Offline Presentation CEMAT V6

Copyright Siemens AG. All Rights Reserved. 1 - 1

Edition : 30.08.2004
C:\Documents and Settings\huebschs\Local Settings\Temp\Offline_CEMAT_V6_Presentation.doc
Offline Presentation CEMAT V6
(Required screen resolution: 1280x1024)
Contact: A&D AS CCCP, Helmut Witt, Phone: +49 9131 18-3464
email: helmut.witt@siemens.com
Contents
Offline Presentation CEMAT V6 1
Aims of the CEMAT V6 Demo ................................................................................. 2
Offline DEMO Project handeling.............................................................................. 3
CEMAT Screen........................................................................................................ 4
CEMAT Objects ....................................................................................................... 4
Structure of the Faceplates...................................................................................... 5
Tagname and comment .............................................................................. 5
Status display.............................................................................................. 5
Fault evaluation via Status-call-function in Group faceplate ...................... 6
Object instance list in Group faceplate....................................................... 6
Diagnostic Pictures ..................................................................................... 6
Object Information (Info Dialog).................................................................. 7
Alarm Window............................................................................................. 7
CEMAT Alarm List ...................................................................................... 7
Help function............................................................................................... 7
Function of the CEMAT Objects .............................................................................. 8
C_GROUP .................................................................................................. 8
C_ROUTE................................................................................................... 8
C_SELECT ................................................................................................. 8
C_DRV_1D and C_DRV_2D...................................................................... 9
C_DAMPER................................................................................................ 9
C_VALVE.................................................................................................... 9
C_ANNUNC.............................................................................................. 10
C_ANNUN8............................................................................................... 10
C_MEASUR.............................................................................................. 10
C_SILOP................................................................................................... 11
C_COUNT................................................................................................. 11
C_RUNNT................................................................................................. 11
C_INTERL and C_INTER5....................................................................... 11



CEMAT V6 Presentation
1 - 2 Copyright Siemens AG. All Rights Reserved.
Aims of the CEMAT V6 Demo

The CEMAT V6 Demo is aimed at presenting the key functions and special performance features of the
SIMATIC PCS 7 process control system together with CEMAT. We are using an offline example to show
the special functions and faceplates of the CEMAT system.

Required Screen resolution for Offline_CEMAT_V6_model is 1280x1024



Presentation CEMAT V6

Offline DEMO Project handling

Startup with double click on CEMAT_V6_DEMO.exe .


The navigation between the Demo_pictures can be done with picture selection buttons in the
Overview Area. On top is shown always the Overview picture. With the picture tree dialog
and using the shown buttons it is possible to call up detail pictures.


Selection of Demopicture :
Click on Button Faceplate Demo .
- additional function of CEMAT are marked with yellow frames: Alarmline and Alarmlist , Tags will
be shown with Buttons right on top (yellow frame).

Press the button Picture Tree Navigator:
click on button Demo and use the yellow marked Symbols to show the Faceplate functions.


click on button Lafarge to show the different functions from Lafarge Project_Standard.






click on the button in bottom right corner to stop the Demo.


Copyright Siemens AG. All Rights Reserved. 1 - 3
CEMAT V6 Presentation
1 - 4 Copyright Siemens AG. All Rights Reserved.
CEMAT Screen

Normal Screen structure as in PCS7; the only differences are the alarm line and the button
keys:
Alarm line:
- Filter function for plant sections
- Loop-in-Alarm function
- Acknowledge alarm / acknowledge horn (Acknowledge signal goes to the PLC)

Button keys:
- Additional key for CEMAT Alarm list

CEMAT Objects
Explaining the CEMAT Objects by means of the Clinker transport example:
Click on Button Faceplate Demo , open Picture Tree and select Demo

The example consists of 2 transport groups:
- the first group is straight forward,
- the second group has 2 routes.

The following object types exist:
Drive functions:
o Unidirectional drive C_DRV_1D
o Bi-directional drive C_DRV_2D
o Damper C_DAMPER
o Valve C_VALVE
Modules supervision of digital and analog process signals:
o Annunciation block C_ANNUNC
o Annunciation block for 8 alarms C_ANNUN8
o Measuring value C_MEASUR
Control & Supervision:
o Group C_GROUP
o Routes C_ROUTE
o Selection C_SELECT
Controller functions:
o PID Controller CTRL_PID
Special functions:
o Silo pilot C_SILOP
o Counter C_COUNT
o Runtime C_RUNNT
Presentation CEMAT V6
Copyright Siemens AG. All Rights Reserved. 1 - 5
Structure of the Faceplates
Every CEMAT faceplate contains the following information:
- Tagname of the object
- Comment of the object
- Status display
- Status text
- Buttons which allow operations like start/stop, select/deselect, open/close
- Input field or bar for indication of actual values or modification of set points
- Button keys for additional actions:
o to open the diagnostic pictures
o to open the alarm window
o to display the curves (trend and archive)
o to open the documentation file
o to open the info dialog
o to carry out a status call
o to display the object list
o to display the controller parameters

Tagname and comment
The maximum length for tagnames is 20 characters
The maximum length for the comment is 40 characters
Reason: Field length in Alarm line and in the Faceplate

Status display
The status of the objects is indicated with different color, flashing the or changing the symbol
itself. The following rules are valid for normal Standard (key = 000). Other project versions
may have different rules.
General rules
Grey color = off, not activated, undefined position
Green color = operating
Red color = fault
= alarms (in case of messages)
Red flashing = unacknowledged fault
Yellow color = local mode
= interlocking (in case of group/route/selection)
= warnings (in case of messages)

Yellow flashing = local mode + running
Blue color = single-start mode
Blue flashing = single-start mode + running
CEMAT V6 Presentation
1 - 6 Copyright Siemens AG. All Rights Reserved.


Fault evaluation via Status-call-function in Group faceplate
If an alarm is already acknowledged but still existing, the easiest method to find out what is
wrong with the group is to carry out a status-call.
This can be done for a complete group or for a route only. For a group with routes the status
call shows only the elements which belong to the selected route.

Object instance list in Group faceplate
The object instance list can be called from the group or route faceplate and it shows all
elements, belonging to a certain group or route.
The first time the information is read directly from the PLC.
The objects can be sorted according to the start sequence (useful for commissioning).
Save button will save the object instance list in the User Archive DriveList.
The object instance list also indicates the drives/annunciations with simulation or bypass
(marked with red color).
Diagnostic Pictures
The diagnostic pictures show detailed information about the corresponding object, such as
- Status of the interface flags (default and actual status)
- Status of the hardware inputs
- Process parameter values
- Status of the module outputs
- Enable and bypass functions
- Fault status
- Operating hours
The Process parameters can be modified from the diagnostic picture (if the operator has the
right to do this). Every modification is written into the message archive.
Functions can be enabled/disabled in the diagnostic picture.
Beside the status of an interface, the detailed interlocking condition can be shown. This
function needs additional engineering in the CFC. All interfaces where this function is
available are marked with a blue dot.
Presentation CEMAT V6
Copyright Siemens AG. All Rights Reserved. 1 - 7
Object Information (Info Dialog)
The info dialog shows additional information to the object, like locations for the equipment
itself, the I/O Panel and the MCC, the Plant Section etc.
A special field allows the operator to enter and to store remarks to the object.

Additional files such as MCC drawings, Manuals etc can be opened if they are configured.
Link to a video file possible
Picture information for loop-in-alarm function.

All information of the Info Dialog is stored in the User Archive C_INFO

Alarm Window
The alarm window shows the operation list and the process alarms of a specific object
Color definition for the messages in CEMAT:
- Red color for Alarms
- Pink color for acknowledged alarms
- Yellow color for Warnings
- Light yellow for acknowledged warnings
- Green color for Outgoing Alarms/Warnings
- Blue (cyan) color for Operator input messages

CEMAT Alarm List
An additional button key opens the CEMAT Alarm list which includes numerous filter
functions. Selections can be made for:
- Archive type:
Current, Long Term
- Message class:
Alarm, Warning, Tolerance, AS Message, OS Message , Process
Factory, Request Operator Input, Operator Input
- Plant Zone
- Tag
- Event
- Fault class
- Time period
The selection can be stored and recalled any time

Help function
The help button opens the object documentation (pdf-file) in the selected language.

CEMAT V6 Presentation
1 - 8 Copyright Siemens AG. All Rights Reserved.
Function of the CEMAT Objects
C_GROUP
Control block for starting/stopping and supervision of a plant section
- Start-up-warning
- Start command to all drives
- Supervision of feedback
- Quick-Stop
- Operation messages for start and stop
Selection of the operation modes for the plant objects:
- Automatic mode, single-start-mode or local mode
Fault supervision:
- Summarizing fault indication
- Status-call function
- Group instance list

C_ROUTE
Control block for selecting and supervision of a sub-group (some elements of the group).
- The route selection does not start any drive, it only selects a number of drives, which will
be started by the group.
- The selected route transmits the start/stop command of the group to the drives.
- Operation messages for select and deselect
Fault supervision:
- Summarizing fault indication
- Status-call function
- Group instance list

C_SELECT
Selection block for simple selections (Flip-flop function)
Includes operation messages for select and deselect
Presentation CEMAT V6
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C_DRV_1D and C_DRV_2D
Motor control for one or two directions.
Can be switched to Automatic mode, single-start-mode or local mode
Fault supervision for Electrical Readiness, Bimetal, Local switch, Feedback and Speed
monitor.
Speed monitor can be bypassed
Process parameters for start delay, stop delay, feedback supervision, speed monitor
supervision and start-up-warning time.
If a measure for motor current is assigned to the motor, the current value in % is shown in the
faceplate of the motor and additional button allows to open the faceplate of the measure
directly from the drive.

C_DAMPER
Motor control for an actuator with two binary outputs and limit supervision for open and close
position.
Can be switched to Automatic mode, single-start-mode or local mode
In Automatic mode it must be distinguished between control mode, inching mode and
positioning mode.
- Control mode: Control from limit switch to limit switch
- Inching mode: Manual control through push buttons or via Faceplate to a middle position
- Positioning mode: Control to a certain position
Set point can be given via faceplate or by an external controller
Fault supervision for Electrical Readiness, Bimetal, Local switch, Run time, Limit switch delay,
Torque switch
Wagging function
Process parameters for Run time supervision, Limit switch delay and start-up-warning time,
Wagging number, Set point limit (min/max), minimum pulse length, Actuator run time,
Hysteresis response threshold and Hysteresis dropout threshold.

C_VALVE
Valve control for pneumatic valves using one output signal and two limit switches.
Can be switched to Automatic mode, single-start-mode or local mode
Fault supervision for Electrical Readiness, Local switch and Run time.
Process parameters for start delay, stop delay, runtime supervision and start-up-warning time.

CEMAT V6 Presentation
1 - 10 Copyright Siemens AG. All Rights Reserved.
C_ANNUNC
The Annunciation block is used for monitoring of a binary process signals. An alarm line will
be created.
Process parameters for delay for incoming faults, delay for outgoing faults and alarm
repetition time.
The block can be switched to simulation mode from the faceplate. The simulation value must
be given in the CFC.

C_ANNUN8
The Annunciation block can be used for monitoring of up to 8 binary signals. 8 Alarms can be
created.
Caution: The 8 alarms must be of a similar type (e. g. 8 rope switches of a belt conveyor) as
the tagging system depends on chart name and instance name of the block.
Process parameters for delay for incoming faults
The block can be switched to simulation mode from the faceplate. The simulation value must
be given in the CFC.

C_MEASUR
The measuring value block is used for monitoring of an analog process signals.
Limit supervision for two upper limits (HH and H) and two lower limits (LL and L) for
alarms/warnings.
Limit supervision for two upper limits (SHH and SH) and two lower limits (SLL and SL) can be
used as switching limits.
Hysteresis function
Spike suppression
Gradient Supervision
Smoothing function
Selection for simulation mode can be carried out via operator station, the simulation value can
be entered by the operator
Selection for Last valid value/Substitute value can be carried out via operator station, the
substitute value can be entered by the operator.
Measure can be switched into service mode (HZ)
Curve display for trends and archive values

Presentation CEMAT V6
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C_SILOP
Start and supervision of a silo pilot
Pulses can be evaluated for calculation of the silo level
An already calculated value (physical value) can be read
Fault supervision for drive overload, belt break, local switch, ULP sensing weight and not
moving.

C_COUNT
The Counter block is mainly used to provide counter values for management information.
Pulses can be evaluated
An already counted value (physical value) can be read with the following options.
- the read in value will be added to the old value
- the read in value will replace the old value

C_RUNNT
The Runtime block is mainly used to provide operation time values for management
information.
The drive functions already include a runtime counter. This block can be used for plant
objects other than drives.

C_INTERL and C_INTER5
Blocks for indication of interlock conditions in the diagnostic picture
C_INTERL
- can be used for up to 10 Signals, connected by two AND/OR-Gates of 5 signals each
- uses 11 OS variables
C_INTER5
- can be used for up to 5 Signals, connected by one AND/OR-Gate
- uses only 2 OS variables



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