EGE15B5

RECIPROCATING COMPRESSORS
JUNE 1990
PAGE 1 OF 18
EGE 15-B-5 1990
TABLE OF CONTENTS 1. 2. 3. Scope References General 4. Modifications to API Standard 618
Appendix
1. SCOPE This Guide covers basic requirements for reciprocating compressors. 2. REFERENCES The following publications form a part of this Guide. Unless otherwise specified herein, use the latest edition.
Mobil Engineering Guides EGE 00-B-5 EGE 00-B-20 EGE 00-B-21 EGE 00-C-4 EGE 12-B-1 EGE 15-B-2 EGE 15-B-3 EGE 15-D-5 EGE 15-B-7 EGE 15-B-8 EGE 15-B-11 EGE 15-B-13 EGE 16-B-22 EGE 33-B-9 EGE 33-D-9 EGE 33-B-10 EGE 33-D-10 EGE 55-B-16 Equipment Sound Levels Pressure Casting Inspection Pressure-Containing Equipment Welding and Weld Inspection Equipment Purchases General Engineering Requirements Pressure Vessels Design and Fabrication Positive Displacement Pumps Rotary Centrifugal Pumps for General Water Services Reciprocating Compressor Data Sheet (a and b) General-Purpose Steam Turbines Special-Purpose Steam Turbines Special-Purpose Gear Units Special-Purpose Couplings for General Refinery Services Piping Process Equipment Electrical Induction Motors Induction Motor Data Sheet Electrical Synchronous Motors Synchronous Motor Data Sheet Materials Application Hydrogen Plants
API (American Petroleum Institute) Standards Std 615 Std 618 Sound Control of Mechanical Equipment for Refinery Services Reciprocating Compressors for General Refinery Services
ASME (American Society of Mechanical Engineers) Standard B31.3 Chemical Plant and Petroleum Refinery Piping
MOBIL ENGINEERING GUIDE EGE 15-B-5 1990

Code of Federal Regulations 29 CFR 1910 Title 29, Part 1910: Occupational Safety and Health Administration (OSHA) Standards (Labor)
PAGE 2 OF 18 JUNE 1990
NEMA (National Electrical Manufacturers Association) Publication SM 23 Steam Turbines for Mechanical Drive Service
3. GENERAL 3.1 The vendor shall comply with the requirements of EGE 00-C-4 and with the specific requirements of API Standard 618 as modified in Section 4 of this Guide. 3.2 The vendor shall furnish the compressor, driver, and speed-changing gears (when required) in accordance with this Guide, the project specifications, and EGE 15-D-5. He shall be responsible for the coordination and guarantee of the overall performance of the compressor, driver, pulsation dampeners, gear, and auxiliaries. 3.3 Horizontal balanced opposed compressors are preferred for all services and are required for services with greater than 112 kW (150 hp) drivers. 3.4 All equipment covered by this Guide or any referenced publication shall meet the applicable sound levels established in EGE 00-B-5 without the benefit of additional physical devices or enclosures. 4. MODIFICATIONS TO API STANDARD 618 The following items are amendments to API Standard 618, third edition, February 1986. Paragraph numbers are those used in API Standard 618; figures are in addition to those in that standard.
Paragraph 1.5.2 (Modification)

The vendor shall comply with all federal, state, or local codes, regulations, ordinances, or rules that are applicable to the equipment.
Paragraph 2.1.1 (Addition)

The vendor shall submit an experience list for equipment that has been operating in the field for 2 years or more. The experience list shall include customer name, frame size, cylinder size, cylinder diameter, gas molecular weight, horsepower, and speed.

The equipment furnished by the vendor shall conform to the requirements of API Standard 615 and EGE 00-B-5.
Paragraph 2.1.7 (Clarification)

See EGE 15-D-5 for area classification.

The vendor shall furnish calculation results to verify that rod reversal is achieved for all operating conditions.
MOBIL ENGINEERING GUIDE

JUNE 1990 PAGE 3 OF 18
EGE 15-B-5 1990
Paragraph 2.2, Second Sentence (Modification)

Average piston speed shall not exceed 183 m/min (600 ft/min) in nonlubricated or 259 m/min (850 ft/min) in lubricated compressors. The maximum rotative speed of the compressor shall be limited to 600 rpm.

In services where pressures exceed 6900 kPa gage (1000 psig), the individual stage compression ratio shall be limited to a maximum of 2.0.

The actual rod loading (inertia and gas loading) shall be calculated on the basis of cylinder relief valve set pressure and shall consider part-load operation, if applicable (see Paragraph 3.6.4.4). Gas loads, combined rod loads, and inertia loads shall be calculated by the 10 degree crank-angle increment, theoretical-indicator card method. A 10 percent margin shall be maintained between the maximum allowable frame ratings or maximum allowable compressor rod load and the actual rod loads.
Paragraph 2.6.2.1, Second Sentence (Substitution)

The support shall not be attached to the cylinder head and shall not interfere with valve maintenance. Each cylinder shall be provided with a support independent of the piping. The support shall be soft in the plane parallel to piston travel and stiff in the plane perpendicular to piston travel.
Paragraph 2.6.2.2, Fourth Sentence (Addition)

Plating of new cylinder surfaces is unacceptable.
Paragraph 2.6.3.1.2 (Addition)

Where multiple cylinders are used, a common expansion tank may be supplied (see Figure G-1, Plan B). Each cylinder shall be furnished with a thermometer.
Paragraph 2.6.3.5 (Substitution)

A self-contained, closed-jacket coolant system shall be furnished when specified. This system shall include, but not be limited to, the equipment shown in Figure A-1 of this Guide (see Appendix).

Valve plates of nonmetallic material shall be considered acceptable when the vendor can demonstrate the following: (a) Sufficient design experience for the molecular weight gas being considered, valve velocities, and lift experiences. (b) (c) Suitability of materials for temperatures, pressures, moisture, and contaminants. Suitability of materials for storage.
(NOTE: Discharge check valves referenced in EGE 16-B-22 Should be considered when nonmetallic valves are supplied.)

Paragraph 2.8.3, First Sentence (Substitution)

Wear bands shall be provided for all applications.
Paragraph 2.8.4, Second and Fourth Sentences (Modification)

Uncoated piston rod material shall be AISI 4140 or better, be surface hardened in the packing area with Linde "D" gun or equal, and have a hardness of at least Rockwell C50. The "D" gun material shall be LW-15 (86 percent tungsten carbide, 10 percent cobalt, 4 percent chrome) or equal. All coatings shall be inspected for cracking by magnetic particle examination.

Cylinders requiring tail rod construction design are unacceptable.
Paragraph 2.9.7, First Sentence (Modification)

Relief devices shall be provided on the crankcase.
Paragraph 2.9.8 (New)

The vendor shall furnish a barring device in accordance with the following requirements: (a) (b) 112 kW (150 bhp) to 746 kW (1000 bhp) manual. Above 746 kW pneumatic.

Integral and Type A short single-compartment distance pieces are not acceptable.
Paragraph 2.10.2, Third Sentence (Modification)

Distance pieces shall be equipped with gasketed solid metal covers or as specified on EGE 15-D-5.

Solid metal distance piece covers shall be provided on all distance pieces and partitions.

The vendor shall supply each distance piece compartment with a stainless steel flanged nozzle with valves for the drains, vents, purge connections, and pressure gages (see Figures G-3 and G-4 for typical arrangement).

Delete "when specified" in second sentence.
Paragraph 2.11.5, Second Sentence (Modification)

Replace "if specified" with "when required."

EGE 15-B-5 1990
Paragraph 2.12.3, Second Sentence (Substitution)

Pressure lubrication systems shall be in accordance with Figure A-2 of this Guide.

All external oil-containing pressure components, including the auxiliary pump, shall be steel. The main oil pump shall be driven from the crankshaft, either directly or through gears, and shall be accessible for maintenance without draining the oil from the case. Chain- or belt-driven main oil pumps are not acceptable. All lube oil pumps shall be in accordance with EGE 15-B-2.
Paragraph 2.12.3.2, Last Sentence (Substitution)

For each unit having a normal frame rating of 150 kW (200 hp) and above, the system design shall conform to the following: (a) An electric-motor-driven, full-capacity, positive displacement cast-steel-case auxiliary oil pump, IMO or equivalent, shall be furnished. Casings with replaceable liners are preferred. The pump shall be located on a separate oil console and shall be supplied with flanged suction and discharge nozzles. The pump shall be in accordance with EGE 15-B-2. (b) The total required oil demand should be increased by 20 percent or 38 liters/min (10 gpm), whichever is greater, to establish the capacity of both main and auxiliary pumps. (c) When pumping rated flow at relief valve setting and operating viscosity, the selected pump shall not exceed 75 percent of the pump manufacturers maximum differential pressure rating at operating viscosity. This selection criterion is required to avoid contact between pump rotors during operation. (d) Pump drivers shall be sized for the pump power and required starting torque at a viscosity of 1000 2 mm /s (5000 SSU) and relief valve set pressure. (e) Pump flow at normal pressure and viscosity shall be indicated in the vendors proposal. All system components shall be required to pass this increased flow [see Paragraph (b)] plus the total flow from the standby pump. (f) The pressure control valve shall be able to maintain system stability with one or both pumps running. Maximum allowable system pressure rise when both pumps are running shall be 50 percent of the difference between normal pressure and the relief valve set pressure. (g) A flanged, pneumatically operated three-way temperature control valve shall be provided to bypass oil around the oil cooler for regulation of the lube oil temperature. The valve shall have a steel body with stainless steel trim. The oil shall mix with the cooled oil upstream of the lube oil filters. The thermostatically controlled valve shall be operated by a locally mounted pneumatic controller with a temperature measuring point downstream of the oil filter. Failure of the control valve shall cause all the oil to pass through the cooler. (h) Instrumentation shall include, but not be limited to, the following items: two temperature gages; individual pump discharge pressure gages; low sump oil level alarm; filter differential pressure gage with differential pressure alarm; high- and low-temperature alarms; and switches for (1) automatic starting of the auxiliary lube oil pump and simultaneous alarm and (2) shutdown of the compressor. (I) The pressure lubrication system shall be provided with high- and low-point drains.

(j) The oil console skid shall be fabricated with a 50 mm (2 in.) pitched drain rim. A one-inch NPT pipe coupling shall be mounted on the low point.
Paragraph 2.12.4, First and Eighth Sentences (Substitution)

Twin oil coolers mounted on the lube oil console shall be provided when the compressor is not spared. Otherwise, a single cooler shall be provided. U-bend tubes are permitted. Cooler tubes shall have an outside diameter of 19.05 mm (3/4 in.) and minimum wall thickness of 1.65 mm (0.065 in.).

Twin full-flow, cartridge-type oil filters shall be provided and shall be capable of removing particles 25 microns or finer for single and spared compressors. Single-length elements shall be furnished. They shall be of the replaceable depth type (Orlon) and shall have a maximum clean full-flow pressure drop of 21 kPa (3 psi) when passing oil at design viscosity at operating temperature. The use of wool elements is not permitted. When dual filters and coolers are required, a transfer valve shall be provided. This valve shall be designed to permit a filter-cooler changeover to be accomplished without the system delivery pressure dropping to the automatic-start setting of the auxiliary pump.

Delete "when specified." Add: "Electric heaters shall have integral thermostats and shall be interlocked to shutdown with a low reservoir level."

Delete "when specified."

Cylinder and packing lubrication lines, fittings, and check valves shall be Type 304 or Type 316 stainless steel, fully fabricated, shop mounted, and fully protected.
Paragraph 2.14.1.1 (Modification)

For materials of construction, see EGE 55-B-16.

See EGE 15-D-5, page 2, for gas analysis and environmental conditions.

Materials for compressor cylinders handling hydrocarbon gas shall conform to the following minimum quality levels:
Maximum Setting for Cylinder Relief Valve Material Nodular iron Cast steel Forged steel kPa gage Up to 6900 6907 to 13,800 13,807 and above psig 1000 1001 to 2000 2001 and above
Paragraph 2.14.1.14, First Sentence (Addition)

EGE 15-B-5 1990
Add "EGE 00-B-20 and EGE 00-B-21."
Paragraph 2.14.1.16 (New)

Unloader steam for suction valves shall be constructed of Type 410 stainless steel. Piston rods shall be 11-13 chrome-hardened steel. Rockwell C50-55 shall be furnished in the packing area.

The use of chaplets shall be avoided.
Paragraph 2.14.3.1 (Addition)

No welding or repair shall be undertaken without Mobil review and approval.
Paragraph 2.14.3.1.2 (Modification)

Repair of gray or nodular iron castings is unacceptable. Defective castings shall be replaced.
Paragraph 2.14.4.2 (Purchasers Choice)

All castings shall be inspected in accordance with EGE 00-B-20 and EGE 00-B-21.

When magnetic particle inspection is required, it shall be done in accordance with EGE 00-B-20 and EGE 00-B-21.

Motor drivers shall be in accordance with EGE 33-B-9 or EGE 33-B-10. The motor nameplate rating (exclusive of service factor) shall be a minimum of 110 percent of the rated power (including gear and coupling losses) or the power required at the relief valve set pressure (including accumulation), whichever is greater.
Paragraph 3.1.2.7, Last Sentence (Modification)

An outboard bearing shall be provided by the vendor to support the end of the shaft extension on all engine-type induction motors and on synchronous motors.
Paragraph 3.1.2.10, First Sentence (Modification)

The air gap clearance and manufacturers tolerance shall be stated on EGE 33-D-9 or EGE 33-D-10.
Paragraph 3.1.2.11, Seventh Sentence (Addition)

The manufacturer shall define the method of testing and the allowable tolerance for ground leakage.

Motors for auxiliary equipment shall conform to the specified area hazard classifications (see Paragraph 2.1.7) and EGE 33-B-9.


Steam turbine drivers shall be in accordance with EGE 15-B-7 or 15-B-8, as specified by the purchaser, and shall be sized to deliver continuously at least 120 percent of the rated power plus transmission losses while operating at minimum inlet and maximum exhaust steam conditions. Hydraulic governors shall be provided on all steam turbines. The turbine vendor shall state minimum power margin available between driver and driven equipment at minimum inlet and maximum exhaust steam conditions for the turbine and driven equipment, respectively.

When a pressurized lube oil system is required, it shall be in accordance with Paragraphs 2.12.2 and 2.12.3.1 as amended herein.
Paragraph 3.2.1.2, Second Sentence (Modification)

Couplings shall be mounted on the shaft with a taper fit and keyed with tapers of shafts and couplings in accordance with NEMA SM 23. Keyways shall be machined with a radius at he bottom corners at least as large as those shown in Figure 1 of NEMA SM 23. When this requirement is impractical for a specific machine, the vendor shall so state in his quotation. Couplings shall be in accordance with EGE 15-B-13.

Double-reduction gears and quill shaft design require Mobil approval.

All guards provided for moving parts shall be in accordance with OSHA standards (29 CFR 1910).

Separate gear units shall comply with EGE 15-B-11.
Paragraph 3.3.2 (Substitution)

A separate lube oil system shall be furnished in accordance with Paragraphs 2.12.2 and 2.12.3.1 as amended herein.

Gears of 112 kW (150 hp) and above shall be separate units with split-sleeve bearings and shall be of the double-helical type.
Paragraph 3.4.1, Fourth Sentence (Modification)

The drive service factor (ratio of belt rating to compressor maximum rated power) shall not be less than 2.0. Belt drives shall be limited to services requiring less than 93 kW (125 hp) and shall be banded multi-V-belts unless otherwise noted.

EGE 15-B-5 1990
The belt drive used for liquefied petroleum compressors shall be UL or API certified.


Delete "when epoxy grout is indicated on the data sheet."

All instrumentation furnished by the compressor manufacturer requires Mobil approval. All such devices shall be securely supported to eliminate vibration and undue force on piping and instruments and to prevent damage during shipment, storage, operation, and maintenance.

Suction valve unloaders shall be provided for startup. The unloading arrangement shall be described on EGE 15-D-5. In addition, the vendor shall state the maximum length of time the compressor can operate unloaded during any part-load operation.

See EGE 15-D-5 for unloading steps required.
Paragraph 3.6.2.6 (Clarification)

When fixed clearance pockets (pocket is either open or closed) are specified, the clearance pocket operation shall be pneumatic (manual/automatic).
Paragraph 3.6.3.1, First Sentence (Substitution)

A freestanding, weather-protected (enclosed) local control panel with weather hood (front and back) and illumination shall be furnished by the compressor vendor. All electrical instruments in, or on, the panel shall meet the electrical classification of the area or shall be purged with NEMA 4X minimum enclosures. In addition to the items required by Paragraphs 3.6.4.2.1 and 3.6.4.3.1 of this Guide, the panel shall include air-receiver pressure gages (for monitoring process conditions); motor driver ammeter; stop and start buttons (if applicable); auto switch for the auxiliary oil pump; and backlighted alarm and shutdown annunciator, complete with audible alarm, and test, acknowledge, and silencer buttons. The annunciator shall have first-out capability. Minimum panel-mounted instrumentation shall be as stated in this Guide. instrumentation required shall be defined by EGE 15-D-5. Any additional panel
The upper portion of the panel shall be for electrical instruments and shall be suitable for air or inert gas pressurizing to 13 mm ( in.) minimum water gage pressure. A panel-mounted manometer shall be furnished for purge pressure indication. Pneumatic and direct-connected instruments shall have a block and bleed valve within the panel. The panel vendor shall be responsible for all internal wiring and for providing conduit cutouts within the enclosure.

All instrument connections shall terminate in conveniently located bulkhead fittings and terminal blocks. Terminal blocks shall not be located in wireways. The terminal shall be a straight-through compressor type with shrouded screws (dead front) and center tapping for test purposes. Terminal blocks and connections shall be single level, not tiered. The local panel shall contain two 6 mm by 25 mm (1/4 in. by 1 in.) minimum bare soft copper, solid-bar grounding buses. One shall be used as a signal ground and the other as an equipment ground bus. Instrument cases shall not be grounded through the steel of the panel.
Paragraph 3.6.3.2, Second Sentence (Modification)

See Paragraph 3.6.3.1 for panel description.
Paragraph 3.6.4.2.1 (Classification)

Temperature gages mounted locally or on a panel, as specified on EGE 15-D-5, shall include the following items as a minimum:
TEMPERATURE GAGE REQUIREMENTS Locally Mounted x x x x x x x x x Local Panel
Function Compressor suction (each cylinder) Compressor discharge (each cylinder) Lube oil cooler inlet and outlet *Intercooler inlet and outlet (gas) *After cooler inlet and outlet (gas) Compressor cylinder jacket inlet and outlet temperature (water) *Engine cylinder jacket inlet and outlet temperature *Pyrometers or potentiometers to measure exhaust temperature of each cylinder *Inlet air manifold temperature
*Required when applicable.
Paragraph 3.6.4.2.2, Second Sentence (Modification)

Industrial gages shall be at least 152 mm (6 in.) in diameter, and the bimetallic type shall be at least 127 mm (5 in.) in diameter.
Paragraph 3.6.4.3.1 (Clarification)

Pressure gages mounted locally or on a panel shall include the following items as a minimum (see EGE 15-D-5 for additional requirements):
PRESSURE GAGE REQUIREMENTS Locally Mounted x x x x Local Panel x x x x x
Function Bearing oil header pressure Compressor suction (each stage) Compressor discharge (each stage) *Lube oil filter differential Panel purge pressure indicator *Inlet air manifold pressure (for gas or oil engine drivers)

EGE 15-B-5 1990
*Each lube oil pump discharge *Fuel pressure upstream and downstream of each regulator
*Required when applicable.
x x
Gage mountings shall not prohibit operation of case pressure relief devices.
Paragraph 3.6.4.3.2 (Substitution)

Each pressure gage shall be the Bourdon tube type with polypropylene glass fiber reinforced case or approved equivalent. The case shall be 110 mm (4 in.), with Type 316 stainless steel tube with alloy steel tip and sockets, 13 mm ( in.) bottom connection, and 25 mm (1 in.) neoprene blowout plug in the back. Locally mounted pressure gages shall either be liquid filled or have a helical element with direct-connected pointer. Preferably, gage ranges should be selected so that the normal operating pressure is in midrange. However, the maximum reading on the dial shall never be less than the relief valve setting plus 10 percent. An equalizing line valve and vent shall be supplied on differential pressure gages. The use of pressure pulse snubbers requires Mobil approval.
Paragraph 3.6.4.1.1 (Modification)


For the selection and mounting location of the devices, instrumentation, and panels, see EGE 15-D-5.

All switches shall have normally closed contacts. Switches shall be internally adjustable with a referenced or calibrated scale.

All shutdown devices shall be arranged to permit them to be bypassed by a single key interlock switch. When the trip circuit is bypassed, an annunciator horn shall sound an alarm and a light shall indicate "trip system bypassed." To silence the horn, the operator shall press the annunciator acknowledge button.

An annunciator shall be of the first-out sequence type, with approximately 25 percent spare points, and shall be suitable for purge.

The vendor shall provide separate single-pole, double-throw switches for each function. Refer to EGE 15-D-5 for area classification.
Paragraph 3.6.2 (Purchasers Choice)

Refer to EGE 15-D-5 for electrical power supply characteristics for motors, heaters, and instruments.

The vendor shall furnish and mount vibration detection devices, including preamplifiers and panel-mounted monitor.

The vendor shall furnish and install a noncontacting proximity-type probe with oscillator, demodulator, and connection cable to measure rod runout for each stage.


Compressor pulsation suppression equipment shall be furnished by the vendor and provision shall be made for the insertion of temporary startup strainers upstream of the suction dampeners.
Paragraph 3.7.1.18, Third and Fourth Sentences (Modification)

Delete "when it is specified."

The vendor shall supply piping with a single inlet and single outlet connection on each cylinder requiring cooling.

The vendor shall supply a coolant piping system for all equipment mounted on the compressor or compressor base. Backflush piping connections shall be furnished by the vendor.

Series circuits shall have the necessary automatic valved bypasses to provide temperature control.
Paragraph 3.9.1(a) (Substitution)

(a) The compressor manufacturer shall furnish pulsation dampening equipment for the suction and discharge of each stage. An analog study of the complete inlet, interstage, and discharge piping system, including types and positions of the supports, shall be furnished by the compressor manufacturer to verify the piping arrangements. The study shall include piping up to and including the first major vessel at the compressor inlet and discharge. See EGE 16-B-22 for dampener support methods, piping configuration, and cleaning of dampeners and piping. Volume bottles are unacceptable.

(a) The pulsation analysis selected by the vendor (see Paragraph 3.9.2.1) shall be verified by using Mobils in-house digital analysis method. Results and recommendations from Mobils digital analysis shall govern, and corrective action shall be implemented by the compressor vendor. That is, where desired modifications in the system are best achieved by changes in the design of dampeners (for example, increase in volume, or inclusion of internal choke tubes or orifice plates), these changes shall be made. (b) The purchaser shall furnish the vendor with the necessary drawings and data of piping and equipment, other than those furnished by the vendor, as required to set up analog circuits and mechanical response studies. If during the course of study modifications to the purchasers piping or equipment are required, it will be the responsibility of the vendor to confer immediately with the purchaser to determine the feasibility of proposed modifications. (c) A report on the results of the study shall be prepared by the vendor and furnished to the purchaser within three weeks of completion of the study.

The report shall discuss the results in detail by establishing: (a) That the results obtained meet the requirements of API 618 regarding pulse levels. A table summarizing API levels and expected levels shall be included. (b) That the expected amplitude of mechanical vibrations will not exceed the API 618 limits.

EGE 15-B-5 1990
(c) That the expected pressure drops through the pulsation dampening equipment will not exceed the API 618 limits. A table summarizing API allowable pressure drop values and expected values shall be included. (d) That no coincidence exists between acoustic pulsation frequencies and compressor valve plate and spring natural frequencies. A table summarizing the exciting frequencies spectrum and natural frequency of each plate-spring system shall be included.

Design Approach 3 shall be used in all cases.
Paragraph 3.9.2.4.1 (Substitution)

Pulsation dampener design shall be as specified in Paragraph 3.9.2.1 of this Guide.

Pulsation dampening equipment shall be designed and fabricated as follows: All pulsation dampeners 103.5 kPa gage (15 psig) and under shall be designed in accordance with ASME B31.3. All pulsation dampeners over 103.5 kPa gage shall be designed in accordance with EGE 12-B-1.

The maximum allowable working pressure shall not be less than the safety relief valve setting plus 10 percent accumulation.

Compressors handling as at or near its dew point shall be equipped with secondary liquid-separating facilities in the suction pulsation dampeners. The design shall include an internal projection of the outlet nozzle and a drawoff sump with 25 mm (1 in.) minimum drain connection. The sump shall be equipped with a gage glass connection valve and a reflex gage glass. When the layout requires a short sump, the upper gage glass connection may be placed in the shell of the pulsation dampener and the lower connection may be combined with the drain. The inlet and outlet nozzles of the pulsation dampener shall be offset to prevent direct flow of liquid. If a separator is specified, it shall remove 99 percent of droplets 10 microns or larger.

The nozzle length from the shell of the pulsation suppression device to the cylinders on all suction and discharge pulsation dampeners shall not be longer than the diameter of the nozzle. If deviation is required because of compressor cylinder configuration (nozzle transition section, valve access, etc.), the nozzle shall be fabricated by means of a welding reducer with the larger end attached to the shell of the dampener. Mobil approval of this arrangement is required. Nozzles on pulsation dampeners shall be reinforced to withstand moment loading, vibration, and internal pressure as described in Paragraph 3.9.3.5.
Paragraph 3.9.3.9, First Sentence (Substitution)

Where two cylinders share a common pulsation dampener shell, the pulsation damper shall be mounted transversely. The pulsation dampener layout for tandem cylinders and other complex arrangements shall be subject to Mobil approval. The use of one pulsation dampener for three cylinders is not acceptable. Where a compressor cylinder is arranged with one suction and one discharge pulsation dampener per cylinder, the following arrangement shall be used: The suction pulsation dampener shall be mounted with its axis parallel to the piston rod and supported from the top of the cylinder flange and the distance piece or frame. The discharge pulsation dampener shall be mounted at 90 degrees to the cylinder and supported from the foundation.


The hardness of welds and heat-affected zones (HAZ) of all carbon steel and low-alloy steel pressure-containing vessels exposed to wet hydrogen sulfide (greater than 100 ppm H2S) shall not exceed 225 Brinell hardness number (HB). All carbon steel and low-alloy steel vessels shall be postweld heat treated if the minimum specification tensile strength is greater than 413,690 kPa (60,000 psi).

The discharge pulsation dampener shall have two resilient pads, such as the lattice mountings made by Lord Manufacturing and Korfund. Loading shall be adjusted by shimming. The elastomer shall be oil resistant.

The purchaser shall make a cleanliness inspection.

The oil system shall be checked by the purchaser for cleanliness.
Paragraph 4.3.2.4 Second and Third Sentence (Substitution)

Auxiliary system consoles shall receive a functional test and a four-hour mechanical running test prior to shipment. Variations to this test procedure shall be based on the shop tests purchased with the unit(s) and results of the coordination meeting. The overall test shall be considered satisfactory when no abnormal conditions occur during the operational phase. An abnormal condition is defined as system instability, relief valves listing, alarm or shutdown signals, or any other condition that would require operator attention to correct. The test shall include, but not be limited to, the following: (a) Allow a 10 percent maximum pressure accumulation above relief valve set pressure. Verify relief valve set point by testing. (b) Complete a filter-cooler changeover without the systems delivery pressure dropping to the automatic-start setting of the standby pump or increasing to the high differential pressure alarm set point. (c) Limit the system pressure, including accumulation, to 95 percent of the relief valve set pressure while the main pump is operating and the auxiliary pump is started. On units where the shaft driven main pump is not used for the test, the vendor shall propose an alternative test arrangement utilizing two pumps [see Paragraph (e)]. (d) Determine correctness of switch action and settings for all safety switches.
(e) Determine correct response of all pressure control valves for all possible transient conditions. Conduct one- and two-pump operations to verify that no piping vibration occurs during any transient operation. (f) (g) Observe operation of oil temperature control valve. Verify that nameplate current rating of motor drivers is not exceeded at relief valve settings.
(h) Verify acceptable changeover of transfer valve and valve leakage. Acceptable leakage is defined as leakage that does not increase filter oil level above drain line with drain valve open.

EGE 15-B-5 1990

All compressor cylinders and pulsation dampeners shall be shop mounted and the unit barred over. Compressor valves shall be installed in their respective cylinders with unloader devices attached to confirm correct valve seating and clearances during the barring over. A dimensional check shall be recorded, and the data shall be submitted to the purchaser.
Paragraph 5.1 (i) (Substitution)

Either a specific statement that all equipment is in accordance with Mobil Guides, applicable job specifications, and data sheets or a specific list stating all deviations and exceptions.

(n) The allowable forces and moments for pipe nozzles. (o) Valve dynamics study, with curves showing lift-vs-crank angle for each stage.



The vendor shall furnish combined rod loads (gas plus inertia forces) in tabular form for each operating condition. The combined rod load figures shall consist of gas loads calculated at 10 degree crank-angle increments, including value losses and pressures based on actual gas conditions and algebraically added to the inertia forces at the same crank angle.

Delete bullet.

Delete bullet.

An instruction manual on installation, operation, and maintenance shall be furnished within the time specified by the purchaser. The vendor shall furnish the required number of copies for the specific compressor, driver, and auxiliary equipment being furnished, not for a typical unit. The manual shall be organized and indexed by principal equipment items and systems and shall include the following: (a) Written instructions covering startup, normal shutdown, emergency shutdown, operating limits, and routine operational procedures. (b) A list of as-built clearances for each piece of machinery.
(c) A written sequence of installation and final tests and checks for equipment furnished by vendor. Reference may be made to installation and testing details covered elsewhere in the manual.
MOBIL ENGINEERING GUIDE EGE 15-B-5 1990 (d) (e) (f) Performance data. Alignment diagram of the compressor/driver train showing hot and cold alignment data. Final as-built data sheets for the compressor and driver.
(g) Certified outline drawing; cross-sectional drawing, with numbered parts and referenced bill of material; and schematic diagrams of auxiliary systems. (h) Written instructions covering details of the maintenance procedures (including specific tolerances) for each piece of equipment. (I) Valve and packing tolerances and rebuilding procedures.

A progress report shall be submitted by the vendor on a monthly basis or as agreed upon at the coordination meeting.


Delete "unless otherwise specified."

The vendor shall use the values of weight flow and the specified gas analysis shown on EGE 15-D-5 to verify molecular weights, ratio of specific heats (Cp/Cv), compressibility factors (Z1, Z2), and inlet capacity. In case of discrepancies, the vendor shall indicate his values on EGE 15-D-5 (identifying them as such and used them to calculate proposal performance data.

EGE 15-B-5 1990

MOBIL ENGINEERING GUIDE RECIPROCATING COMPRESSOR DATA SHEET

SI (METRIC) UNITS
ISSUE 1 2 APPLICABLE TO: FOR/USER NOTE: APPROVED ISSUE 3 4 APPROVED JOB NO. P.O. NO. LOCATION
EGE 15-D-5a 1990

Page 1 of 19 ITEM NO. DATE UNIT DATE
INDICATES INFO TO BE BY MANUFACTURER BY MANUFACTURER BY MANUFACTURER OR COMPLETED BY PURCHASER WITH PROPOSAL AFTER ORDER PURCHASER AS APPLICABLE COMPR MFR TYPE MODEL NO. SERIAL NO. COMPR THROWS: TOTAL NO. NO. WITH CYLS NOMINAL FRAME RATING kW @ RATED rpm OF DRIVER MFR DRIVER NAMEPLATE kW/OPERATING rpm / DRIVE SYSTEM:
F F F
PROPOSALS PURCHASE SITE/LOCATION
F G
AS BUILT PURCHASE ORDER NO. SERVICE NO. REQD
F G
DIRECT COUPLED IND MOTOR
TYPE OF DRIVER:
NO NEGATIVE TOLERANCE APPLIES: (NNT)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
F F F F F F F F G F F G
F G F G
F F F
GEARED & COUPLED
SYN MOTOR
V-BELT GAS TURBINE
STEAM TURBINE
ENGINE
OTHER
YES PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES. CYLIINDERS: NO PURCHASER TO FILL IN "MFR'S RATED CAP." LINES OPERATING CONDITIONS (EACH MACHINE)
F F
LUBE NONLUBE
Service/Item No. Stage Norm. or Alt Condition Molecular Weight Cp/Cv (K) @ 65C or INLET CONDITIONS C At Inlet to: NOTE: Press. @ Pul Supp Inlet, kPa/bar abs Press. @ Cyl Flg, kPa/bar abs Temp, C Ref: Side Stream Temp, C Compressibility (Zs) INTERSTAGE Interstage )P includes: Certified Pt (T) Check One
F F F F
Pulsation Supp Devices Side stream to
stage(s). These inlet press. are fixed.
Compr Cylinder Flanges
Puls Supp Devices / Puls Supp Dev
)P Between Stages, % (kPa) (bar)

DISCHARGE CONDITIONS At Outlet from: Press. @ Cyl Flg, kPa/bar abs Press. @ Pul Supp Outlet, kPa/bar abs Temp. Adiabatic, C Temp. Predicted, C Compressibility, Zd *REQUIRED CAPACITY kg/h m3n/h kg/h Inlet m /h kW/Stage Total kW @ Compressor Shaft Total kW Including V-Belt & Gear Losses
3
F G G F F
F G F G F G
F F
Piping /
Coolers
Compr Cyl Flanges
F F
/
Separators
Other / /
Other
Rated for Process, at Inlet to Compressor, No Negative Tolerance (-0%) Dry
Capacity Specified Is Wet (760 mm Hg & 0C)
F F F F
Wet
*RATED CAPACITY Is
(At Inlet to Compressor) & kW @ Certified Tolerance of 3% for Cap. & 3% for kW Dry
Capacity Specified
G G G
m3n/h (760 mm Hg & 0C)
*CAPACITY FOR NNT Manufacturer's = Required 0.97
Required = Manufacturer's 0.97

SI (METRIC) UNITS
1 2 3 4 5 6 7 Air 8 Oxygen 9 Nitrogen 10 Water Vapor O2 N2 H2O GAS ANALYSIS AT OPERATING CONDITIONS MOLE % (BY VOLUME) ONLY SERVICE/ITEM NO. STAGE
EGE 15-D-5a 1990

Page 2 of 19 REMARKS
F F F
NORMAL OR ALT MW 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.076 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146 17.031 36.461 70.914
11 Carbon Monoxide CO 12 Carbon Dioxide 14 Hydrogen 15 Methane 16 Ethylene 17 Ethane 18 Propylene 19 Propane 20 i-Butane 21 n-Butane 22 i-Pentane 23 n-Pentane 24 25 26 27 CO2 H2 CH4 C2H4 C2H6 C3H6 C3H8 C4H10 C4H10 C5H12 C5H12
13 Hydrogen Sulfide H2S
Hexane Plus Ammonia NH3 Hydrogen Chloride HCI Chlorine Cl2
28 Chlorides Traces 29 30 31 32
33 Cp/Cv (K) @ 65C or C 34 NOTE: If water vapor is present (even minute traces) in the gas being compressed, it must be included above. 35 Elevation m Barometer Indoor Outdoor Offshore kPa/bar abs Heated No Roof
G G
Calculated Mol Wt
36 37 Compressor Location: 38 39 40 41 42 Unusual Conditions: 43
44 Hazardous Nonhazardous 45 46 Site Electrical Classification: Class 47 48 49 50 51
F F F F F F
Winterization Required Dust
F F F F
Weather Protection Required
F F F F
F F F F F F F F F F F
APPLICABLE SPECIFICATIONS API 618: Reciprocating Compressors for General Refinery Services
SITE/LOCATION CONDITIONS Design Temp C Ambient Temp: Max. Unheated Under Roof
F F F
Relative Humidity: Max. At Grade Level Elevated Partial Sides Platform Tropicalization Required
F F
C Min. % Min. m % Onshore
Fumes
Other
Group
Division

SI (METRIC) UNITS
EGE 15-D-5a 1990

Page 3 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Capacity Control By: For: Using:
F F F
PART LOAD OPERATING CONDITIONS Mfrs Cap.Control Part Load Condition Fixed Volume Pocket Purchasers Bypass Startup Only Suction Valve Unloaders:
F F F
Action:
Number of Steps:
Direct (Air-to-Unload) One
ALL UNLOADING STEPS ARE BASIS MANUFACTURERS CAPACITY SHOWN ON PAGE 1.
F F F F
Both Both Finger Three
F F F F F F
Plug Five
Other
Other
Reverse (Air-to-Load/Fail Safe) Other
F
F G F G
INLET AND DISCHARGE PRESSURE ARE AT CYLINDER FLANGES. Service/Item No. Stage Normal or Alternate Condition % Capacity Weight Flow, kg/h m3n/h (760 mm Hg & 0C) Pockets/Valves Operation* Type Unloaders (Plug) (Finger) Inlet Temperature, C Inlet Pressure, kPa/bar abs Discharge Pressure, kPa/bar abs Discharge Temp, Adiabatic, C Discharge Temp, Predicted, C Volumetric Eff, % HE/% CE Calc Gas Rod Load, N, C Calc Gas Rod Load, N, T Comb. Rod Load, N, C (Gas & Inertia) Comb. Rod Load, N, T (Gas & Inertia) Rod Rev, Degrees Min @ X-HD Pin kW/Stage Total kW@ Compressor Shaft Total kW Incl V-belt & Gear Losses / / / / / /
F F F G G G
F G F G
G G G G G G

G G G
* Show Operation with the Following Symbols: Suction Valve(s) Unloaded = Head End or Crank End = CE = HE or Plus S F V
Fixed Pocket Open or Variable Pocket Open
= =
Example: HE-F/CE-S = Head End Fixed Pocket Open/Crank End Suction Valve(s) Unloaded. C = Compression
G F
T = Tension kPa/bar gage
Minimum Pressure Required to Operate Cylinder Unloading Devices Suction/Discharge Pressures:
kW vs Capacity Performance Curves or Tables Required for Unloading Steps and/or Variable Yes No
REMARKS AND/OR SKETCH:
EGE 15-D-5a 1990

Page 4 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
M F M F M F F M
Purchaser to Fill in ( Driver ( ):
F F
Slide Base for Driver ( ):
Motor Starting Equipment ( ):
Gear (
Coupling(s) (
V-Belt Drive (
Drive Guard(s) (
Pulsation Suppressors with Internals ( Pulsation Suppressors w/o Internals (
Suppressors to Have Moisture Remvl Sect: ):
Acoustical Simul Study (
NOTE: Isometric piping & vessel
F F F F F F F F M F F F
Packaged: Skid
Direct Grouted Intercooler(s) (
Interstage Piping ( Inlet Strainer(s) ( Manifold Piping: Relief Valve(s) (
Rupture Disc(s) (
Crankcase Rapid Pressure Relief Device(s) ( Initial Inlet
For Atmospheric Inlet Air Compr Only: Preferred Type of Cylinder Cooling ( NOTE: type of cooling after eng review of final and all operating conditions.
F M
Separate Cooling Console (
Frame Lube Oil System (
Separate Lube Oil Console (
API 614 Applies (Refer to Note of 2.12.2):
NOTE: Piping between all consoles and compressor unit by purchaser.
GFG F OF- F F F F F F F GF- F GFGFGF- F F F OF- F F F F F F GF- F GF- F F OF- F F F F F OF- M M OFM M OFGF- F F GFF F GFF M OFF F M M M M M M F F GFF F F F F F F F F GF- F GF- F GFF GF- F F F GF- F F F F F F F GF- F F F GFF OFF F F GF- F GFF GF- F GFGF- F F F F GF- F F F F F F F F GF- F F F F OF- M M M GF- F F F F
) After Commodity to Indicate: By Compr Mfr By Purch By Others Other Induction Motor ) Synchronous Motor Steam Turbine ) Engine Outboard Bearing ) Provision for Dry Air Purge for Outboard Bearing Soleplate for Driver ( Define API 613 Baseplate for Gear Low Spd ): API 677 Hi Spd Quill Shaft ): Keyless Drive Keyed Drive Sheaves & V-Belts ( Mfr Std Other ): Static Conducting V-Belts Banded V-Belts ): Nonsparking Calif Code API 671, Appendix C Initial Inlet & Final Discharge Interstage Interstage Initial Inlet & Final Discharge Initial Inlet Only Supports ( Supports ( Supports ( Supports ( ): All Inlet Suppressors Design Approach 1 With Simplified Analysis of Piping Study. 2 With Acoustical Simulation Study. All Spec Load Cond, Incl (Check Only One) details of piping sys, as defined in tech note of 3.9.2.1, are reqd 3 With Acoustical Sim & Mechanical Resp of Piping. Compr Oper in Parallel Study to Consider: to perform Des App 2 & 3. These
SI (METRIC) UNITS
SCOPE OF BASIC SUPPLY
Other
) ) ) )
Single Act. Plus: Alternate Gases
detail drawings shall be submitted to vendor.
With Existing Compr and Piping Systems
Study to Be Witnessed and Approved by Mobil (See EGE 15-B-5, Par. 3.9.1.1) ) Define Basic Scope of Packaging in Remarks Section, Page 5 Rails
No
Yes (
Soleplate
Bolts or Studs for Soleplate to Frame Decking
Chock Blocks
Shims
Leveling Screws ):
Cement/Mortar Grout Separator(s) ( Initial Inlet Vents ):
Epoxy Grout
Aftercooler(s) ( Shop Fitted
Intercoolers:
Mach Mtd Off Mtd
Piping Matchmarked
):
Side Stream Inlet
Provision for Inlet Strainers
Drains
Relief Valves Interstage )
API 618 Flange Finish
):
Initial Inlet
Final Discharge
Ref 3.9.3.15, > 125 < 250 Flange Finish (ASME 16.5) Special Finish
Interstage Suction Piping Arrd for: ):
Insulation ( ) Forced
Heat Tracing (
Inlet Air Filter (
Inlet Filter Silencer (
Thermosyphon
Stage Cyl(s)
Mfr shall recommended best
Static (Standpipe)
Stage Cyl(s)
Cyl Cooling Water Piping (
Matchmarked Sight Glass(es)
Single Inlet/Outlet Manifold & Valves Individual Inlet/Outlet per Cyl Shop Run
Valve(s)
Closed Sys with Water Pump Cooler Surge Tank & Piping
Arrd for Heating Jacket Water as Well as
Cooling
):
One for Ea Unit
One Common to All Units
Dual Pumps (Aux/Main)
Arranged for Heating Jacket Water as Well as Cooling Dual Filters with Transfer Valve
):
Aux Pump
Shop Run
):
Extended to Motor Outboard Bearing No
Shop Run
Yes (See EGE 15-B-5, Par. 2.12.3)
EGE 15-D-5a 1990

Page 5 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
M M
Capacity Control (
OF-
):
M F F F
):
SI (METRIC) UNITS
SCOPE OF BASIC SUPPLY Contd
See Data Sheet Page 3 for Details Separate Machine Mounted Panel Pneumatic Electric Programmable Controller
Electronic
M M F M
Hydraulic
Instrument & Control Panel (
OF-
See instrumentation data sheets for details of panel, additional remarks, and instrumentation. NOTE: All tubing, wiring, and conns bet. off-unit freestanding panels & compressor unit by puch.
M F
One for Each Unit Machine Mounted
One Common to All Units Freestanding (Off Unit)
F M F M F M
Heaters (
Barring Device (
GF- F F OF- F
): ):
Frame Lube Oil Electric Manual
Rod Pressure Packing Cooling System ( Purchasers Maximum Allowable: Special Corrosion Protection: Mechanical Run Test:
Painting: Shipment:
F F F F
Manufacturers Standard Domestic
Standard 6-Month Storage Preparation ( Outdoor Storage for Over 6 Months (
Compressor Manufacturers User/Installation List Required Applicable Purchaser Specs: Applicable User Specs: No No
F F GF- F M F F F F M F M F F F GFGFM F F F F
Pneumatic ): Piston Speed Note 1 No Yes No Yes Special Export Yes Yes
F F
Cyl Lubricators Steam
Cooling Water
Driver(s)
F
):
Gear Oil
Electric
F M
Flywheel Locking Device (
Separate Console
GF-
Filters
rpm 600
Mfrs Standard
Mfrs Standard
Complete Shop-Run Test of All Machine Mounted Equipment, Piping, & Appurtenances.
Other
Other See API 618, Par. 4.3.2.1 & 5.1 (p).
Export Boxing Required ( ), per Spec
GF-
), per Spec For Similar Service Only
REMARKS: NOTE 1: Average piston speed shall not exceed 183 m/min in nonlubricated service or 259 m/min in lubricated compressors.
MOBIL ENGINEERING GUIDE RECIPROCATING COMPRESSSOR DATA SHEET

SI (METRIC) UNITS
EGE 15-D-5a 1990

Page 6 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
ELECTRICAL POWER: Main Driver Auxiliary Motors Heaters Area Classification
AC Volts / / /
Phase / / /
Hertz
UTILITY CONDITIONS DC Volts Instrument Alarm & Shutdown AC Volts / / / / Group Phase / / / / Division Hertz DC Volts
/ Hazardous
F
/
Nonhazardous
Class
INSTRUMENT AIR: STEAM FOR: Inlet: Norm. Temp Exh: Norm. Temp
Normal Pressure DRIVERS kPa/barg C kPa/barg C Max./Min. Max./Min. Max./Min. Max./Min. / / / /
kPa/bar gage
Max./Min.
kPa/bar gage HEATERS
kPa/barg C kPa/barg C
Inlet: Norm. Temp Exh: Norm. Temp
kPa/barg Max./Min. C Max./Min.
/ / / /
kPa/barg C kPa/barg C
COOLING WATER FOR: Type Water Supply: Norm. Temp Ret: Norm.
COMPRESSOR CYLINDERS Type Water
COOLERS
/ / /
kPa/barg C kPa/barg
Supply: Norm. Temp Ret: Norm.
/ / /
kPa/barg C kPa/barg
kPa/barg Max./Min.
kPa/barg Max./Min.
COOLING FOR ROD PACKING: Type Fluid FUEL GAS: Supply Normal Pressure Composition kPa/bar gage @ kPa/bar gage C Max./Min. Return / kPa/bar gage @ kPa/bar gage LHV C MJ/m3
CYLINDER UNLOADING MEDIUM:
Air
Pressure Available for Cylinder Unloading Devices, Max./Min.
Nitrogen
Other / kPa/barg
REMARKS:
EGE 15-D-5a 1990

Page 7 of 19
F G CYLINDER DATA AT FULL LOAD CONDITION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Service/Item No. Stage Inlet Pressure Discharge Pressure Cylinders per Stage Single or Double Acting (SA or DA) Bore, mm Stroke, mm rpm: Piston Speed, m/s: Rated/ Rated/ kPa/bar abs
SI (METRIC) UNITS
A@ Cyl Flanges
Cylinder Liner (Yes) (No) Piston Displacement, m3/h
F F
Max. Allow. Max. Allow.
Liner Nominal Thickness, mm Cylinder Design Clearance, % Average Volumetric Efficiency, % Average Valves, Inlet/Discharge, Qty/Cyl Type of Valves Valve Lift, Inlet/Discharge, mm Valve Velocity, API 618, 3rd Edition, m/s: Suction Valve(s) Discharge Valve(s) Rod Diameter, mm Max. Allow. Cont Gas Loading, N, C* Max. Allow. Cont Gas Loading, N, T* Calculated Gas Rod Load, N, C* Calculated Gas Rod Load, N, T* Combined Rod Load (Gas + Inertia), N, C* Combined Rod Load (Gas + Inertia), N, T* Rod Rev, Degrees Min @ X-HD Pin Recip Wt (Piston, Rod, X-HD & Nuts), kg Max. Allow. Working Pressure, kPa/bar gage Max. Allow. Working Temperature, C Hydrostatic Test Pressure, kPa/bar gage Helium Test Pressure, kPa/bar gage Inlet Flange Size/Rating Facing Discharge Flange Size/Rating Facing Discharge Relief Valve Setting Data at Inlet Pressures Given Above: Recommended Setting, kPa/bar gage Gas Rod Load, N, C* Gas Rod Load, N, T* Combined Rod Load, N, C* Combined Rod Load, N, T* Rod Rev, Degrees Min @ X-HD Pin NOTE: Calculated at inlet pressures See Note 1 See Note 1 / / / / / / / / / / / / / / See Note 1 See Note 1
given above & recommended setting. Settle-out Gas Pressure (Data Required for Starting) *C = Compression NOTES/REMARKS: *T = Tension NOTE 1: Vendor to advise angular locations and max. rod load in See lines EGE 27/28 15-B-5, and 43/44. Par 2.4.1.
EGE 15-D-5a 1990

Page 8 of 19
F G CONSTRUCTION FEATURES
1 2 3 4 Service/Item No. Stage Cylinder Size (Bore Dia), mm Rod Runout: Normal Cold Vertical, mm [Calculated Value(s) per Appendix C.3.1] Materials of Construction 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Cylinder(s) Cylinder Liner(s) Piston(s) Piston Rings Wear Bands
SI (METRIC) UNITS
Piston Rod(s): Matl/Yield, N/mm2 Thread Root Stress @ MACRL*@ X-HD End Piston Rod Hardness, Base Material, Rc Piston Rod Coating Valve Seats/Seat Plate Valve Seat Min. Hardness, Rc Valve Guards (Stops) Valve Discs Valve Springs Rod Pressure Packing Rings Rod Pressure Packing Case Seal/Buffer Packing, Distance Piece Seal/Buffer Packing, Intermediate Wiper Packing Rings Main Journal Bearings, Crankshaft Connecting Rod Bearing, Crankpin Connecting Rod Bushing, X-HD End Crosshead (X-HD) Pin Bushing Crosshead Pin Crosshead Crosshead Shoes Required Coating Hardness, Rc
M M
Required / / / / / /
50
F F
Cylinder Indicator Valves (T) Fluorocarbon Sprayed Cylinder Running Bore (T) DISTANCE PIECE(S): Atm Covers:
F G COMPRESSOR CYLINDER ROD PACKING
*Maximum allowable continuous rod load.
F F F F M F F
Full Floating Packing w/Stainless Steel Springs Vented to: Flare @ kPa/bar gage Suction Press. @
F F
kPa/bar gage
Cylinder Compartment: (Outboard Distance Piece)
TYPE A
Solid Metal
F G Water Cooled, F G Oil Cooled,

Water Filter
Forced Lubricated
Nonlube
Stage(s), Stage(s),
TFE m3/h Reqd m3/h Reqd Frame Compartment: (Inboard Distance Piece)
Vent/Buffer Gas Seal Pack. Arr (Ref: App G, Fig. G-4) Buffer Gas Pressure kPa/bar gage
Prov Future Water/Oil Cooling
Splash Guards for Wiper Packing
F M
Seal/Buffer Gas Pack. Arr (Ref: App G, Fig. G-4) Frame End (Adjacent to Wiper Packing) Intermediate Partition Buffer/Purge Gas:
F F
F F F F F F F F F
TYPE B
Screen Vented to Purged at
(Ref: App G, Fig. G-3) Louvered kPa/bar gage kPa/bar gage kPa/bar gage kPa/bar gage kPa/bar gage kPa/bar gage
TYPE C
TYPE D
Pressurized to With Relief Valve Vented to Purged at Pressurized to With Relief Valve
Vent, Drain, Purge Piping by Mfr:
F F F M
N2 No
Other
Yes
EGE 15-D-5a 1990

Page 9 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
F G
COUPLING(S):
F G Low- Speed
(Bet. Compr and Driver or Gear)
F G CONSTRUCTION FEATURES Contd F G Hi-Speed F G CYLINDER LUBRICATION

(Bet. Driver and Gear)
SI (METRIC) UNITS
Mfr Model Type

API 671 Applies:
F F
Nonlube Lubricated
Stage(s)/Service
Type of Lube Oil:
Lubricator Dr by:
Yes
F F G G F F
Stage(s)/Service Synthetic Hydrocarbon Compr/Crankshaft, Direct Chain from Crankshaft
No
Lubricator Mfr
Drive Sheave (Driver Shaft) Type Lubricator: (Ref 2.13)
F G Electric Motor F G Other
Vbelt Drive:
Driven Sheave (Compressor Shaft)
Model
Single Plunger per Point Other
Expected rpm
Qty & Groove X-Sec

Power Transmitted kW kW (Incl Belt Losses) kW
Pitch Dia, mm
F G Compartment, Total Qty F G Plungers (Pumps), Total Qty F G Spare Plungers, Qty F G Spare Compartment w/o Plungers
Center Distance, mm Qty, Type X-Sec & Length Belts Belt Service Factor
Driver Nameplate kW Rating
F G
Heaters:
Electric w/Therm(s)
Steam
ESTIMATED WEIGHTS AND NOMINAL DIMENSIONS
(Relative to Driver Nameplate hp Rating)
INSPECTION AND SHOP TESTS (REF 4.1.3) Reqd *Shop Inspection Mfr Standard Shop Tests Cylinder Hydrostatic Test Cylinder Helium Leak Test Cyl Jacket Water Hydro Test *Mechanical Run Test (Mfr Std) Bar-over to Check Rod Runout Lube Oil Console Run/Test *Cooling H2O Console Run/Test X-Ray Piping Buttwelds Gas Oil Shop Fit-up of Pulsation Supp Devices & All Associated Gas Piping *Cleanliness of Equip. Piping & Appurtenances. Instrument Panel
M M M F M M M M M F M M M F F
Witn
Obser
F F F F F F F F F F F F F F F
Wt of Complete Unit (Less Consoles) Maximum Erection Weight Maximum Maintenance Weight Driver Wt/Gear Wt Lube Oil/Cooling H O Cons Freestanding Panel
2
Total Compr Wt Less Driver & Gear
kg kg kg kg / / kg kg kg
Space Requirements, m:
Complete Unit Lube Oil Console Cooling H O Console Freestanding Panel

2
Length
Width
Height
Piston Rod Removal Dirt
Pulsation Supp Weight Piping Interstage Equipment
Other Equipment Shipped Loose (Define) kg kg kg kg kg kg kg
REMARKS:
*Specific requirements to be defined. For example: dismantling, aux equipment operational & run tests. For lube oil console test, see EGE 15-B-5, Par. 4.3.2.4.
EGE 15-D-5a 1990

Page 10 of 19
1 2 3
F G CONSTRUCTION FEATURES Contd

Utility Consumption ELECTRIC MOTORS* Nameplate kW Locked Rotor amp Full-Load Steady State amp
SI (METRIC) UNITS
Main Driver Nonsteady State amp at Compressor Rated Power (Induction Motors Only) amp @ Compressor Rated kW of @ Current Pulsations of %
4 5 6 7 8 9 10 11 12 13 14
Main Driver Main Lube Oil Pump Aux Lube Oil Pump Main Cooling Water Pump Aux Cooling Water Pump Rod Packing Cooling Pump Cylinder Lubricator
*For inductor motors see note of 3.1.2.5 and motor data sheet. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 REMARKS: 43 44 45 46 Flow STEAM ELECTRIC HEATERS
Watts Frame Oil Heater(s) Cooling Water Heater(s) Cyl Lubricator Heater(s)
Volts
Hertz
Flow Main Driver Frame Oil Heater(s) Cyl Lubr Heater(s) kg/h @ kg/h @ kg/h @ kg/h @ kg/h @
Pressure kPa/bar gage kPa/bar gage kPa/bar gage kPa/bar gage kPa/bar gage
Temperature CTT to CTT to CTT to CTT to CTT to
Back Pressure kPa/bar gage kPa/bar gage kPa/bar gage kPa/bar gage kPa/bar gage
COOLING WATER REQUIREMENTS Inlet Temp C Outlet Temp C Inlet Press kPa/bar gage Outlet Press kPa/bar gage Max. Press kPa/bar gage
m /h Cylinder Jackets Intercooler(s) Aftercooler Frame Lube Oil Cooler Rod Pressure Packing
Total Quantity, m /h
3
EGE 15-D-5a 1990

Page 11 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
F G F G
BASIC LUBE OIL SYSTEM FOR FRAME: Ref Type Main Bearings: Pressure System:
M G
Sep Console for Press. Lube Sys: NOTE: Instrumentation to be listed
M M F F
Main Oil Pump Driven by: Aux Oil Pump Driven by: API 614 Lube System:
Hand-operated Pre-lube Pump for Starting No
on instrumentation data sheets. Electrical Classification: Class
F F M F F M F M F M M
Splash Tapered Roller Compr Crankshaft Elec Motor One Console for Ea Compr Group Div
F G FRAME LUBE OIL SYSTEM
SI (METRIC) UNITS
Pressure (Forced) Precision Sleeve
F F
Electric Motor Other
F F
Heaters Required:
Elec w/Thermostat(s)
F F
Other
Steam
Yes (See EGE 15-B-5, Par. 2.12.2) One Console for Compressors
Console to Be of Deck Plate Type Construction Suitable for Multipoint Support and Grouting with Grout & Vent Holes. Nonhazardous
BASIC SYS REQUIREMENTS (NORM. OIL FLOWS & VOLUMES)
G G G M M
Lube Oil: Compressor Frame Driver Gear
Flow m3/h
Pressure kPa/bar gage
Viscosity, mPa s @ 40C @ 100C
Sump Volume m3
System Pressures:
F G
G G
Design
kPa/bar gage kPa/bar gage Stainless Steel
Pressure Control Valve Setting Carbon Steel Upstream of Pumps & Filters Downstream of Filters
G G
Hydrotest
kPa/bar/gage kPa/bar gage
Pump Relief Valve(s) Setting
PIPING MATERIALS:
Pump casings, filter housings, & valves to be carbon steel. Valves to have SS trim.
F F
F F F F
Stainless Steel with Carbon Steel Fittings
M M F F
PUMPS (Gear or Screw Type Only): Main Auxiliary
Rated Flow Pressure

m3/h
kPa/bar gage
Cold Start
Reqd, kW
Driver
kW
Speed
rpm Steel
Coupling Reqd
O MM M
Pump Casing Material (Ref 2.12.3.1): Main Pump Guard(s) Req for Coupling(s): Main Pump Manual
Auxiliary Pump Control:
F M M F
Single
Automatic
COOLERS:
M F M F
Shell & Tube
Removable Bundle
With Bypass & Temp Control Valve:
F M
Dual w/Transfer Valve
Water Cooled
F FF M
Manual
M M M F
Steel
Aux Pump
On-Off-Auto Sel Switch: Wiring to Terminal box: Switches Mfr Std
Aux Pump
Guard Type or Code
F M
RTDs/Thermocouples TEMA C
F F
By Purch By Purch
F F M M
Mech Seal Reqd
F F
By Mfr By Mfr
TEMA R (API 660 Data SheetsAtt)
Air Cooled w/Auto Temp Control (API 661 Data Sheets Att) Auto See Separate Heat Exchanger Data Sheet. For Details Specify % Glycol on Cooling Water Side.
35 36 37 38 39 40 41 42 43 44 45
F G
G G G
FILTER(S):
Single
Design Press. Micron Rating Bonnet Material
Dual w/Transfer Valve kPa/bar gage
F G ) G O
ASME Code Design
P Collapse
(kPa)(bar) Steel
ASME Code Stamped P Clean 20.68 kPa/.20 bar Cartridge P/N
Cartridge Material Casing Material Model
O ) F
Furn Spare Cartr, Qty Model
SYS COMPONENT SUPP: Main Pump Auxiliary Pump Mechanical Seals Electric Motors Steam Turbines Oil Filter(s)
Manufacturer
Oil Cooler(s) Transfer Valve(s) Pump Coupling(s) Suction Strainer(s) Check Valve(s)
Manufacturer
EGE 15-D-5a 1990

Page 12 of 19
1 2 3 4 5 6 7 8
M F F
F G
BASIC COOLING SYS FOR:
PRESSURE FORCED CIRCULATING SYS: Main Water Pump Driven by: Aux Water Pump Driven by:
SEP CONSOLE FOR COOLING WATER SYS: NOTE: Instrumentation to be listed on
F F F
M F
F G COOLING WATER SYSTEM

Compressor Cyl(s) Heaters Reqd for Preheating: Open, Piping by: Elec Motor Elec Motor
SI (METRIC) UNITS
instrumentation data sheets. Electrical Classification: Class
F F F F F
Intercooler(s) Purch
One Console for Ea Compr with Grout & Vent Holes. Group Div
F F F F
Elec w/Thermostat(s) Mfr
Aftercooler
Steam Turbine Steam Turbine
Console to Be of Deck Plate Construction Suitable for Multipoint Support & Grouting,
F F F F F F F
Other Other
Oil Cooler(s) Steam Closed, Piping by Mfr
One Console for
Compressors
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
BASIC SYS REQUIREMENTS (NORM. COOLING WATER FLOW DATA): Forced Cooling Cylinder(s) Cylinder(s) Cylinder(s) Cylinder(s) Cylinder(s) Cylinder(s) Piston Rod Packg Intercooler(s) Aftercooler Oil Cooler(s) Total Flow Stage Stage Stage Stage Stage Stage Total Total Thermosyphon Standpipe
Nonhazardous
Cooling Water to Be Pressure

(kPa)(barg)
% Ethylene Glycol Sight Flow Indicators C C
Flow m3/h
Inlet Temp Outlet Temp
F F F F F F
F F F F F F
G
F G
SYS PRESSURES:
Size m Dia m Ht Capacity m @ Nomral Operating Level Reservoir Material Internal Coating, Type FLevel Gage F Level Switch F Drain Valve F Inspection & Cleanout Openings PUMPS: (Centrifugal Only) Rated Flow Press. Reqd Driver Speed Coupling Mech Seal
WATER RESERVOIR:
3
Design
(kPa)(barg)
Hydrotest
(kPa)(barg)
Relief Valve(s), Setting
(kPa)(barg)
(See EGE 15-B-3) Main
m3/h
(kPa)(barg)
kW
kW
rpm
Reqd
Aux Pump Control:
G F
Auxiliary Pump Casing Material: Guard(s) Reqd for Coupling(s): Manual
F M
Main Pump Main Pump Auto
34 35 36 37
F G
COOLING WATER HEAT EXCH:
M F M F
Shell & Tube
Air Cooled Exchanger w/Auto Temp Control (API 661 Data Sheets Attached) With Bypass & Temp Control Valve of Shell & Tube Manual Auto Louvers for Air Exch See Sep Cooler Data Sheet for Details: Specify % Glycol on Both Sides
F M M
Aux Pump
On/Off/Auto Sel Switch: Wiring to Terminal Box:
Aux Pump Guard Type or Code By Purch By Purch
F F
Reqd
F F
Square
M F M F
TEMA C
F F
M M
By Mfr By Mfr
TEMA R (API 660 Data Shts Att)
38 39 40 41 42 43 44 45
SYS COMPONENT:
Manufacturer
Model
Main Pump Auxiliary Pump Mechanical Seals Electric Motors Steam Turbines Heat Exchanger(s)
Temp Control Valve(s) Transfer Valve(s) Pump Coupling(s)
Manufacturer
Model

SI (METRIC) UNITS
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Applicable to: For/User Site/Location Compressor Service Compressor Mfr Suppressor Mfr NOTE: Indicate data compd by purch
EGE 15-D-5a 1990

Page 13 of 19
THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION Proposals Purchase As Built Ambient Temp, Min./Max. Number of Compressors Model/Type By compr/supp mfr w/proposal / C
GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS Total Number of Crankthrows
By mfr(s) after order F G By mfr(s)/purch as applicable

mm rpm Code Regulations Apply
Total Number of Services and/or Stages Total Number of Compr Cyl ASME Code Stamp Lube Service Shop Insp:
M F F M M M
NOTES:
Other Applicable Pressure Vessel Spec or Code Nonlube Serv Radiography (X-ray of Welds): Witnessed Yes None
Acoustical Simulation Study: No
Study to Be Witnessed:
F F F F M F F F M F
Witness Hydrotest Observed Yes No
Stroke
State/Country/Province of No Oil Allowed Internally Spot 100%
Outdoor Storage Over 6 Months Design Approach: (See EGE 15-B-5, Par. 3.9.1 thru 3.9.4.1)
Dry Internal Corr Coating Impact Test
F F F F M
mm mm
Special Paint Spec
FF
Yes
Special Welding Reqmts
No
1. With Simplified Manual Analysis of Piping Sys 2. Acoustical Simulation Study 3. Acoustical Simulation & Mech Response
CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
F G Compressor Cyl Data, This Service or Stage Only
Service Number of Cyl Cyl Bore Dia Piston Rod Dia Unloaders for: Operating Mode: Crank Angle(s) Bet. Manifolded Cyls
Stage No. On Crankthrow No. Deg Stroke mm rpm
F G F G F G F F F G F F F F F
F F
Piston Displacement Cap. Cont Single Act.
Startup Only Double Act.
F F
m3/h None Both
F F
Gas Handled See Data Sht Pg 1 for Normal, Alt, and/or Startup Cond & Gas See Gas Analysis Data Sht Pg 2 for Complete Gas Comp Compressibility Factors
Normal Operating Gas Corr Present (Describe) Cp/Cv (K) @ 65C Z @ Discharge Mole Wt Z @ Inlet
F F
)P
Operation in Parallel w/ m3/h Std m3/h kPa/bar abs C kPa/bar/ Inlet Suppressor No / Yes Yes % No kPa/bar/ kPa/bar/ Yes
Compressor Manufacturer's Rated Capacity:
kg/h Inlet Inlet
Line-Side Operating Pressure Operating Temp Within Suppressors Allow. Press. Drop Through Suppressors Comb. Inlet Supp Separator/Internals
F G Disch
)P
Disch
kPa/bar abs C kPa/bar/ / % No
No. (Qty) of Inlet & Disch Supp per Stage Allow. Peak-Peak Pulse @ Line-Side Nozzle Allow. Peak-Peak Pulse @ Cyl Flange Nozzle Design for Full Vacuum Capability Min. Reqd Working Pressure & Temperature NOTE: After design, the actual MAWP & Temp are to be determined based on the weakest component and stamped on the vessel. The actual MAWP is to be shown on pg 14 line 9 and on the U-1A forms.
F F F F
kPa/bar/ kPa/bar/ Yes %
Discharge Suppressor Yes
F F
%
% No
% No
kPa/bar gage @
kPa/bar gage @
43 44
Initial Sizing Vol per Formula of 3.9.2.2.2 NOTE: This is a reference volume only. Final design volume to be shown on page 14 line 7. m3 m3

SI (METRIC) UNITS
1 2 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS Contd THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION
EGE 15-D-5a 1990

Page 14 of 19 Service Stage No. Discharge Suppressor
3 4 5 6 7 8 9 10 11 12 13 14 15 16
F F
F G
CONSTRUCTION REQUIREMENTS & DATA Basic Material Required, CS, SS, Etc Act. Mat. ASTM or SA Designation Special Hardness Limitations, Rc Corrosion Allow., mm Wall Thickness, mm
Inlet Suppressor
G G
Required
Shell/Head
Yes
/ Shell & Heads mm/ Welds mm mm m3 Shell & Heads
/ Welds mm mm/ mm m3
No
Shell/Head mm/m3
Nom. Shell Dia Overall Length Pipe or Rolled Plate Construction
Act. Max. Allow. Working Press. and Temp Max. Expected Press. Drop )P kPa/bar/% Line Press. Weight, kg Ea F Insul Nuts & Allow. for Insulation Reqd Expected P-P Pulse @ Line-Side Cyl Flg % Lne Press.
Based on Final Suppressor Design
G F
Pipe
kPa/bar gage @
mm/ Rolled Plate
C % kg
G F
Pipe
kPa/bar gage @
mm/ Rolled Plate
C % kg
)P kPa/bar/
Yes
)P kPa/bar/
Yes
F
%
No %
F
%
No %
F G
Supports: Type/Quantity CONNECTION REQUIREMENTS & DATA Line-Side Flg, Size/Rating/Facing/Type Compr Cyl Flg(s), Qty/Size/Rating/Facing/Type Flange Finish: 3.9.3.15,>125 <250 ASME 16.5 Special (Specify) R.F. R.F. R.F.
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
M M
F M F M F M F F F F F

R.F.
Inspection Openings Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating *Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating
Yes
F
Yes
No
M F F F F
No
Blinded
Yes
F
Yes
No
M F F F F
Blinded
Vent Connections Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating *Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating
M M F F
M M F F
No
Drain Connections Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating *Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating
Yes
No
Yes
No
Pressure Connections Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating *Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating
Yes
No
Yes
No
Temperature Connections Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating Cyl Nozzle Main Body
Yes
No
Yes
No
*Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating

Compressor Mfr's Supp Outline or Drawing No. Supp Mfr's Outline or Drawing No. NOTES: * = As Built
OTHR DATA AND NOTES
39 40 41 42 43
Suction suppression devices to have liquid sump with level gage glass (see EGE 15-B-5, Par. 3.9.3.6).

SI (METRIC) UNITS
SHELL AND TUBE HEAT EXCHANGERS FOR RECIPROCATING COMPRESSORS
EGE 15-D-5a 1990

Page 15 of 19
1 2 3 4 5 6 7
Applicable to: For/User Site/Location
THESE SHEETS TO BE FILLED OUT FOR EACH EXCHANGER Proposals Purchase As Built Ambient Temp, Min./Max. Number of Compressors Model/Type / C
Compressor Service Compressor Manufacturer Exchanger Manufacturer NOTE: Indicate Data to Be Comp by Purch
By Compr/Exch Mfr with Proposal
By Mfr(s) After Order
F G
By Mfr(s) or Purch as Applicable
GENERAL INFORMATION APPLICABLE TO ALL EXCHANGERS 8 9 10 11 12 13 14 15 REF: Total Number of Services and/or Stages for Compressor ASME Code Stamp Lube Serv Shop Insp: NOTE: State/Country/Province of Code Regulations Apply Other Applicable Pressure Vessel Specs or Code Nonlube Serv Witnessed No Oil Allowed Internally Special Paint Spec Outdoor Storage Over 6 Months
M F F F M
Use this data sheet for all process gas exchangers and special oil and cooling water coolers. Use standard TEMA heat exchanger spec sheet for standard oil and cooling water coolers.
F M
F F
Observed
Dry Internal Corr Coating
Witness Hydrotest
TEMA C
Glycol onWater Side
Yes
No
TEMA R (API 660 Data Sheets Attached)
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
F G G G M F
F G
This Exchanger Is for:
Liquid Side to Be per 2.1.3:
F F
PERFORMANCE OF ONE EXCHANGER Intercooler Bet. Special Oil Cooler Yes
Design Duty Trans Rt Serv Total Surface (Eff)
MW Clean m
2
F F G
No
Stage &
Stage
Special Cooling Water Cooler
Aftercooler
Dbl Pipe:
F F
Yes
No
Total Number of Identical Exchangers per This Completed Data Sheet (Horiz/Vert) MTD (Eff) Surface/Shell (Eff) TUBE SIDE Water C m2
Size W/(m2C)
Shells/Unit SHELL SIDE
Fluid Total Flow Liquid kg/h INLET
Oil
OUTLET
INLET
OUTLET
F G F G F G F G F G F G F G F G F G F G F G F G
kg/h
Molecular Wt Specific Gravity Therm Cond Specific Heat Viscosity W/(mC) kJ/(kgC) Pa s
F G
Vapor Molecular Wt Density Thermal Cond Specific Heat Viscosity Latent Heat Dew Point
kg/h kg/m3 W/(mC) kJ/(kgC) Pa s kJ/kg C kg/h
F G F G F G
Noncondensables Molecular Wt
Steam Left in Gas Water Condensed
kg/h kg/h

SI (METRIC) UNITS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 NOZZLES No. Inlet Outlet Vent Drain Pressure Gage Thermowell Conn Interconnecting Conn Specific Gas Side Flange Finish (Ea Nozzle) (Ea Nozzle) HEAT EXCHANGERS FOR RECIPROCATING COMPR CONTD THESE SHEETS TO BE FILLED OUT FOR EACH EXCHANGER Serv
EGE 15-D-5a 1994

Page 16 of 19 Intercooler Bet. Stg & Stg
PERFORMANCE OF ONE EXCHANGER Contd
Aftercooler
F F
F G F G F G F G
Inlet Temperature Pressure (Atmos) Pressure Drop Velocity Fouling Resist. Design Pressure Test Pressure Design Temp Corr Allowance Number of Passes Diff Des Pressure Flow Arrangement kPa Parallel C kPa/bar abs kPa m/s (m2C)/W kPa kPa C mm Allow.
SHELL SIDE
Outlet
Inlet
TUBE SIDE
Outlet
Calc
Allow.
Clac
G G G G G G G G
F G M G F G M G F G
Series
Parallel
Series
Shell Dia normal (OD)(ID) No. Tubes/Shell OD Length mm
mm
mm
F G F G F G F G F G F G F G F G F G F G
Gage BWG, 19 mm (Avg)(Min.) Tube Pitch mm TEMA Class Code Reqd (ASME) Code Stamp Remvl Tube Bundle Tubes
30 60 G 90 45
C Yes (Yes)(No) (Yes)(No)
G G G F G G G
F G F G F G F G
CONSTRUCTION Baffle Type No. Spacing Segmental Cut Impingement Baffle Expansion Joint Exp Joint Des Temp Surface Prep Paint Insulation Bypass Seal Arrmt Tube-Tubesheet Jt mm % (Yes)(No) (Yes)(No) C
G

F G F G
Wt Bundle & Shell Wt Bundle Wt Full of Water
kg kg kg
U-Bend
Shell Cover
F F F
integ
DV Inlet Nozzle DV2 Bundle Entr DV2 Bundle Exit

2
Specifications Floating Tubesheet (Yes)(No)
Straight Remvl
MATERIALS (MARK SR FOR STRESS RELIEVED, XR FOR RADIOGRAPHED)
F F F F
(Yes)(No) Yes No Rolled
Seal Type Long Baffle Other
Welded
Tubes Tubesheet Baffles/Tube Supports Tie Rods & Spacers Long Baffle Gasket, Shell Side Gasket, Tube Side Bolting Floating Head Gasket
Shell Shell Cover Shell Flange Channel/Bonnet Channel Cover Channel Flange Floating Head Cover Expansion Joint Floating Head Seal TUBE SIDE No. Size, NPS (in.) Rating & Facing R.F. R.F. R.F. R.F.
SHELL SIZE Size, NPS (in.) Rating & Facing
49 REMARKS: 50
NOTE: Use separate page for bundle/nozzle orientation sketch if necessary.

SI (METRIC) UNITS
EGE 15-D-5a 1990

Page 17 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Purchaser to Fill in (
INSTRUMENT & CONTROL PANEL ( )
GFGF-
F G INSTRUMENTATION
) After Commodity to Indicate:
ADDITIONAL PANEL REMARKS:
M F F F M F F M M
One for Ea Unit Mach Mtd Pneu
NEMA 7, Class Other NEMA Vib Isolators
G F M F F
Elec
By Compr Mfr
F M
By Purch
One Common to All Units Local Electronic Group Hydraulic
Freestanding (Off Unit)
M F
By Others
Division
NEMA 4, Watertight & Dusttight
Purged to NFPA 496 Type
Annunciator w/First Out Indication on Control Panel
Low Purge Press. Strip Heaters
Purge Conn
F M F F M F F
X Y Alarm Shutdown Extra Cutouts
Remote
Programmable Controller Intrinsically Safe Z
Outdoors
Purchasers Conn Brought Out to Terminal Box by Vendor
A functional panel test demonstrating that all instruments, switches, and components operate properly shall be performed before shipment.
M F
Instrumentation Suitable for:
Indoors
Outdoors
Other
PREFERRED INSTRUMENT SUPPLIERS (TO BE COMPLETED BY PURCH. OTHERWISE MFRS STANDARD APPLIES.): Pressure Gages Temperature Gages Liquid Level Gages Diff Pressure Gages Pneu Press. Transmitters Pneu Liquid Level Transmr Pressure Switches Temperature Switches Liquid Level Switches Diff Pressure Switches Control Valves Pressure Relief Valves Sight Flow Indicators Vibration Monitors & Equip Thermocouples RTDs Solenoid Valves Annunciator Press. Transmr (Elec Output) Programmable Controller Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Size & Type Size & Type Type Size & Type Type Type Type Type Type Type Type Type Type Type Type Type Type Model & (Qty Spare Points) Type Type Type Type ( )
39 40 41 42 43 44 45 46 47 48
PRESSURE GAGE REQUIREMENTS Locally
F
) ) ) ) ) ) )
Liquid Filled Pressure Gages: Panel ( ( ( ( ( ( (
Yes
No Locally ( ( ( ( Panel ) ) ) ) ) ) ) ( ( ( ( ( ( (
Function: Lube Oil Main Pump Discharge Lube Oil Aux Pump Discharge Lube Oil Press. at Frame Header Lube Oil Filter )P Cooling Water Inlet Header Panel Purge ( ( ( ( ( ( (
OFOFOFOFGFGFGF-
Mounted
GFGFOFGFGFOFGF-
Mounted ) ) ) ) ) ) ) Process Gas: Inlet Press. @ Ea Stage Disch Press. @ Ea Stage
( ( (
GFOFGFOFGFGFGF-
Mounted
OFOFOFOFGFGFGF-
Mounted ) ) ) ) ) ) )

SI (METRIC) UNITS
EGE 15-D-5a 1990

Page 18 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
F F
F G INSTRUMENTATION Contd
TEMPERATURE MEASUREMENT REQUIREMENTS FUNCTION: Lube Oil Lube Oil Locally ( ( ( ( ( ( Panel ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( Gage w/ Capillary ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ThermoCouple Sys RTD Sys
Main Jrnl Bearings (Thermocouples or RTDS Only) Motor Bearings (Thermocouples or RTDS Only) Cooling Water Header: Cyl Cooling Water: Process Gas: Intercooler(s): Aftercooler: Coolg Water: Compressor Inlet Outlet Inlet Outlet
M M
Inlet to Inlet to
M M
Out of Out of
Frame Cooler
Press. Pkg Case Cyl Pist Rod (Thermcpls or RTD Only)
M M M M M M M M M M F F F F M M F F F F M M
Inlet Inlet Inlet Inlet Inlet Inlet Discharge Gas Gas Gas Gas
( Ea Cyl
Ea Cyl
Water Water Water Water
( ( ( ( ( ( ( ( (
Outlet/Cooled Pkg Case(s)
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
F F
OFOFGFGFGFOFOFOFGFOFGFOFGFGFGFGFMtd
GFGFGFGFGFGFOFGFGFGFGFGFGFGFGFGFMtd Alarm
F F F F F F F F F F F F F F F F
ALARM & SHUTDOWN SWITCH REQMTS
NOTE: Alarm and shutdown switches shall be individually separate. Annunciation Points Shutdown In Pnl By Mfr In Ctl Room Pnl Others Total No. of Pts Shutdown In Pnl By Mfr In Ctl Room Pnl Others
FUNCTION: Low Lube Oil Press. @ Bearing Header Hi Lube Oil )P Across Filter Low Lube Oil Level, Frame Aux Lube Oil Pump, Fail to Start Cyl Lube Sys Protection Compr Vibration, Shutdown Only Vib W/Continuous Monitoring Rod Drop Detectr, Contact Type (1/Cyl) Rod Drop Proximity Probe (1/Cyl) Oil Temp Out of Frame Hi Gas Disch Temp, Ea Cylinder Hi Jacket Water Temp, Ea Cyl Low Suction Press., First Stg Inlet Hi Disch Press. Final Ea Stg Hi Cyl Gas )P, Ea Stage ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( (
Hi Liq Level Ea Moisture Separator Low N2 Purge, Distance Piece(s)
OFOFOFGFGFGFGFGFGFOFOF:FGFGFOFOFGFGFAlarm
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( (
OFGFGFGFGFOFGFGFGFGFGFGF:FGFGFOFGFGFGF-
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
M M M F F F F F F F M M q F F M M F F
Total Number of Annunciation Points
F F F F F F F F F F F F F F F F F F F
M F F F F M F F F F F F F F F M F F F
F F
SWITCH CONTACT OPERATION Alarm Contacts Shall:
F F
NOTE: Each switch shall be minimum SPDT Arrangement.
Open (De-energize) to Sound Alarm & Be Energized When Compr Is in Operation Close (Energize) to Sound Alarm & Be De-energized When Compr Is in Operation
Shutdown Contacts Shall:
F F
Open (De-energize) to Shut Down & Be Energized When Compr Is in Operation Close (Energize) to Shut Down & Be De-energized When Compr Is in Operation

SI (METRIC) UNITS
EGE 15-D-5a 1990

Page 19 of 19
1 2 3 4 5 6 7 8 9
MISCELLANEOUS INSTRUMENTATION: Sight Flow Ind (Clg Watr Only) Pneumatic Pressure Transmitters Press. Transmitters (Elec Output) Pneumatic Level Transmitters Alarm Horn & Acknlmt Test But. Conduit & Wiring w/ Junct. Boxes Motor Start/Stop Hour Meter ( ( ( ( ( ( ( (
10 11 12 13 14 15 16
OFGFGFGFOFOFOFOFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFBy
) ) ) ) ) ) ) ) For: For: For:
F F
Intercooler(s) Cyl Jacket Water
Afterclr
Rod Press. Packing Cases
Oil Clr
Water Clr
SEPARATE LUBE OIL CONSOLE INSTRUMENTATION (PURCH TO LIST REQMTS IN ADDITION TO ANY ABOVE REQMTS): ( ( ( ( ( ( ) ) ) ) ) )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
SEPARATE COOLG WATER CONSOLE INSTRUMENTATION (PURCH TO LIST REQMTS IN ADDITION TO ANY ABOVE REQMTS): ( ( ( ( ( ( ) ) ) ) ) )
F G
RELIEF VALVES: Location ( ( ( ( ( ( ( ( ( ( Manufacturer Type ) ) ) ) ) ) ) ) ) )
Size
Setting
NOTES:
See motor data sheet for additional motor instrumentation requirements. For turbine drivers use applicable API data sheets. For gear reducers use applicable API data sheets. Purchasers electrical and instrumentation connections shall be made directly by purchaser.
ADDITIONAL INSTRUMENTATION REMARKS:

CUSTOMARY UNITS
ISSUE 1 2 APPLICABLE TO: FOR/USER NOTE: APPROVED 3 ISSUE APPROVED JOB NO. P.O. NO.
EGE 15-D-5b 1990

Page 1 of 19 ITEM NO. DATE UNIT DATE NO. REQD
4 PROPOSALS
SITE/LOCATION
INDICATES INFO TO BE
COMPLETED BY PURCHASER
F G
PURCHASE
LOCATION AS BUILT SERVICE
PURCHASE ORDER NO.
BY MANUFACTURER WITH PROPOSAL
BY MANUFACTURER F G BY MANUFACTURER OR
AFTER ORDER PURCHASER AS APPLICABLE SERIAL NO. kW @ RATED rpm OF / GAS TURBINE
COMPR MFR COMPR THROWS: TOTAL NO. DRIVER MFR DRIVE SYSTEM:
TYPE MODEL NO. NO. WITH CYLS NOMINAL FRAME RATING
TYPE OF DRIVER:
F F
DRIVER NAMEPLATE kW/OPERATING rpm IND MOTOR
DIRECT COUPLED
NO NEGATIVE TOLERANCE APPLIES: (NNT)
F F F
SYN MOTOR
GEARED & COUPLED
STEAM TURBINE
V-BELT
ENGINE
OTHER LUBE NONLUBE
YES PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES. CYLIINDERS: NO PURCHASER TO FILL IN "MFR'S RATED CAP." LINES OPERATING CONDITIONS (EACH MACHINE)
F F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
F F F F F F F F G F F G
F G F G
Service/Item No. Stage Norm. or Alt Condition Molecular Weight Cp/Cv (K) @ 150F or INLET CONDITIONS Press. @ Pul Supp Inlet, psia Press. @ Cyl Flg, psia Temp, F Ref: Side Stream Temp, F Compressibility (Zs) INTERSTAGE Interstage )P includes: F At Inlet to: NOTE: Certified Pt (T) Check One
F F F F
Pulsation Supp Devices Side stream to
stage(s). These inlet press. are fixed.
Compr Cylinder Flanges
Puls Supp Devices / Puls Supp Dev
)P Between Stages, %/psia

DISCHARGE CONDITIONS At Outlet from: Press. @ Cyl Flg, psia Press. @ Pul Supp Outlet, psia Temp. Adiabatic, F Temp. Predicted, F Compressibility, Zd *REQUIRED CAPACITY lb/h Is Wet
F G G F F
F G F G F G
F F
Piping /
Coolers
Compr Cyl Flanges
F F
/
Separators
Other / /
Other
Rated for Process, at Inlet to Compressor, No Negative Tolerance (-0%) Dry
Capacity Specified
MM scfd/scfm (14.7 psia & 60F) *RATED CAPACITY lb/h icfm bhp/Stage Total bhp @ Compressor Shaft Total hp Including V-Belt & Gear Losses Is (At Inlet to Compressor) & bhp @ Certified Tolerance of 3% for Cap. & 3% for bhp Wet Dry Capacity Specified
F F F F
G G G
MM scfd/scfm (14.7 psia & 60F)
*CAPACITY FOR NNT Manufacturer's = Required 0.97
Required = Manufacturer's 0.97

CUSTOMARY UNITS 1 2 3 4 5 6 7 Air 8 Oxygen 9 Nitrogen 10 Water Vapor O2 N2 H2O GAS ANALYSIS AT OPERATING CONDITIONS MOLE % (BY VOLUME) ONLY SERVICE/ITEM NO. STAGE
EGE 15-D-5b 1990

Page 2 of 19 REMARKS
F F F
NORMAL OR ALT MW 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.076 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146 17.031 36.461 70.914
11 Carbon Monoxide CO 12 Carbon Dioxide 14 Hydrogen 15 Methane 16 Ethylene 17 Ethane 18 Propylene 19 Propane 20 i-Butane 21 n-Butane 22 i-Pentane 23 n-Pentane 24 25 26 27 CO2 H2 CH4 C2H4 C2H6 C3H6 C3H8 C4H10 C4H10 C5H12 C5H12
13 Hydrogen Sulfide H2S
Hexane Plus Ammonia NH3 Hydrogen Chloride HCI Chlorine Cl2
28 Chlorides Traces 29 30 31 32
33 Cp/Cv (K) @ 65F or F 34 NOTE: If water vapor is present (even minute traces) in the gas being compressed, it must be included above. 35 Elevation ft Barometer Indoor Outdoor Offshore psia Heated No Roof
G G
Calculated Mol Wt
36 37 Compressor Location: 38 39 40 41 42 Unusual Conditions: 43
44 Hazardous Nonhazardous 45 46 Site Electrical Classification: Class 47 48 49 50 51
F F F F F F
Winterization Required Dust
F F F F
Weather Protection Required
F F F F
APPLICABLE SPECIFICATIONS API 618: Reciprocating Compressors for General Refinery Services
SITE/LOCATION CONDITIONS Design Temp F Ambient Temp: Max. Unheated Under Roof
F F F
Relative Humidity: Max. At Grade Level Elevated Partial Sides Platform Tropicalization Required
F F
F Min. % Min. ft % Onshore
Fumes
Other
Group
Division

CUSTOMARY UNITS
EGE 15-D-5b 1990

Page 3 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Capacity Control By: For: Using:
F F F
PART LOAD OPERATING CONDITIONS Mfrs Cap.Control Part Load Condition Fixed Volume Pocket Purchasers Bypass Startup Only Suction Valve Unloaders:
F F F
Action:
Number of Steps:
Direct (Air-to-Unload) One
ALL UNLOADING STEPS ARE BASIS MANUFACTURERS CAPACITY SHOWN ON PAGE 1.
F F F F
Both Both Finger Three
F F F F F F
Plug Five
Other
Other
Reverse (Air-to-Load/Fail Safe) Other
F
F G F G
INLET AND DISCHARGE PRESSURE ARE AT CYLINDER FLANGES. Service/Item No. Stage Normal or Alternate Condition % Capacity Weight Flow, lb/h MM scfd/scfm (14.7 psia & 60F) Pockets/Valves Operation* Type Unloaders (Plug) (Finger) Inlet Temperature, F Inlet Pressure, psia Discharge Pressure, psia Discharge Temp, Adiabatic, F Discharge Temp, Predicted, F Volumetric Eff, % HE/% CE Calc Gas Rod Load, lb, C Calc Gas Rod Load, lb, T Comb. Rod Load, lb, C (Gas & Inertia) Comb. Rod Load, lb, T (Gas & Inertia) Rod Rev, Degrees Min @ X-HD Pin bhp/Stage Total bhp@ Compressor Shaft Total hp Incl V-belt & Gear Losses / / / / / /
F F F G G G
F G F G
G G G G G G

G G G
* Show Operation with the Following Symbols: Suction Valve(s) Unloaded = Head End or Crank End = CE = HE or Plus S F V
Fixed Pocket Open or Variable Pocket Open
= =
Example: HE-F/CE-S = Head End Fixed Pocket Open/Crank End Suction Valve(s) Unloaded. C = Compression
G F
T = Tension psig
Minimum Pressure Required to Operate Cylinder Unloading Devices Suction/Discharge Pressures:
bhp vs Capacity Performance Curves or Tables Required for Unloading Steps and/or Variable Yes No
REMARKS AND/OR SKETCH:

CUSTOMARY UNITS
EGE 15-D-5b 1990

Page 4 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
M F M F M F F M
Purchaser to Fill in ( Driver ( ):
F F
Slide Base for Driver ( ):
Motor Starting Equipment ( ):
Gear (
Coupling(s) (
V-Belt Drive (
Drive Guard(s) (
Pulsation Suppressors with Internals ( Pulsation Suppressors w/o Internals (
Suppressors to Have Moisture Remvl Sect: ):
Acoustical Simul Study (
NOTE: Isometric piping & vessel
F F F F F F F F M F F F
Packaged: Skid
Direct Grouted Intercooler(s) (
Interstage Piping ( Inlet Strainer(s) ( Manifold Piping: Relief Valve(s) (
Rupture Disc(s) (
Crankcase Rapid Pressure Relief Device(s) ( Initial Inlet
For Atmospheric Inlet Air Compr Only: Preferred Type of Cylinder Cooling ( NOTE: type of cooling after eng review of final and all operating conditions.
F M
Separate Cooling Console (
Frame Lube Oil System (
Separate Lube Oil Console (
API 614 Applies (Refer to Note of 2.12.2):
NOTE: Piping between all consoles and compressor unit by purchaser.
GFG F OF- F F F F F F F GF- F GFGFGF- F F F OF- F F F F F F GF- F GF- F F OF- F F F F F OF- M M OFM M OFGF- F F GFF F GFF M OFF F M M M M M M F F GFF F F F F F F F F GF- F GF- F GFF GF- F F F GF- F F F F F F F GF- F F F GFF OFF F F GF- F GFF GF- F GFGF- F F F F GF- F F F F F F F F GF- F F F F OF- M M M GF- F F F F
) After Commodity to Indicate: By Compr Mfr By Purch By Others Other Induction Motor ) Synchronous Motor Steam Turbine ) Engine Outboard Bearing ) Provision for Dry Air Purge for Outboard Bearing Soleplate for Driver ( Define API 613 Baseplate for Gear Low Spd ): API 677 Hi Spd Quill Shaft ): Keyless Drive Keyed Drive Sheaves & V-Belts ( Mfr Std Other ): Static Conducting V-Belts Banded V-Belts ): Nonsparking Calif Code API 671, Appendix C Initial Inlet & Final Discharge Interstage Interstage Initial Inlet & Final Discharge Initial Inlet Only Supports ( Supports ( Supports ( Supports ( ): All Inlet Suppressors Design Approach 1 With Simplified Analysis of Piping Study. 2 With Acoustical Simulation Study. All Spec Load Cond, Incl (Check Only One) details of piping sys, as defined in tech note of 3.9.2.1, are reqd 3 With Acoustical Sim & Mechanical Resp of Piping. Compr Oper in Parallel Study to Consider: to perform Des App 2 & 3. These
SCOPE OF BASIC SUPPLY
Other
) ) ) )
Single Act. Plus: Alternate Gases
detail drawings shall be submitted to vendor.
With Existing Compr and Piping Systems
Study to Be Witnessed and Approved by Mobil (See EGE 15-B-5, Par. 3.9.1.1) ) Define Basic Scope of Packaging in Remarks Section, Page 5 Rails
No
Yes (
Soleplate
Bolts or Studs for Soleplate to Frame Decking
Chock Blocks
Shims
Leveling Screws ):
Cement/Mortar Grout Separator(s) ( Initial Inlet Vents ):
Epoxy Grout
Aftercooler(s) ( Shop Fitted
Intercoolers:
Mach Mtd Off Mtd
Piping Matchmarked
):
Side Stream Inlet
Provision for Inlet Strainers
Drains
Relief Valves Interstage )
API 618 Flange Finish
):
Initial Inlet
Final Discharge
Ref 3.9.3.15, > 125 < 250 Flange Finish (ASME 16.5) Special Finish
Interstage Suction Piping Arrd for: ):
Insulation ( ) Forced
Heat Tracing (
Inlet Air Filter (
Inlet Filter Silencer (
Thermosyphon
Stage Cyl(s)
Mfr shall recommended best
Static (Standpipe)
Stage Cyl(s)
Cyl Cooling Water Piping (
Matchmarked Sight Glass(es)
Single Inlet/Outlet Manifold & Valves Individual Inlet/Outlet per Cyl Shop Run
Valve(s)
Closed Sys with Water Pump Cooler Surge Tank & Piping
Arrd for Heating Jacket Water as Well as
Cooling
):
One for Ea Unit
One Common to All Units
Dual Pumps (Aux/Main)
Arranged for Heating Jacket Water as Well as Cooling Dual Filters with Transfer Valve
):
Aux Pump
Shop Run
):
Extended to Motor Outboard Bearing No
Shop Run
Yes (See EGE 15-B-5, Par. 2.12.3)
EGE 15-D-5b 1990

Page 5 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
M M
Capacity Control (
OF-
):
M F F F
):
CUSTOMARY UNITS
SCOPE OF BASIC SUPPLY Contd
See Data Sheet Page 3 for Details Separate Machine Mounted Panel Pneumatic Electric Programmable Controller
Electronic
M M F M
Hydraulic
Instrument & Control Panel (
OF-
See instrumentation data sheets for details of panel, additional remarks, and instrumentation. NOTE: All tubing, wiring, and conns bet. off-unit freestanding panels & compressor unit by puch.
M F
One for Each Unit Machine Mounted
One Common to All Units Freestanding (Off Unit)
F M F M F M
Heaters (
Barring Device (
GF- F F OF- F
): ):
Frame Lube Oil Electric Manual
Rod Pressure Packing Cooling System ( Purchasers Maximum Allowable: Special Corrosion Protection: Mechanical Run Test:
Painting: Shipment:
F F F F
Manufacturers Standard Domestic
Standard 6-Month Storage Preparation ( Outdoor Storage for Over 6 Months (
Compressor Manufacturers User/Installation List Required Applicable Purchaser Specs: Applicable User Specs: No No
F F GF- F M F F F F M F M F F F GFGFM F F F F
Pneumatic ): Piston Speed Note 1 No Yes No Yes Special Export Yes Yes
F F
Cyl Lubricators Steam
Cooling Water
Driver(s)
F
):
Gear Oil
Electric
F M
Flywheel Locking Device (
Separate Console
GF-
Filters
rpm 600
Mfrs Standard
Mfrs Standard
Complete Shop-Run Test of All Machine Mounted Equipment, Piping, & Appurtenances.
Other
Other See API 618, Par. 4.3.2.1 & 5.1 (p).
Export Boxing Required ( ), per Spec
GF-
), per Spec For Similar Service Only
REMARKS: NOTE 1: Average piston speed shall not exceed 600 ft/min in nonlubricated service or 850 ft/min in lubricated compressors.
MOBIL ENGINEERING GUIDE RECIPROCATING COMPRESSSOR DATA SHEET

CUSTOMARY UNITS
EGE 15-D-5b 1990

Page 6 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
ELECTRICAL POWER: Main Driver Auxiliary Motors Heaters Area Classification
AC Volts / / /
Phase / / /
Hertz
UTILITY CONDITIONS DC Volts Instrument Alarm & Shutdown AC Volts / / / / Group Phase / / / / Division Hertz DC Volts
/ Hazardous
F
/
Nonhazardous
Class
INSTRUMENT AIR: STEAM FOR: Inlet: Norm. Temp Exh: Norm. Temp psig F psig F
Normal Pressure DRIVERS Max./Min. Max./Min. Max./Min. Max./Min. / / / /
psig
Max./Min.
psig HEATERS
psig F psig F
Inlet: Norm. Temp Exh: Norm. Temp
psig F psig F
Max./Min. Max./Min. Max./Min. Max./Min.
/ / / /
psig F psig F
COOLING WATER FOR: Type Water Supply: Norm. Temp Ret: Norm. psig F psig
COMPRESSOR CYLINDERS Type Water Max./Min. Max./Min. Max./Min. / / / psig F psig Ret: Supply: Norm. Temp Norm.
COOLERS
psig F psig
Max./Min. Max./Min. Max./Min.
/ / /
psig F psig
COOLING FOR ROD PACKING: Type Fluid FUEL GAS: Supply Normal Pressure Composition psig @ psig F Return / psig @ psig F LHV Btu/ft3 Max./Min.
CYLINDER UNLOADING MEDIUM:
Air
Pressure Available for Cylinder Unloading Devices, Max./Min.
Nitrogen
Other / psig
REMARKS:
EGE 15-D-5b 1990

Page 7 of 19
F G CYLINDER DATA AT FULL LOAD CONDITION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Service/Item No. Stage Inlet Pressure Discharge Pressure Cylinders per Stage Single or Double Acting (SA or DA) Bore, mm Stroke, mm rpm: Piston Speed, m/s: Rated/ Rated/ psia
CUSTOMARY UNITS
A@ Cyl Flanges
Cylinder Liner (Yes) (No) Piston Displacement, ft3/min
F F
Max. Allow. Max. Allow.
Liner Nominal Thickness, mm Cylinder Design Clearance, % Average Volumetric Efficiency, % Average Valves, Inlet/Discharge, Qty/Cyl Type of Valves Valve Lift, Inlet/Discharge, in. Valve Velocity, API 618, 3rd Edition, ft/min: Suction Valve(s) Discharge Valve(s) Rod Diameter, in. Max. Allow. Cont Gas Loading, lb, C* Max. Allow. Cont Gas Loading, lb, T* Calculated Gas Rod Load, lb, C* Calculated Gas Rod Load, lb, T* Combined Rod Load (Gas + Inertia), lb, C* Combined Rod Load (Gas + Inertia), lb, T* Rod Rev, Degrees Min @ X-HD Pin Recip Wt (Piston, Rod, X-HD & Nuts), lb Max. Allow. Working Pressure, psig Max. Allow. Working Temperature, F Hydrostatic Test Pressure, psig Helium Test Pressure, psig Inlet Flange Size/Rating Facing Discharge Flange Size/Rating Facing Discharge Relief Valve Setting Data at Inlet Pressures Given Above: Recommended Setting, psig Gas Rod Load, lb, C* Gas Rod Load, lb, T* Combined Rod Load, lb, C* Combined Rod Load, lb, T* Rod Rev, Degrees Min @ X-HD Pin NOTE: Calculated at inlet pressures See Note 1 See Note 1 / / / / / / / / / / / / / / See Note 1 See Note 1
given above & recommended setting. Settle-out Gas Pressure (Data Required for Starting) *C = Compression NOTES/REMARKS: *T = Tension NOTE 1: Vendor to advise angular locations and max. rod load in See lines EGE 27/28 15-B-5, and 43/44. Par 2.4.1.
EGE 15-D-5b 1990

Page 8 of 19
F G CONSTRUCTION FEATURES
1 2 3 4 Service/Item No. Stage Cylinder Size (Bore Dia), in. Rod Runout: Normal Cold Vertical, in. [Calculated Value(s) per Appendix C.3.1] Materials of Construction 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Cylinder(s) Cylinder Liner(s) Piston(s) Piston Rings Wear Bands
CUSTOMARY UNITS
Piston Rod(s): Matl/Yield, N/mm2 Thread Root Stress @ MACRL*@ X-HD End Piston Rod Hardness, Base Material, Rc Piston Rod Coating Valve Seats/Seat Plate Valve Seat Min. Hardness, Rc Valve Guards (Stops) Valve Discs Valve Springs Rod Pressure Packing Rings Rod Pressure Packing Case Seal/Buffer Packing, Distance Piece Seal/Buffer Packing, Intermediate Wiper Packing Rings Main Journal Bearings, Crankshaft Connecting Rod Bearing, Crankpin Connecting Rod Bushing, X-HD End Crosshead (X-HD) Pin Bushing Crosshead Pin Crosshead Crosshead Shoes Required Coating Hardness, Rc
M M
Required / / / / / /
50
F F
Cylinder Indicator Valves (T) Fluorocarbon Sprayed Cylinder Running Bore (T) DISTANCE PIECE(S): Covers:
F G COMPRESSOR CYLINDER ROD PACKING
*Maximum allowable continuous rod load.
F F F F M F F
Full Floating Packing w/Stainless Steel Springs Vented to: Flare @ psig Atm psig TFE m3/h Reqd m3/h Reqd Suction Press. @
F F
Cylinder Compartment: (Outboard Distance Piece)
TYPE A
Solid Metal
F G Water Cooled, F G Oil Cooled,

Water Filter
Forced Lubricated
Nonlube
Stage(s), Stage(s),
Vent/Buffer Gas Seal Pack. Arr (Ref: App G, Fig. G-4) Buffer Gas Pressure psig
Prov Future Water/Oil Cooling
Frame Compartment: (Inboard Distance Piece)
Splash Guards for Wiper Packing
F M
Seal/Buffer Gas Pack. Arr (Ref: App G, Fig. G-4) Frame End (Adjacent to Wiper Packing) Intermediate Partition Buffer/Purge Gas:
F F
F F F F F F F F F
TYPE B
Screen Vented to Purged at
(Ref: App G, Fig. G-3) Louvered psig psig psig psig psig psig
TYPE C
TYPE D
Pressurized to With Relief Valve Vented to Purged at Pressurized to With Relief Valve
Vent, Drain, Purge Piping by Mfr:
F F F M
N2 No
Other
Yes
EGE 15-D-5b 1990

Page 9 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
F G
COUPLING(S):
F G Low- Speed
(Bet. Compr and Driver or Gear)
F G CONSTRUCTION FEATURES Contd F G Hi-Speed F G CYLINDER LUBRICATION

(Bet. Driver and Gear)
CUSTOMARY UNITS
Mfr Model Type

API 671 Applies:
F F
Nonlube Lubricated
Stage(s)/Service
Type of Lube Oil:
Lubricator Dr by:
Yes
F F G G F F
Stage(s)/Service Synthetic Hydrocarbon Compr/Crankshaft, Direct Chain from Crankshaft
No
Lubricator Mfr
Drive Sheave (Driver Shaft) Type Lubricator: (Ref 2.13)
F G Electric Motor F G Other
Vbelt Drive:
Driven Sheave (Compressor Shaft)
Model
Single Plunger per Point Other
Expected rpm
Qty & Groove X-Sec

Power Transmitted bhp hp (Incl Belt Losses) hp
Pitch Dia, in.
F G Compartment, Total Qty F G Plungers (Pumps), Total Qty F G Spare Plungers, Qty F G Spare Compartment w/o Plungers
Center Distance, in. Qty, Type X-Sec & Length Belts Belt Service Factor
Driver Nameplate kW Rating
F G
Heaters:
Electric w/Therm(s)
Steam
ESTIMATED WEIGHTS AND NOMINAL DIMENSIONS
(Relative to Driver Nameplate hp Rating)
INSPECTION AND SHOP TESTS (REF 4.1.3) Reqd *Shop Inspection Mfr Standard Shop Tests Cylinder Hydrostatic Test Cylinder Helium Leak Test Cyl Jacket Water Hydro Test *Mechanical Run Test (Mfr Std) Bar-over to Check Rod Runout Lube Oil Console Run/Test *Cooling H2O Console Run/Test X-Ray Piping Buttwelds Gas Oil Shop Fit-up of Pulsation Supp Devices & All Associated Gas Piping *Cleanliness of Equip. Piping & Appurtenances. Instrument Panel
Witn
Obser
Wt of Complete Unit (Less Consoles) Maximum Erection Weight Maximum Maintenance Weight Driver Wt/Gear Wt Lube Oil/Cooling H O Cons Freestanding Panel
2
Total Compr Wt Less Driver & Gear
lb lb lb lb / / lb lb lb
Space Requirements, m:
Complete Unit Lube Oil Console Cooling H O Console Freestanding Panel

2
Length
Width
Height
Piston Rod Removal Dirt
Pulsation Supp Weight Piping Interstage Equipment
Other Equipment Shipped Loose (Define) lb lb lb lb lb lb lb
REMARKS:
*Specific requirements to be defined. For example: dismantling, aux equipment operational & run tests. For lube oil console test, see EGE 15-B-5, Par. 4.3.2.4.
EGE 15-D-5b 1990

Page 10 of 19
1 2 3
F G CONSTRUCTION FEATURES Contd

Utility Consumption ELECTRIC MOTORS* Nameplate hp Locked Rotor amp Full-Load Steady State amp Main Driver Nonsteady
CUSTOMARY UNITS
State amp at Compressor Rated Power (Induction Motors Only) amp @ Compressor Rated hp of @ Current Pulsations of %
4 5 6 7 8 9 10 11 12 13 14
Main Driver Main Lube Oil Pump Aux Lube Oil Pump Main Cooling Water Pump Aux Cooling Water Pump Rod Packing Cooling Pump Cylinder Lubricator
*For inductor motors see note of 3.1.2.5 and motor data sheet. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 REMARKS: 43 44 45 46 Flow STEAM ELECTRIC HEATERS
Watts Frame Oil Heater(s) Cooling Water Heater(s) Cyl Lubricator Heater(s)
Volts
Hertz
Flow Main Driver Frame Oil Heater(s) Cyl Lubr Heater(s) lb/h @ lb/h @ lb/h @ lb/h @ lb/h @
Pressure psig psig psig psig psig
Temperature FTT to FTT to FTT to FTT to FTT to
Back Pressure psig psig psig psig psig
COOLING WATER REQUIREMENTS Inlet Temp F Outlet Temp F Inlet Press psig Outlet Press psig Max. Press psig
gpm Cylinder Jackets Intercooler(s) Aftercooler Frame Lube Oil Cooler Rod Pressure Packing
Total Quantity, gpm

CUSTOMARY UNITS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
EGE 15-D-5b 1990

Page 11 of 19
F G F G
BASIC LUBE OIL SYSTEM FOR FRAME: Ref Type Main Bearings: Pressure System:
M G
Sep Console for Press. Lube Sys: NOTE: Instrumentation to be listed
M M F F
Main Oil Pump Driven by: Aux Oil Pump Driven by: API 614 Lube System:
Hand-operated Pre-lube Pump for Starting No
on instrumentation data sheets. Electrical Classification: Class
F F M F F M F M F M M
Splash Tapered Roller Compr Crankshaft Elec Motor One Console for Ea Compr Group Div
F G FRAME LUBE OIL SYSTEM

Pressure (Forced) Precision Sleeve
F F
Electric Motor Other
F F
Heaters Required:
Elec w/Thermostat(s)
F F
Other
Steam
Yes (See EGE 15-B-5, Par. 2.12.2) One Console for Compressors
Console to Be of Deck Plate Type Construction Suitable for Multipoint Support and Grouting with Grout & Vent Holes. Nonhazardous
BASIC SYS REQUIREMENTS (NORM. OIL FLOWS & VOLUMES)
G G G M M
Lube Oil: Compressor Frame Driver Gear
Flow gpm
Pressure psig
Viscosity, mPa s @ 100F 210F
Sump Volume gal
System Pressures:
F G
G G
Design
psig psig Stainless Steel
Pressure Control Valve Setting Carbon Steel
G G M M F F
Hydrotest
psig psig
Pump Relief Valve(s) Setting Stainless Steel with Carbon Steel Fittings
PIPING MATERIALS: Upstream of Pumps & Filters Downstream of Filters Pump casings, filter housings, & valves to be carbon steel. Valves to have SS trim. PUMPS (Gear or Screw Type Only): Main Auxiliary
F F F F
F F F F
Rated Flow Pressure

gpm psig
Cold Start
Reqd, bhp
Driver
hp
Speed
rpm Steel
Coupling Reqd
O MM M
Pump Casing Material (Ref 2.12.3.1): Main Pump Guard(s) Req for Coupling(s): Main Pump Manual
Auxiliary Pump Control:
F M M F
Single
Automatic
COOLERS:
M F M F
Shell & Tube
Removable Bundle
With Bypass & Temp Control Valve:
F M
Water Cooled
F FF M
Manual
M M M F
Steel
Aux Pump
On-Off-Auto Sel Switch: Wiring to Terminal box: Switches Mfr Std
Aux Pump
Guard Type or Code
F M
RTDs/Thermocouples TEMA C
F F
By Purch By Purch
F F M M
Mech Seal Reqd
F F
By Mfr By Mfr
TEMA R (API 660 Data SheetsAtt)
Air Cooled w/Auto Temp Control (API 661 Data Sheets Att) Auto See Separate Heat Exchanger Data Sheet. For Details Specify % Glycol on Cooling Water Side.
35 36 37 38 39 40 41 42 43 44 45
F G
G G G
FILTER(S):
Single
Design Press. Micron Rating Bonnet Material
Dual w/Transfer Valve psig
F G ) G O
ASME Code Design
P Collapse
psi Steel
ASME Code Stamped P Clean 3psi Cartridge P/N
Cartridge Material Casing Material Model
O ) F
Furn Spare Cartr, Qty Model
SYS COMPONENT SUPP: Main Pump Auxiliary Pump Mechanical Seals Electric Motors Steam Turbines Oil Filter(s)
Manufacturer
Oil Cooler(s) Transfer Valve(s) Pump Coupling(s) Suction Strainer(s) Check Valve(s)
Manufacturer

CUSTOMARY UNITS
1 2 3 4 5 6 7 8
EGE 15-D-5b 1990

Page 12 of 19
M F F
F G
BASIC COOLING SYS FOR:
PRESSURE FORCED CIRCULATING SYS: Main Water Pump Driven by: Aux Water Pump Driven by:
SEP CONSOLE FOR COOLING WATER SYS: NOTE: Instrumentation to be listed on
F F F
M F
F G COOLING WATER SYSTEM
Compressor Cyl(s)
Heaters Reqd for Preheating: Open, Piping by: Elec Motor Elec Motor
instrumentation data sheets. Electrical Classification: Class
F F F F F
Intercooler(s) Purch
One Console for Ea Compr with Grout & Vent Holes. Group Div
F F F F
Elec w/Thermostat(s) Mfr
Aftercooler
Steam Turbine Steam Turbine
Console to Be of Deck Plate Construction Suitable for Multipoint Support & Grouting,
F F F F F F F
Other Other
Oil Cooler(s) Steam Closed, Piping by Mfr
One Console for
Compressors
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
BASIC SYS REQUIREMENTS (NORM. COOLING WATER FLOW DATA): Forced Cooling Cylinder(s) Cylinder(s) Cylinder(s) Cylinder(s) Cylinder(s) Cylinder(s) Piston Rod Paclb Intercooler(s) Aftercooler Oil Cooler(s) Total Flow Stage Stage Stage Stage Stage Stage Total Total Thermosyphon Standpipe
F
psig
Nonhazardous
Cooling Water to Be Pressure F
% Ethylene Glycol Sight Flow Indicators F
Flow gpm
Inlet Temp Outlet Temp
F F F F F F
F F F F F F
G
F G
SYS PRESSURES:
Size ft Dia ft Ht Capacity gal @ Nomral Operating Level Reservoir Material Internal Coating, Type FLevel Gage F Level Switch F Drain Valve F Inspection & Cleanout Openings PUMPS: (Centrifugal Only) Rated Flow Press. Reqd Driver Speed Coupling Mech Seal
WATER RESERVOIR: (See EGE 15-B-3) Main gpm psig bhp hp rpm Reqd
Design
psig
Hydrotest
psig
Relief Valve(s), Setting
psig
Aux Pump Control:
G F
Auxiliary Pump Casing Material: Guard(s) Reqd for Coupling(s): Manual
F M
Main Pump Main Pump Auto
34 35 36 37
F G
COOLING WATER HEAT EXCH:
M F M F
Shell & Tube
Air Cooled Exchanger w/Auto Temp Control (API 661 Data Sheets Attached) With Bypass & Temp Control Valve of Shell & Tube Manual Auto Louvers for Air Exch See Sep Cooler Data Sheet for Details: Specify % Glycol on Both Sides
F M M
Aux Pump
On/Off/Auto Sel Switch: Wiring to Terminal Box:
Aux Pump Guard Type or Code By Purch By Purch
F F
Reqd
F F
Square
M F M F
TEMA C
F F
M M
By Mfr By Mfr
TEMA R (API 660 Data Shts Att)
38 39 40 41 42 43 44 45
SYS COMPONENT:
Manufacturer
Model
Main Pump Auxiliary Pump Mechanical Seals Electric Motors Steam Turbines Heat Exchanger(s)
Temp Control Valve(s) Transfer Valve(s) Pump Coupling(s)
Manufacturer
Model

CUSTOMARY UNITS
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Applicable to: For/User Site/Location Compressor Service Compressor Mfr Suppressor Mfr NOTE: Indicate data compd by purch
EGE 15-D-5b 1990

Page 13 of 19
THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION Proposals Purchase As Built Ambient Temp, Min./Max. Number of Compressors Model/Type By compr/supp mfr w/proposal / F
GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS Total Number of Crankthrows
By mfr(s) after order F G By mfr(s)/purch as applicable

in. rpm Code Regulations Apply
Total Number of Services and/or Stages Total Number of Compr Cyl ASME Code Stamp Lube Service Shop Insp:
M F F M M M
NOTES:
Other Applicable Pressure Vessel Spec or Code Nonlube Serv Radiography (X-ray of Welds): Witnessed Yes None
Acoustical Simulation Study: No
Study to Be Witnessed:
F F F F M F F F M F
Witness Hydrotest Observed Yes No
Stroke
State/Country/Province of No Oil Allowed Internally Spot 100%
Outdoor Storage Over 6 Months Design Approach: (See EGE 15-B-5, Par. 3.9.1 thru 3.9.4.1)
Dry Internal Corr Coating Impact Test
F F F F M
in. mm
Special Paint Spec
FF
Yes
Special Welding Reqmts
No
1. With Simplified Manual Analysis of Piping Sys 2. Acoustical Simulation Study 3. Acoustical Simulation & Mech Response
CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
F G Compressor Cyl Data, This Service or Stage Only
Service Number of Cyl Cyl Bore Dia Piston Rod Dia Unloaders for: Operating Mode: Crank Angle(s) Bet. Manifolded Cyls
Stage No. On Crankthrow No. Deg Stroke in. rpm
F G F G F G F F F G F F F F F
F F
Piston Displacement Cap. Cont Single Act.
Startup Only Double Act.
F F
ft3/min None Both
F F
Gas Handled See Data Sht Pg 1 for Normal, Alt, and/or Startup Cond & Gas See Gas Analysis Data Sht Pg 2 for Complete Gas Comp Compressibility Factors
Normal Operating Gas Corr Present (Describe) Cp/Cv (K) @ 150F Z @ Discharge Mole Wt Z @ Inlet
F F
)P
Operation in Parallel w/ m3/h Std m3/h psia F psi/ Yes No / % Yes No psi psi Inlet Suppressor
Compressor Manufacturer's Rated Capacity:
kg/h Inlet Inlet
Line-Side Operating Pressure Operating Temp Within Suppressors Allow. Press. Drop Through Suppressors Comb. Inlet Supp Separator/Internals
F G Disch
)P
Disch psi/ / / / Yes
psia F % Yes No
No. (Qty) of Inlet & Disch Supp per Stage Allow. Peak-Peak Pulse @ Line-Side Nozzle Allow. Peak-Peak Pulse @ Cyl Flange Nozzle Design for Full Vacuum Capability Min. Reqd Working Pressure & Temperature NOTE: After design, the actual MAWP & Temp are to be determined based on the weakest component and stamped on the vessel. The actual MAWP is to be shown on pg 14 line 9 and on the U-1A forms.
F F F F
psi / / %
Discharge Suppressor
F F
%
psi Yes
No
No
psig @
psig @
43 44
Initial Sizing Vol per Formula of 3.9.2.2.2 NOTE: This is a reference volume only. Final design volume to be shown on page 14 line 7. m3 m3

CUSTOMARY UNITS
1 2 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS Contd THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION
EGE 15-D-5b 1990

Page 14 of 19 Service Stage No. Discharge Suppressor
3 4 5 6 7 8 9 10 11 12 13 14 15 16
F F
F G
CONSTRUCTION REQUIREMENTS & DATA Basic Material Required, CS, SS, Etc Act. Mat. ASTM or SA Designation Special Hardness Limitations, Rc Corrosion Allow., in. Wall Thickness, in. Required
Inlet Suppressor
G G
Shell/Head
Yes
/ Shell & Heads in./ Welds in. in. ft3 Shell & Heads
/ Welds in. in./ in. ft3
No
Shell/Head in./m3
Nom. Shell Dia Overall Length Pipe or Rolled Plate Construction
Act. Max. Allow. Working Press. and Temp Max. Expected Press. Drop )P kPa/bar/% Line Press. Weight, lb Ea F Insul Nuts & Allow. for Insulation Reqd Expected P-P Pulse @ Line-Side Cyl Flg % Lne Press.
Based on Final Suppressor Design
G F
Pipe psig @ psi/
G F
%
in./ Rolled Plate
F % lb No %
G F
Pipe psig @ psi/
G F
%
in./ Rolled Plate
F % lb No %
Yes
Yes
F G
Supports: Type/Quantity CONNECTION REQUIREMENTS & DATA Line-Side Flg, Size/Rating/Facing/Type Compr Cyl Flg(s), Qty/Size/Rating/Facing/Type Flange Finish: 3.9.3.15,>125 <250 ASME 16.5 Special (Specify) R.F. R.F. R.F.
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
M M
F M F M F M F F F F F

R.F.
Inspection Openings Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating *Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating
Yes
F
Yes
No
M F F F F
No
Blinded
Yes
F
Yes
No
M F F F F
Blinded
Vent Connections Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating *Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating
M M F F
M M F F
No
Drain Connections Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating *Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating
Yes
No
Yes
No
Pressure Connections Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating *Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating
Yes
No
Yes
No
Temperature Connections Required Spec Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating Cyl Nozzle Main Body
Yes
No
Yes
No
*Qty, Size, CI 6000 NPT Cplg/Flg Type & Rating

Compressor Mfr's Supp Outline or Drawing No. Supp Mfr's Outline or Drawing No. NOTES: * = As Built
OTHR DATA AND NOTES
39 40 41 42 43
Suction suppression devices to have liquid sump with level gage glass (see EGE 15-B-5, Par. 3.9.3.6).

CUSTOMARY UNITS
SHELL AND TUBE HEAT EXCHANGERS FOR RECIPROCATING COMPRESSORS
EGE 15-D-5b 1990

Page 15 of 19
1 2 3 4 5 6 7
Applicable to: For/User Site/Location
THESE SHEETS TO BE FILLED OUT FOR EACH EXCHANGER Proposals Purchase As Built Ambient Temp, Min./Max. Number of Compressors Model/Type / C
Compressor Service Compressor Manufacturer Exchanger Manufacturer NOTE: Indicate Data to Be Comp by Purch
By Compr/Exch Mfr with Proposal
By Mfr(s) After Order
F G
By Mfr(s) or Purch as Applicable
GENERAL INFORMATION APPLICABLE TO ALL EXCHANGERS 8 9 10 11 12 13 14 15 REF: Total Number of Services and/or Stages for Compressor ASME Code Stamp Lube Serv Shop Insp: NOTE: State/Country/Province of Code Regulations Apply Other Applicable Pressure Vessel Specs or Code Nonlube Serv Witnessed No Oil Allowed Internally Special Paint Spec Outdoor Storage Over 6 Months
M F F F M
Use this data sheet for all process gas exchangers and special oil and cooling water coolers. Use standard TEMA heat exchanger spec sheet for standard oil and cooling water coolers.
F M
F F
Observed
Dry Internal Corr Coating
Witness Hydrotest
TEMA C
Glycol onWater Side
Yes
No
TEMA R (API 660 Data Sheets Attached)
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
F G G G M F
F G
This Exchanger Is for:
Liquid Side to Be per 2.1.3:
F F
PERFORMANCE OF ONE EXCHANGER Intercooler Bet. Special Oil Cooler Yes
Design Duty Trans Rt Serv Total Surface (Eff)
MW Clean ft
2
F F G
No
Stage &
Stage
Special Cooling Water Cooler
Aftercooler
Dbl Pipe:
F F
Yes
No
Total Number of Identical Exchangers per This Completed Data Sheet (Horiz/Vert) MTD (Eff) Surface/Shell (Eff) TUBE SIDE Water F ft2
Size W/(m2F)
Shells/Unit SHELL SIDE
Fluid Total Flow Liquid lb/h INLET
Oil
OUTLET
INLET
OUTLET
F G F G F G F G F G F G F G F G F G F G F G F G
lb/h
Molecular Wt Specific Gravity Therm Cond Specific Heat Viscosity Btu/(h ft2 F/ft) Btu/lb F cP
F G
Vapor Molecular Wt Density Thermal Cond Specific Heat Viscosity Latent Heat Dew Point
2
lb/h lb/ft3 Btu/(h ft F/ft) Btu/lb F cP Btu/lb F lb/h
F G F G F G
Noncondensables Molecular Wt
Steam Left in Gas Water Condensed
lb/h lb/h

CUSTOMARY UNITS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 NOZZLES No. Inlet Outlet Vent Drain Pressure Gage Thermowell Conn Interconnecting Conn Specific Gas Side Flange Finish (Ea Nozzle) (Ea Nozzle) HEAT EXCHANGERS FOR RECIPROCATING COMPR CONTD THESE SHEETS TO BE FILLED OUT FOR EACH EXCHANGER Serv
EGE 15-D-5b 1994

Page 16 of 19 Intercooler Bet. Stg & Stg
PERFORMANCE OF ONE EXCHANGER Contd
Aftercooler
F F
F G F G F G F G
Inlet Temperature Pressure (Atmos) Pressure Drop Velocity Fouling Resist. Design Pressure Test Pressure Design Temp Corr Allowance Number of Passes Diff Des Pressure Flow Arrangement psi Parallel F (psig)(psia) psi ft/s (h ft2 F)/Btu psig psi F in. Allow.
SHELL SIDE
Outlet
Inlet
TUBE SIDE
Outlet
Calc
Allow.
Clac
G G G G G G G G
F G M G F G M G F G
Series
Parallel
Series
Shell Dia normal (OD)(ID) No. Tubes/Shell OD Length in.
in.
in.
Gage BWG, 19 in. (Avg)(Min.) Tube Pitch in. TEMA Class Code Reqd (ASME) Code Stamp Remvl Tube Bundle Tubes
30 60 G 90 45
C Yes (Yes)(No) (Yes)(No)
G G G F G G G
F G F G F G F G
CONSTRUCTION Baffle Type No. Spacing Segmental Cut Impingement Baffle Expansion Joint Exp Joint Des Temp Surface Prep Paint Insulation Bypass Seal Arrmt Tube-Tubesheet Jt in. % (Yes)(No) (Yes)(No) F
G

F G F G
Wt Bundle & Shell Wt Bundle Wt Full of Water
lb lb lb
U-Bend
Shell Cover
F F F
integ
DV Inlet Nozzle DV2 Bundle Entr DV2 Bundle Exit

2
Specifications Floating Tubesheet (Yes)(No)
Straight Remvl
MATERIALS (MARK SR FOR STRESS RELIEVED, XR FOR RADIOGRAPHED)
F F F F
(Yes)(No) Yes No Rolled
Seal Type Long Baffle Other
Welded
Tubes Tubesheet Baffles/Tube Supports Tie Rods & Spacers Long Baffle Gasket, Shell Side Gasket, Tube Side Bolting Floating Head Gasket
Shell Shell Cover Shell Flange Channel/Bonnet Channel Cover Channel Flange Floating Head Cover Expansion Joint Floating Head Seal TUBE SIDE No. Size, NPS (in.) Rating & Facing R.F. R.F. R.F. R.F.
SHELL SIZE Size, NPS (in.) Rating & Facing
49 REMARKS: 50
NOTE: Use separate page for bundle/nozzle orientation sketch if necessary.

CUSTOMARY UNITS
EGE 15-D-5b 1990

Page 17 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Purchaser to Fill in (
INSTRUMENT & CONTROL PANEL ( )
GFGF-
F G INSTRUMENTATION
) After Coin.odity to Indicate:
ADDITIONAL PANEL REMARKS:
M F F F M F F M M
One for Ea Unit Mach Mtd Pneu
NEMA 7, Class Other NEMA Vib Isolators
G F M F F
Elec
By Compr Mfr
F M
By Purch
One Coin.on to All Units Local Electronic Group Hydraulic
Freestanding (Off Unit)
M F
By Others
Division
NEMA 4, Watertight & Dusttight
Purged to NFPA 496 Type
Annunciator w/First Out Indication on Control Panel
Low Purge Press. Strip Heaters
Purge Conn
F M F F M F F
X Y Alarm Shutdown Extra Cutouts
Remote
Prograin.able Controller Intrinsically Safe Z
Outdoors
Purchasers Conn Brought Out to Terminal Box by Vendor
A functional panel test demonstrating that all instruments, switches, and components operate properly shall be performed before shipment.
M F
Instrumentation Suitable for:
Indoors
Outdoors
Other
PREFERRED INSTRUMENT SUPPLIERS (TO BE COMPLETED BY PURCH. OTHERWISE MFRS STANDARD APPLIES.): Pressure Gages Temperature Gages Liquid Level Gages Diff Pressure Gages Pneu Press. Transmitters Pneu Liquid Level Transmr Pressure Switches Temperature Switches Liquid Level Switches Diff Pressure Switches Control Valves Pressure Relief Valves Sight Flow Indicators Vibration Monitors & Equip Thermocouples RTDs Solenoid Valves Annunciator Press. Transmr (Elec Output) Prograin.able Controller Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Mfr Size & Type Size & Type Type Size & Type Type Type Type Type Type Type Type Type Type Type Type Type Type Model & (Qty Spare Points) Type Type Type Type ( )
39 40 41 42 43 44 45 46 47 48
PRESSURE GAGE REQUIREMENTS Locally
F
) ) ) ) ) ) )
Liquid Filled Pressure Gages: Panel ( ( ( ( ( ( (
Yes
No Locally ( ( ( ( Panel ) ) ) ) ) ) ) ( ( ( ( ( ( (
Function: Lube Oil Main Pump Discharge Lube Oil Aux Pump Discharge Lube Oil Press. at Frame Header Lube Oil Filter )P Cooling Water Inlet Header Panel Purge ( ( ( ( ( ( (
OFOFOFOFGFGFGF-
Mounted
GFGFOFGFGFOFGF-
Mounted ) ) ) ) ) ) ) Process Gas: Inlet Press. @ Ea Stage Disch Press. @ Ea Stage
( ( (
GFOFGFOFGFGFGF-
Mounted
OFOFOFOFGFGFGF-
Mounted ) ) ) ) ) ) )

CUSTOMARY UNITS
EGE 15-D-5b 1990

Page 18 of 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
F F
TEMPERATURE MEASUREMENT REQUIREMENTS FUNCTION: Lube Oil Lube Oil Locally ( ( ( ( ( ( Panel ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( Gage w/ Capillary ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ThermoCouple Sys RTD Sys
Main Jrnl Bearings (Thermocouples or RTDS Only) Motor Bearings (Thermocouples or RTDS Only) Cooling Water Header: Cyl Cooling Water: Process Gas: Intercooler(s): Aftercooler: Coolg Water: Compressor Inlet Outlet Inlet Outlet
M M
Inlet to Inlet to
M M
Out of Out of
Frame Cooler
Press. Plb Case Cyl Pist Rod (Thermcpls or RTD Only)
M M M M M M M M M M F F F F M M F F F F M M
Inlet Inlet Inlet Inlet Inlet Inlet Discharge Gas Gas Gas Gas
( Ea Cyl
Ea Cyl
Water Water Water Water
( ( ( ( ( ( ( ( (
Outlet/Cooled Plb Case(s)
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
F F
OFOFGFGFGFOFOFOFGFOFGFOFGFGFGFGFMtd
GFGFGFGFGFGFOFGFGFGFGFGFGFGFGFGFMtd Alarm
ALARM & SHUTDOWN SWITCH REQMTS
NOTE: Alarm and shutdown switches shall be individually separate. Annunciation Points Shutdown In Pnl By Mfr In Ctl Room Pnl Others Total No. of Pts Shutdown In Pnl By Mfr In Ctl Room Pnl Others
FUNCTION: Low Lube Oil Press. @ Bearing Header Hi Lube Oil )P Across Filter Low Lube Oil Level, Frame Aux Lube Oil Pump, Fail to Start Cyl Lube Sys Protection Compr Vibration, Shutdown Only Vib W/Continuous Monitoring Rod Drop Detectr, Contact Type (1/Cyl) Rod Drop Proximity Probe (1/Cyl) Oil Temp Out of Frame Hi Gas Disch Temp, Ea Cylinder Hi Jacket Water Temp, Ea Cyl Low Suction Press., First Stg Inlet Hi Disch Press. Final Ea Stg Hi Cyl Gas )P, Ea Stage ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( (
Hi Liq Level Ea Moisture Separator Low N2 Purge, Distance Piece(s)
OFOFOFGFGFGFGFGFGFOFOF:FGFGFOFOFGFGFAlarm
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( (
OFGFGFGFGFOFGFGFGFGFGFGF:FGFGFOFGFGFGF-
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
M M M F F F F F F F M M q F F M M F F
Total Number of Annunciation Points
M F F F F M F F F F F F F F F M F F F
F F
SWITCH CONTACT OPERATION Alarm Contacts Shall:
F F
NOTE: Each switch shall be minimum SPDT Arrangement.
Open (De-energize) to Sound Alarm & Be Energized When Compr Is in Operation Close (Energize) to Sound Alarm & Be De-energized When Compr Is in Operation
Shutdown Contacts Shall:
F F
Open (De-energize) to Shut Down & Be Energized When Compr Is in Operation Close (Energize) to Shut Down & Be De-energized When Compr Is in Operation
EGE 15-D-5b 1990

Page 19 of 19
1 2 3 4 5 6 7 8 9
MISCELLANEOUS INSTRUMENTATION: Sight Flow Ind (Clg Watr Only) Pneumatic Pressure Transmitters Press. Transmitters (Elec Output) Pneumatic Level Transmitters Alarm Horn & Acknlmt Test But. Conduit & Wiring w/ Junct. Boxes Motor Start/Stop Hour Meter ( ( ( ( ( ( ( (
10 11 12 13 14 15 16
OFGFGFGFOFOFOFOFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFGFBy
) ) ) ) ) ) ) ) For: For: For:
CUSTOMARY UNITS
F F
Intercooler(s) Cyl Jacket Water
Afterclr
Rod Press. Packing Cases
Oil Clr
Water Clr
SEPARATE LUBE OIL CONSOLE INSTRUMENTATION (PURCH TO LIST REQMTS IN ADDITION TO ANY ABOVE REQMTS): ( ( ( ( ( ( ) ) ) ) ) )
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
SEPARATE COOLG WATER CONSOLE INSTRUMENTATION (PURCH TO LIST REQMTS IN ADDITION TO ANY ABOVE REQMTS): ( ( ( ( ( ( ) ) ) ) ) )
F G
RELIEF VALVES: Location ( ( ( ( ( ( ( ( ( ( Manufacturer Type ) ) ) ) ) ) ) ) ) )
Size
Setting
NOTES:
See motor data sheet for additional motor instrumentation requirements. For turbine drivers use applicable API data sheets. For gear reducers use applicable API data sheets. Purchasers electrical and instrumentation connections shall be made directly by purchaser.
ADDITIONAL INSTRUMENTATION REMARKS:

EGE15B5

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RECIPROCATING COMPRESSORS

EGE 15-B-5 1990

TABLE OF CONTENTS 1. 2. 3. Scope References General 4. Modifications to API Standard 618

MOBIL ENGINEERING GUIDE EGE 15-B-5 1990

Paragraph 1.5.2 (Modification)

Paragraph 2.1.1 (Addition)

Paragraph 2.1.2 (Modification)

Paragraph 2.1.7 (Clarification)

Paragraph 2.1.17 (Addition)

MOBIL ENGINEERING GUIDE

EGE 15-B-5 1990

Paragraph 2.2, Second Sentence (Modification)

Paragraph 2.3.1 (Addition)

Paragraph 2.4.1 (Addition)

Paragraph 2.6.2.1, Second Sentence (Substitution)

Paragraph 2.6.2.2, Fourth Sentence (Addition)

Paragraph 2.6.3.1.2 (Addition)

Paragraph 2.6.3.5 (Substitution)

Paragraph 2.7.8 (Addition)

MOBIL ENGINEERING GUIDE EGE 15-B-5 1990

Paragraph 2.8.3, First Sentence (Substitution)

Paragraph 2.8.4, Second and Fourth Sentences (Modification)

Paragraph 2.8.6, First Sentence (Substitution)

Paragraph 2.9.7, First Sentence (Modification)

Paragraph 2.9.8 (New)

Paragraph 2.10.1 (Modification)

Paragraph 2.10.2, Third Sentence (Modification)

Paragraph 2.10.3, First Sentence (Modification)

Paragraph 2.10.4, First Sentence (Modification)

Paragraph 2.11.1 (Modification)

Paragraph 2.11.5, Second Sentence (Modification)

MOBIL ENGINEERING GUIDE

EGE 15-B-5 1990

Paragraph 2.12.3, Second Sentence (Substitution)

Paragraph 2.12.3.1 (Substitution)

Paragraph 2.12.3.2, Last Sentence (Substitution)

MOBIL ENGINEERING GUIDE EGE 15-B-5 1990

Paragraph 2.12.4, First and Eighth Sentences (Substitution)

Paragraph 2.12.5, First Sentence (Substitution)

Paragraph 2.12.6 (Modification)

Paragraph 2.13.3 (Modification)

Paragraph 2.13.6 (New)

Paragraph 2.14.1.1 (Modification)

Paragraph 2.14.1.5 (Modification)

Paragraph 2.14.1.11 (Substitution)

Paragraph 2.14.1.14, First Sentence (Addition)

MOBIL ENGINEERING GUIDE

EGE 15-B-5 1990

Add "EGE 00-B-20 and EGE 00-B-21."

Paragraph 2.14.1.16 (New)

Paragraph 2.14.2.3 (Substitution)

Paragraph 2.14.3.1 (Addition)

Paragraph 2.14.3.1.2 (Modification)

Paragraph 2.14.4.2 (Purchasers Choice)

Paragraph 2.14.4.3 (Substitution)

Paragraph 3.1.2.1 (Substitution)

Paragraph 3.1.2.7, Last Sentence (Modification)

Paragraph 3.1.2.10, First Sentence (Modification)

Paragraph 3.1.2.11, Seventh Sentence (Addition)

Paragraph 3.1.2.12 (Substitution)

MOBIL ENGINEERING GUIDE EGE 15-B-5 1990

Paragraph 3.1.3.1 (Substitution)

Paragraph 3.1.3.2 (Substitution)