Escolar Documentos
Profissional Documentos
Cultura Documentos
OCTOBER 1993
PAGE 1 OF 35
TABLE OF CONTENTS 1. Scope 2. References 3. General 4. Modifications to API Standard 614 Appendix Quality Assurance Requirements
1. SCOPE This Guide provides the requirements for lubrication, oil-type shaft-sealing, and control oil systems for special-purpose applications such as centrifugal and rotary compressors, gas and steam turbines, gears, gas expanders, special-purpose pumps, generators, and drivers. 2. REFERENCES The following publications form a part of this Guide. The references cited with dates in this Guide were used in its development. For all references which have been superseded, revised, and/or corrected, the user of this Guide is obligated to determine if the latest versions of the cited references have any impact on the content of this Guide or its use. MTC (Guide Sponsor) should be consulted if there are any concerns or questions.
Mobil Engineering Guides EGE 00-B-5 EGE 00-B-21 EGE 00-C-4 EGE 12-B-1 EGE 13-B-15 EGE 15-B-2 EGE 15-B-4 EGE 15-B-7 EGE 15-D-9 EGE 15-S-1 EGE 15-S-2 EGE 15-S-3 EGE 15-S-4 EGE 15-S-5 EGE 15-S-6 EGE 15-S-7 EGE 15-S-8 EGE 15-S-9 EGE 15-S-10 EGE 15-S-11 EGE 15-S-12 EGE 16-B-10 (1989) (1993) (1993) (1993) (1988) (1984) (1992) (1993) (1993) (1993) (1993) (1993) (1993) (1993) (1993) (1993) (1993) (1993) (1993) (1993) (1993) (1988) Equipment Sound Levels Pressure Containing Equipment Welding and Weld Inspection Equipment and Packaged Units General Purchasing Requirements Pressure Vessels Design and Fabrication Air-Cooled Heat Exchangers Design and Construction Positive Displacement Pumps Rotary Centrifugal Compressors for General Plant Services General-Purpose Steam Turbines Oil System Data Sheet (a and b) Lube Oil System for Variable Speed Drives Lube Oil System for Motor Drives Seal Oil System Seal Oil System Section Sketches Lube and Seal Oil Booster System for Motor Drives Lube and Seal Oil Booster System for Variable Speed Drives Combined Lube and Seal Oil System for Motor Drives Combined Lube and Seal Oil System for Variable Speed Drives Dual/Single Transfer Valve Cooler/Filter Arrangement Reservoir Vent Oil Seal/Reservoir Cover Degassing Tank/Overhead Lube Oil Tank Trap Arrangements/Control Oil Systems Piping Instruments
Piping Selection and Application of Piping Components and Materials Instrumentation Alarms and Protective Devices Electrical Induction Motors Project Quality Assurance
API (American Petroleum Institute) Publications Std 614 RP 550 (1992) (1985) Lubrication, Shaft-Sealing, and Control-Oil Systems for Special-Purpose Applications Manual on Installation of Refinery Instruments and Control Systems Part I Process Instrumentation and Control
NOTE: Although API RP 550 is not a current publication, Mobil considers the referenced material to be valid for Mobils purposes, except as noted in this Guide. Requests for a copy of API RP 550 should be directed to: (1) The Librarian, American Petroleum Institute, 1220 L Street N.W., Washington, D.C. 20005, USA. Phone: (202) 8828000/Fax: (202) 8828030. (2) UMI: University Microfilms International, 300 North Zebb Road, Ann Arbor, MI 48106, USA.
ASME (American Society of Mechanical Engineers) Boiler and Pressure Vessel Code (1992) Section VIII, Division 1, Pressure Vessels
ISA (Instrument Society of America) S5.2 (1992) Binary Logic Diagrams for Process Operations
3. GENERAL 3.1 Lube, control, and seal oil systems shall conform to the requirements of API Standard 614, except as modified in Section 4 of this Guide. 3.2 The vendor shall comply with the requirements of EGE 00-C-4.
3.3 All oil systems shall meet the requirements of this Guide, except as amended by the job specification and data sheets. In the event of any other conflicts in the documents, the vendor/contractor shall notify Mobil. The conflict shall be resolved by Mobil in writing.
NOTE: Particular attention is directed to Paragraph 5.1, Item (b) in API Standard 614 regarding exceptions.
4. MODIFICATIONS TO API STANDARD 614 The following items are amendments to API Standard 614. The section and paragraph numbers refer to those used in that standard.
SECTION 1 GENERAL
The baseplate shall be a drain gutter-type with four drain connections at least NPS 1/2 (NPS = nominal pipe size, The drain connections shall be installed at low points on the gutter.
For a pressurized system, the vent shall be supplied with an oil seal that will maintain a 25 mm (1 in.) water column in the reservoir before venting. During venting, the free area of the vent shall be at least twice the pipe vent size. Drawing EGE 15-S-10 depicts a typical reservoir vent/oil seal. For a purged system, the vent shall have a coalescing-type filter element in the vent and a drain to return the oil to the reservoir.
*NOTE: Motor-driven pumps shall be used only as main pumps when alternate secure power supplies are provided for the main and standby drivers. Rundown tanks should be utilized if secure power supplies are not available.
Relief valve set pressure. Required flow. Minimum operating viscosity corresponding to a pumping temperature of 70C (160F) for the specific type of oil specified on the data sheet.
The system pressure drop at the maximum system oil flow. The maximum filter/cooler pressure drop.
NOTE: While pumping the specified oil at a minimum operating temperature of at least 10C (50F).
The relief valve shall be designed for pump flows related to the minimum and maximum operating oil temperatures. The following types of relief valves shall be used.
System Relief Requirements Below 1380 kPa (200 psig). No winterization requirement. Below 1380 kPa (200 psig). Winterization required. 1380 to 8270 kPa (200 to 1200 psig). Above 8270 kPa (1200 psig). Type of Valve Hydraulic back-pressure Orificed relief Hydraulic back-pressure Hydraulic back-pressure or pilot-operated
The system design working pressure for pilot relief valves shall include the differential pressure between the pilot valve lifting pressure and the relief valve setting pressure. This is required to avoid premature lifting of the valve. All pilot-operated valves shall be dome loaded. (Extra margin shall be provided for the additional accumulation caused by the dome loading.)
When a permanent strainer is specified on EGE 15-D-9, a vacuum/pressure gage shall be installed between the strainer and the pump suction.
Low lube oil supply pressure to the equipment. Low differential pressure across seals. Low seal oil booster pump suction pressure. Low oil levels in overhead tanks.
The cooler shall be designed to operate with two fans. Each fan shall be capable of 100 percent of the duty requirements of the cooler. The cooler tubes shall be Type 304L stainless steel. The header boxes shall be made of hardened stainless steel plate. The header plug material shall be selected to prevent galling. Two separate headers shall be provided for each cooler. Electronic vibration switches shall be provided for each fan and shall alarm on high vibration. Individual lockout switches shall be placed adjacent to each fan. HTD drive belts are required. Turbulators shall be used only with Mobil approval. Turbulators shall be made of Type 304L stainless steel.
C C C C C C
The valve(s) shall be designed for zero crossover leakage and zero pressure rise during transfer. A sign shall be placed near each transfer valve explaining the relationship of the valve handle to the direction of oil flow. Special instructions may be required on the sign concerning methods for unseating the transfer valve plug in order to avoid scoring the valve seats.
The valve shall have a positive locking mechanism to avoid movement of the handle due to vibration. The valve handle and position indicator shall be integral parts.
Paragraph 2.8.3.5 (Purchasers Choice) (Delete) Paragraph 2.9.1.1, First Sentence (Substitution)
A separately mounted overhead tank (required for bushing seals) shall be provided when specified on the data sheet. The vendor shall provide the tank supports.
(b) For seal oil systems that utilize overhead tanks, the flow regulating valve to the overhead tanks shall "fail intermediate and drift closed" to avoid overflow of seal oil via the gas reference line.
NOTE: On systems that operate above 69 bar (1000 psig), consideration should be given to installing a drain pot that would allow the oil or condensate which forms in this line to drain to the seal oil drain traps. A design audit must be conducted to ensure that this drain line does not affect the seal gas balance.
Paragraph 2.9.2.2, Second Sentence (Delete) Paragraph 2.9.2.2, Third Sentence (Substitution)
A flanged bottom outlet nozzle, at least NPS 10, shall be provided. This nozzle shall be used for inspection and shall not extend into the vessel.
(b) A relief valve sized to pass the total gas flow upon failure open of one automatic drain trap or trap level control valve in the drainer system. (c) (d) A valved sight glass. A high-level alarm.
(e) (f)
NOTE: A blower or ejector may be required to degass the oil in a pressurized degassing tank. The vendor should provide demonstrated experience to verify the pressure effect on degassing the oil. The degassing tank shall be designed for both full vacuum and the design pressure of the flare system.
VELOCITY
6 ft/sec (1.8 m/sec) Up to NPS 4 10 ft/sec (3 m/sec) Above NPS 4 15 ft/sec (4.6 m/sec)
Delete "pressures greater than 75 pound per square inch gage (5 bar gage)."
When a rundown tank is not specified on the data sheet, a line size tee and a blind flange shall be provided on the lube oil supply line for future rundown tank connections. All coupling guards require a drain. All sight glasses shall be offset to allow an unobstructed view of the oil flow.
NOTE: Additional pipe-mounted vents may be required for drain lines that have long vertical runs. Every effort should be made to gradually slope the drain line.
(b) Instrument impulse lines to safety switches shall have continuous flow-through of oil. Impulse lines to safety devices shall not have dead legs.
SECTION 3 INSTRUMENTATION, CONTROL, AND ELECTRICAL SYSTEMS
Oil System Lube Oil Combined Lube and Control Oil Seal Oil with Overhead Tanks Seal Oil without Overhead Tanks
Direct-acting control valves shall be provided with manually adjustable flow regulators in their impulse lines. (The regulator is intended to improve the response speed of the control valve by providing adjustable
dampening in one direction of flow only.) A needle/check valve assembly is acceptable. The needle valve adjustment shall have a locking feature to prevent movement.
(e) Main panel access doors in hazardous areas shall have a 76 mm 76 mm (3 in. x 3 in.) red phenolic tag affixed to them. The tag shall indicate that a gas test must be taken prior to relieving the purge from within the panel. (f) When purge enclosures are required for individual internal instruments, these enclosures shall have individual inlet air regulators and a gasketed panel inside of the main control panel. (The enclosure cover shall provide access to the instrument wiring termination block located on the instrument.) (g) All instruments on or within the panel shall have phenolic tags with black letters on a white background. The minimum allowable letter height is 6 mm (1/4 in.). The tags shall indicate the name of the instrument and its tag number. Use of epoxy or pressure-sensitive tape to affix the tags is not allowed. (h) All relays shall have indicator windows and shall be hermetically sealed. Shutdown relays shall be located separately from alarm and interposing relays. (I) All gages shall be vertical, electronic analog gages with a 76 mm (3 in.) minimum scale length.
(j) The vendor shall provide a freestanding, enclosed local control panel (NEMA 4X enclosure, minimum). It shall be protected with a weatherhood on the front and back and shall be illuminated. The
electrical portion of the panel shall be isolated and suitable for pressurizing to 12 mm (1/2 in.) wg, minimum. All instrument connections shall terminate in terminal blocks. (Red-colored terminal blocks shall be used to designate shutdown system wiring.) No terminal blocks shall be placed in the wireways. The terminal shall be a straight-through compression-type with shrouded screws (dead front) and center tapping for test purposes. Terminal blocks, or connections, or both shall be single-level (not tiered). The local panel shall contain a minimum of two 6 mm by 25 mm (1/4 in. by 1 in.) bare, panel-length, softcopper, solid-bar ground buses. One bus shall be used as a signal ground bus and the other as an equipment ground bus. Instrument cases shall not be grounded through the housing. (k) A light test button shall be provided to test all instrument alarm and indicator lights (start/stop/panel/annunciator, monitor lights, etc.). All controllers, pressure gages, thermometers, pressure switches, control valves, etc. that are furnished by the compressor vendor shall be subject to Mobil approval. Such devices shall be securely supported to eliminate the following: vibration; undue force on piping; and damage during shipment, storage, operation, and maintenance. The type of safety control logic shall be specified on the oil system data sheet. Relay and PLC-based systems are both acceptable. EGE 32-B-11 shall be used as a guide for the system selected. When programmable logic controllers (PLCs) are required, they shall be Triple Modular Redundant (TMR) systems as specified on the data sheet and shall be provided for all compressor shutdown functions. If a PLC system is specified, preshutdown alarms and automatic remedial action may be initiated from this system. Separate shutdown and alarm controls need not be provided. EGE 32B11 shall be used as a guide for the system.
Permissives, running, and status indication lights shall be located separately from the alarm annunciator. Acknowledge, reset, reset first-out, and test buttons are required.
In the oil piping of the coolers, to measure the inlet and outlet temperatures. In the oil outlet of each radial and thrust bearing. In the oil reservoir, seal oil header, lube oil header, overhead tanks, and atmospheric seal oil drain.
Dial thermometers with 125 mm (5 in.) adjustable-angle dial faces shall be provided. Mercury-filled and capillary thermometers or thermal switches are not acceptable.
Paragraph 3.5.10, Second and Third Sentence (Delete) Paragraph 3.5.11 (New Paragraph)
All conduit shall be mounted 13 m (1/2 in.) above the baseplate and shall not be placed in any maintenance access areas.
SECTION 4 INSPECTION AND TESTING
Paragraph 4.3.1.5 (Purchasers Choice) (Delete) Paragraph 4.3.2.5 (The Last Two Sentences) (Delete) Paragraph 4.3.2.6 (New Paragraph)
The assembled and piped oil console or subassemblies shall be hydrostatically tested with oil at one and one-half times the system design pressure for a minimum of 30 minutes. The test shall be witnessed in accordance with the designation in the Appendix of this Guide. This test shall include all instrument tubing and fittings. If any leakage occurs, the system shall be retested after all the corrections have been made.
Markedup P&ID that indicates the location of temporary jumpovers and the test flowmeters and pressure switches. Seal oil systems will require hard-piped jumpovers and a gas cylinder so that the seal system pressure can be simulated. All instruments mounted on the skid (valves, pressure switches, control loops, and transmitters) shall be functional. The following switches shall be interconnected to an annunciator during the entire test. (a) (b) (c) (d) Auto pump start. Lube oil low pressure. Seal oil low pressure. Governor oil low pressure.
It shall be the manufacturer's responsibility to provide these switches and indicator lights, even if they are not part of the oil skid materials list.
Switch action, dead band, and settings for all switches/transmitters. All pressure control valves respond correctly to transient conditions. Oil temperature control valve functions. Reservoir holds the calculated volume of rundown oil (done by dimensional measurement). Seal oil drain traps function. The seal oil system operates when subjected to fluctuating gas pressures. Overspeed trip on turbine drivers function.
(h) Nameplate current rating of motor drivers is not exceeded (at relief valve settings plus accumulation with the minimum oil temperature). (i) (j) (k) (l) Seal oil system responds to operating pressure levels. All block valves provide a tight seal against the system pressure. Electric heater operates with a balanced wattage in each lead. Reservoir weighted manway cover does not jamb when it lifts.
(b) A demonstrated functional test of all relays/circuits associated with control, trip, alarm, indication, and interlock loops. (c) Demonstrated performance of all switches and lights (including the first-out annunciator).
MOBIL ENGINEERING GUIDE EGE 15-B-9 1993 (d) (e) (f) (g)
PAGE 30 OF 35 OCTOBER 1993
Demonstrated performance of all electronic instruments. Verification of all power supplies. A test of the panel pressure/purge. A functional test of the horn.
The test shall consist of closing the panel, starting the air purge, and energizing all the instruments for a period of not less than four hours. At the end of the test, the panel shall be opened and the temperature of each instrument shall be measured. A panel cooler shall be required if either one of the following conditions exists: (a) The surface temperature of the individual instruments is above the manufacturers allowable temperature. (b) The temperature rise of each instrument as measured before and after the test, when added to the maximum site ambient temperature, exceeds the manufacturers allowable temperature.
(5)
The PFD shall include a compressor schematic that indicates the gas reference points for the seal oil system. All instrument calibrations, including relief valves, switches, transmitters, and control valve settings shall be indicated in a table on the PFD. This table shall indicate the manufacturers equipment number and provide a space for the site-specific equipment number.
Paragraph 5.2.4.2, Item (d) (Purchasers Choice) (Delete) Paragraph 5.2.4.2, Item (e), Last Sentence (Purchasers Choice) (Substitution)
The vendor shall submit certified copies of the test data to the purchaser before shipment.
Hardware configuration. I/O configuration. Point cross reference dictionary. Alias dictionary. Program logic.
Hard copies and magnetic media copies of the logic program and the program that loads the logic shall be provided.
Appendix A (Substitution)
The schematics included in Appendix A of API Standard 614 (Figures A-1 through A-23H) shall be replaced by Mobil drawings EGE 15-S-1 through EGE 15-S-12.
Appendix D (Addition)
Baseplate structural drawings shall be provided for Mobil approval.
APPENDIX QUALITY ASSURANCE REQUIREMENTS LEGEND: (V) Vendor certified prior to final inspection. (O) Contractor or Mobil inspector to observe. (W1) Contractors inspector to witness. (W2) Mobil and contractor specialist to witness. 1. Lube/Seal Oil System Overall Cleanliness (W2) Hydrostatic test (W1) Mechanical/performance test (W2) as defined in Paragraph 4.3.3 of this Guide. Final inspection prior to shipment (W1) Noise survey (O) Coolers, overhead tanks, and filters Cleanliness (V) Hydrostatic test (V) Confirmation of code stamps (V) Final inspection prior to shipment (overhead tanks) (W1) Filter clean/dirty test (W2) Piping 100 percent visual inspection (W1) 100 percent dye penetrant test on all pipe welds (V) 5 percent random radiography by line size on all pipe welds. Mobil to receive all copies (V) Chemical/mechanical properties (mill certificates) (V) 2. Degassing and reservoir tank Chemical/mechanical properties (mill certificates) (V) Weld map (V) 100 percent visual inspection on all welds (W1) 100 percent dye penetrant test on all pipe welds (V) 100 percent fill test (W1) Cleanliness (W2) Final inspection (W1) 3. Control panel Functional test (W1) Leak check (W1) Heat soak test (W1)
Final inspection (W1) (W2) 4. Oil system drivers and pumps No-load run test (V) Driver support dimensional check (W1) 5. Drainer module Chemical/mechanical properties (mill certificates) (V) Weld map (V) 100 percent dye penetrant test on all pipe welds (V) 5 percent random radiography on all pipe welds (V) Functional test (W2) Hydrostatic test (W1) Cleanliness (W2) Final inspection (W1) All vendor-certified documentation shall be available to the inspector during the inspections. Nondestructive testing maps are required for all ultrasonic, magnetic particle, and radiographic inspections.
PURCHASE
SITE
AS BUILT
APPLICABLE DOCUMENTS
C C C
F F F L F F
A DOT ! INDICATES API 614/EGE 15-B-9 AND SPECIFIES A REQUIREMENT, VALUE, OR CRITERION. OVERALL SYSTEM SCHEMATICS EGE 15-B-9 EGE 15-B-2 EGE 15-B-7 EGE 33-B-9 EGE 16-B-10 & 30 Combined Lube Seal and Control System 15-S-7/8 Booster Lube Seal and Control System 15-S-5/6 Separate Seal Oil System 15-S-3 Seal Oil System-Section Sketches 15-S-4 Lube/Control Systems 15-S-1/2 Single/Dual Cooler Filter Configuration 15-S-9 Relief Valves to Protect Low-Pressure Systems No Yes, for Degassing Tank/Overhead Lube Oil Tank and Degassing
Additional Documents Lube and Seal Oil Systems Rotary Pumps General-Purpose Turbines Induction Motors Piping Sound Levels Other Codes (1.5.2)
INSTALLATION DATA Ambient Site Temp, C Max. Wind Velocity Winterize Location: Min. Tropicalize Norm kph @ Grade Max.
Main Equipment Elevation Oil System Elevation Inner Seal Drain Traps Elevation Degassing Drum Elevation
F F F F F
F F F F F F L FL F G G G G G G G G G G G G G G
EQUIPMENT OIL REQUIREMENTS NORMAL m3/h Lube Oil: Driven Equip. Prime Mover Gears Couplings Total Control Oil: Normal Transient Total Flow thru Orifices: Seal Oil at Seal Oil at Seal Oil At Settling-Out Pressure Seal Oil At Atmospheric Pressure System Total Flow: m3/hr Oil Type & Viscosity: Min. norm cSt cSt cSt Max. @ 49C @ 70C @ 10C Oil Pour Point C (kPa gage) (kPa gage) kPa gage AFTER TRIP m3/h kPa gage
H Volts Hz Hz Hz Hz Div C kPa gage Press kPa gage Press min min min min C kPa gage kPa gage
BASIC SYSTEM DETAILS Compressor Block-in Time (1.4.2) Equipment Coast Downtime (1.4.4) Equipment Cool-off Time (1.4.9) Driver Other Minimum Startup Oil Temp Settling-Out Pressures (1.4.24) Process Relief Valve Settings Other Special Test Requirements Special Field-Run Conditions Special System Oil Flush Requirements
F F F C F F F F G G G G F F F F G F F
Utilities Oil Pump Driver Power Supply Control System Power Supply Interlock System Power Supply Heater Power Supply Area Classification (2.1.11) Class. Utility Steam Available: Press. Utility Air Pressure Available Purge Gas Available Volts Volts
Composition
BASEPLATES (2.2) Point Support Decking: Nonskid Surface/Diamond Plate Deck Plate to Be: Seal Welded/Tacked/Bolted Grouted or Nongrouted Design Epoxy or Cement Grout Preparation
F F
SEAL OIL
F F
COMBINED
F F F F F
F F F F G
L L
SEPARATE LUBE
LUBE/SEAL COMB.
SEPARATE SEAL
Material (2.3.13) (Stainless Steel) ASTM Approx Dimensions (Tank Only), m: L W H Free Surface (2.3.6.2.6), m2 Working Capacity, Min. (2.3.6.1.10), m3 Retention Capacity, Min. (2.3.6.1.7), m3 Rundown Capacity (2.3.6.2.3), m3 Normal Operating Range (2.3.6.1.6), m3 Charge Capacity (2.3.6.15), m3 Insulation Supports (2.3.9) Reqd Ladder with Handrails (2.3.12) Reqd Nonskid Decking On Top Reqd Internal Ladder Flanged Vent, size/qty Vent Purge Reqd m /hr/gas Press. Relief Device, type & matl Number of Grounds Reqd (2.3.14) Heater Type - Steam/Electric
3
/ /
/ /
/ /
G F
L L L L C
G F F F F F F
F F F F
F F F F
F F F F
F F
F
Main/Stdby Rotary
Yes/No
F
Main/Stdby Rotary
Yes/No
Pump Service Pump Item No. Pump Type (2.4.4) Pump Data Sheet EGE 15-D-2 Horiz./Vert. Driver Item No. Turbine Driver for Turbine Data Sheet EGE 15-D-9 Elec Motor Driver for Elec Motor Data Sheet EGE 33-D-9 Other Driver: for
Main/Stdby
Emergency
Emergency
Emergency
C L
Rotary
Rotary
Rotary
Rotary
F C F C F F
C
Pump Cap. @ 20C Oil & Relief Valve Set Point & Accu. Pump hp Reqd @ 10C & Relief Valve Set Point & Accu. Driver hp Booster Suction Protection (2.4.19) Solenoid Trip Valve (2.4.6) Reqd Rotary Pump Relief Valve Set Point (2.4.10) Suction Strainers Reqd (2.4.15)(Y-Type or Cone) (Temporary/Permanent)
F
L
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
L L C L
F F F F L G G G L
SI (METRIC) UNITS
Service Application: Purchasers Item No./Qty Reqd Water or Air Cooled Water Side for Steam Heating (2.5.6) Water Side Corrosion Allowance (mil) Manufacturer Model TEMA Class/Construction Fouling Factor Water/Oil Side Duty Required - kJ/h Duty Design - kJ/h Cooling Water Required for Design Duty, m3/h Tube: L O.D. BWG Design/Test kPa gage, Shell Side Design Temp, C Design/Test kPa gage, Tube Side Design Temp, C Tube Water Velocity, m/s Material: Shell Channels & Covers Tubesheets Tubes ASME Code: Construction/Stamp Required Drain/Vent Valves Required
COOLERS (2.5)
SEPARATE LUBE
LUBE/SEAL COMB.
Yes (150C)
Yes (150C)
Yes (150C)
C/AEU
C/AEU
C/AEU
/ /
/ /
/ /
Yes/No Yes
Yes/No Yes
Control Oil
Purchasers Item No./Qty Reqd Microns (Nominal) Manufacturer Model (Assembly) Model (Cartridge) Design/Test, kPa gage Design Temp, C ASME Code: Construction/Stamp Reqd Yes/No Yes/No Yes/No Yes/No Yes/No
L L L
)P: Assembly Clean with 40C Oil )P: Assembly Clean with 10C Oil )P: Collapse
Material: Housing Cartridges (2.6.4) Cartridge Constr (2.6.4) Furnish Sets of Extra Cartridges:
C L L L G L L L
F F F
CONTINUOUS-FLOW TRANSFER VALVES (2.7) Service Application Separate (Fig. 17A) or Common for Coolers & Filters (Fig. 18) Type (2.7.2) Manufacturer Model With Lifting Jack Rating, kPa gage Material: Body Plug or Ball
per Service
F F
per Filter
Separate
Control Oil
L
CS SS SS
L
CS SS SS
L
CS SS SS
L
CS SS SS
L
CS SS SS
F F L F G
L L L L L L L
ACCUMULATORS (2.8) Service Application: Purchasers Item No. Required: Yes or No & Quantity Direct Contact or Bladder Type Rundown (2.8.2), sec Winterization/Heat Trace/Insulation (2.8.3.4)
LUBE OIL
CONTROL OIL
SEAL OIL
Manufacturer Model Nominal/Usable Capacity, m3/h Material: Shell (2.8.3) Bladder Corrosion Allowances, mm Design/Test Pressure, psig Design Temp, C Vessel/Bladder ASME Code: Construction/Stamp Required Include: Charge Pressure Gage (2.8.3.2) Manual Charge Valve (2.8.3.2) Gas Supply Regulator Yes/No
G F F F F F
C L L
OVERHEAD TANKS (2,9,1.4, Fig 2) 15-S-11 or A14 Service Application: Purchaser Item No. Winterization/Heat Tracing/Insulation Flow Through (2.1.11) Direct Contact Tank Tank Plus Bladder Type (2.9.1.5) Flow-Through Design Vertical or Horizontal Mounting Tank Rundown Time (2.9.1, 2.9.2, Fig 2), min Corrosion Allowance, mm Material (2.9.1.1, 2.9.2.1) Total Capacity, m3 Design/Test Pressure, kPa gage Design Temp, C Vessel/Bladder ASME Code: Construction/Stamp Required
F F F
Yes/No
Rundown Lube
F F F
Yes/No
Low-Press. Seal
F F F
Med-Press. Seal
High-Press. Seal
L L L L C L L L L L L C
F F F F F
Yes/No
Yes/No
Yes/No
SS
SS
SS
SS
Yes/No
Yes/No
Yes/No
Yes/No
ACCUMULATOR UNIT (A14) Corrosion Allowance, mm Manufacturer & Quantity Model Material: Shell (2.9.1.1) Bladder Nominal/Usable Capacity, m3 Design/Test Pressure, kPa gage Design Temp, C Vessel/Bladder Max. Bladder Differential Pressure, kPa gage ASME Code: Construction/Stamp Required Yes/No Yes/No Yes/No Yes/No SS SS SS
F G F
L Seal Design Leakage Rate, m /d L Retention: Hours & m C Seal Vent Is Piped to (2.11.4) C Drain Line Is Piped to (2.11.5) FLOAT TRAP L Manufacturer/Model L Design/Test Pressure, kPa gage L Materials: Body (2.11.1.1) L Float/Trim (2.11.1.2) L Gasketing L ASME Code: Constr/Stamp Required
3 3
F F L F F F F
TRAPS FOR INNER SEAL OIL (DRWG EGE 15-S-12) Service Application: Purchasers Item No. Pots Only, for Manual Drain with: Valving Flush Level Glass High-Level Switch Low-Pressure Seal Oil
F F F
F F F
F F F
CS SS Yes/No
CS SS Yes/No
CS SS Yes/No
DRAIN POT
F
L L L L L L L L L
Corrosion Allowance, mm Material (2.11.1.1) Design/Test Pressure, kPa gage Design Temp, C ASME Code: Constr/Stamp Required Corrosion Allowance, mm Material: Shell Demisting Mesh Design/Test Pressure, kPa gage Design Temp, C ASME Code: Constr/Stamp Required Yes/No SS SS SS SS SS SS Yes/No Yes/No Yes/No CS CS CS
DEGASSING DRUM (DWG EGE 15-S-11) Purchasers Item No. Type of Gas to Be Removed Electric Heater Mfg/Model Thermostat Control Range Operating Temp, C m /h: Design Normal/Max. Normal/Max. Capacity, m3 Purge Gas: Type Nm3 Required* Flow Control Required Yes/No Type 304/316/316L SS Oil Piping Spec Gas Piping Spec COMMENTS
3
PIPING (2.13) SYSTEM MATERIALS Steam Piping Spec Water Piping Spec Inst Air Piping/Tubing Spec
F F F F G G G F G F
F
C L
Yes/No Corrosion Allowance, mm Material (2.12.1) ASME Code: Constr/Stamp Reqd Design/Test Press., kPa gage Design Temp, C Oversized Vent (2.12.6) Size/Qty Ejector Required Vacuum/Press. Vent Reqd Breather Required Tank Will Vent To:
Yes/No
SS Yes/No
/ /
F F F F
C C
F F F F F F F F F F F F F F F F F
Contacts Contacts
F F F
C Open C Open
Open Open Open
F F
Close Close
To alarm and be normally To trip and be normally To permit main equip. start (permissive) and be normally To start standby pump and be normally To start emergency pump and be normally
C Close
C Energized C Energized
F F F
Other
De-energized De-energized
NOTE: Normal condition is with the main equipment operating. Switch Enclosures: Junction Box Enclosures: Conduit: Calibrations: Air Signals: Gages Local Equipment Panel: Connections: Explosionproof NEMA 4X Galvanized 20 to 103.4 kPa gage Electronic
F F F F F F F
C Close
Close
F F F F F F F
F F F
C De-energized C De-energized
De-energized
F
SI
Fiberglass
Metric
F F
Substitute Pneumatically Operated (for Direct-Acting) Control Valves: PLC-Based Interlock System: Valve Failure Position:
F F F
F F F F
F F
Group Details
Alarms/Permissives/Shutdowns
Fail Open for Fail Closed for Fail Locked for See Page for Panel-Mounted Items Class. Per Page 9
All Items Locally Mounted, Except: Manufacturers and Models: Service: Panel Identification: Location: Supplied by: Type:
F F
PANELS (3.2)
F F F F F F F F F F F F F F F F F F F F F F F
C C
C Mounted
Open
C Freestanding C
F F F F F
Open or Fully Enclosed Weathertight Purged or Pressurized Purge or Pressure Gas Purge or Pressure Gas Flow Reqd, Nm3* Rear-Access Doors Walk-In Facility Sun and Weather Roof Extension Light, Panel Front/Interior Extra Cutouts Required Heater/Cooler Required Size Limits: Max. Instrument Height Above Floor, m Min. Instrument Height Above Floor, m Spare Terminals Required (25% Min.) Wire Size/Type Materials: Front Panel Key Switches Required for All Shutdown Interlocks Vibration Isolators Electrical Area Classification, Class./Group/Div Panel Utility Power Supply Voltage
F F F
L L
/ CS-304SS-316SS
/ CS-304SS-316SS Yes
/ CS-304SS-316SS
MOBIL ENGINEERING GUIDE OIL SYSTEM DATA SHEET (PROCESS AND EQUIPMENT)
SI (METRIC) UNITS
Use the following code letters to show details. F Flush Mount on Front S Surface Mount on Front R Rear of Panel Mount PANEL IDENTIFICATION: E Event Recorder Tie-In Required P Purchaser Supply and Mount V Vendor Supply and Mount L A B C
PERM.(3) ALARM
T Only a Transmitter Will Be Required C Cutout for Purchaser Item M Mount by Vendor of Purchaser Item
DIFFERENTIAL PRESSURE GAGES Compressor Inlet Filter Buffer Gas Motor Air Filter Separation Gas Main Turbine Inlet Steam Main Turbine Exhaust Main Turbine Extr/Induc Compressor Suction Gas (Ea. Sec.) Compressor Discharge Gas (Ea. Sec.)
TEMPERATURE GAGES
LEVEL INDICATORS/CONTROLLERS Suction Gas Separator Interstage Gas Separator Discharge Gas Separator
PUSHBUTTON STATIONS Main Equipment Start Main Equipment Stop Compressor Block-in Compressor Unblock Annunciator Test/Acknowledge/Reset Equipment Tachometer (Digital) Equipment Speed Control/Governor Motor Wattmeter Motor Ammeter Compressor Inlet Controller Annunciator System (3.3.6) Equipment Flowmeter Event Recorder (3.3.9) Guide Vane Positioner Trip/Throttle Valve Positioner Antisurge Equipment Capacity Control Equipment
MISCELLANEOUS
F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F
PRESSURE GAGES Main Turbine Inlet Main Turbine First Stage Main Turbine Extraction Main Turbine Exhaust Steam Chest First Stage After Extraction Nozzle Bowl Steam Seal Ejector/Eductor Steam Compressor Suction Compressor Discharge Separation Gas Each Compressor Section Vent Gas Pressure Balance Chember(s) Compressor Balance Drum
FUNCTION High Radial Shaft Vibration High Axial Displacement Overspeed Reverse Rotation Seperation Gas Low High Winding Temperature Vent Gas Pressure High Journal Bearing Metal Temp High Thrust Bearing Metal Temp High Compr Discharge Gas Temp High Compr Suction Gas Temp Low Compr Suction Gas Temp High Compr Balance Drum Diff. Press. Remote Unit Shutdown Low Buffer/Purge Gas Pressure Low Buffer/Purge Gas Diff Press. Low Buffer/Purge Gas Flow High Turbine Exhaust Press. (Multistage Turbine) High Turbine Extraction/ Induction Pressure Trip & Throttle Valve Position High Turbine Steam Seal Leakage Turbine Exhaust Overtemp Low Fuel Supply Pressure Failure of Exhaust Overtemp Shutdown Device Combustor Flameout High Diff Press. Inlet Filter High Level in Inlet Gas Separators Governor Common Alarm Antisurge Common Alarm Vibration Monitor Common Alarm Process Common Alarm Process Shutdown Interlocks Bypassed (2) Equipment Shutdown Interlocks Bypassed (2)
MONITORS Vibration/Axial Position Thrust Bearing Metal Temp Journal Bearing Metal Temp Motor Winding RTD
NOTE: (1) All alarm and shutdown switches shall be annunicated in the Local Equipment Panel (B). (2) Requires a keyed switch. (3) Permissive to Start the Main Driver. L = Locally Mounted on Piping, A = Gage Board Mounted, B = Local Equipment Panel, C = Remote Equipment Panel
T Only a Transmitter Will Be Required C Cutout for Purchaser Item M Mount by Vendor of Purchaser Item PANEL IDENTIFICATION: L A B C
F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F
PRESSURE GAGES Main Lube Oil Pump Discharge Standby Lube Oil Pump Discharge Emergency Lube Oil Pump Discharge Seal Oil Pump Discharge Standby Seal Oil Pump Discharge Emergency Seal Oil Pump Discharge Booster Pump Discharge Standby Booster Pump Discharge Emergency Booster Pump Discharge Lube Oil Header (Ea. Level) Seal Oil Header (Ea. Level) Control Governer Oil Header Pump Turbine Steam Supply Accumulator Precharge Gas Compressor Seal Reference Gas Coupling Oil Purge Gas Supply Each Oil Pump Suction
FUNCTION Low Lube Oil Reservoir Level Low Seal Oil Reservoir Level High Seal Oil Head Tank Level High-High Seal Oil Head Tank Level Low Seal Oil Head Tank Level Low-Low Seal Oil Head Tank Level Standby Lube Oil Pump Start Low Seal Oil Temp at Supply Header Low Lube Oil Temp at Supply Header Standby Lube Oil Pump Running Standby Seal Oil Pump Running Standby Booster Pump Running Emerg Lube Oil Pump Running High Lube Oil Filter )P High Seal Oil Filter )P High Governor/Control Oil Filter )P High Coupling Oil Filter )P High Seal Oil Drainer Level Low Lube Oil Header Press. (Ea. Level) Low-Low Lube Oil Header Press. (Ea. Level) Low Seal Oil Header Press. (Ea. Level) Low Control/Gov Oil Header Press. Low Seal Oil/Gas )P (Ea. Level) Low-Low Seal Oil/Gas )P (Ea. Level) High Lube Oil Cooler Outlet Temp Low Lube Oil Cooler Outlet Temp High Seal Oil Cooler Outlet Temp Low Seal Oil Cooler Outlet Temp Low Booster Pump Suction Press. (4) Oil System Common Alarm Oil System Interlocks Bypassed (2)
DIFFERENTIAL PRESSURE GAGES Lube Oil Filters Seal Oil Filters Booster Oil Filters Governor Oil Filters Control Oil Filter Coupling Oil Filters Oil Purifier Compressor Seals (Ea. Level) Dry Seal Gas
SIGHT FLOW INDICATORS Coupling Drains (Ea. Coupling) Thrust Bearing Drains (Ea. Bearing) Outer Seal Drains (Ea. Seal) Gear Case Drains Journal Bearing Drains ( Ea. Bearing) Emerg. Lube Oil Rundown Tank Outlet Control Oil Drain Relief Valve Outlet Filter Vent Cooler Vent
F F F F F FF FF F FF F F F F F F F F F F F F F FFF F FFF FF FF F F F F F F F FF F F
INDICATOR LIGHTS Motor On/Off L = Locally Mounted on Piping NOTE: (1) (2) (3) (4) Requires a keyed switch. Permissive to start the main driver. Booster pump trip only. Permissives Satisfied A = Gage Board Mounted Aux Oil Pump On B = Local Equipment Panel Standby Oil Pump Ready to Run C = Remote Equipment Panel
All alarm and shutdown switches shall be annunciated in the Local Equipment Panel (B).
F F F F F F F F F F F F F F
TEMPERATURE GAGES/THERMOWELL Lube Oil Cooler Inlet Lube Oil Cooler Outlet Seal Oil Cooler Inlet Seal Oil Cooler Outlet Lube Oil Reservoir Seal Oil Reservoir Journal Bearing Outlet (Each Bearing) Thrust Bearing Outlet (Each Bearing) Seal Outlet (Each Seal) Degassing Tank Gear Case Drain Overhead Seal Oil Tank Lube Oil Header (Each Level) Seal Oil Header (Each Level) B = Local Equipment Panel C = Remote Equipment Panel
Mfr Model Number *At pressures over 6.89 MPa the vendor shall take special precautions in selecting this equipment.
F F F F F
F F F F
C C C C C C
SHOP INSPECTION (4.2): APPLICABLE EGEs EGE 00-B-21 Pressure Components & Piping Containing Equip Welding and Weld Inspection EGE 16-B-40 Piping - Fab. Erection, Inspection & Testing Material Certifications to Be Furnished Supply Certified Copies of All Test Logs & Data (5.2.3.2)
SHOP TESTS OF SYSTEMS (4.1.4.3) Required/Observed MISCELLANEOUS DOCUMENTATION Cleanliness Four-Hour Run Check Controls Changeovers (Coolers/Filters) Changeover (Control Seal Transient) One- and Two-Pump Operation Sound Levels Hydrostatic Filter Clean/Dirty Side Test (4.3.2.7)
C C C C C
Spare Parts Quotation with Proposal (5.1, h) Spare Parts Quotation After Contract (5.2, 4.5) Above Based on Normal Supply for Progress Reports (5.2.5) Component Selection Review (5.2.2) Months
F C F
C C C
F F F F
L L L
OIL CONDITIONERS (2.10) Purchasers Item No. Service Used In Type Portable or Mounted on Rated m /h of Oil Manufacturer Model Driver: For kW & Enclosure Volt/Phase/Hz Water Removal Efficiency Contaminant Removal Efficiency Flash Point Recovery Materials of Construction Viscosity Recovery
3
Supply Certified Copies of All Test Logs and Data Tests Shall Require
F F F F F* F* F F F F
Witnessed
F F F F F F F F F F
L L L
G L F G G
F F C F F F F F F F
Install New Filter Elements and Tag (4.4.3.13) Include Extra Filter Element Sets Box Above Extra Sets w/the System Qty Other Spares
Purchasers Std.
F F F F
F F F F
Months
Months
Months
Months
G G G G G
WEIGHTS Separate Console, kg SPACE REQUIREMENTS: Separate Lube Console, m Separate Seal Console, m Combined Console, m Control Panel, m
EMPTY LENGTH
(*)A high speed recorder shall be used to indicate the speed of response of the control valve located downstream of the pumps.
PURCHASE
SITE
AS BUILT
APPLICABLE DOCUMENTS
C C C C
F F F L F F
A DOT ! INDICATES API 614/EGE 15-B-9 AND SPECIFIES A REQUIREMENT, VALUE, OR CRITERION. OVERALL SYSTEM SCHEMATICS EGE 15-B-9 EGE 15-B-2 EGE 15-B-7 EGE 33-B-9 EGE 16-B-10 & 30 Combined Lube Seal and Control System 15-S-7/8 Booster Lube Seal and Control System 15-S-5/6 Separate Seal Oil System 15-S-3 Seal Oil System-Section Sketches 15-S-4 Lube/Control Systems 15-S-1/2 Single/Dual Cooler Filter Configuration 15-S-9 Relief Valves to Protect Low-Pressure Systems No Yes, for Degassing Tank/Overhead Lube Oil Tank and Degassing
Additional Documents Lube and Seal Oil Systems Rotary Pumps General-Purpose Turbines Induction Motors Piping Sound Levels Other Codes (1.5.2)
INSTALLATION DATA Ambient Site Temp, F Max. Wind Velocity Winterize Location: Min. Tropicalize Norm mph @ Grade Max.
Main Equipment Elevation Oil System Elevation Inner Seal Drain Traps Elevation Degassing Drum Elevation
F F F F F
F F F F F F L FL F G G G G G G G G G G G G G G
EQUIPMENT OIL REQUIREMENTS NORMAL gpm Lube Oil: Driven Equip. Prime Mover Gears Couplings Total Control Oil: Normal Transient Total Flow thru Orifices: Seal Oil at Seal Oil at Seal Oil At Settling-Out Pressure Seal Oil At Atmospheric Pressure System Total Flow: m3/hr Oil Type & Viscosity: @ 120F @ 160F @ 50F Oil Pour Point F Min. norm SSU SSU SSU Max. (psig) (psig) psig AFTER TRIP gpm psig
H Volts Hz Hz Hz Hz Div Temp psig Pressure min min min min F psig psig F psig Pressure
BASIC SYSTEM DETAILS Compressor Block-in Time (1.4.2) Equipment Coast Downtime (1.4.4) Equipment Cool-off Time (1.4.9) Driver Other Minimum Startup Oil Temp Settling-Out Pressures (1.4.24) Process Relief Valve Settings Other Special Test Requirements Special Field-Run Conditions Special System Oil Flush Requirements
F F F C F F F F G G G G F F F F G F F
Utilities Oil Pump Driver Power Supply Control System Power Supply Interlock System Power Supply Heater Power Supply Utility Steam Available: Press. Utility Air Pressure Available Purge Gas Available Volts Area Classification (2.1.11) Class. Volts
Composition
BASEPLATES (2.2) Point Support Decking: Nonskid Surface/Diamond Plate Deck Plate to Be: Seal Welded/Tacked/Bolted Grouted or Nongrouted Design Epoxy or Cement Grout Preparation
F F
SEAL OIL
F F
COMBINED
F F F F F
F F F F G
L L
SEPARATE LUBE
LUBE/SEAL COMB.
SEPARATE SEAL
Material (2.3.13) (Stainless Steel) ASTM Approx Dimensions (Tank Only), ft: L W H Free Surface (2.3.6.2.6), ft2 Working Capacity, Min. (2.3.6.1.10),US gal Retention Capacity, Min. (2.3.6.1.7), US gal Rundown Capacity (2.3.6.2.3), US gal Normal Operating Range (2.3.6.1.6), US gal/in. Charge Capacity (2.3.6.15), US gal Insulation Supports (2.3.9) Reqd Ladder with Handrails (2.3.12) Reqd Nonskid Decking On Top Reqd Internal Ladder Flanged Vent, size/qty Vent Purge Reqd scfm/gas Press. Relief Device, type & matl Number of Grounds Reqd (2.3.14) Heater Type - Steam/Electric / / / / / /
G F
L L L L C
G F F F F F F
F F F F
F F F F
F F F F
F F
F
Main/Stdby Rotary
Yes/No
F
Main/Stdby Rotary
Yes/No
Pump Service Pump Item No. Pump Type (2.4.4) Pump Data Sheet EGE 15-D-2 Horiz./Vert. Driver Item No. Turbine Driver for Turbine Data Sheet EGE 15-D-9 Elec Motor Driver for Elec Motor Data Sheet EGE 33-D-9 Other Driver: for
Main/Stdby
Emergency
Emergency
Emergency
C L
Rotary
Rotary
Rotary
Rotary
F C F C F F
C
Pump Cap. @ 160F Oil & Relief Valve Set Pnt. & Accu. Pump hp Reqd @ 50F & Relief Valve Set Pnt. & Accu. Driver hp Booster Suction Protection (2.4.19) Solenoid Trip Valve (2.4.6) Reqd Rotary Pump Relief Valve Set Point (2.4.10) Suction Strainers Reqd (2.4.15)(Y-Type or Cone) (Temporary/Permanent)
F
L
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
L L C L
F F F F L G G G L
CUSTOMARY UNITS
SEPARATE LUBE
LUBE/SEAL COMB.
Yes (300F)
Yes (300F)
Yes (300F)
C/AEU
C/AEU
C/AEU
/ /
/ /
/ /
Yes/No Yes
Yes/No Yes
Control Oil
Purchasers Item No./Qty Reqd Microns (Nominal) Manufacturer Model (Assembly) Model (Cartridge) Design/Test, psig Design Temp, F ASME Code: Construction/Stamp Reqd Yes/No Yes/No Yes/No Yes/No Yes/No
L L L
)P: Assembly Clean with 100F Oil )P: Assembly Clean with 50F Oil )P: Collapse
Material: Housing Cartridges (2.6.4) Cartridge Constr (2.6.4) Furnish Sets of Extra Cartridges:
C L L L G L L L
F F F
CONTINUOUS-FLOW TRANSFER VALVES (2.7) Service Application Separate (Fig. 17A) or Common for Coolers & Filters (Fig. 18) Type (2.7.2) Manufacturer Model With Lifting Jack Rating, psig Material: Body Plug or Ball
per Service
F F
per Filter
Separate
Control Oil
L
CS SS SS
L
CS SS SS
L
CS SS SS
L
CS SS SS
L
CS SS SS
F F L F G
L L L L L L L
ACCUMULATORS (2.8) Service Application: Purchasers Item No. Required: Yes or No & Quantity Direct Contact or Bladder Type Rundown (2.8.2), sec Winterization/Heat Tracing/Insulation (2.8.3.4)
LUBE OIL
CONTROL OIL
SEAL OIL
Manufacturer Model Nominal/Usable Capacity, US gal Material: Shell (2.8.3) Bladder Corrosion Allowances, mils Design/Test Pressure, psig Design Temp, F Vessel/Bladder ASME Code: Construction/Stamp Required Include: Charge Pressure Gage (2.8.3.2) Manual Charge Valve (2.8.3.2) Gas Supply Regulator Yes/No
G F F F F F
C L L
OVERHEAD TANKS (2,9,1.4, Fig 2) 15-S-11 or A14 Service Application: Purchaser Item No. Winterization/Heat Trace/Insulation Flow Through (2.1.11) Direct Contact Tank Tank Plus Bladder Type (2.9.1.5) Flow-Through Design Vertical or Horizontal Mounting Tank Rundown Time (2.9.1, 2.9.2, Fig 2), min Corrosion Allowance, mil Material (2.9.1.1, 2.9.2.1) Total Capacity, US gal Design/Test Pressure, psig Design Temp, F Vessel/Bladder ASME Code: Construction/Stamp Required
F F F
Yes/No
Rundown Lube
F F F
Yes/No
Low-Press. Seal
F F F
Med-Press. Seal
High-Press. Seal
L L L L C L L L L L L C
F F F F F
Yes/No
Yes/No
Yes/No
SS
SS
SS
SS
Yes/No
Yes/No
Yes/No
Yes/No
ACCUMULATOR UNIT (A14) Corrosion Allowance, mil Manufacturer & Quantity Model Material: Shell (2.9.1.1) Bladder Nominal/Usable Capacity, US gal Design/Test Pressure, psig Design Temp, F Vessel/Bladder Max. Bladder Differential Pressure, psig ASME Code: Construction/Stamp Required Yes/No Yes/No Yes/No Yes/No SS SS SS
F G F
L Seal Design Leakage Rate, gpd L Retention: Hours & US gal C Seal Vent Is Piped to (2.11.4) C Drain Line Is Piped to (2.11.5) FLOAT TRAP L Manufacturer/Model L Design/Test Pressure, psig L Materials: Body (2.11.1.1) L Float/Trim (2.11.1.2) L Gasketing L ASME Code: Constr/Stamp Required
DRAIN POT
F F L F F F F
F F F
F F F
F F F
CS SS Yes/No
CS SS Yes/No
CS SS Yes/No
F
L L L L L L L L L
Corrosion Allowance, mil Material (2.11.1.1) Design/Test Pressure, psig Design Temp, F ASME Code: Constr/Stamp Required Corrosion Allowance, mil Material: Shell Demisting Mesh Design/Test Pressure, psig Design Temp, F ASME Code: Constr/Stamp Required Yes/No SS SS SS SS SS SS Yes/No Yes/No Yes/No CS CS CS
DEGASSING DRUM (DWG EGE 15-S-11) Purchasers Item No. Type of Gas to Be Removed Electric Heater Mfg/Model Thermostat Control Range Operating Temp, F US gpm: Design Normal/Max. Normal/Max. Capacity, US gal Purge Gas: Type scfm Required* Flow Control Required Yes/No Type 304/316/316L SS Oil Piping Spec Gas Piping Spec COMMENTS / / /
PIPING (2.13) SYSTEM MATERIALS Steam Piping Spec Water Piping Spec Inst Air Piping/Tubing Spec
F F F F G G G F G F
F
C L
Yes/No Corrosion Allowance, mil Material (2.12.1) ASME Code: Constr/Stamp Reqd Design/Test Press., psig Design Temp, F Oversized Vent (2.12.6) Size/Qty Ejector Required Vacuum/Press. Vent Reqd Breather Required Tank Will Vent To:
Yes/No
SS Yes/No
F F F F
C C
F F F F F F F F F F F F F F F F F
Contacts Contacts
F F F
C Open C Open
Open Open Open
F F
Close Close
To alarm and be normally To trip and be normally To permit main equip. start (permissive) and be normally To start standby pump and be normally To start emergency pump and be normally
C Close
C Energized C Energized
F F F
Other
De-energized De-energized
NOTE: Normal condition is with the main equipment operating. Switch Enclosures: Junction Box Enclosures: Conduit: Calibrations: Air Signals: Gages Local Equipment Panel: Connections: Explosionproof NEMA 4X Galvanized 3 to 15 psig Electronic
F F F F F F F
C Close
Close
F F F F F F F
F F F
C De-energized C De-energized
De-energized
F
SI
Fiberglass
Metric
F F
Substitute Pneumatically Operated (for Direct-Acting) Control Valves: PLC-Based Interlock System: Valve Failure Position:
F F F
F F F F
F F
Group Details
Alarms/Permissives/Shutdowns
Fail Open for Fail Closed for Fail Locked for See Page for Panel-Mounted Items Class. Per Page 9
All Items Locally Mounted, Except: Manufacturers and Models: Service: Panel Identification: Location: Supplied by: Type:
F F
PANELS (3.2)
F F F F F F F F F F F F F F F F F F F F F F F
C C
C Mounted
Open
C Freestanding C
F F F F F
Open or Fully Enclosed Weathertight Purged or Pressurized Purge or Pressure Gas Purge or Pressure Gas Flow Reqd, scfm* Rear-Access Doors Walk-In Facility Sun and Weather Roof Extension Light, Panel Front/Interior Extra Cutouts Required Heater/Cooler Required Size Limits: Max. Instrument Height Above Floor, ft Min. Instrument Height Above Floor, ft Spare Terminals Required (25% Min.) Wire Size/Type Materials: Front Panel Key Switches Required for All Shutdown Interlocks Vibration Isolators Electrical Area Classification, Class./Group/Div Panel Utility Power Supply Voltage
F F F
L L
/ CS-304SS-316SS
/ CS-304SS-316SS Yes
/ CS-304SS-316SS
MOBIL ENGINEERING GUIDE OIL SYSTEM DATA SHEET (PROCESS AND EQUIPMENT)
CUSTOMARY UNITS
Use the following code letters to show details. F Flush Mount on Front S Surface Mount on Front R Rear of Panel Mount PANEL IDENTIFICATION: PRESSURE GAGES Main Turbine Inlet Main Turbine First Stage Main Turbine Extraction Main Turbine Exhaust Steam Chest First Stage After Extraction Nozzle Bowl Steam Seal Ejector/Eductor Steam Compressor Suction Compressor Discharge Separation Gas Each Compressor Section Vent Gas Pressure Balance Chember(s) Compressor Balance Drum Compressor Inlet Filter Buffer Gas Motor Air Filter Separation Gas Main Turbine Inlet Steam Main Turbine Exhaust Main Turbine Extr/Induc Compressor Suction Gas (Ea. Sec.) Compressor Discharge Gas (Ea. Sec.) E Event Recorder Tie-In Required P Purchaser Supply and Mount V Vendor Supply and Mount L A B C
PERM.(3) ALARM
T Only a Transmitter Will Be Required C Cutout for Purchaser Item M Mount by Vendor of Purchaser Item
TEMPERATURE GAGES
LEVEL INDICATORS/CONTROLLERS Suction Gas Separator Interstage Gas Separator Discharge Gas Separator
PUSHBUTTON STATIONS Main Equipment Start Main Equipment Stop Compressor Block-in Compressor Unblock Annunciator Test/Acknowledge/Reset Equipment Tachometer (Digital) Equipment Speed Control/Governor Motor Wattmeter Motor Ammeter Compressor Inlet Controller Annunciator System (3.3.6) Equipment Flowmeter Event Recorder (3.3.9) Guide Vane Positioner Trip/Throttle Valve Positioner Antisurge Equipment Capacity Control Equipment
MISCELLANEOUS
F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F
FUNCTION High Radial Shaft Vibration High Axial Displacement Overspeed Reverse Rotation Seperation Gas Low High Winding Temperature Vent Gas Pressure High Journal Bearing Metal Temp High Thrust Bearing Metal Temp High Compr Discharge Gas Temp High Compr Suction Gas Temp Low Compr Suction Gas Temp High Compr Balance Drum Diff. Press. Remote Unit Shutdown Low Buffer/Purge Gas Pressure Low Buffer/Purge Gas Diff Press. Low Buffer/Purge Gas Flow High Turbine Exhaust Press. (Multistage Turbine) High Turbine Extraction/ Induction Pressure Trip & Throttle Valve Position High Turbine Steam Seal Leakage Turbine Exhaust Overtemp Low Fuel Supply Pressure Failure of Exhaust Overtemp Shutdown Device Combustor Flameout High Diff Press. Inlet Filter High Level in Inlet Gas Separators Governor Common Alarm Antisurge Common Alarm Vibration Monitor Common Alarm Process Common Alarm Process Shutdown Interlocks Bypassed (2) Equipment Shutdown Interlocks Bypassed (2)
MONITORS Vibration/Axial Position Thrust Bearing Metal Temp Journal Bearing Metal Temp Motor Winding RTD
NOTE: (1) All alarm and shutdown switches shall be annunicated in the Local Equipment Panel (B). (2) Requires a keyed switch. (3) Permissive to Start the Main Driver. L = Locally Mounted on Piping, A = Gage Board Mounted, B = Local Equipment Panel, C = Remote Equipment Panel
T Only a Transmitter Will Be Required C Cutout for Purchaser Item M Mount by Vendor of Purchaser Item PANEL IDENTIFICATION: L A B C
F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F
FUNCTION Low Lube Oil Reservoir Level Low Seal Oil Reservoir Level High Seal Oil Head Tank Level High-High Seal Oil Head Tank Level Low Seal Oil Head Tank Level Low-Low Seal Oil Head Tank Level Standby Lube Oil Pump Start Low Seal Oil Temp at Supply Header Low Lube Oil Temp at Supply Header Standby Lube Oil Pump Running Standby Seal Oil Pump Running Standby Booster Pump Running Emerg Lube Oil Pump Running High Lube Oil Filter )P High Seal Oil Filter )P High Governor/Control Oil Filter )P High Coupling Oil Filter )P High Seal Oil Drainer Level Low Lube Oil Header Press. (Ea. Level) Low-Low Lube Oil Header Press. (Ea. Level) Low Seal Oil Header Press. (Ea. Level) Low Control/Gov Oil Header Press. Low Seal Oil/Gas )P (Ea. Level) Low-Low Seal Oil/Gas )P (Ea. Level) High Lube Oil Cooler Outlet Temp Low Lube Oil Cooler Outlet Temp High Seal Oil Cooler Outlet Temp Low Seal Oil Cooler Outlet Temp Low Booster Pump Suction Press. (4) Oil System Common Alarm Oil System Interlocks Bypassed (2)
DIFFERENTIAL PRESSURE GAGES Lube Oil Filters Seal Oil Filters Booster Oil Filters Governor Oil Filters Control Oil Filter Coupling Oil Filters Oil Purifier Compressor Seals (Ea. Level) Dry Seal Gas
SIGHT FLOW INDICATORS Coupling Drains (Ea. Coupling) Thrust Bearing Drains (Ea. Bearing) Outer Seal Drains (Ea. Seal) Gear Case Drains Journal Bearing Drains ( Ea. Bearing) Emerg. Lube Oil Rundown Tank Outlet Control Oil Drain Relief Valve Outlet Filter Vent Cooler Vent
F F F F F FF FF F FF F F F F F F F F F F F F F FFF F FFF FF FF F F F F F F F FF F F
INDICATOR LIGHTS Motor On/Off L = Locally Mounted on Piping NOTE: (1) (2) (3) (4) Requires a keyed switch. Permissive to start the main driver. Booster pump trip only. Permissives Satisfied A = Gage Board Mounted Aux Oil Pump On B = Local Equipment Panel Standby Oil Pump Ready to Run C = Remote Equipment Panel
All alarm and shutdown switches shall be annunciated in the Local Equipment Panel (B).
F F F F F F F F F F F F F F
TEMPERATURE GAGES/THERMOWELL Lube Oil Cooler Inlet Lube Oil Cooler Outlet Seal Oil Cooler Inlet Seal Oil Cooler Outlet Lube Oil Reservoir Seal Oil Reservoir Journal Bearing Outlet (Each Bearing) Thrust Bearing Outlet (Each Bearing) Seal Outlet (Each Seal) Degassing Tank Gear Case Drain Overhead Seal Oil Tank Lube Oil Header (Each Level) Seal Oil Header (Each Level) B = Local Equipment Panel C = Remote Equipment Panel
Mfr Model Number *At pressures over 1000 psi the vendor shall take special precautions in selecting this equipment.
F F F F F
F F F F
C C C C C C
SHOP INSPECTION (4.2): APPLICABLE EGEs EGE 00-B-21 Pressure Components & Piping Containing Equip Welding and Weld Inspection EGE 16-B-40 Piping - Fab. Erection, Inspection & Testing Material Certifications to Be Furnished Supply Certified Copies of All Test Logs & Data (5.2.3.2)
SHOP TESTS OF SYSTEMS (4.1.4.3) Required/Observed MISCELLANEOUS DOCUMENTATION Cleanliness Four-Hour Run Check Controls Changeovers (Coolers/Filters) Changeover (Control Seal Transient) One- and Two-Pump Operation Sound Levels Hydrostatic Filter Clean/Dirty Side Test (4.3.2.7)
C C C C C
Spare Parts Quotation with Proposal (5.1, h) Spare Parts Quotation After Contract (5.2, 4.5) Above Based on Normal Supply for Progress Reports (5.2.5) Component Selection Review (5.2.2) Months
F C F
C C C
F F F F
L L L
OIL CONDITIONERS (2.10) Purchasers Item No. Service Used In Type Portable or Mounted on Rated US gpm of Oil Manufacturer Model Driver: For hp & Enclosure Volt/Phase/Hz Water Removal Efficiency Contaminant Removal Efficiency Flash Point Recovery Materials of Construction Viscosity Recovery
Supply Certified Copies of All Test Logs and Data Tests Shall Require
F F F F F* F* F F F F
Witnessed
F F F F F F F F F F
L L L
G L F G G
F F C F F F F F F F
Install New Filter Elements and Tag (4.4.3.13) Include Extra Filter Element Sets Box Above Extra Sets w/the System Qty Other Spares
Purchasers Std.
F F F F
F F F F
Months
Months
Months
Months
G G G G G
WEIGHTS Separate Console, lb SPACE REQUIREMENTS: Separate Lube Console, ft Separate Seal Console, ft Combined Console, ft Control Panel, ft
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(*) A high speed recorder shall be used to indicate the speed of response of the control valve located downstream of the pumps.