This document provides an oil analysis checklist that tests for various properties and identifies potential causes of abnormalities. It tests for metals, viscosity, water, fuel dilution, glycol, soot/solids, and oxidation/nitration. Elevated levels of certain metals may indicate internal wear or contamination from debris. Changes in viscosity could mean the oil is thickening or thinning from contamination, oxidation, or shearing. The presence of water, fuel, or glycol may be from leaks, condensation, or improper maintenance and could reduce lubrication quality. High soot levels could cause premature wear from incomplete combustion issues. Oxidation and nitration processes degrade the oil from high temperatures, improper air/fuel ratios, or overextended
This document provides an oil analysis checklist that tests for various properties and identifies potential causes of abnormalities. It tests for metals, viscosity, water, fuel dilution, glycol, soot/solids, and oxidation/nitration. Elevated levels of certain metals may indicate internal wear or contamination from debris. Changes in viscosity could mean the oil is thickening or thinning from contamination, oxidation, or shearing. The presence of water, fuel, or glycol may be from leaks, condensation, or improper maintenance and could reduce lubrication quality. High soot levels could cause premature wear from incomplete combustion issues. Oxidation and nitration processes degrade the oil from high temperatures, improper air/fuel ratios, or overextended
This document provides an oil analysis checklist that tests for various properties and identifies potential causes of abnormalities. It tests for metals, viscosity, water, fuel dilution, glycol, soot/solids, and oxidation/nitration. Elevated levels of certain metals may indicate internal wear or contamination from debris. Changes in viscosity could mean the oil is thickening or thinning from contamination, oxidation, or shearing. The presence of water, fuel, or glycol may be from leaks, condensation, or improper maintenance and could reduce lubrication quality. High soot levels could cause premature wear from incomplete combustion issues. Oxidation and nitration processes degrade the oil from high temperatures, improper air/fuel ratios, or overextended
METALS ANALYSIS Detects metals in ppm Sudden large increases in wear rates can lead to impending failure
SOURCES:
Internal Wear
Foreign Debris
Metal-containing additives used in lubrication Ni (Nickel)
Ag (Silver)
Mg (Magnesium) Ca (Calcium) Zn (Zinc) Ba (Barium) P (Phosphorus) Mo (Molybdenum) Va (Vanadium) K (Potassium) Li (Lithium) Sb (Antimony) Ti (Titanium) Be (Beryllium) B (Boron) -Roller bearing metals, valve train, turbine blades, crankshafts -Silver-plated bearing cages, locomotive wrist pins, silver soldered joints -Additives, component housings -Additives, grease contamination -Additives, brass, seals, grease -Additives, grease or water contamination -Additives, coolants -Additives, some piston rings, grease -Fuel oils -Coolant, fuel dilution, potash -Grease Contamination -Grease, Bearings -Dirt, exotic metal alloy -Some bearings, dirt -Coolant, additives
VISCOSITY Resistance of the oils flow Measured as Kinematic Viscosity in Centistokes @ 40 and 100 o C Changes in oil viscosity can result in increased component wear and related system malfunction
Viscosity increase indicates oil thickening
Viscosity decrease indicates oil thinning
Excessive contamination such as soot or glycol. Oil oxidation and/or nitration
Fuel dilution or mixing with lighter oils. Shearing of multi-grade oils from high speed operation
WATER Detects presence of free and emulsified water in oil Reduces oils lubrication qualities and causes metal corrosion
Condensation
Cooler core leak
High Blow-by
Low temperature operation Inadequate ventilation Improper maintenance practices
Corroded core
Worn rings or liners
FUEL DILUTION Detects presence of fuel in oil
Excessive and prolonged fuel contamination in engine oils can lead to high wear and premature failure
Over-fuelling
Poor combustion
Cracked or broken fuel line fittings
Oversize or dribbling injectors Restricted fuel return line Ring sticking or breakage Improperly adjusted air/fuel ratio
Poor injector spray pattern Worn rings and liners Restricted air supply or exhaust system
GYLCOL Detects presence of ethylene glycol in crankcase oil
Glycols form sludges that coat internal parts and failures can occur as a result of insufficient lubrication
Coolant leakage
Defective or blown head gasket Improperly torqued cylinder head Defective seals on wet side liners Cracked block or cylinder head (from freezing of engine coolant; or overheating caused by insufficient coolant or stuck thermostat)
SOOT / SUSPENDED SOLIDS Total amount of carbon soot and other combustion-related contamination as a percentage of the oil volume
High level of suspended solids will cause premature wear to engine components
Incomplete Combustion
Over-fuelling Restricted air intake system Plugged or failed oil filter Oil nitration or oxidation Fuel of poor quality and/or high sulphur content Low turbo boost pressures
OXIDATION/NITRATION Determination of chemical products that indicate oil degradation Measured in absorption units per cm These processes can threaten engine performance and longevity