FAIL N/A

Float type switches shall be checked by manually operating the float

mechanism.
Vendor Manuals
and test
procedures
Vendor Manuals
and test
procedures
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE
A6
Level Switches : Displacement type switches shall be tested in position
using water as a test medium. Particular attention shall be paid where
the specific gravity of the process medium is different to that of water.
Vendor Manuals
and test
procedures
Vendor Manuals
and test
procedures
RE-TEST DATE
A Pre- Loop Check - Works Inspection
A5
Temperature Switches: Temperatures up to 600 Deg . C / 1112 F shall
be simulated using a pneumatic calibrator DB-700A block calibrator and
there after by a fluidised bath.
ITEM
No.
SAEP-16
Sec. 4.1.13
Vendor Manuals
and test
procedures
PASS
A3
The operation of the switch contacts shall be checked using a continuity
tester.
Vendor Manuals
and test
procedures
Switches shall be set to the specified value using the appropriate method
of process simulation.
Vendor Manuals
and test
procedures
A9 The results shall be recorded and the switches colour coded.
Vendor Manuals
and test
procedures
A4
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Instrument Loop- Inputs- Transmitter Circuit Test
PROJ ECT TITLE
A8
Both making and breaking values of the switch contacts shall be
recorded. Where the switch has a differential gap setting, this shall be
checked against the respective data sheet.
A7
A2
Pressure Switches: Pressures up to 7 Bar / 101.5 PSIG shall be
simulated using a pneumatic calibrator and thereafter by a deadweight
tester.
A1 Ensure that actual field installation is completed in all aspects .
WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
SATR-J-6502 1-Oct-05 INST
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
Page 1 of 4
17. CONCLUSIONS
Notes: a. Indicate in 1 report all instruments of a skid tested and passed .
b. Rejected items should be listed in another report, unless they were corrected
within the calibration period.
c. Instruments repaired shall be indicated "Repaired and Accepted" in the test report.
RESET 4
SET 4
RESET 3
SET 3
RESET 2
SET 2
Switch Point Input Value Operating value
RESET 1
17. Test Equipment S. No and Calibration details
18. Test Procedure -Switch / Pulse Circuit ( Pressure / Temperature / Level / Float)
Switch Loops:
a) Check and verify the DCS configuration for applicable points.
b) Simulate the contact operation (Make/Break) at the switch terminal block and verify the status in the DCS/ESD. However, ESD switch case actual
pressure simulation to be provided.
c) ESD hand switches, Start / Stop, Open / Close hand switches shall be checked by operating the switch mechanism.
Calibration of Switches:
1. Switches shall be set to the specified value using the appropriate method of process simulation.
2. The operation of the switch contacts shallbe checked using a continuity tester.
3. Pressure Switches: Pressures up to 7 Bar / 101.5 PSIG shall be simulated using a pneumatic
calibrator and therafter by a deadweight tester.
4. Temperature Switches: Temperatures upto 600 Deg . C / 1112 Fshall be simulated using a
pneumatic calibrator DB-700A block calibrator and there after by a fluidised bath.
5 Level Switches : Dispalcement type switches shall be tested in position using water as a test
medium. Particular attention shall be paid where teh specific gravity of the process medium is
different to that of water.
6. Float type swtiches shall be checked by manually operating the float mechanism.
7. Both making and breaking values of the seitch contacts shall be recored. Where the switch has
has a differential gap setting, this shall be checked aganist the respective data sheet.
8. The results shallbe recorded and the switches colour coded.
16.RESULTS
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE
N/A RE-INSP DATE
PASS FAIL N/A RE-TEST DATE
16. Calibration Record and Test Equipment Model
ITEM
No.
ACCEPTANCE CRITERIA PASS FAIL
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Loop- Inputs- Switch / Pulse Circuit Test SATR-J-6502 1-Oct-05 INST
Error
SET 1
Page 2 of 4
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Loop- Inputs- Switch / Pulse Circuit Test SATR-J-6502 1-Oct-05 INST
5. SAEP-1636 Installation and Checkout Plan , 28 February, 2005
6. SAEP-1638 Site Acceptance Test Plan, 30 April, 2002
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SAES-J -901, Instrument Air Supply Systems, 30 J une 2003
4. SAEP-16- Project Execution Guide for Process Automation Systems,31 May 2003
After successful completion of each calibration, the instrument shall be marked with a colored label
bearing date of the calibration and the initials of the witnessing party The color code shall be as
follows:
Blue- Pre Calibration Tested.
Yellow - Installed & Pressure Tested.
Green- cables or tubing tested.
Red- Loop Check completed.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
Work Verified
Saudi Aramco
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
PMT Representative
T&I Witnessed QC Record Reviewed
Name, Initials and Date:
Witnessed Test Work / Rework May Proceed
Name, Initials and Date:
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
QC Inspector PID Representative
indicates compliance with appropriate standards or performance in a specified manner.
Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
REMARKS:
Attachment -1 Instrument Loop Check sheet
NOTES:
QC Supervisor Proponent and Others
Contractor / Third-Party
REFERENCE DOCUMENTS:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
T&I Witnessed QC Record Reviewed
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed QC Record Reviewed
Work Verified
Work Verified
Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results
Page 3 of 4
Unit No.: System No.: Loop No. Loop Dwg. No.:
DCS INSPECTION PERFORMED
POINTING TAG YES NO N/A
POINT DESCRIPTION YES NO N/A
POINT CONFIGURATION YES NO N/A
POINT RANGE ( YES NO N/A
INPUT / OUTPUT FUNCTION YES NO N/A
CONTROLLER ACTION ( YES NO N/A
SCHEM. & ASSOCIATED GRAPHICS ( YES NO N/A
ALARM (LL) YES NO N/A
ALARM (L) YES NO N/A
ALARM (HH) YES NO N/A
ALARM (H) YES NO N/A
DCS / FIELD INSPECTION PERFORMED
MOTOR CONTROLS / SWITCHES / MOV'S / AOV'S GAS DETECTOR
RESET ON
BY PASS OFF
ON / START RUNNING
OFF / STOP STOPPED
OPEN OPEN
CLOSE CLOSE
STOP CMDIS
SIMULATION RESULTS
TAG NO. : VALVE TAG NO.: SWITCH TAG NO. :
PROCESS INPUT RANGE : SWITCH SET POINT :
SWITCH ACTIVATES AT
SWITCH ACTION AT SET POINT
SWITCH RESET AT
25 25
0 0
75 75
50 50
75 75
100 100
25 25
50 50
INPUT TO DCS TRAVEL
0 0
INPUT
OUTPUT
(PPM/LEL)
INPUT %
PROCESS OUTPUT
INPUT %
VALVE SWITCH FUNCTION RESULT
GAS DETECTOR NO.:
YES NO N/A YES NO N/A
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Instrument Loop- Inputs- Switch / Pulse Circuit Test
COMMANDS INDICATION
SATR-J-6502 1-Oct-05 INST
Attachment 1-: INSTRUMENT LOOP CHECK SHEET
Page 4 of 4