Concealed Fix Anchor Tapped WT

Issue Date: 12/08/2009 Issue No: 05
Part No: 240-258-200

Component Specification
Application
For fixing the rail system to the structure in overhead and horizontal systems for fall restraint or fall arrest.
Technical Datasheet No: 1032

~Other finishes available on request
UK
5a Merse Road
North Moons Moat
Redditch, Worcestershire
B98 9HL
t: +44 (0) 1527 548 000
f: +44 (0) 1527 591 000
USA
17200 Chenal Parkway
Suite #352
Little Rock, AR 72223
USA
t: +01 (501) 517 6056
f: +01 (501) 325 3477
AUSTRALIA
Factory 1
4 Reichert Drive, Molendinar
Queensland 4214
Australia
t: +61 (7) 5563 1900
f: +61 (7) 5571 7093
www.unilinesafety.com
because lives depend on it
Uniline Safety Systems Limited
Uniline Safety Systems is a leading international manufacturer of fall protection products
and systems. Through a combination of expert knowledge and practical experience,
we can help our customers reduce risk and increase safety when working at height.
Unilines comprehensive range of products offers fully compliant, practical solutions for structures
of all types, in all industries. Our ethos of delivering quality, service, training and support for our
customers has earned Uniline a deserved reputation for excellence around the world.
Operating through specialist safety companies in over 25 countries, Uniline provides local
support and installation services to meet the specific safety objectives of all our customers.
local distributor /systems integrator
A range of intuitive rescue and
access products to aid recovery
of workers after a fall or in an
emergency at height. The diversity of
Unilines Rescue range ensures we
can provide a solution for all types
of rescue situations whilst keeping
safety the top priority.
MultiSafe comprises three of the best
known brands in fall protection safety:
Uni-8, Uni-16, and UniRail. The versatility
of these products combined with Unilines
expertise in fall protection ensures we can
solve even the most complex of height
safety problems in industry, construction,
faade access and for all manner of
building maintenance and inspection tasks.
If you need a safety solution for
roof access during maintenance
and inspection tasks, then look
no further than Unilines RoofSafe
product range. Our products,
including roof anchors, horizontal
lifelines & horizontal rail systems
offer comprehensive protection for
workers on all types of roofs.
The best vertical fall protection systems
in the world wont let you down.
The extensive development of the
EasyClimber range of products for vertical
structures including masts, towers, pylons,
wind turbines, silos, bridges and chimney
stacks ensures customers will enjoy
the safest and most functional climbing
experience possible.

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