X1 (1) .1 Building Description (Level 0, Lot 1) R - 0, 12jan2012

Project: Nyumba Ya Akiba Sarl Page: 1 of 53
Greenfield Cement Plant

D Congo C!"!# $ S%&&#
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1( !ntroduction
1.1 General
1.1.1 Basis
1.1.2 Definition of parties
1.1.3 Introduction
1.1.4 Dimensions
1.1.5 Limitations
1.1.6 Geotechnical conditions
1.1.7 Loads from nature
1.2 Building and structure tpes
1.2.1 !roduction "uildings
1.2.2 #ransport "ridges
1.2.3 $u"stations and %ompressor rooms
1.2.4 %entral %ontrol &oom and La"orator
1.2.5 'dministration( )ffices( $taff "uildings etc.
1.2.6 )ther $er*ice "uildings
1.3 +or, groups-
1.3.1 Design
1.3.2 $ite preparation
1.3.3 %oncrete structures
1.3.4 $teel structures
1.3.5 .inishing /or,
/( *uilding0 and 0tructure0 cla00ification
In the "elo/ listings the different "uildings are sorted in main groups( "ut under the detailed
description the ma "e mentioned in a different order.
2.1 $tructures related to 01ternal +or,s-
212 01ternal structures Descri"ed in section 31.2
222 $ite le*elling Descri"ed in section 31.2
232 &oads( rail/a( ards Descri"ed in section 31.2
242 01ternal piping sstems Descri"ed in section 31.2
252 !o/er distri"ution sstem Descri"ed in section 31.2
262 $e/erage and drainage sstem Descri"ed in section 31.2
272 .ences and gates Descri"ed in section 31.2
242 Landscaping etc. Descri"ed in section 31.2
252 Demolition Descri"ed in section 31.2
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2.2 Buildings and structures related to !roduction "uildings 6process "uildings7-
111 Limestone crushing
113 'dditi*e crushing
114 'dditi*e inta,e
131 Limestone storage
133 'dditi*e $torage
211 %oal inta,e and transport
242 Gpsum transport
311 &a/ mill feed
321 &a/ mill
331 01haust gas conditioning
341 &a/ meal silo
351 8iln .eed
421 !reheater
431 8iln
441 %lin,er cooler
4619241 %oal mill and transport
471 %lin,er transport
441:1 %lin,er storage : ;ain part
441:2 %lin,er storage < &emaining part
511 %ement mill feed
531 %ement mill
541 %ement transport
611 %ement silo 1
612 %ement silo 2
621=641=642=671=672 !ac,ing plant
2.3. 'u1iliar Buildings
2.3.1 Buildings and structures related to mechanical utilities 6;echanical au1iliar "uildings7-
711 )il inta,e Optional only
721 )il storage Optional only
731 )il preconditioning Optional only
741 %ompressor room 1
742 %ompressor room 2
762 +ater treatment
2.3.2 Buildings and structures related to electrical e>uipment departments 60lectrical au1iliar
"uildings7-
151 $u"station( %rusher
152 $u"station( $torages
351=451 $u"station( &a/ mill ? 8iln
452 $u"station( %ooler
453 $u"station( %oal
551 $u"station( %ement mill
651 $u"station( !ac,ing plant
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421 %entral control "uilding
541 %a"le tunnel
2.4 $er*ice Buildings-
551 +eigh "ridge
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1( !N%)D+C%!)N
1(1 General
If a difference is found "et/een the general descriptions in this Introduction part and the more
detailed descriptions gi*en in section 2 @Buildings and $tructuresA part then the description in the
latter has preference.
#he e1ternal: and infrastructure /or,s are considered forming part of the 01ternal +or,s and
are descri"ed in section 31.2.
1.1.1 Basis
#his description relates mainl to the .L$ plant laout dra/ing 12274242:1.2.
1.1.2 Definition of parties
If( in the follo/ing the "elo/ terms are used( then the are to "e understood as follo/s-
C# means Client
2C means 2ain Contractor and shall "e understood to include the follo/ing scope:
: Ci3il -ork0
: Structural Steel
: 2ec4anical erection
: &lectrical erection
: Ci3il De0igner for Ci3il and Structural Steel 5ork0
&6ui7ment 0u77lier means 8#Smidt4 98#S:
1.1.3 Introduction
In this section the *arious "uildings and structures for the different departments are descri"ed. .or
description of the 01ternal +or,s refer to section 31.2 and for the #emporar .acilities refer to
section 31.3.
#his description has "een di*ided into-
: Introduction
: Buildings and $tructures
#he introduction descri"es the geotechnical conditions( earth /or,s( concrete structures( steel
structures and finishing /or,s in general terms. #he introduction gi*es further general
information regarding the different tpes of structures.
In section 2 BBuildings and $tructuresB the specific descriptions of the indi*idual "uildings and
structures are gi*en.
1.1.4 Dimensions
D Congo C!"!# $ S%&&#
Dimensions indicated under the indi*idual "uildings and structures are the e1ternal dimensions of
the main "uilding. $maller local protruding parts etc. are not included in the dimensions gi*en( "ut
more important protruding parts ma "e informed separatel.
'll dimensions gi*en are indicati*e and appro1imate onl.
Ceights of structures and depths of "asements( if an( are ma1imum *alues and ele*ations ha*e
"een related to final ground le*el( ho/e*er /ithout addition for depth to foundations.
Lengths indicated for con*eor "ridges refer to the horiDontal proEection "et/een supporting
"uildings.
1.1.5 Limitations
)nl maEor structures are descri"ed. ;inor structures( such as pipe supports( smaller duct
supports( platforms( ca"le supports etc. are not mentioned in this description.
#his document is to "e read in conEunction /ith the dra/ings listed and attached in section L.
%oncerning the o*erall laout of the plant the dra/ings pre*ails. Co/e*er in case of discrepanc
"et/een the dra/ings and this description( the information in the description generall pre*ails in
relation to the >uantities and this applies to the tpe of structures.
1.1.6 Geotechnical %onditions
Fo specific geotechnical conditions for the site are made a*aila"le at the present stage " the
%lient.
.or calculation of >uantities the "elo/ listed conditions( "earing capacities and foundation depths
ha*e "een assumed "eing *alid-
- 01ca*ation is to "e carried out in soil onl.
- 01ca*ated soil is suita"le as "ac,fill material( apart from top soil.
- #he su":soil consists of uniform and horiDontal laers /ithout ca*ities.
- $lopes at e1ca*ations are sta"le at normal slope of 62
o
/ithout shoring or other form of
sta"iliDation.
- #he conditions applied for the different departments in the preliminar >uantit estimate
are listed in 0nclosure 1 GGeotechnical %onditionsH to this Building Description( "ut the
o*erall concept can "e descri"ed as follo/ing-
a. Fo piling is re>uired.
". #he smaller structures and "uildings are generall directl founded ma1imum 2.2
m "elo/ final ground le*el on soil /ith a minimum allo/a"le "earing capacit of
422 ,F=m
2
. Co/e*er due to the nature of the some of the "uildings 6e.g. those
ha*ing "asements7 the actual foundation le*el can "e at a greater depth than the
2.2 m.
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c. $torages and retaining /alls are directl founded ma1imum 2.2 m "elo/ final
ground le*el on soil /ith a minimum allo/a"le "earing capacit of 422 ,F=m
2
.
d. #he larger structures and "uildings( such as cooler:( feed: and mill "uildings etc.
6"ut e1cluding silos and preheater to/er7 are generall directl founded ma1imum
3.2 m "elo/ final ground le*el on soil /ith a minimum allo/a"le "earing capacit
of 522 ,F= m2. 'll silos and the preheater to/er are generall directl founded
ma1imum 3.2 m "elo/ final ground le*el on soil /ith a minimum allo/a"le
"earing capacit of 722 ,F=m
2
.
e. .or the silos and the preheater the allo/a"le "earing capacit can "e raised /ith
25 I in connection /ith earth>ua,e: and /ind loads.
- Fo ground /ater or pro"lems /ith /ater carring laers /ill "e encountered at the
depth to "e /or,ed in( corresponding to that the /ater ta"le is minimum 1.2 m "elo/
the lo/est point of an gi*en foundation or "asement.
- #he soil is not aggressi*e so special treatment of concrete su"structures is not re>uired
nor use of special cement for su":structure parts.
- #he soil is not prone to neither s/elling 6cotton soil7 nor settlement due to li>uefaction.
- #he soil is assumed not to de*elop settlements of a magnitude nor form( /hich /ill
cause pro"lems to neither structures nor e>uipment.
#he design of foundations /ill "e made "ased on the detailed soil in*estigation report and
foundation recommendations included therein( /hen this /ill "e a*aila"le.
1.1.7 Loads from nature
+ind load-
#he /ind load allo/ed for in the calculation of the "udget >uantities for the present !roposal
is according to GB$ 6355( !art 2( 1557 : +ind loadings on "uildingsH /ith the follo/ing
factors-
: Basic /ind speed 23 m=s as hourl mean
: %haracteristic design /ind pressure 2.52 ,F=m2 at 12 m height
: 'ltitude factor 1.2
: Direction factor 1.2
: $easonal factor 1.2
: !ro"a"ilit factor 1.2
$eismic load-
#he seismic load allo/ed for in the calculation of the "udget >uantities for the present
!roposal is according to the JB% 1557 /ith the follo/ing factors-
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: JB% Kone 2'( /ith soil tpe $
d
$no/ load-
#he sno/ load allo/ed for in the calculation of the "udget >uantities for the present !roposal
is "ased on the follo/ing-
: .or flat roofs 6up to 12 slope7 2.42 ,F=m2
: .or sloping roofs 6more than 12 slope7 2.62 ,F=m2
Dust load-
#he dust load allo/ed for in the calculation of the "udget >uantities for the present !roposal
is "ased on the follo/ing-
: .or flat roofs 6up to 12 slope7 1.22 ,F=m2
: .or sloping roofs 6more than 12 slope7 2.75 ,F=m2
1(/ *uilding and 0tructure ty7e0:
1.2.1 !roduction "uildings
#he production "uildings /ith hea* e>uipment or other large loads at a high altitude are
generall made as reinforced concrete structures up to the supporting le*el of the e>uipment 6li,e
silos( hoppers( "ins( large filters( cclones etc.7 and the remaining as steel super:structures.
If the "uildings ha*e hea* loads at ground floor le*el onl and smaller loads at higher le*els than
the are generall /ith a super:structure entirel in structural steel.
.or details of split and choice of material refer to the detailed description of the "uildings.

'ccess to all maEor e>uipment and "uilding floors( /hether constructed in concrete or steel( is in
general pro*ided " means of steel stair sstems. 'll open floors( /hether constructed in concrete
or steel( shall "e furnished /ith hand railing.
1.2.2 #ransport Bridges
#he length informed of the "ridges supporting *arious con*eing sstems 6li,e "elt con*eors( air
slides( etc.7 under the different departments is the horiDontal length of a section connecting the
*arious structures onl( meaning that the total actual length of the con*eing sstem ma "e
different 6the length of the e>uipment is gi*en in the machiner list7.
#ransport "ridges are made as steel "ridge sections carried " lattice steel trestles supported on
concrete foundations or supported on "uilding structures( /here rele*ant.
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In general all e1ternal con*eing sstems transporting materials 6"oth on ground and on "ridges7
are made as follo/s-
: %on*eing sstems transporting ra/ materials are open.
: %on*eing sstems transporting clin,ers are co*ered from cooler to clin,er silo( "ut
open from clin,er silo e1traction sstem and for/ard to cement mill feed etc.
: %ement transports " con*eor "elts are closed( "ut all other tpes open.
#he "ridges are furnished /ith t/o /al,/as( 622 mm and 422 mm /ide respecti*el. .or
"ridges supporting con*eor "elts and "uc,et con*eors the /al,/as are pro*ided /ith ,ic,er
plate on the sides facing the con*eor and hand railing including ,ic,er plate on the opposite side(
/here the "ridges are open. Bridges supporting scre/ con*eors and air slides are normall /ith
the same /idth of /al,/as "ut /ith Gfull floor co*eringH and as such /ith hand railing including
,ic,er plate on the outside part edges onl.
#he /al,/as are generall made of gal*anised grating.
#he area "elo/ con*eor "elts and "uc,et /ill "e co*ered onl /here a "ridge section crosses
roads( other/ise this area /ill "e left open.
In general the transfer to/ers "et/een transport sections are made in concrete and are open.
1.2.3 $u"stations and %ompressor &ooms
#hese "uildings are made as a reinforced concrete frame structure /ith a flat reinforced concrete
roof. #he electrical rooms normall ha*e a "asement 6or ele*ated floor( computer floor7 for easier
installation of ca"les.
#he /alls are concrete "loc, /alls rendered on the e1ternal side and plastered on the internal
side.
1.2.4 %entral %ontrol &oom and La"orator
#hese t/o functions are placed in the same "uilding( /hich often ma *ar in "oth shape and tpe
of material. #he "uilding is constructed as a concrete frame structure /ith a flat reinforced
concrete roof.
side.
1.2.5 'dministration "uilding( )ffices( $taff "uildings etc.
Fo such "uildings are included in the present proposal.
#hese "uildings ma *ar in "oth shape and tpe of material( "ut the are often made as a
reinforced concrete frame structure /ith a flat reinforced concrete roof.
side. #he internal /all faces and lo/er side of roof sla" are painted.
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1.2.6 )ther $er*ice "uilding < li,e /or,shops( stores( garages etc.
#hese "uildings ma *ar in "oth shape and tpe of material( "ut the are often made /ith a
reinforced concrete frame structure /ith a cladded roof.
#he /alls are either concrete "loc, /alls rendered on the e1ternal side and plastered on the
internal side or cladded.
1(3 -ork grou70
1.3.1 %i*il Design
'll ci*il design /ill "e carried out " 2C.
1.3.2 $ite preparation
'll site preparation( site le*elling /or, and soil impro*ement 6if an7 are to "e carried out by
2C on a separate contract /ith C# prior to the start of the actual construction /or,.
#he further detailed earth/or, for structures and foundation /or,s are to "e carried out " 2C
for the "uildings he is constructing.
1.3.3 %oncrete $tructures
'll concrete and concrete related /or,s /ill "e carried out " 2C.
#he structural sstem generall applied for the design of "uildings is a frame sstem( consisting of
reinforced pad foundations = pile caps( "asements 6/here applica"le7( grade "eams( columns( floor
"eams and ground floor sla"s.
#he concrete structures shall in general "e cast in:situ using traditional form/or,. Co/e*er some
ele*ated floors and roofs ma "e cast on integrated form/or,.
$u"terranean structures( such as tunnels( "asements and pits( are made in /atertight concrete.
#he surface to/ards the soil shall "e treated /ith a coating( if re>uired. %onstruction Eoints shall
"e pro*ided /ith /ater:stop.
.oundations for steel structures are considered cast in:situ.
#he ground floors shall generall "e made as reinforced concrete floors resting on compacted gra*el
fill. #he top of ground floors is ele*ated appro1imatel 222 mm a"o*e final ground le*el.
Ground floors are made in appro1imatel 35 m
2
sections separated " top:filled construction Eoints.
01pansion Eoints are pro*ided along grade "eams( around columns( /alls and maEor machine "ases.
#he *ertical distance "et/een sla"s ma "e large( and the floors ma contain a certain *ariation of
the heights of the supporting "eams.
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#he floors /ill include holes for passage of ducts( pipes( ca"les etc. and holes for anchor "olts for
e>uipment supported directl on the sla"s.
&oof sla"s( and other floors e1posed to /eather( normall ha*e a slope of 1-42.
;aEor machiner "ases at ground le*el /ill "e separatel founded.
Bases for *arious smaller mechanical and electrical e>uipments /ill "e made on the floor sla"s.
#he machine "ases are to "e furnished /ith holes and=or recesses for anchor "olts to "e grouted
in during the erection.
Grouting "elo/ e>uipment and steel structures shall "e made " 2C.
1.3.4 $teel structures
'll structural steel and related /or,s /ill "e carried out " 2C.
#he steel structures are normall designed as "raced frame structures or lattice structures.
#he sections used in the structures are generall open( rolled sections. Co/e*er( hea* loaded
and=or long "eams and columns ma "e /elded sections.
#he steel structures shall "e made as large prefa"ricated( shop:/elded elements in reasona"le
siDes( "ut respecting transport restrictions to the o*erall dimensions. #he element siDes /ill "e
planned to minimise the amount of erection connections.
#he prefa"ricated elements shall "e assem"led " means of "olts. )nl minor and secondar
structures ma "e erected using site /elding.
#he manufacturing of steel elements includes corrosion protection. #he corrosion protection shall
"e planned in order to minimise the application /or,s on site.
#he floors are generall co*ered /ith che>uer plates. %he>uer plate co*ered floors shall in
general "e part /elded onl. Co/e*er( che>uer plate co*ered roofs( and other che>uer plate
co*ered floors e1posed to /eather( shall "e full /elded for sealing.
$tairs consist of steel stringers and gal*anised grating treads. #he stairs are pro*ided /ith hand
railing /ithout ,ic,er plate.
!ermanent hand railing shall "e /elded to the structural steel or to em"edded steel items in the
concrete structures. &emo*a"le hand railing is foreseen /here access for maintenance is re>uired.
$teel supports for smaller e>uipment are placed on the floors. #he supports shall "e furnished
/ith holes for installation of "olts to allo/ fi1ing of the machines. #he legs of such supports shall
generall "e supported on profiles and not directl on grating or che>uer plate as these are too
fle1i"le.
D Congo C!"!# $ S%&&#
1.3.5 .inishing /or,s
'll finishing /or,s /ill "e carried out " 2C.
1.3.5.1 !roduction Buildings 6ref. "uildings listed under paragraph 2.27-
%onstruction of e1ternal masonr /alls in hollo/ concrete "loc,s( /here the "uildings are closed.
In areas /ith high /ind speed and=or stronger seismic acti*it larger /all sections ma ha*e to "e
filled " mortar and reinforcement placed in the some of the Eoints.
%onstruction of internal /alls in hollo/ concrete "loc,s.
#he /alls are generall neither rendered nor plastered unless for parts that ma form internal /alls
in electrical or compressor rooms located inside !roduction "uildings.
Internal /all and roof faces are not gi*en an surface treatment.
Internal floors are in general not gi*en an surface treatment = gi*en a floor hardener.
%oncrete roof sla"s shall in general "e gi*en a finish of roofing felt 6minimum 2 laers7 for /ater
proofing.
Large doors( doors( /indo/s and lou*ers placed in "loc, /alls made in corrosion protected steel
shall "e supplied and installed. ' certain *ariation in the siDe of these elements shall "e foreseen.
$ome steel structure "uildings /ith cladding ma for the lo/er appro1. 2:3 metres of the /alls
ha*e masonr /alls.
'll internal finishing /or,s( /here applica"le 6meaning if rooms re>uiring such installations are
sho/n on the proposal dra/ings7( such as painting of concrete and masonr( flooring( tiles( false
floor=ceiling( domestic /ater( sanitar installations( fi1tures for sanitation and /ater( etc. are to "e
supplied and installed.
%onstruction of cladding sstem for "uildings made in steel structures /here these are closed. #he
standard cladding sstem is corrugated coated metal 6steel=aluminium7 sheeting mounted on light
gauge sections or rolled profiles as purlins and girts. #he purlins 6girts7 are fi1ed to the main steel
structure " means of steel "rac,ets( /hich are /elded or "olted directl to the structures. 'll parts
shall "e supplied and erected " 2C.
.or steel structures /ith normal roofs such roofs are generall clad /ith corrugated coated steel
sheeting mounted on purlins of light gauge sections fi1ed to steel "rac,ets. If a roof is to function
as an accessi"le floor /ith e>uipment then the roof /ill "e made /ith che>uer plates.
#ranslucent panels are pro*ided in sheeting /alls and roofs as appropriate.
Large doors( doors( /indo/s and lou*ers placed in cladded /alls are made in corrosion protected
steel in *arious siDes. ' certain *ariation in the siDes to these elements shall "e foreseen.
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1.3.5.2 ;echanical 'u1iliar Buildings 6ref. "uildings listed under paragraph 2.3.17-
%onstruction of e1ternal masonr /alls in hollo/ concrete "loc,s. In areas /ith high /ind speed
and=or stronger seismic acti*it larger /all sections ma ha*e to "e filled " mortar and
reinforcement placed in the some of the Eoints.
%onstruction of internal masonr /alls in hollo/ concrete "loc,.
#he /alls are generall rendered on the outside face and plastered on the inside.
Internal /all and roof faces are normall painted.
.loors are in general not gi*en an surface treatment.
%oncrete roof sla"s shall in general "e gi*en a finish /ith insulation and roofing felt 6minimum 2
laers7 for /ater proofing.
Large doors( doors( /indo/s and lou*ers placed in "loc, /alls are made in corrosion protected
steel shall "e supplied and installed. ' certain *ariation in the siDe of these elements shall "e
foreseen.
'll internal finishing /or,s( /here applica"le 6meaning if rooms re>uiring such installations are
sho/n on the proposal dra/ings7( such as painting( flooring( tiles( false floor=ceiling( domestic
/ater( sanitar installations( fi1tures for sanitation and /ater( etc. are to "e supplied and installed.
#ools( shel*es( rac,s( furniture etc. is included onl if specificall mentioned and then onl to the
e1tent listed. Fo tools( shel*es( rac,s or furniture is included in the present scope for ;echanical
'u1iliar Buildings.
1.3.5.3 0lectrical 'u1iliar Buildings 6ref. "uildings listed under paragraph 2.3.2 a"o*e7-
%onstruction of e1ternal masonr /alls in hollo/ concrete "loc,s. In areas /ith high /ind speed
and=or stronger seismic acti*it larger /all sections ma ha*e to "e filled " mortar and
reinforcement placed in the some of the Eoints.
Internal /all and roof faces are painted.
#he floors are either painted or gi*en a floor hardener( /here ele*ated floors are not installed.
steel shall "e supplied and installed. ' certain *ariation in the siDe of these elements shall "e
foreseen.
D Congo C!"!# $ S%&&#
'll internal finishing /or,s( /here applica"le( such as painting( flooring( tiles( false floor=ceiling(
etc. are to "e supplied and installed.
.urniture etc. is not included unless specificall listed.
1.3.5.4 $er*ice Buildings 6ref. "uildings listed under paragraph 2.47-
#hese "uildings ma ha*e man different tpes of finishes( /hich /ill "e listed in main groups in
the descriptions under the under the indi*idual departments onl.
%onstruction of e1ternal /alls in hollo/ concrete "loc,s. In areas /ith high /ind speed and=or
stronger seismic acti*it larger /all sections ma ha*e to "e filled " mortar and reinforcement
placed in the some of the Eoints.
Internal /all and roof faces are normall painted.
#he floors ma "e either painted( gi*en a floor hardener( co*ered " tiles or another flooring
material( /here ele*ated floors are not installed.
steel or aluminium shall "e supplied and installed. $ome /indo/s and internal doors ma "e in
/ood or other alternati*e material. ' certain *ariation in the siDe of these elements shall "e
foreseen.
'll internal finishing /or,s( /here applica"le( such as painting( flooring( tiles( false floor=ceiling(
domestic /ater( sanitar installations( fi1tures for sanitation and /ater( etc. are to "e supplied and
installed.
#ools( shel*es( rac,s( furniture etc. is generall not included unless so mentioned and then onl to
the e1tent listed. Fo tools( shel*es( rac,s or furniture is included in the present scope for the
$er*ice Buildings.
1.3.5.5 Installations in "uildings 6part not related to production onl7
#he scope of /or, to "e co*ered( if an( is defined as follo/s-
: $mall light and po/er( "eing electrical lighting installation( po/er outlet points at lo/ *oltage
le*el for maintenance /or,( earthing( lightning protection etc.
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- CL'% "eing heating in "uildings 6if an7( forced *entilation( air:conditioning( etc. is included "
2C "ut onl for the departments /here this is mentioned included in section 2.
D Congo C!"!# $ S%&&#
/( *+!#D!NGS AND S%+C%+&S
111 #ime0tone cru04ing
Cla00ification: !roduction "uilding.
Content:
&amp and !lateau- &amp and platform up to hopper in earth fill material.
%rusher Basement- %oncrete "asement tpe su"structure up to ground le*el including
inta,e hoppers and intermediate floor.
#he crusher has no superstructure.
#he crusher "asement is pro*ided /ith t/o inta,es feeding to one
crusher.
$teel access stair from ground le*el to lo/er floor le*el.
&etaining /alls- %oncrete retaining /all partiall along the side of ramp to/ards
crusher "asement.
Local control room- Bet/een the t/o hoppers a small control room in full clad steel is
placed on the platform.
01traction tunnel- %oncrete tunnel for outgoing con*eor.
#ransport- #ransport from Limestone crushing to transfer to/er.
.rom the e1traction tunnel the con*eor is supported on an open steel
"ridge and on the transfer to/er structure.
#ransfer #o/er- 2:store open concrete structure /ith open steel access stair.
#he to/er is supported on concrete foundations.
Dimen0ion0:
&amp and !lateau- &amp- L 1 + 1 C
top
M 42 1 4 1 11 m 6area at top7.
!lateau- L 1 + 1 C M 55 1 42 1 11 m 6area at top7.
%rusher Basement- )*erall- L 1 + 1 D M 22 1 22 1 7.5 m.
Copper 1- )*erall- L 1 + 1 D M 12 1 12 1 12 m.
Copper 2- )*erall- L 1 + 1 D M 5 1 7 1 12 m.
&etaining /all 1- )*erall- L 1 C M 15 1 5.5 to 2 m.
Project: Nyumba Ya Akiba Sarl Page: 1; of 53
D Congo C!"!# $ S%&&#
&etaining /all 2- )*erall- L 1 C M 12 1 5.5 to 2 m.
Local control room- L 1 + 1 C M 7.5 1 3.5 1 3.5 m.
01traction tunnel- L 1 + 1 C M 34 1 3.6 1 2.5 m. 6internal measures7
#ransport- #otal length L M 34 m.
on ground- L M 2 m( C M 2 m.
on "ridge- L M 34 m( C M 2 to 5 m.
#ransfer to/er- L 1 + 1 C M 22 1 6 1 5 m.
8ini04ing 5ork0:
&oof and /all cladding for local control room.
113 Additi3e cru04ing
Content:
!lateau- !latform up to hopper in earth fill material. &amp part of dept. 111.
%rusher Basement- %oncrete "asement tpe su"structure up to ground le*el including
inta,e hopper and intermediate floor.
#he crusher has no superstructure.
#he crusher "asement is pro*ided /ith inta,e feeding the crusher.
$teel access stair from ground le*el to lo/er floor le*el.
&etaining /alls- %oncrete retaining /all partiall along the side of ramp to/ards
crusher "asement.
Local control room- $mall control room in full clad steel is placed on the platform.
#ransport- #ransport from 'dditi*e crushing to transfer to/er.
.rom the e1traction tunnel the con*eor is supported on an open steel
"ridge and on the transfer to/er structure.
#ransfer #o/er- $ingle:store open concrete structure /ith open steel access stair.
Project: Nyumba Ya Akiba Sarl Page: 1< of 53
D Congo C!"!# $ S%&&#
Dimen0ion0:
!lateau- !lateau- L 1 + 1 C M 14 1 42 1 11 m 6area at top7.
%rusher Basement- )*erall- L 1 + 1 D M 22 1 22 1 7.5 m.
Copper- )*erall- L 1 + 1 D M 5 1 7 1 12 m.
&etaining /all- )*erall- L 1 C M 12 1 5.5 to 2 m.
Local control room- L 1 + 1 C M 7.5 1 3.5 1 3.5 m.
01traction tunnel- L 1 + 1 C M 52 1 3 1 2.5 m. 6internal measures7
#ransport 1- #otal length L M 12 m.
on "ridge- L M 12 m( C M 2 to 2(5 m.
#ransfer to/er- L 1 + 1 C M 12.5 1 4.5 1 2.5 m.
8ini04ing 5ork0:
&oof and /all cladding for local control room.
+ater proofing of e1traction tunnel.
111 Additi3e intake
Content:
Inta,e !it- %oncrete pit su"structure for enclosure of steel hopper. #he pit is "uilt
together /ith e1traction tunnel dept. 113 .
#he steel hopper is part of the e>uipment suppl.
Dimen0ion0:
Inta,e !it- )*erall- L 1 + 1 D M 4.5 1 3.5 1 4 m.
8ini04ing 5ork0:
+ater proofing of pit /alls.
131 #ime0tone 0torage
Project: Nyumba Ya Akiba Sarl Page: 1= of 53
D Congo C!"!# $ S%&&#
Content:
#ransport 1- #ransport from #ransfer to/er in dept. 111 to storage.
#he con*eor is supported partl on sleepers and partl on an open
steel "ridge.
$torage- %ircular storage "uilding 6%B$ 657 /ith concrete su"structure and
full clad steel superstructure.
%oncrete foundations for e>uipment and com"ined foundation=pit for
centre column( "ut no ground floor sla".
01traction tunnel- %oncrete tunnel for outgoing con*eor from storage.
#ransport 2- #ransport from storage to dept. 311 &a/ ;ill .eed.
#he con*eor is supported on an open steel "ridge.
Dimen0ion0:
$torage- D 1 C M 75 1 23 m.
01traction tunnel- L 1 + 1 C M 55 1 3.5 1 2.5 m 6internal measures7
8ini04ing 5ork0:
&oof and /all cladding for storage.
133 Additi3e 0torage
Content:
.ilter !latform- $ingle:store open concrete structure /ith open steel access stair
placed "eside transfer to/er at dept. 111 and at inta,e pit( dept. 114.
Project: Nyumba Ya Akiba Sarl Page: 1> of 53
D Congo C!"!# $ S%&&#
#he platform is supported on concrete foundations.
#ransport 1- #ransport from filter platform to storage.
#he con*eor is supported on concrete sleepers.
$torage- )pen storage < no "uilding
%oncrete su"structure comprising of rail "eams and ground floor sla"
for con*eor areas and access to e>uipment onl.
#ransport 2- #ransport from storage to #ransfer to/er 1.
#he con*eor is supported partl on concrete sleepers and partl on an
open steel "ridge.
#ransfer #o/er 1- 2:store open concrete structure /ith open steel access stair.
#ransport 3- #ransport from transfer to/er 1 to transfer to/er 2.
%on*eor supported partl on concrete sleepers and partl on an open
steel "ridge.
#ransfer #o/er 2- $ingle:store open concrete structure /ith open steel access stair.
#ransport 4- #ransport from transfer to/er 2 to dept. 311( &a/ ;ill .eed.
%on*eor is supported on an open steel "ridge.
Dimen0ion0:
.ilter !latform- L 1 + 1 C M 7.5 1 4.5 1 3 m.
on "ridge- L M 2 m.
$torage- &ail Beams( L
tot
M 4 1 125 m.
Ground sla"- '
tot
M 2222 m
2
.
Project: Nyumba Ya Akiba Sarl Page: /? of 53
D Congo C!"!# $ S%&&#
#ransfer #o/er 1- L 1 + 1 C M 22 1 5 1 5 m.
#ransfer #o/er 2- L 1 + 1 C M 13 1 5 1 6.5 m.
on "ridge- L M 77 m( C M 3.5 to 22 m.
8ini04ing 5ork0:
Fone.
/11 Coal intake and tran07ort
Content:
&amp and plateau- &amp and plateau in earth fill for access to hopper.
&etaining /all- %oncrete retaining /all partiall along the side of plateau to/ards
"uilding.
Inta,e "uilding- 1:store open steel structure on concrete foundations.
#he inta,e "uilding is pro*ided /ith one inta,e feeding to the crusher.
$teel staircase from ground le*el to top of "uilding.
Copper support- 2 <store steel structure for hopper.
#ransport- #ransport from Inta,e "uilding to dept. 461 %oal ;ill.
open "ridge up to the ra/ coal silo "uilding 6dept. 4617.
Dimen0ion0:
&amp and plateau- &amp- L 1 + 1 C
top
M 36 1 6 1 6.5 m 6area at top7.
!lateau- L 1 + 1 C M 14.5 1 12 1 6.5 m and
L 1 + 1 C M 2 1 2 1 6.5 m 6area at top7
&etaining /all- L M 27 m( C M 2 to 6.5 m
Project: Nyumba Ya Akiba Sarl Page: /1 of 53
D Congo C!"!# $ S%&&#
Inta,e "uilding- )*erall- L 1 + 1 C M 12 1 4 1 6.5 m.
Jpper steel part- L 1 + M 12 1 4 m( C M 5 m.
Lo/er steel part- L 1 + M 5.5 1 4 m( C M 1.5 m.
Copper support- L 1 + 1 C M 5 1 4 1 5 m
on "ridge- L M 125 m( C M 2 m to 25 m.
8ini04ing 5ork0:
Fone.
/1/ Gy70um tran07ort
Content:
#ransport- #ransport from #ransfer to/er 1 dept. 133 to dept. 511 %ement ;ill
.eed( feed "uilding.
open "ridge up to the feed "uilding.
Dimen0ion0:
#ransport - #otal length L M 253 m.
on "ridge- L M 122 m( C M 2 to 31.5 m.
8ini04ing 5ork0:
Fone.
311 a5 mill feed
Content:
.eed "uilding- !artl 5:store open "uilding for 4 "ins for limestone=cla mi1( high
grade limestone( iron ore and sand 6the "ins are part of the e>uipment
suppl7.
Project: Nyumba Ya Akiba Sarl Page: // of 53
D Congo C!"!# $ S%&&#
#he "uilding is made /ith a concrete su"structure and an open
concrete super:structure up to supporting le*el for the "ins and steel
superstructure from this le*el up to the roof.
)pen steel access stair from ground le*el to upper floor.
.ilter platform- $ingle:stor open steel structure on concrete foundations "uilt
together /ith .eed Building.
#ransport- #ransport from feed "uilding through filter platform to ele*ator
"uilding dept. 321( &a/ ;ill.
Dimen0ion0:
.eed "uilding- )*erall- L 1 + 1 C M 21.3 1 7.4 1 21.3 m.
concrete part- L 1 + M 21.3 1 7.4 m( C M 6.4 to 12.2 m.
steel part- L 1 + M 21.3 1 7.4 m( C M 14.5 to11.1 m.
.ilter platform- L 1 + 1 C M 12.6 1 7.4 1 3 m.
8ini04ing 5ork0:
Fone
3/1 a5 mill
Content:
0le*ator Building- 4:store open steel superstructure on concrete foundations.
01ternal open steel access stair from ground le*el to upper floor.
;ill foundation- Large( solid concrete foundation for 'to1 42 ;ill( motor and gear.
;ill "uilding- Fo "uilding.
Cdraulic room- $ingle:store closed concrete structure /ith "loc, /alls.
#ransport- &eturn transport from mill to ele*ator "uilding.
D Congo C!"!# $ S%&&#
Duct $upport 1- )pen steel structure on concrete foundations for support of air duct to
mill.
)pen steel access stair from ground le*el to supporting for duct.
$eparator Building- 2:store open concrete structure up to supporting le*el for separator
and duct support respecti*el. Intermediate floor in structural steel
Duct $upport 2- )pen steel structure on concrete foundations for support of air duct
from $eparators.
.an Jnit 6separators7- %oncrete foundation "loc, /ith access stairs and co*er o*er motor
part.
Duct .oundations- 2 nos. concrete foundations for air ducts 6the ducts are part of the
mechanical suppl7.
-
Dimen0ion0:
0le*ator "uilding- )*erall- L 1 + 1 C M 22.5 1 6 1 33=21 m.
concrete part- L 1 + M 22.5 1 6 m( C M 2 m.
steel part- L 1 + M 22.5 1 6 m( C M 33=21 m.
;ill foundation- L 1 + 1 6D 9C7 M 12.3 1 12.3 1 4.5 m
Cdraulic room- L 1 + 1 C M 7 1 5 1 4.5 m.
Duct $upport 1- L 1 + 1 C M 15 1 7 1 11 m.
$eparator "uilding- )*erall- L 1 + 1 C M 15 1 7.5 1 15 m.
concrete part- L 1 + M 15 1 7.5 m( C M 15 m.
steel part- L 1 + M 2 1 2 m( C M 2 m.
Duct $upport 2- L 1 + 1 C M 4 1 7 1 15 m.
.an foundation- L 1 + 1 C M 7.5 1 3 1 2 m.
Duct .oundations- 2 nos. L 1 + 1 6D 9 C7 M 4 1 4 1 63 9 2.27 m
D Congo C!"!# $ S%&&#
8ini04ing 5ork0:
Bloc, /alls for hdraulic room.
&oof cladding o*er fan motor and gear.
331 &@4au0t ga0 conditioning
Content:
.ilter $upport=
%ompressor &oom- $ingle:store closed concrete structure up to supporting le*el of filter
6supporting steel structure for the actual filter is part of the e>uipment
suppl7. !artl intermediate floor in structural steel.
01ternal open access stairs from ground le*el to room a"o*e filter.
$ettling Bo1 $upport- 3:store open steel structure on concrete foundations.
.an Jnit 6.ilter7- %oncrete foundation "loc, /ith concrete platform and steel access
stair and co*er o*er motor and gear part.
.an Jnit 6!reheater7- %oncrete foundation "loc, /ith concrete platform and steel access
stair and co*er o*er motor and gear part.
Duct support- )pen steel structure on concrete foundations.
$tac, .oundation- %oncrete foundation "loc, for stac, 6the stac, is part of the e>uipment
suppl7.
#ransport- #ransport from filter to transfer to/er.
#he scre/ con*eor is supported on an open steel "ridge.
#ransfer #o/er- 2:store open steel structure on concrete foundations for transfer from
scre/ con*eor to pipe transport.
!ipe $upports- $teel columns on concrete foundations and steel "rac,ets on silo /all
for support of pipe transport from #ransfer #o/er to dept. 341 &a/
;eal $ilo.
Dimen0ion0:
.ilter $upport=
D Congo C!"!# $ S%&&#
%ompressor &oom- )*erall- L 1 + 1 C M 17 1 13 1 4 m.
concrete part- L 1 + M 17 1 13 m( C M 4 m.
$ettling Bo1 $upport- )*erall- L 1 + 1 C M 7 1 5 1 15 m.
.an unit 6.ilter7- L 1 + 1 C M 12 1 4 1 3 m.
.an unit 6!reheater7- L 1 + 1 C M 11 1 4.5 1 3 m.
Duct support- L 1 + 1 C M 12 1 4.5 1 12 m.
$tac, .oundation- L 1 + 1 6D 9 C7 M 5 1 5 1 63 9 2.27 m.
#ransfer #o/er- L 1 + 1 C M 5 1 4 1 6 m.
!ipe $upports- $teel columns- 12 nos.( C M 5 m( c=c:dist. M 4 m.
$teel "rac,ets- 5 nos.
8ini04ing 5ork0:
Bloc, /alls for %ompressor &oom.
&oof cladding a"o*e *entilator motors and gear "o1es.
311 a5 meal 0ilo
Content:
%.:silo- )ne silo /ith ele*ated "ottom.
$ingle storage cham"er in pre:stressed concrete /ith internal diameter
of 14 m and a cham"er height of 42 m.
%oncrete silo /ith ele*ated "ottom( one intermediate floor and a
reinforced concrete roof sla" supported on structural steel "eams.
Project: Nyumba Ya Akiba Sarl Page: /; of 53
D Congo C!"!# $ S%&&#
#he silo is constructed /ith a raft foundation( /alls( "ottom(
intermediate floor and roof in concrete.
Internal steel staircase from ground le*el to floor "elo/ silo "ottom.
' compressor room is placed on the ground floor.
#ransport- #ransport from silo centre to the lo/er part of dept. 351 8iln feed.
#he con*eor is placed on an open steel "ridge supported on silo
structure and 8iln .eed structure.
Dimen0ion0:
%.:silo- Diameter- D M 14 m C
total
M 57.5 m.
in "uilding- C M 1 m 6ele*ated7.
on "ridge- L M 15 m( C M 2.5 to 4(5 m.
8ini04ing 5ork0:
+ater proofing of silo concrete roof.
;asonr /or,s around the compressor room.
351 .iln feed
Content:
Lo/er 8iln feed- 2:store open steel structure around the transport ele*ator supported
on concrete foundations and placed "eside the !reheater to/er.
Jpper 8iln feed- 4:store open( "ut roof clad( steel structure around the top of the
transport ele*ator supported on the top of the !reheater to/er.
)pen steel access stair from upper le*el in !reheater to upper floor.
.oot"ridge- 'ccess "ridge from !reheater and 8iln feed to top of dept. 341( &a/
meal silo.
)pen steel "ridge supported on the silo and the !reheater to/er.
#ransport- 'ir:slide from ele*ator in upper 8iln feed to transfer platform.
Project: Nyumba Ya Akiba Sarl Page: /< of 53
D Congo C!"!# $ S%&&#
)pen steel "ridge supported on upper 8iln feed structure and
!reheater.
#ransfer platform- 2:store open steel structure supported on the top of the !reheater
to/er.
0le*ator supports- ;inor steel supports fi1ed to the !reheater( supporting the ele*ator.
Dimen0ion0:
Lo/er 8iln feed- )*erall- L 1 + 1 C M 5.3 1 5.1 1 4.7 m.
concrete part- L 1 + M 5.3 1 5.1 m( C M 2 m.
steel part- L 1 + M 5.3 1 5.1 m( C M 4.7 m.
Jpper 8iln feed- )*erall- L 1 + 1 C M 5.3 1 4.2 1 12.7 m.
steel part- L 1 + M 5.3 1 4.2 m( C M 12.7 m.
.oot"ridge- #otal length L M 4 m.
#ransfer platform- )*erall- L 1 + 1 C M 4.2 1 4.2 1 5 m.
steel part- L 1 + M 4.2 1 4.2 m( C M 5 m.
8ini04ing 5ork0:
&oof cladding on upper 8iln feed.
1/1 Pre4eater
Content:
!reheater #o/er- )pen to/er /ith 7 main floors /ith su"structure and superstructure in
reinforced concrete.
Internal access and e>uipment platforms in structural steel.
01ternal open steel staircase from ground le*el to upper floor.
Project: Nyumba Ya Akiba Sarl Page: /= of 53
D Congo C!"!# $ S%&&#
01ternal partl co*ered steel lift to/er from ground le*el to upper
floor.
$teel supports 6fi1ed to preheater structure7 for do/n:comer duct.
$teel supports 6fi1ed to preheater structure7 for duct from dept. 331.
Gas analser house- $mall closed steel structure "uilding placed inside !reheater.
#ertiar duct supports- #/o steel supports from ground le*el plus one placed in cooler
"uilding and one in preheater to/er respecti*el.
$tac,- %oncrete foundation and steel supports for stac, 6the stac, is part of
the mechanical suppl7.
Dimen0ion0:
!reheater #o/er- )*erall- L 1 + 1 C M 14 1 17 1 75 m.
Gas analser house- L 1 + 1 C M 4 1 3 1 2.5 m.
#ertiar duct support 1- + 1 C M 3 1 15 m.
#ertiar duct support 2- + 1 C M 3 1 22 m.
$tac,- L 1 + 1 6D9C7 M 5 1 5 1 6392.27 m 6foundation onl7.
8ini04ing 5ork0:
&oof and /all cladding for gas analser "uilding and part of lift to/er.
131 .iln
Content:
8iln !iers- #/o concrete foundation "loc,s /ith cantile*ered concrete platforms
Ceat guards- $teel structure /ith dou"le insulated cladding roofs. Fo ci*il /or,
6heat guards are part of the mechanical suppl7.
+al,/a- )pen steel /al,/a along the 8iln /ith access to dept. 441.
Project: Nyumba Ya Akiba Sarl Page: /> of 53
D Congo C!"!# $ S%&&#
Dimen0ion0:
8iln !ier I- L 1 + 1 C M 6.3 1 3.4 1 5.6 m.
8iln !ier II- L 1 + 1 C M 7.5 1 6.3 1 6.5 m.
+al,/a- L
tot
1 + M 22 1 1 m( height 4.4 to 5.7 m.
8ini04ing 5ork0:
Fone.
111 Clinker cooler
Content:
%ooler "uilding- $ingle:store open "uilding /ith concrete su"structure and concrete
superstructure /ith a steel structure for support of the "urner
installation on top.

#he cooler "uilding is com"ined /ith the Burner platform( /hich is
designed for a hea* load 615 ,F=m27 for part of the area for storage
of lining "ric,s.
%oncrete strip:foundations for cooler.
.oundations for *entilators made on a common ground floor sla".
Lo/er steel platform for the cooler is part of the e>uipment suppl.
01ternal open steel access stair to upper floor.
Cdraulic room- $ingle:store closed concrete structure /ith "loc, /alls placed on the
"urner platform.
.ilter support- $ingle:store open concrete structure up to supporting le*el of filter
6supporting steel structure for the filter is part of the e>uipment
suppl7.
01ternal open steel access stair from ground le*el to top filter.
.an unit 6filter7- %oncrete foundation "loc, /ith concrete platform( steel access stair
and co*er o*er motor part.
D Congo C!"!# $ S%&&#
Duct support- Duct support as concrete foundations 6duct is forming part of the
e>uipment suppl7.
$tac, foundation- $teel stac, on concrete foundations 6stac, structure is forming part of
the e>uipment suppl7.
#ransfer #o/er 1- $ingle:stor open steel structure on concrete foundations.
#ransport- #ransport from transfer to/er 1 to transfer to/er 2.
#he con*eor is supported on a ground sla".
#ransfer #o/er 2- $ingle:stor open steel structure on concrete foundations.
Dimen0ion0:
%ooler Building- )*erall- L 1 + 1 C M 25 1 17.5 1 14 m.
concrete part- L 1 + M 25 1 17.5 m( C M 7.5 m.
steel part- L 1 + M 24 1 6.5 m( C M 6.1 m.
01traction tunnel- L 1 +
int.
1 C
int.
M 24 1 6.5 1 4.5 m.
Cdraulic room- L 1 + 1 C M 13 1 5 1 4.3 m.
.ilter support- )*erall- L 1 + 1 C M 14 1 5.5 1 2.4 m.
concrete part- L M 14 1 5.5 m( C M 2.4 m.
steel part- L M 2 1 2 m( C M 2 m.
.an unit 6filter7- L 1 + 1 C M 5 1 4.5 1 2 m.
Duct support- 1 no. L 1 + 1 D M 5 1 5 1 3 m 6foundation onl7.
$tac, foundation- 1 no. L 1 + 1 D M 5 1 5 1 3 m 6foundation onl7.
#ransfer #o/er 1- L 1 + 1 C M 6 1 5 1 2.4 m
on "ridge- L M 2 m( C M 2 m.
#ransfer #o/er 2- L 1 + 1 C M 7.5 1 5 1 2.4 m
8ini04ing 5ork0:
'll "loc, /or, and finish=painting of concrete for hdraulic room.
&oof cladding o*er fan motor and gear.
D Congo C!"!# $ S%&&#
151 *yA7a00
Content:
.ilter support- $ingle:stor open concrete structure up to supporting le*el of filter
6supporting steel structure for the filter is part of the e>uipment
suppl7.
'ccess to floors from staircase at "in "uilding.
Duct support- $teel structure on concrete foundations for support of duct from filter.
.an unit 6filter7- %oncrete foundation "loc, /ith concrete platform( steel access stair
and co*er o*er motor and gear part.
0le*ator support- 0le*ated 2:store open steel structure and "rac,ets supported on the
"in "uilding structure.
Bin Building- 4:store open concrete su"structure and superstructure up to
supporting le*el for "in( upper superstructure in steel. 6#he "in is part
of the e>uipment suppl7.
)pen steel access stair from ground le*el to upper floor is also ser*ing
the filter support.
#ruc, loading- 2:store open steel structure on concrete foundations.
Dimen0ion0:
.ilter support- )*erall- L 1 + 1 C M 12 1 5 1 2.5 m.
concrete part- L M 12 1 5 m( C M 2.5 m.
Duct support- L 1 + 1 C M 4.5 1 4.5 1 4 m.
.an unit 6filter7- L 1 + 1 C M 4.5 1 1.4 1 1.2 m.
0le*ator $upport- L 1 + 1 C M 4.4 1 4.5 1 7 m 6upper part7
Bin Building- )*erall- L 1 + 1 C M 4.5 1 4.5 1 23 m.
concrete part- L M 4.5 1 4.5 m( C M 12 m.
steel part- L M 4.5 1 4.5 m( C M 11 m.
#ruc, Loading- )*erall- L 1 + 1 C M 5 1 4.5 1 5 m.
concrete part- L M 5 1 4.5 m( C M 2 m.
D Congo C!"!# $ S%&&#
steel part- L M 5 1 4.5 m( C M 5 m.
8ini04ing 5ork0:
&oof a"o*e fan motor and gear.
1;1B/11 Coal mill and tran07ort
Content:
&a/ coal silo "uilding- )pen "uilding for silo for ra/ coal 6the silo is part of the e>uipment
suppl7.
#he "uilding has a concrete su"structure and superstructure up to
supporting le*el for the silo and steel superstructure from this le*el up
to the top platform.
$teel "ridges for internal con*eors.
$teel staircase from ground le*el to top of silo.
%oal #ransport- $teel "ridge for transport from ra/ coal silo "uilding to coal mill.
;ill foundation- Large( solid concrete foundation for mill( motor and gear.
.ilter "uilding- )pen "uilding for filter 6filter is part of the e>uipment suppl7 and for
fine coal silo.
#he "uilding has a concrete su"structure and superstructure up to
supporting le*el for the fine coal silo and steel superstructure up to
supporting le*el for the filter.
$teel staircase from ground le*el to top ser*ice le*el for the filter.
$teel staircase from roof of the compressor room to the ne1t le*el to
top le*el of steel part superstructure.
%ompressor=%)
2
room-1:store closed "uilding for compressors and %)
2
room.
#he "uilding has a concrete su"structure and superstructure.
$teel staircase from ground le*el to the roof.
.an 1- .an unit 6%oal ;ill7- %oncrete foundation "loc, /ith concrete
platform( steel access stair and co*er o*er motor and gear part.
D Congo C!"!# $ S%&&#
.an 2- .an unit 6filter7- %oncrete foundation "loc, /ith concrete platform(
steel access stair and co*er o*er motor and gear part.
Duct support 1- %oncrete foundation for duct 6%oal ;ill7.
Duct support 2- %oncrete foundation for duct 6filter7.
$tac,- %oncrete foundation for stac,.
Dimen0ion0:
&a/ coal silo "uilding- )*erall- L 1 + 1 C M 16 1 4 1 25.5 m.
concrete part- L M 16 1 4 m( C M 16 m.
steel part- L M 6 1 4 m( C M 5.5 m.
%oal transport- #otal length L M 11 m.
on "ridge- L M 11 m( C M 7 m
;ill foundation- L 1 + 1 C M 4 1 5.5 1 2.5 m.
.ilter "uilding- )*erall- L 1 + 1 C M 15 1 7 1 32 m.
%ompressor=%)
2
room- )*erall- L 1 + 1 C M 11 1 7 1 5 m.
.an 1 - L 1 + 1 C M 4.3 1 3.4 1 1.7 m.
.an 2- L 1 + 1 C M 5.3 1 4.1 1 2.1 m.
Duct support 1- L 1 + 1 C M 2 1 2 1 2 m.
Duct support 2- L 1 + 1 C M 2 1 2 1 2 m.
$tac,- L 1 + 1 C M 2 1 2 1 2 m.
8ini04ing 5ork0:
Bloc, /alls for compressor=%)
2
room "uilding .
+ater proofing of roof for compressor=%)
2
room "uilding.
&oof cladding o*er fan motor and gear units.
D Congo C!"!# $ S%&&#
1<1 Clinker tran07ort
Content:
#ransport- #ransport from dept. 441 %ooler to dept. 441 %lin,er storage.
$teel "ridge from dept. 441 to !enthouse placed on the first internal
to/er in the %lin,er $torage.
#he con*eor is supported on a closed steel truss "ridge supported on
steel trestles placed on concrete foundations and on the penthouse.
Dimen0ion0:
8ini04ing 5ork0:
&oof and /all cladding for #ransport.
1=1A1 Clinker 0torage, 2ain 7art
Content:
!enthouse- 2:store closed steel structure supported on top of the first internal
to/er in the %lin,er storage.
Internal access stairs from clin,er silo roof platform to upper floor.
#ransport- #ransport "et/een the t/o internal to/ers in the %lin,er storage.
)pen steel "ridge from first centre to/er to the second centre to/er in
the %lin,er $torage.
D Congo C!"!# $ S%&&#
#he con*eor is supported on an open steel "ridge supported on the
t/o mentioned internal to/ers.
%lin,er storage- )ne o"long clad dome storage structure /ith one e1traction tunnel in
the longitudinal direction.
Dome steel structure /ith internal end diameters of 46 m( L
total
M 76 m
and height of 21.5 m from tunnel roof to roof platform.
#/o central to/ers /ith internal diameters of 4 m 6the one is off:spec
silo7 in concrete. #he to/ers also support the dome.
!ost tensioned concrete perimeter /all( C M 4.2 m for support of
dome and as retaining /all for clin,er infill.
'ccess to roof " dept. 471 %lin,er transport.
#unnel inside silo- 01traction con*eor in %lin,er storage
#he con*eor is supported in one e1traction tunnel inside silo incl.
e1it pit at tunnel end.
Dimen0ion0:
!enthouse- )*erall- L 1 + 1 C M 13 1 5.5 1 16 m.
steel part- L 1 + M 13 1 5.5 m( C M 16 m.
on "ridge- L M 22 m( C M 21 m.
%lin,er storage- )"long L 1 + M 76 1 46 m C
total
M 21.5 m.
#unnel inside silo- L 1 + 1 C M 76 1 4.6 1 2.6 m.
01it pit L 1 + 1 C M 4 1 4 1 4 m
8ini04ing 5ork0:
&oof and /all cladding for !enthouse.
&oof cladding on clin,er dome.
+aterproofing of tunnel.
D Congo C!"!# $ S%&&#
1=1A/ Clinker 0torage, emaining 7art
Content:
%lin,er inta,e- )pen concrete superstructure for steel hopper 6steel hopper is part
of mechanical suppl7 and /ith intermediate steel floor.
'dEacent open steel platform for filterN the platform also acts as
transfer platform for transport 1.
)pen steel access stairs.
&amp 6inta,e7- 0arth fill ramp for access to hopper.
&etaining /all 6inta,e7- %oncrete retaining /all at the end of the ramp to/ards hopper.
#ransport 1- 01traction con*eor from dept. 441 silo to #ransfer platform at
inta,e.
#he con*eor is supported in one e1traction tunnel outside silo and
on an open steel "ridge.
#ransport 2- %on*eor from transfer platform to transfer station.
#he con*eor is supported on an open steel "ridge supported partl on
concrete sleepers and partl on the transfer station.
#ransfer $tation- )pen single:store steel structure on concrete foundations.
)pen steel access stairs from ground le*el to top of transfer station.
#ransport 3- %on*eor from transfer station to top of feed "ld.( dept. 511 %ement
mill feed.
#he con*eor is supported on an open steel "ridge supported partl on
concrete sleepers( partl on steel trestles and partl on the feed "ld.(
dept. 511 %ement mill feed.
Dimen0ion0:
%lin,er Inta,e- )*erall- L 1 + 1 C M 11 1 7 1 5 m.
&amp 6inta,e7- L 1 + M 45 1 6 m 6area at top7( C
ma1
M 3 m
D Congo C!"!# $ S%&&#
&etaining /all 6inta,e7- L 1 C M 15 1 4 m
#ransfer platform- L 1 + 1 C M 15 1 4.5 1 2.4 m
in tunnel- L M 42 m( + 1 C M 4 1 2.5 m
#ransfer station- L 1 + 1 C M 5 1 51 3.5 m
)n ground- L M 4 m( C M 2 m
8ini04ing 5ork0:
+aterproofing of tunnel.
511 Cement mill feed
Content:
.eed "uilding- 5:store open "uilding for support of steel "ins for clin,er( gpsum and
limestone 6"ins are part of e>uipment suppl7.
%oncrete su"structure and 2:store concrete superstructure /ith
intermediate steel floor up to supporting le*el of the "ins. 2:store
steel superstructure from this le*el up to the roof.
01ternal open steel access stair from ground le*el to top of "uilding.
#ruc, loading- $ingle:store steel superstructure on concrete foundations.
Dimen0ion0:
.eed "uilding- )*erall- L 1 + 1 C M 24 1 11 1 31.5 m.
#ruc, loading- L 1 + 1 C M 12 1 6 1 5.5 m
8ini04ing 5ork0:
D Congo C!"!# $ S%&&#
Fone.
531 Cement mill
Content:
;ill foundation- $olid concrete foundations for horiDontal mill( motor and gear.
;ill "uilding- $ingle:store open concrete structure on concrete foundations.
Cdraulic room- $ingle:store closed concrete structure /ith "loc, /alls situated
/ithin mill "ld.
#ransport1- #ransport to ele*ator.
#he air slide is supported on steel trestles supported on top of the mill
"uilding.
#ransports 2- #ransport from separators.
#he air slides are supported on steel trestles supported on separator
intermediate steel floors.
#ransport 3- #ransport from filter.
#he air slide is supported on steel trestles supported on ;ill Bld.
Duct support 1- $teel ,nee fi1ed to separator "ld. for support of air duct from
separators to filter.
$eparator Building- $ingle:store open steel structure on top of mill "ld. /ith three partial
intermediate steel floors.
Internal steel access stair from top of mill "ld. to upper floor.
Duct $upport 2- $teel structure placed on top of mill=separator "ld. for support of duct
from .an Jnit 6;ill7.
.an Jnit 6$eparators7- %oncrete foundation "loc, /ith concrete platform and access stairs.
Duct $upport 3- $teel structure placed on top of ground floor sla" for support of air
duct from .an Jnit 6$eparators7 to $eparators.
D Congo C!"!# $ S%&&#
.ilter $upport- $ingle:store open steel structure on top of ;ill Bld. supporting steel
structure supporting filter 6supporting steel structure for the actual
filter is part of the e>uipment suppl7.
0le*ator foundation- .oundation for ele*ator.
Dimen0ion0:
;ill Building- )*erall- L 1 + 1 C M 24 1 21 1 15.5=12 m.
concrete part- L M 24 1 21 m( C M 15.5=12 m.
;ill foundations- L 1 + 1 6D 9 C7 M 6 1 3 1 6294.57 m 62 nos < mill foundation onl7.
L 1 + 1 6D 9 C7 M 2.5 1 2.5 1 62 9 4.57 m 6motor=gear found. onl7
Cdraulic room- L 1 + 1 C M 5.5 1 3 1 3.5 m.
#ransport 1- #otal length L M 5.5 m.
on "ridge- L M 5.5 m( C M 1 to 2 m.
on "ridge- L M 6.5 m( C M 2 to 1 m. 62 nos.7
on "ridge- L M 12.5 m( C M 2.5 to 1.5 m.
Duct $upport 1- L 1 + 1 C M 4.5 1 3 1 6 m
$eparator Building- )*erall- L 1 + 1 C M 21 1 11 1 11.5=4 m.
steel part- L M 21 1 11 m( C M 11.5=4 m.
Duct $upport 2- L 1 + 1 C M 7.5 1 3.5 1 16 m.
.ilter $upport- )*erall- L 1 + 1 C M 21 1 5 1 3 m.
Duct $upport 3- L 1 + 1 C M 4 1 3.5 1 2.5 m.
.an Jnit 6$eparators7- L 1 + 1 6C 9 D7 M 6 1 4 1 62.6 9 27 m 6foundation onl7.
0le*ator .oundation- L 1 + 1 6D 9 C7 M 3 1 3 1 62 9 2.27 m 6foundation onl7.
D Congo C!"!# $ S%&&#
8ini04ing 5ork0:
Bloc, /alls on Cdraulic &oom.
&oof cladding o*er fan motor and gear units.
511 Cement tran07ort
Content:
#ransport 1- #ransport from dept. 531 %ement ;ill to Lo/er 0le*ator #o/er at
%ement $ilo 1.
Lo/er 0le*ator #o/er- 3:store open steel superstructure on concrete foundations
Jpper 0le*ator #o/er- 3:store open steel structure and "rac,ets placed on top and side of
dept. 611( %ement $ilo 1.
01ternal open steel access stair from ground le*el to upper floor.
#ransport 2- 'ir:slide from ele*ator to centre of dept. 611( %ement $ilo 1.
#he con*eor is placed on an open steel "ridge supported " trestles
on the silo roof.
#ransport 3- 'ir:slide from #ransport 2 to centre of dept. 612( %ement $ilo 2.
#he con*eor is placed on an open steel "ridge supported " trestles
on the silo roof.
Dimen0ion0:
Lo/er 0le*ator #o/er- L 1 + 1 C M 12 1 5.5 1 5 m
Jpper 0le*ator #o/er- L 1 + 1 C M 6.5 1 5.5 1 14 m
on "ridge- L M 7.5 m( C M 3.5 to 2.5 m.
D Congo C!"!# $ S%&&#
8ini04ing 5ork0:
Fone.
;11A;1/ Cement Silo 1 $ /
Content:
%ement $ilos- #/o concrete silos /ith in*erted cone "ottoms for "ul, truc, loading
"elo/.
#he silos are /ith single pre:stressed storage cham"ers /ith an internal
diameter of 14 m and a cham"er height of 43 m.
#he silos are constructed /ith concrete raft foundations( /alls and
roofs and /ith t/o intermediate concrete floors supported partl on
four concrete columns and partl on the lo/er silo /all. #he
intermediate floors and columns are included in dept.621( #ransport to
!ac,ing !lant and Bul, Dispatch
Internal steel access stairs from ground le*el to floors "elo/ silo
"ottom.
Dimen0ion0:
%ement $ilos- Diameter D
i
M 14 m C
total
M 54 m.
8ini04ing 5ork0:
+aterproofing of silo concrete roofs.
;/1, ;11, ;1/, ;<1, ;</ %ran07ort to Packing Plant and *ulk Dia7atc4, Packing Plant, %ruck
#oading
Content:
.loors- .our nos. intermediate concrete floors < t/o nos. in each silo.
#ransport 1- #ransport from dept. 611( %ement $ilo 1 to !ac,ing !lant.
D Congo C!"!# $ S%&&#
#ransport 2- #ransport from dept. 612( %ement $ilo 2 to !ac,ing !lant.
!ac,ing Building- $ingle:store open concrete superstructure on concrete foundations.
#/o internal 3:store steel platforms for transfer from #ransport 1 and
2 to pac,ing machines.
#/o e1ternal steel access stairs from ground le*el to upper floor of
transfer platforms.
#ransport 3 ? 4- #ransports from !ac,ing !lant to #ruc, Loading.
#he con*eors are supported on open steel "ridges.
#ruc, loading- 2:store open concrete superstructure on concrete foundations.
.our internal steel access stairs from ground le*el to first floor.
Dimen0ion0:
!ac,ing Building- )*erall- L 1 + 1 C M 26 1 16 1 13 m.
#ransfer !latforms-L 1 + 1 C M 6 1 4 1 5 m. 62 nos7
#ruc, Loading- )*erall- L 1 + 1 C M 36 1 22 1 11.5 m.
D Congo C!"!# $ S%&&#
8ini04ing 5ork0:
+ater proofing of concrete roofs.
<11 )il intake C OPTIONAL ONLY
Cla00ification: ;echanical au1iliar "uilding.
Content:
Jnloading station- )ne open trench:li,e su":structures in concrete( open roof structure in
steel.
#rench- %losed trench for oil pipes to !ump "uilding.
!ump "uilding- $ingle store "uilding containing fuel pumps and treatment e>uipment.
#he "uilding is partl under ground le*el.
%oncrete su"structure and concrete superstructure /ith masonr
/alls.
Dimen0ion0:
Jnloading station- L 1 + 1 6D 9 C7 M 5 1 3 1 6291.57 m.
#rench- L M 4 m.
!ump "uilding- L 1 + 1 6D 9 C7 M 14 1 4 1 62 937 m.
8ini04ing 5ork0:
'll finish=painting of concrete and masonr /or,( including floor finish in Jnloading and !ump
Building.
$uppl and install doors( /indo/s and lou*ers.
&oof cladding for Jnloading station.
+aterproofing of concrete roof.
</1 )il 0torage C OPTIONAL ONLY
D Congo C!"!# $ S%&&#
Content:
.uel oil tan,- $teel tan, dia 15 m on concrete foundation 6tan, is part of the
e>uipment suppl7.
#an, farm- 0nclosure of fuel oil tan, as an earth "und /all.
#here is no special "ottom in the tan, farm in form of a mem"rane or
concrete sla".

Dimen0ion0:
.uel oil tan,- %oncrete tan, foundation dia 22 m
#an, farm- L 1 + 1 C M 75 1 52 1 1 m 6plus 1 m lo/ered tan, farm "ottom
le*el7.
8ini04ing 5ork0:
Fone
<31 )il 7reconditioning C OPTIONAL ONLY
Content:
#reatment Building- $ingle store "uilding containing fuel pumps and treatment e>uipment.
%oncrete su":structure and concrete super:structure /ith masonr
/alls.
!it for oil tan,- %oncrete pit for tan,. 'lso containing *arious minor foundations for
e.g. tan,.
Dimen0ion0:
#reatment "uilding- L 1 + 1 C M 15 1 11 1 7 m.
!it for oil tan,- L 1 + 1 C M 15 1 15 1 1.5 m.
8ini04ing 5ork0:
'll finish=painting of concrete and masonr /or,( including floor finish in #reatment "uilding.
D Congo C!"!# $ S%&&#
<11 Com7re00or room 1
Content:
%ompressor "uilding- $ingle store "uilding.
/alls.
Dimen0ion0:
%ompressor "uilding- L 1 + 1 C M 25 1 12 1 5 m.
8ini04ing 5ork0:
'll finish=painting of concrete and masonr /or,( including floor finish.
<1/ Com7re00or room /
Cla00ification: ;echanical au1iliar "uilding
Content:
%ompressor "uilding- $ingle store "uilding.
/alls.
Dimen0ion0:
%ompressor "uilding- L 1 + 1 C M 25 1 12 1 5 m.
8ini04ing 5ork0:
'll finish=painting of concrete and masonr /or,( including floor finish.
D Congo C!"!# $ S%&&#
<;/ -ater treatment
Content:
!ump "uilding- $ingle store "uilding containing /ater suppl plant /ith pump pits
and supports for e>uipment.
/alls.
+ater tan,- &einforced concrete tan, /ith t/o sections.
Distri"ution net/or,- Distri"ution pipes to industrial and pota"le suppl < this /or, is
included as part of the 01ternal /or, in BoO section 34.2.
Dimen0ion0:
!ump "uilding- L 1 + 1 C M 15 1 11 1 5 m.
+ater tan,- Diameter D M 22 m( C M 7 m 6internal dimensions7.
8ini04ing 5ork0:
'll finish=painting of concrete and masonr /or,( including floor finish /here applica"le.
1>1 Sub0tation, Cru04er
Cla00ification: 0lectrical au1iliar "uilding.
Content:
$u"station "uilding- .ull closed single store "uilding.
%oncrete su"structure /ith "asement and concrete superstructure /ith
masonr /alls.
#he floor le*el o*er the "asement is appro1. 1.2 m a"o*e ground le*el.
#ransformer enclosure- %oncrete foundation for transformer com"ined to function as oil pit.
.ence around transformer area.
&oof o*er transformer.
D Congo C!"!# $ S%&&#
Dimen0ion0:
$u"station "uilding- L 1 + 1 C M 13.2 1 4.7 1 5.4 m.
6e1cl. e1ternal platforms7
6free "asement height of 3.2 m7
#ransformer enclosure- )*erall- L 1 + 1 C M 4 1 3.5 1 7 m.
8ini04ing 5ork0:
$uppl and installation of CL'% sstem for electrical room.
.ence around transformer and roof cladding a"o*e transformer.
1>/ Sub0tation, Storage0
Content:
masonr /alls.
Dimen0ion0:
D Congo C!"!# $ S%&&#
8ini04ing 5ork0:
3>1D1>1 Sub0tation, a5 mill $ .iln
Content:
masonr /alls.
.ence around transformer area and masonr /alls "et/een transformer
cells.
&oof o*er transformers.
Dimen0ion0:
$u"station "uilding- L 1 + 1 C M 34.4 1 13.2 1 5.4 m 9 4.7 1 4.7 1 5.4 m.
8ini04ing 5ork0:
D Congo C!"!# $ S%&&#
1>/ Sub0tation, Cooler
Content:
masonr /alls.
cells.
Dimen0ion0:
8ini04ing 5ork0:
1>3 Sub0tation, Coal
Content:
D Congo C!"!# $ S%&&#
masonr /alls.
Dimen0ion0:
8ini04ing 5ork0:
5>1 Sub0tation, Cement mill
Content:
masonr /alls.
cells.
Dimen0ion0:
D Congo C!"!# $ S%&&#
#ransformer enclosure- )*erall- L 1 + 1 C M 12.5 1 3.5 1 7 m.
concrete part- L M 12.5 1 3.5 m( C M 2.5 m.
steel part- L M 12.5 1 3.5 m( C M 7 m.
8ini04ing 5ork0:
;>1 Sub0tation, Packing 7lant
Content:
masonr /alls.
Dimen0ion0:
8ini04ing 5ork0:
D Congo C!"!# $ S%&&#
=?1 Central control building D including >51 #aboratory
Cla00ification: $er*ice "uilding.
Content:
%ontrol Building- 'ccording to the %lients design.
2:store office "uilding comprising %entral %ontrol &oom( 1:ra
facilities( la"oratories( storerooms( electrical rooms and offices.
%oncrete su"structure and concrete superstructure including inter:
mediate floors and /ith masonr /alls. Basement area at ca"le tunnel
entrance.
Dimen0ion0:
%ontrol Building- L 1 + 1 C M 37 1 17.5 1 4.5 m.
8ini04ing 5ork0:
'll finishing /or,s( rendering( plastering( painting( /all and floor tiles( false ceilings( sin,s(
sanitar installation and fittings( an installation( ele*ated floor in %ontrol &oom( etc.
Installation of control console in the central control room and the la"orator e>uipment 6"oth
is part of the erection scope7.
$uppl and installation of CL'% sstem for %%&( la"orator( electrical room and offices.
>=1 Cable tunnel
Cla00ification: General /or,s.
Content:
D Congo C!"!# $ S%&&#
%a"le tunnel- Jnderground concrete tunnel.
2 nos emergenc e1its in main tunnel.
Dimen0ion0:
%a"le tunnel- )*erall- #otal L M 435 m.
main tunnel- L M 152 m( C 1 + M 2.4 1 2.7 m 6internal7.
secondar tunnel- L M 245 m( C 1 + M 2.4 1 1.7 m 6internal7.
8ini04ing 5ork0:
+aterproofing of tunnel surfaces.
>51 -eig4bridge
Cla00ification: $er*ice "uilding.
Content:
)ffice Building- $ingle store "uilding.
%oncrete su"structure and superstructure in "loc, /alls /ith concrete
roof sla".
+eigh"ridge- %oncrete su"structure for t/o /eigh"ridges 6the /eigh"ridges are part
of the e>uipment suppl7.
Dimen0ion0:
)ffice Building- L 1 + 1 C M 4 1 4 1 3.5 m.
+eigh "ridge- L 1 + M 14.5 1 3.5 m 6each7.
8ini04ing 5ork0:

X1 (1) .1 Building Description (Level 0, Lot 1) R - 0, 12jan2012

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X1 (1) .1 Building Description (Level 0, Lot 1) R - 0, 12jan2012

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Project: Nyumba Ya Akiba Sarl Page: 1 of 53

Greenfield Cement Plant

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