RUGGED D-SUB

CONNECTOR SERIES
Durable, High Speed Connectors
2
TECHNICAL CHARACTERISTICS
Nobody knows better than Smiths Connectors that the main function associated with
high impedance D-Sub connectors is to ground the outer shield of a twinax or quadrax
contact directly to the shell of the connector. A multi-nger ground spring xed around
the shell provides a multi-point contact engagement that affords superior EMI shielding.
The end result is an extremely low contact resistance when measured from the contact
outer body to the connector ange.
The Rugged D-Sub connector series from Smiths Connectors delivers this and much
more, ensuring minimal RF noise and high durability of up to 1,000 mating cycles. Our
D-Sub meets and surpasses all requirements of MIL-STD-202 for shock and vibration,
and is offered with 100 ohm quadrax and/or differential pair twinax contacts. Factory
consultation is recommended when other impedances are required.
Additionally, D-Sub connectors also feature ease of assembly, a leading-edge
production tool method, and innovative quality inspection to customers.
A creative approach was taken in bringing this comprehensive interconnect
solution to market as a conscious effort was taken to look at it through the
eyes of customers. The end-result is a rugged connector that embodies both
innovation and common sense.
When multiple numbers of high speed rugged D-sub connectors are deployed
within systems, electrical problems can occur relevant to mating of the wrong
high speed D sub plug to the receptacle. There may be scenarios where one
set of rugged D-sub connectors is using differential twinax , and another set is
using quadrax. To ensure that the correct high speed connectors are mated to
address specic wiring requirements and keying combinations, a keyed jack post was
incorporated into the design. The six-positioned keyed jack post allows for 36 possible
keying combinations assuring that the correct high speed rugged D-sub plug is mated to
the correct high speed receptacle. D-Sub connectors from Smiths Connectors deliver
the all-important critical edge that customers operating in todays global economy
demand.
D-SUB CONNECTORS
3
SIZE 9 TWINAX PIN CONTACT 100 OHM
SIZE 9 TWINAX SOCKET CONTACT 100 OHM
For use in Size 9 Quadrax/Twinax D-Sub
Receptacle P/N: 012800-30XX and 052700-3XXX
PART NUMBER CABLE TYPE CABLE
019234-2002 Differential Twinax 540-1167-000
019234-2017 Flexible Twinax 540-1161-000
019234-2018 Flexible Twinax 540-1086-000
For use in Size 9 Quadrax/Twinax D-Sub
Plug P/N: 012700-20XX and 052800-2XXX
PART NUMBER CABLE TYPE CABLE
019134-2002 Differential Twinax 540-1167-000
019134-2017 Flexible Twinax 540-1161-000
019134-2018 Flexible Twinax 540-1086-000
size 9 twinax pin contact.pdf 1 3/21/2014 2:43:01 PM
size 9 twinax socket contact.pdf 1 3/21/2014 2:43:43 PM
SIZE 9 QUADRAX PIN CONTACT 100 OHM
SIZE 9 QUADRAX SOCKET CONTACT 100 OHM
size 9 quadrax pin contact.pdf 1 3/21/2014 2:44:09 PM
size 9 quadrax socket contact.pdf 1 3/21/2014 2:44:39 PM
PART NUMBER CABLE TYPE CABLE
019235-8000 Differential Quad 540-1183-000
For use in Size 9 Quadrax/Twinax D-Sub
Receptacle P/N: 012800-30XX and 052700-3XX
PART NUMBER CABLE TYPE CABLE
019135-8000 Differential Quad 540-1183-000
For use in Size 9 Quadrax/Twinax D-Sub
Plug P/N: 012700-20XX and 052800-20XX
4
CONTACTS
5
SIZE 9 QUADRAX/TWINAX NON-KEYED D-SUB RIGHT ANGLE PC TAIL MOUNT
.200 MIN
2X #2-56 UNC-2B
(.200)
(.025)
(.020) TYP (.400) (.375)
(.150)
(.200)
.150
(.125)
TYP
"D"
THREAD
(.075)
(TYP)
.300
(TYP)
"C"
"B"
"A"
"E" 2X JACK POST
"F" THREAD
(.075)
"G"
SIZE 9 QUADRAX/TWINAX NON-KEYED D-SUB PLUG
SIZE 9 QUADRAX/TWINAX NON-KEYED D-SUB RECEPTACLE CABLE MOUNT
"F"
2X JACK SCREW
THREAD
EMI SPRING
"C"
"B"
(.400)
"D"
"A"
"E"
"G"
"H"
"F"
2X JACK POST
THREAD
(.500)
(.400)
(.100)
.375
(.400)
"B"
"A"
"D"
"C"
"E"
Contacts are sold separately
Contacts are sold separately
TWINAX
PART
NUMBER
QUADRAX
PART
NUMBER
CONTACTS A B C D E F G
012817-1112 012817-1102 2 1.325 .450 1.050 .390 .710 #2-56 .900
012817-1113 012817-1103 4 1.925 .450 1.650 .390 1.310 #4-40 1.500
Contacts are supplied with the connector
PANEL CUTOUT;
(R .062)
4 X
2X (.125) FOR JACK SCREW#4-40
K
J
2X (.150) FOR JACK SCREW#6-32
2X (.090) FOR JACK SCREW#2-56
C
PART NUMBER CONTACTS A B C D E F J K
012800-3002 2 1.325 .450 1.050 .390 .710 #2-56 .715 .415
012800-3003 4 1.925 .450 1.650 .390 1.310 #4-40 1.315 .415
012800-3058 6 2.525 .450 2.250 .390 1.910 #4-40 1.915 .415
012800-3004 8 2.300 .750 1.900 .635 1.460 #4-40 1.465 .415
012800-3059 10 2.600 .750 2.200 .635 1.760 #4-40 1.765 .415
012800-3060 12 2.900 .750 2.550 .635 2.060 #6-32 2.065 .660
012800-3005 16 3.600 .750 3.150 .635 2.660 #6-32 2.665 .660
012800-3006 21 4.350 .750 3.900 .635 3.410 #6-32 3.410 .660
PART NUMBER CONTACTS A B C D E F G H
012700-2002 2 1.325 .450 1.050 .380 .700 #2-56 .100 .400
012700-2003 4 1.925 .450 1.650 .380 1.300 #4-40 .100 .400
012700-2058 6 2.525 .450 2.250 .380 1.900 #4-40 .100 .400
012700-2004 8 2.300 .750 1.900 .625 1.450 #4-40 .100 .400
012700-2059 10 2.600 .750 2.200 .625 1.750 #4-40 .100 .400
012700-2060 12 2.900 .750 2.550 .625 2.050 #6-32 .150 .350
012700-2005 16 3.600 .750 3.150 .625 2.650 #6-32 .150 .350
012700-2006 21 4.350 .750 3.900 .625 3.400 #6-32 .150 .350
NON-KEYED SHELLS
LAYOUT ARRANGEMENTS
layout.pdf 1 3/21/2014 2:48:26 PM
SIZE 9 INSERT KEYED ARRANGEMENTS
Six position keyed jackpost allows
36 possible keying combinations
6
Please consult factory for environmentally sealed and backshell connectors.
SIZE 9 INSERT NON-KEYED ARRANGEMENTS
KEYED SHELLS
BACKSHELL FOR KEYED PLUGS ONLY
KEYED PLUG
PISTON TYPE JACKSCREW TYPE PINS
057330-2002 057330-2102 2
057330-2004 057330-2104 4
057330-2006 057330-2106 6
057330-2008 057330-2108 8
PLUG SIZE 9 TWINAX / QUADRAX SOCKET
STRAIGHT CABLE VERSION
CONTACTS NOT INCLUDED
PART NUMBER PINS A B
052800-2002 2 1.325 1.05
052800-2004 4 1.925 1.65
052800-2006 6 2.525 2.25
052800-2008 8 3.125 2.85
7
Requires use of keyed backshell
Must be used with keyed plugs
KEYED SHELLS - PCB MOUNT
PC BOARD MOUNT, KEYED RIGHT ANGLE RECEPTACLE
PC BOARD MOUNT, KEYED STRAIGHT, FRONT PANEL MOUNT RECEPTACLE
RECEPTACLE, KEYED, SIZE 9 PIN R/A PC TAIL
CONTACTS INCLUDED
TWINAX
PART NUMBER
QUADRAX
PART NUMBER
PINS A B C
052717-1002 052717-1102 2 1.325 1.05 0.75
052717-1004 052717-1104 4 1.925 1.65 1.35
052717-1006 052717-1106 6 2.525 2.25 1.95
052717-1008 052717-1108 8 3.125 2.85 2.55
RECEPTACLE SIZE 9 TWINAX / QUADRAX PIN
STRAIGHT PC TAIL
CONTACTS INCLUDED
TWINAX
PART NUMBER
QUADRAX
PART NUMBER
CONTACTS A B C D
052717-3002 052717-3102 2 1.325 1.050 0.750 0.715
052717-3004 052717-3104 4 1.925 1.650 1.350 1.315
052717-3006 052717-3106 6 2.525 2.250 1.950 1.915
052717-3008 052717-3108 8 3.125 2.850 2.550 2.515
Panel cutout for front panel mount installations
8
Contacts are supplied with the connector
Contacts are supplied with the connector
PC BOARD MOUNT, KEYED STRAIGHT, REAR PANEL MOUNT RECEPTACLE
PC BOARD MOUNT, KEYED RIGHT ANGLE, REAR PANEL MOUNT RECEPTACLE
RECEPTACLE SIZE 9 TWINAX / QUADRAX PIN R/A PC TAIL
CONTACTS INCLUDED
TWINAX
PART NUMBER
QUADRAX
PART NUMBER
CONTACTS A B C D E
052717-1012 052717-1112 2 1.920 1.050 0.750 1.650 0.770
052717-1014 052717-1114 4 2.520 1.650 1.350 2.250 1.370
052717-1016 052717-1116 6 3.120 2.250 1.950 2.850 1.970
052717-1018 052717-1118 8 3.720 2.850 2.550 3.450 2.570
RECEPTACLE SIZE 9 TWINAX / QUADRAX PIN STRAIGHT PC TAIL
CONTACTS INCLUDED
TWINAX
PART NUMBER
QUADRAX
PART NUMBER
CONTACTS A B C D E
052717-3012 052717-3112 2 1.920 1.050 0.750 1.650 0.770
052717-3014 052717-3114 4 2.520 1.650 1.350 2.250 1.370
052717-3016 052717-3116 6 3.120 2.250 1.950 2.850 1.970
052717-3018 052717-3118 8 3.720 2.850 2.550 3.450 2.570
Panel cutout for rear panel mount installations
Panel cutout for rear panel mount installations
9
Contacts are supplied with the connector
Contacts are supplied with the connector
KEYED SHELLS - CABLE MOUNT
CABLE MOUNT, KEYED, FRONT PANEL MOUNT RECEPTACLE
CABLE MOUNT, KEYED, REAR PANEL MOUNT RECEPTACLE
RECEPTACLE SIZE 9 TWINAX / QUADRAX CABLE MOUNT,
CONTACTS NOT INCLUDED
PART NUMBER CONTACTS A B C D E
052700-3002 2 1.920 1.050 0.750 1.650 0.770
052700-3004 4 2.520 1.650 1.350 2.250 1.370
052700-3006 6 3.120 2.250 1.950 2.850 1.970
052700-3008 8 3.720 2.850 2.550 3.450 2.570
RECEPTACLE SIZE 9 TWINAX / QUADRAX PIN STRAIGHT
CABLE VERSION CONTACTS NOT INCLUDED
PART NUMBER CONTACTS A B C D E
052700-3012 2 1.920 1.050 0.750 1.650 0.770
052700-3014 4 2.520 1.650 1.350 2.250 1.370
052700-3016 6 3.120 2.250 1.950 2.850 1.970
052700-3018 8 3.720 2.850 2.550 3.450 2.570
Panel cutout for front panel mount installations
10
Contacts are sold separately
Contacts are sold separately
TOOLS & ACCESSORIES
11 11
PLUG INSPECTION TOOL
SOLDERING ALIGNMENT TOOL
Use to align contacts properly when soldering
receptacles with PC tails
PART NUMBER DESCRIPTION
DIMENSION
A
ST-1031 Alignment tool, Quadrax, 2 channel 1.000
ST-1032 Alignment tool, Twinax, 2 channel 1.000
ST-1033 Alignment tool, Quadrax, 4 channel 1.600
ST-1034 Alignment tool, Twinax, 4 channel 1.600
ST-1035 Alignment tool, Quadrax, 6 channel 2.200
ST-1036 Alignment tool, Twinax, 6 channel 2.200
ST-1037 Alignment tool, Quadrax, 8 channel 2.800
ST-1038 Alignment tool, Twinax, 8 channel 2.800
Use to inspect the completed plug assembly to
ensure all pins are correctly aligned
PART NUMBER DESCRIPTION
DIMENSION
A
ST-2031 Inspection tool, Quadrax, 2 channel 1.000
ST-2032 Inspection tool, Twinax, 2 channel 1.000
ST-2033 Inspection tool, Quadrax, 4 channel 1.600
ST-2034 Inspection tool, Twinax, 4 channel 1.600
ST-2035 Inspection tool, Quadrax, 6 channel 2.200
ST-2036 Inspection tool, Twinax, 6 channel 2.200
ST-2037 Inspection tool, Quadrax, 8 channel 2.800
ST-2038 Inspection tool, Twinax, 8 channel 2.800
INSERT REMOVAL TOOL
Use to remove size 9 pin and socket contacts
from the plug or receptacle bodies
CABLE STRIPPING GAGE
Use to trim and strip the quadrax and twinax cables
to the proper length. Consult factory for Smiths
Connectors Assembly Instructions AI-5001 / 5002.
PART NUMBER DESCRIPTION
DIMENSION
A
T-2177-1 Gage, cable stripping, dielectric 0.175
T-2177-2 Gage, cable stripping, wire 0.340
ASSEMBLY INSPECTION GAGE
Use to verify the proper trim length and consistency
during assemby. Consult factory for Smiths Connectors
Assembly Instructions 5001 / 5002
PART NUMBER SIR-027
PART NUMBER T-2172
FOR MORE INFORMATION | smithsconnectors.com | Copyright 2014 Smiths Connectors | All Rights Reserved.
Please use for design of custom products. Part numbers for standard
products are available throughout the brochure.
1 2 3 4 5 6 7 8
1
PREFIX

RDC9

RUGGED D-SUB SZ 9
2
SHELL

RN

RECEPTACLE, NON-KEYED

RK

RECEPTACLE, KEYED
PN

PLUG, NON-KEYED

PK

PLUG, KEYED
3
INSERT ARRANGEMENT

2
,
4
,

6
,
8
,
1 0
,

1 2
,

1 6
,
OR
2 1

WAY
4
PLATING

C

CADMIUM (YELLOW CHROMATE)

N

ELECTROLESS NICKEL
5
CONTACT TYPE

P

PIN

S

SOCKET
6
CONTACT TERMINATION

C

CRIMP
S

STRAIGHT PC TAIL
RA

RIGHT ANGLE PC TAIL
7
CONTACT

T

TWINAX

Q

QUADRAX
8
CABLE GROUP # #

2

540-1086-000

3

540-1161-000
3 4

540-1167-000

3 6

540-1183-000
0

NO CABLE REQUIRED
HOW TO ORDER
R C D 9 - 2