AirSource /AirSource Plus

Operation & Maintenance

New Models !
New Enclosure (Canopy)
Four section modular design
Aerodynamic layout conserves
fuel during towing
Virtually indestructible, dual wall
composite material


Features & Benefits
Different Appearance!
Easy Access
Canopy opens to primary position
from the rear:
Provides quick tool access
Added security during towing
Easy Fuel level check
Easy maintenance
Features & Benefits
90 Access Canopy
Patent pending design
Largest service access on the market,
all potential service points can be
accessed without removing the canopy
Features & Benefits
Features & Benefits
Spin-On Separator Element
Simple, spin on design
Faster change
No oil spillage during change
Eliminates the need to
enter separator tank
Improved oil separation
Features & Benefits
Industrys best corrosion
resistance available
TPO canopy
Dual wall, polyethylene fenders and
rear bumpers
3 step paint process on frame &
towbar:
1. Zinc phosphate pre-treatment
2. Epoxy E-Coat primer
3. Polyurethane powder top coat
Optional 5 yr./10,000 hr. corrosion
warranty
Features & Benefits
Curb Side Controls &
Service Valves
Safety Keeps operators
away from traffic
Valves located near tool
box for quick hook up
Single hand start even with
work gloves
Lower toolbox point of
entry
Features & Benefits
Control Panel
Large, white face, easy to read
pressure gauge
Keyed ignition for added security
Standard - start-run valve
Hour meter
Control panel operational and
accessible with canopy open or
closed
Access panel fully lockable
Vertical opening helps prevent
damage from the elements
Features & Benefits
AirSource Current 185
Operating
Weight
1850 lbs Approx. 2,400
lbs
Length 137 inches 138 inches
Length With
Drawbar Folded
77 inches 87 inches
Width 67 inches 69 inches
Height 59 inches 62 inches
Ground
Clearance
15 inches 12 inches
Track Width 54 inches 59 inches
Max. On Truck 9 8
Towing And Maneuverability
Easier towing
More maneuverable in tight areas
Lower center of gravity
Light weight
Ingersoll-Rand Engine
Compressor Model Engine Brand Engine Model
AirSource Ingersoll-Rand 4IRX3N
AirSource Plus-IR Ingersoll-Rand 4IRX3T
AirSource Plus-JD John Deere 4024T
4IRX3N/4IRX3T
IR Engine
Model: 4IRX3N/4IRX3T
Main features
4 Cylinder, direct injection
Water cooled
50/50 water / antifreeze coolant
Bosch K Type injection pump
Easy priming & bleeding fuel system
Glow plugs for cold start
Closed loop crankcase ventilation
Unit Serial Number Plate
Can be seen with
just the front panel
opened.
SAFETY
OPERATION
MAINTENANCE
Hazards are identified with decals
located in the area of the hazard.
Decal formats are unchanged from
prior machines.
Safety
Safety
Safety Decals on
AirSource/AirSource Plus are
consistent with all compressors
SAFETY
OPERATION
MAINTENANCE

General Data
UNIT MODEL AirSource AirSource Plus-IR
CFM 160 185
Engine- RPM (Full Load) 2600 2500
Engine- RPM (No Load) 1700 1700
COMPRESSOR
Rated Operating Pressure-psi (kPa) 100 (689) 100 (689)
Safety Valve Setting- psi (kPa) 150 (1034) 150 (1034)
Net Weight (less fuel) pounds 1700 1700
ENGINE (Diesel)
Manufacturer Ingersoll-Rand Ingersoll-Rand
Model 4IRX3N 4IRX3T
Electrical System 12VDC 12VDC
Before Starting
Open service valve(s) to ensure
pressure is relieved in receiver-
separator system. Close
valve(s) in order to build up full
air pressure and ensure proper
oil circulation.
Check battery for proper
connections and condition.
Check engine coolant level
Before Starting
Check the engine oil level.
Maintain per marks on dipstick.
Check the fuel level. Add only
CLEAN DIESEL fuel for
maximum service from the engine.
Check the compressor lubricating
fluid level. Maintain between
bottom and midway of the sight
tube.

Close the canopy to maintain a
cooling air path and avoid
recirculation of hot air. This will
maximize the life of the engine and
compressor and protect the hearing
of surrounding personnel.
Be sure no one is IN or ON the
compressor unit.
Before Starting
Starting
Turn the POWER switch to
ON.
Turn Power switch to START
position to crank engine. Hold
switch in START position for
approximately 5 seconds after
engine starts.
Starting
Release Power Switch (it will
automatically move to the ON
position) when the engine starts
and sustains running.
Allow engine to warm 5 to 10
minutes
Press the service air button
Open air service valve(s).
Cold Weather Starting
Turn power switch to the glow
plug position and hold 8 seconds.
Turn to start.
Stopping
Close air service valves
Allow the unit to run at idle for 3 to 5
minutes to reduce the engine
temperatures.
Turn Power Switch to OFF position.
When the engine stops, the automatic
blowdown valve should relieve system
air pressure. If automatic blow-down
valve malfunction is suspected, open
manual blowdown valve to relieve
pressure.
Never allow unit to sit under pressure
when engine is not running.
SAFETY
OPERATION
MAINTENANCE

OPTIONAL EXTENDED
WARRANTY
Same
program as
announced
in 1999
5 Year / 10,000 Hour Corrosion Warranty
Available at a fee (AirSource/Plus only)
Maintenance Kits
(IR Fluids & Filters)
AirSource &
AirSource Plus-IR
500 Hr Dry 36096170
500 Hr Wet 36096188
1,000 Hr Dry 36096196
1,000 Hr Wet 36096204
Maintenance Kits
(IR Fluids & Filters)
AirSource Plus-JD
500 Hr Dry 36096212
500 Hr Wet 36096220
1,000 Hr Dry 36096238
1,000 Hr Wet 36096246
The proper oil level should
be midway of the sight glass
with the unit NOT running.
Daily Checks
Check the engine oil level.
Maintain per marks on
dipstick.
Check engine coolant
level.
Observe gauges and
lamps for proper function.
Optional feature
Check the fuel level as
displayed on the tank.
Drain water from the Fuel
Water separator.
Check for any oil leaks.
Check engine for fuel leaks.
Drain water from fuel filter.
Check for coolant leaks.
Do not remove pressure
cap from a HOT radiator.
Allow radiator to cool
before removing pressure
cap.
Check all lights
(running, brake and
turn signals) before
towing.
Before towing, check that
pintle eye bolts are tight.
Weekly
Squeeze the rubber valve
(pre-cleaner dirt dump)on
each air cleaner housing
to ensure they are not
clogged.
Check the fan and alternator
Belts, if loose or damaged
correct or replace belt.
Check battery for proper
connections and electrolyte
levels.
Check tire tread condition
and air pressure. Ensure
tires are inflated to proper
pressure.(50 psi)
Check wheel lug nuts for
proper torque, per chart
below.
Monthly
Check that all intake lines to
and from the air cleaners, the
engine cooling system hoses
and all air, oil, and fuel
flexible hoses are inspected.

Test the system by removing
a wire from one of the 4
shutdown switches.The unit
should shutdown.
Inspect air cleaner housing
for any condition that
might cause a leak and
correct as necessary.

Each month check the
compressor oil cooler
exterior.

Check engine radiator.

Every 3 months or 250 hours,
clean the oil cooler by
directing compressed air
which contains a
nonflammable, non-caustic
safety solvent through the
core of the oil cooler.

3 MOS.
250 Hours
Check engine radiator,clean
same as oil cooler.

Check bolts, nuts and screws
for tightness and assure all
guards are in place.

Drain and clean fuel tank.
6 MOS.
500 Hours
Replace air cleaner elements
500 hrs.
Replace Fuel/Water
elements 500 hrs.
Replace compressor oil filter
elements 500 hrs.
Replace compressor oil at
500 hrs.
Change Engine oil at
500 hours when using
IR Fluids, (250 hours
with non-IR Fluids)
Replace engine oil filter at
500 hrs.

Check wheel bearings and
seals at 500 hrs.

Test engine coolant.
When the anti-freeze is mixed
with water, the anti-freeze
mixing ratio must be less
than 50%.
Replace fuel filter
element at 500 hrs.
Replace engine coolant
every 12 mos. or 1000 hrs.
12 MOS.
1000 Hours


Once a year or every 1000 hrs
of operation, whichever comes
first, clean the scavenge
orifice/check valve.

Once a year or every 1000
hrs of operation, whichever
comes first, replace the
separator element.

New Spin-on
Filter
IR Engine
included in
22498711
22546980
22498711
AirSource
Plus-IR
22498760 JD
4024T Engine
IR Engine
included in
22498711
Engine
Operation &
Maintenance
Manual
22496970 22546964 Parts Manual
22498745 22498711
Operation &
Maintenance
Manual
AirSource
Plus-JD
AirSource
Manuals that ship
with the Machine
Electrical System
12 volts negative ground
Controller equipped
Controller provides system logic and status for:
1. Starter Enabled Green LED in top position glows when key
switch energizes the start relay.
2. Run Mode Yellow LED in middle position glows when fuel
solenoid, alternator and fuel lift pump are energized.
3. Fuel Solenoid Energized Red LED in bottom position glows
when there is no power to the fuel solenoid.
Electrical System (contd)
Safety Shutdown Functions
Switches monitor the following
operating conditions and will shut the
machine down when one of the
switches functions:
1. High Engine Temperature
2. Low Engine Oil Pressure
3. High Air Temperature at the
airend discharge
4. High Air temperature in the
separator filter head









Electrical System (contd)
Key Switch Position For Starting
Off No LEDs glow
Glow Plug - Only red
LED will glow
On Only red LED will
glow

Start Green and yellow LED will glow
Run Only green LED will glow
Operating Mode (Run)
Green LED glows during
normal operation.



Green LED goes off and Red
LED glows upon abnormal
shutdown.
Electrical System (contd)
Starter protection system
automatically disengages starter when
engine reaches predetermined RPM.
Prevents starter abuse by operator
holding key switch in start position too
long.
Service Questions?
Call 1-800-633-5206