My research in Russia focused on the history of liquid propellant rocket engine
(LPRE) design in the period 1945-1970. This centered on documents of the
Soviet Ministry of Aviation and the Ministry of Armaments, the two primary centers of rocket-engine design and development, located at multiple archives in Moscow and Samara. I analyzed the process of technology transfer from the German V-2 program to the Soviet Union after the close of the Second World War as well as elucidating why subsequent rocket engine development in the Soviet Union followed a different path than in the United States. Robert R. MacGregor Princeton University Research Country: Russia March 15, 2010
SCHOLAR RESEARCH BRIEF: THE TECHNOLOGICAL HISTORY OF SOVIET ROCKET ENGINE DESIGN
The following opinions, recommendations, and conclusions of the author are his/her own and do not necessarily reflect the views or policies of IREX or the US Department of State.
RESEARCH IN CONTEXT
For a time in the middle of the twentieth century human spaceflight came to symbolize societal progress, advancement, and the future of mankind. The Space Age encapsulated enthusiasm about technology and its ability to bring about salvation for mankind. Many historians have analyzed the Space Age from a political and cultural viewpoint (for example Walter McDougalls Pulitzer prize- winning the Heavens and the Earth: A Political History of the Space Age). There are also a plethora of studies and memoirs of astronauts and their experiences, but few historians have tried to trace the evolution of the technology of spaceflight applying the methodologies of the social construction of technological systems.
In engaging with the technological history spaceflight, its important to note that space hardware is at the edge of technological complexity, integrating vast numbers of subsystems from various fields of engineering such as inertial guidance, radio telemetry, aerodynamics, etc. as well as psychology, medicine, and even public relations. A complete account of all aspects of such complex systems is unattainable, so I have tried to narrow the scope of analysis to the most canonical aspect of spaceflight: the rocket engine itself.
Solid-fueld rocket motors have been around for as long as fireworks have been entertaining crowds in China, but the liquid propellant rocket engines birth is traced to Robert Goddards experiments in the late 1920s in the United States. Amateur rocket groups in the United States, Europe, and the Soviet Union expanded upon this work in the interwar period. The coming of the Second World War led to the weaponization of liquid rocket engines, most famously in Nazi Germany under Werner von Braun.
From Germany, liquid rocket engines would emigrate to the Soviet Union and the United States after the war, providing a unique example of a comparative study of technology transfer. In particular, differing attitudes in the United States and the Soviet Union about what technology transfer consisted of would have formative impacts upon the early native space programs in the two countries.
Historians of Technology are interested not only in the ways technologies affect society, but also in the reverse, that is how society and individuals affect the construction and design of new technological systems. In the case of rocket engine design, there are many design choices to be made, but often from only a finite number of possible solutions (e.g. engine cycle, fuel choice, oxidizer choice, etc.). It might be expected that for similar applications engineers would produce similar engines. That is, one might expect similar engines to have been produced in the Soviet Union and the United States. But this is most definitely not the case.
In the United States, ICBMs were standardized around solid rocket motors, and space launch vehicles around cryogenic (liquid oxygen and liquid hydrogen) liquid rocket engines. In the Soviet Union, ICBMs standardized on liquid hypergolic fuels, and space launchers on hydrocarbon rocket engines. It remains an unaswered question why the two countries followed such sharply diverging technological trajectories.
A Modified V-2 being launched in White Sands, New Mexico
W W W . I R E X . O R G 1
RESEARCH PROCESS AND RESULTS
In tracing the history of liquid rocket engines in the Soviet Union, I based my research on documents housed in several archives. First were the document collections of the Soviet War Administration in Germany (SVAG) in the State Archive of the Russian Federation. This gave an overview of science-technical administration in and the organization of rocket engine research in Germany before transfer to the Soviet Union. Also of importance were the notes and reports of the committees sent to occupied Germany by the Ministry of Aviation and Ministry of Armaments to assess the state of German rocket engine research and development. Next I accessed documents of the experimental design bureau under Nikolai Kuznetsov in Samara, Russia (OKB-276) that developed the liquid rocket engines for the Soviet lunar rocket (the N-1). The story of the Cold War and the Space Race begins amid the death and destruction of war- ravaged Germany in the spring and summer of 1945. A process of technology transfer to the two new superpowers began at the underground Mittelwerk factory and the rocket research and development site at Peenemnde on the island of Usedom just off the German Baltic coast. Both the United States and Soviet Union actively recruited German rocket engineers (in the case of the Soviet Union this was forcible recruitment) and they both seized entire V-2s in various states of assembly. In both the United States and Soviet Union indigenous teams of rocket engine designers first aimed at copying the V-2 engine design before embarking on other high-thrust liquid propellant rocket engines. The differing occupation regimes of the Soviet Union and United States in post-war Germany led to different types of technology transfer; not only different types of technology transfer, but actually different conceptions of what technology transfer was. 1
The United States was chiefly interested in what we might call intellectual capital, that is the brains behind the German rocket program. The Soviet Union, in contrast, saw technology transfer as a material problem. The Soviets answered the question what can we take from the German V-2? not with the American answer, that is people, but instead by aiming to transfer German expertise without German experts. At the close of hostilities in 1945 much of the civil infrastructure of the Soviet Union had been decimated. Some 27 million civilians and soldiers had perished due to war, and entire cities had been flattened by the German Wehrmacht. This led to mistrust between Russians and German experts working together in occupied Germany. And while the Germans sent to the Soviet Union were in general treated well (at least by Soviet standards), they did not integrate into local communities, as did their counterparts who had been sent to Texas and later to Alabama, eventually forming the core of NASAs rocket design group at the Marshall Spaceflight Center in Huntsville, Alabama.
In the Soviet Union early engine research was centered at OKB-456 in Khimki northwest of Moscow (now NPO Energomash) under the leadership of chief designer Valentin Glushko. Glushkos bureau, in parallel with developments at Rocketdyne in the United States, recreated the V-2 engine using domestic materials. The other group, which would become the focus point of space launch vehicle design and construction was led by Sergei Korolev, at NII- 88 in podlipki (now Korolev) in northeast Moscow. Korolev would go on to be the chief designer of the first ICBM, the R-7 Semyorka that launched both Sputnik in October 1957 and Yuri Gagarin in April, 1961 into space. Already by spring 1945 NII-88 was receiving multiple train wagons of daily arrivals of German War Materiel. 2
The differing means and ends by which technology transfer was effected in the Soviet and American occupations of Germany played a 2
Sergei Pavlovich Korolev, the head of the post- war Soviet missile program paramount role in the appropriation of German technology to the two states. Technology transfer was an explicit goal of both the American and Soviet occupations, yet the character by which technology transfer operated in the two cases differed for geopolitical and institutional reasons.
The Soviet Union had just undergone the most massive mechanized war in history and huge swaths of infrastructure, housing, and industry had been leveled in the western regions of the Soviet Union. The United States, in contrast, had remained virtually unscathed throughout the war (the exceptions being the attacks on Pearl Harbor and the Aleutian islands as well as a single J apanese balloon bomb that killed five children and a woman in the woods of Oregon). The view of what could and should be taken from Germany as spoils of war was therefore highly dependent on whether one was sitting in Washington or Moscow.
Operating in this geopolitical context, the Soviet efforts at seizing German technology fitted into the general chaos of the early days of the occupation. The expropriation of German war materiel by the trophy brigades of various industries and scientific and development organizations in the wake of the advancing front followed a decentralized modus operandi. Boris Chertok, who would be one of Korolevs deputies and close friends in later years, noted that the rampant stealing of German equipment by other Soviet organizations while it was in transit led him to [prepare] the cases containing instruments that had been retrieved by Red Army soldiers and [I] waited for my airplane to deliver them to my institute. 3 Even the famous physicist Pyotr Kaptisa personally wrote letters describing individual instruments he wanted to have shipped back to him from the Karl Zeiss works. 4
The differing goals of the two superpowers is also illustrated by the example that Soviet engineers were amazed that while the American forces had removed specialized equipment for rocket testing they left behind all of the tools in the machine shops at Mittelwerk. These types of precision tools (mills, presses, oscilloscopes, etc.) were of vital importance for stocking the shelves of Soviet R&D centers while simultaneously being of no special consideration to the American occupation` forces.
After coordinating with Soviet specialists in occupied Germany, around 150 Germans were forcibly relocated to the Soviet Union in October, 1946. These were a hodgepodge of mostly lower-level technicians with the exception being Helmut Grtrrup, who had been the deputy chief of guidance engineering under Ernst Steinhoff at Peenemunde. Some of these Germans were dispersed among the Soviet agencies tasked with rocket research and construction after the war, while a large group of them was preserved intact on Gorodomlya Island in Lake Seliger about 250 kilometers to the northwest of Moscow. The group on Gorodomlya island tried to compete in currying the favor of the military leadership for more advanced rocket designs, but ultimately failed to gain any real support. The Germans also failed to maintain cohesion as a group and they had problems trying to assimilate into the growing Soviet space complex. Korolev, for example, was himself in 1947 forced to intervene in a letter to the heads of NII-88 and its factory advising them that it was critical for German specialists to have the power to sign off on construction blueprints, an ability they were previously not granted.
The team of Germans continued to work on the remote outpost on Lake Seliger until it was decided in the summer of 1951 for them to be repatriated back to East Germany. Over the next two years almost all of them were sent back, officially putting the Soviet rocket effort into Russian hands.
A few general remarks can be made about the mode of transfer of German rocket technology. First, in both the United States and Soviet Union technology transfer fit into a scheme of post-war requisitioning of German industrial and intellectual assets. In distinction to other modes 3
The Saturn V (top) compared to the Soviet N-1 (bottom). Sizes to scale. RESEARCH PROCESS AND RESULTS
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Body Picture, Graph, Quote 4
RESEARCH PROCESS AND RESULTS
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of technology transfer this was a zero sum game. The transfer of German rocket technology to the United States and Soviet Union was coincident with the extinction of the German rocket industry. For the Soviet Union this was a welcome fact since the demilitarization of Soviet industry was an explicit goal of the occupation. For the United States, this was a mixed blessing as with the Cold War looming, it became conventional wisdom that a militarized West Germany was essential for any European security plan.
Second, the American and Soviet missions were inflected in opposite ways; Operation Overcast placed emphasis on personnel over materiel while the disordered Soviet trophy brigades expropriated materiel over personnel (albeit in haphazard fashion).
Third, in both cases the transfer of the German technology operated as a socio-technological diaspora, that is, the transfer of entire groups of engineers, technicians, and managers sharing a community of practice in addition to the transfer of actual rockets and equipment.
In the middle of the 1950s, as the Space Race with the United States was gaining steam, a conflict within the space complex of the Soviet Union on the choice of propellants for liquid rocket engines was growing. Korolev, aiming ultimately for a rocket large enough for a moon mission, was by the late 1950s trying to convince Glushko to develop a large liquid oxygen-hydrocarbon engine. Glushko refused, preferring smaller engines, which could be marketed to the military for ICBMs. Korolev then turned to Nikolai Kuznetsov, the general designer of an experimental designe bureau in Samara that had a history of designing turboprop and jet engines.
Kuznetsovs bureau, beginning in 1959, would go on to develop the engines for Korolevs moon, rocket, the N-1. This development began with the first ever closed-cycle rocket engine, which marked a clear break from the linear narrative of improving upon German rocket engine designs. In fact, the infighting among Soviet designers (notably Korolev and Glushko) led to the nativization of Soviet rocket engine design, by transferring some of the design work to competing bureaus.
Without any previous experience in rocket engine design, Kuznetsov decided to make a gamble and go for a novel new approach to the engine cycle, so called staged-combustion. He later recalled: "We did not have experience with engines of either type, for us all will be new so there is no sense for us to repeat the older method. I believe that you need courage to go to a closed system, no matter how difficult it may be proved. We should not be afraid of overcoming the difficulties in our life. 4
This situation could not have happened in the United States, where the tightly hierarchical relationships between the federal government and private contractors meant that no such infighting could occur. In the Soviet Union, personal networks and relationships held the space complex together, and any one design bureau could aspire to be the future center of all space efforts. Thus Glushko was hoping to solidify his position against Korolev by refusing to build engines for the lunar program, and this led to a break in the technological trajectory of rocket engine design in the Soviet Union that ultimately led to the creation of the staged-combustion engine.
The engine that was finally produced, the NK-15, failed to gain prominence as both Korolevs death in 1966 and the four failed launches of the N-1 led to the scrapping of the NK-15. But its descendent, the NK-33 rocket engine, was purchased by Aerojet in the early 1990s and continues to have a life in the United States.
"We did not have experience with engines of either type, for us all will be new so there is no sense for us to repeat the older method. I believe that you need courage to go to a closed system, no matter how difficult it may be proved. We should not be afraid of overcoming the difficulties in our life.
Nikolai Kuznetsov, on adopting the staged-combustion cycle.
CONTINUING RESEARCH
My research in Russia has provided a good overview of Soviet efforts to domesticate German technology in the immediate post-war period, as well as a detailed analysis of the development of the NK-15 engine in the 1960s for the Soviet N-1 booster. This ability to analyze and distill this information will be amplified by a careful consideration of activites in the United States mirroring the Soviet experience and leading to quite different technological trajectories. While the Soviet moon booster, the N- 1, was powered by a staged-combustion hydrocarbon engine (NK-15), the American Saturn V booster critically relied on the use of a novel cryogenic upperstage engine, the J -2, powered by a liquid hydrogen and oxygen mix. The process by which the United States arrived at this decision to use a new and unfamiliar fuel (liquid hydrogen) instead of increasing engine efficiencies with familiar fuels (as in the Soviet Union) is still unclear to me and bears further research. By comparing and contrasting the two cases I hope to gain an understanding of these differences, notably the way in which the social, political, cultural, and commercial milieu in the two superpowers affected technological development in the Cold War. The bureaucratic and technocratic structures of the two states played a major role in influencing design decisions and conceptions and ultimately in the social construction of these technological artifacts.
RELEVANCE TO POLICY COMMUNITY
The development of liquid propellant rocket engines in the Soviet Union remains one of the few examples of outstanding Soviet technology. Indeed, the Soviet Union manufactured more rocket engines, more types of rocket engines, and launched more space vehicles than any other nation in history. The Close of the Cold War ushered in the cooperation agreements of the Mir-Shuttle Phase I program, as well as collaboration on the International Space Station. American firms have also purchased Russian space technology and hardware, including the RD-180 rocket engine that powers the current Atlas V rocket, and the NK-33 engine, a derivative of the NK-15, which is planned for use on the new Taurus II rocket developed by Orbital Sciences Inc. and funded by NASAs Commercial Orbital Transportation Systems project. With the scheduled phasing out of shuttle launches, the United States is expected to be dependent upon Russia for several years for human spaceflight launches. There are many reasons for this situation, but one of them is certainly the lack of a cheap and effective American liquid oxygen and kerosene engine, the specialty of Soviet rocket engineers. President Obamas recently announced budget proposal for NASA both plans to cancel the Constellation program as well as outlay money for a native hydrocarbon engine on the lines of Soviet models. For these reasons, Soviet research and development in liquid propellant rocket engines should be of particular interest to the US space community going forward, as well as issues of technology transfer to maximize the applicability of Soviet engines for American research and development. 5
REFERENCES
Bijker, Hughes, et. al The Social Construction of Technological Systems, (MIT Press, 1989). MacDougall, Walter A. the Heavens and the Earth: A Political History of the Space Age, (Basic Books, 1986). Siddiq, Asif. Challenge to Apollo: The Soviet Union and the Space Race, 1945-1974, (NASA, 2000). Sutton, George P. The History of Liquid Propellant Rocket engines, (AIAA, 2006).
ENDNOTES
1. See, for example, the report issued by the Ministry of Armaments to Gosplan on German reactive technology. RGAE, f.8157, op. 1, d. 1073. 2. RGAE f. 8157c, op. 1, d. 1006. 3. Boris Chertok, Rockets and People, (NASA, 2005), 236.
4. RGAE f. 8157c, op. 1, d. 1008 5.RGANTD filial, Samara. f. 876, op. 1, d. 6.
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