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11/08/10 J .H.Kim P.H.Kim
DATE CHKD. CERT.
Project Title
Client
Consultant
in association with
Contractor
Document Title
J H Kim CREATEDBY:
REV.
NO.
001
000
APPD.
D.J .Kim
D.J .Kim
DESCRIPTION BY:
Issued for Approval (Revised as per discussion) J .H.Kim
J .H.Kim Issued for Approval
J H Kim
CONVERSION OF QURAYYAH OPEN CYCLE POWER
PLANT TO COMBINED CYCLE POWER PLANT
PROJECT C
Functional Description and Logic Diagram for
Block Load Control
CHECKEDBY:
EE-01824 30621127 000 3BD
DATE COMPLETED:
J OB NO.
PROJ ECT
SUBDIVISION
DOCUMENT NUMBER DOCUMENT TYPE CODE
DOC. NO.
SAUDI ARABIA
DATE STARTED:
REV. NO.
THIS DOCUMENT IS NOT TO BE USED FOR
CONSTRUCTION OR FOR ORDERING
MATERIAL UNTIL CERTIFIED AND DATED
J .H.Kim
OPR'G. DEPT.:
CREATED BY: J .H.Kim
J OB ORDER NO.
001
CHECKED BY:
ENG. DEPT.:
REV. NO.
APPROVAL/CERTIFICATION INFORMATION
QURAYYAH
1-0923053.01
30621127-000-3BD-EE-01824 PAGE 1 OF 20
Project : QURAYYAH CCPP
Subject : Functional Description and Logic Diagram for Block Load Control
Doc. No. : 30621127-000-3BD-EE-01824
1
CONTENTS
1. General
2. Block Load Control (Station Load Control) Philosophy
3. Conceptual Operation Block Diagram
Appendix:
-. DCS Graphic for Block Load Control
-. Logic Diagrams for Block Load Control System
-. AGC Control Logic in Existing DCS
1
1
1
1
30621127-000-3BD-EE-01824 PAGE 2 OF 20
Project : QURAYYAH CCPP
Subject : Functional Description and Logic Diagram for Block Load Control
Doc. No. : 30621127-000-3BD-EE-01824
1. General
The Block Load Control will be implemented in the Qurayyah Combined Cycle Power
Plant DCS control system. It will co-ordinate the electrical loading of the Gas Turbine
Generators (GTGs) and Steam Turbine Generators (STGs) and will provide setpoints to
GTG control systems to achieve Block (Station) MW Control.
2. Block Load Control (Station Load Control) Philosophy
The block (individual power block) total power demand (target) will be selected by an
operator selectable setpoint or load demand from LDC (Load Dispatch Center) and is
calculated by the DCS, which adjusts the individual load setpoints for each of the
operational GTGs.
Control of the power output from the individual GTGs will also be possible from their local
control panels using a local setpoint. Selection of the point of control will be from the
respective local control panel (remote for DCS control). All the setpoints for local and
remote operation are contained within the GTG respective local control panels. The
transfer from local to remote control and vice versa shall be bumpless.
STG MW OUTPUT
STGs MW output will be controlled separately. They will operate either on a speed/load
control or IPC (Inlet Pressure Control) the load will vary with the process conditions.
Therefore the DCS station load controller will only consider the MW production from the
steam turbines as part of the generating calculations, and adjust the GTGs load control to
compensate.
GTG MW OUTPUT MODES OF OPERATION
Each GTG can be run in the following modes of operation:
Manual Speed/Load Control (Existing in Open Cycle)
1
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1
1
30621127-000-3BD-EE-01824 PAGE 3 OF 20
Project : QURAYYAH CCPP
Subject : Functional Description and Logic Diagram for Block Load Control
Doc. No. : 30621127-000-3BD-EE-01824
Pre-select Load (Existing in Open Cycle)
Station Load Control
Base Load (Existing in Open Cycle)
When a GTG control panel is selected to remote operation, the DCS accepts the current
mode of operation which could be Pre-select load, Base load or Manual Raise/Lower.
Station Load Control mode is available only from the DCS. In this mode the DCS
determines the operational setpoint for each GTG based on an operator entered export
requirement. Whilst in any of the local panel modes of operation, the DCS Pre-select load
setpoint will track the GTG MW output.
The DCS receives status signals from the GTG for the current mode of operation and
whether the local control panel is in local or remote. The GTG local control panel is the
master for mode selection.
The DCS has the following analogue output to each GTG local control panel;
Pre-select load
The Pre-select load signal to each GTG controller is used both for the Pre-select load and
the Station load control. For Pre-select load the operator selects the setpoint and for
Station load control the DCS determines the setpoint based on the station export
requirement. When neither of these modes are in use, the DCS tracks the GTG MW
output to ensure bumpless transfer on mode change.
Manual Speed/Load Control (Existing in Open Cycle)
The DCS operator has the facility to manually raise / lower the GTG MW output. This is
achieved by the DCS sending a series of raise/lower commands to GTG control
sysem.The raise/lower facility is disabled whilst the GTG is in local or Station load control.
Whilst in manual control the Pre-select load setpoint will track the GTG MW output.
Pre-select load Control (Existing in Open Cycle)
1
30621127-000-3BD-EE-01824 PAGE 4 OF 20
Project : QURAYYAH CCPP
Subject : Functional Description and Logic Diagram for Block Load Control
Doc. No. : 30621127-000-3BD-EE-01824
In Pre-select load mode the operator enters a setpoint for each GTG MW output. The
GTG local control panel must be set to remote before an operator can enter a setpoint.
Once the desired setpoint has been entered a confirmation will be required from the
operator before the setpoint is accepted. Only a valid setpoint will be accepted. If the
setpoint is not valid, or the conditions are not correct for the setpoint to be accepted then
the last value will be retained. The GTG local control panel uses the setpoint in a closed
loop control system to maintain the desired output.
The limitation of maximum rate of GTG output increase or decrease is set within the GTG
local control panel. This prevents damage to the GTG due to the analogue either ramping
too fast or jumping.
Station load control
In Station load control mode, the operator sets a station Export MW output and the DCS
determines the Pre-select setpoint for each of the GTGs in this mode. The Export MW
value can also be set via grid control, but only if the operator has selected this mode of
operation. Station load control mode for a GTG can only be selected when the respective
local control panel is in remote and the circuit breaker is closed. A GTG has to be in
Station load control mode before an export setpoint can be entered. On selecting a GTG
to Station load control mode the current export MW will become the initial setpoint. If the
GTGs switched to this mode of operation are running at different MW outputs then the
setpoint to each will be adjusted by the DCS until the load is equally shared.
An operator will only be able to enter a valid export MW setpoint. This valid value could
be constantly changing depending on the number of GTGs in Station load control mode,
In house loading and the output of the units in other modes which are supplying load to
the grid. As the In house load or STGs output changes, the setpoint to the GTGs will
change to compensate so that the station desired export MW is always maintained.
The following conditions are required to select Station load control:
GTG remote mode
GTG circuit breaker closed
GTG Station load control Pushbutton ON Initiated
30621127-000-3BD-EE-01824 PAGE 5 OF 20
Project : QURAYYAH CCPP
Subject : Functional Description and Logic Diagram for Block Load Control
Doc. No. : 30621127-000-3BD-EE-01824
GTG in Droop mode
APS ON is Not Initiated
The GTG will exit from Station load control under the following conditions:
GTG not remote mode
GTG circuit breaker not closed
GTG Station load control Pushbutton OFF Initiated
GTG not in Droop mode
APS ON is Initiated
GTG not pre-select mode
GTG base load
GTG Load Runback Initiated
Base load (Existing in Open Cycle)
In Base load mode, a GTG is run at its maximum output. The GTG can be set to Base
Load either locally at the control panel, or if the control panel has been set to remote from
the DCS. The GTG is ramped to its maximum output with various parameters (i.e.
temperature) constantly monitored. In the event of the temperature rising above a pre-set
value the output is ramped back to a pre-set point. This mode is configured in the GTG
local control panel. The DCS sends a signal to the GTG local control panel to switch to
Base load and monitors the operation. The GTGs will remain in this mode of operation
until a new mode is selected for each GTG.
3. Conceptual Operation Block Diagram
Refer to next page;
30621127-000-3BD-EE-01824 PAGE 6 OF 20
Project : QURAYYAH CCPP
Subject : Functional Description and Logic Diagram for Block Load Control
Doc. No. : 30621127-000-3BD-EE-01824
1
Block Load Control is Highest Control Loop of APC
(Automatic Plant Control System) in Combined Cycle
Power Plant.
This Control Loop will decide Total Power Demand
and Station Export Power Demand as per Power
Plant Operation Condition or Power Demand from
LDC (Load Dispatch Center) and Control each
Turbine Generator Power.
What is Non STN (Station) Power ?
For GTG, Total MW in Operation Mode in PRESEL
(Fixed Load), not in Operation in Station Load Mode.
For STG, Actual Power (MW) because this is always
Non STN Mode.
What is No of STN Mode ?
Number of GTG in Station Mode
What is In House Load ?
Power Consumption in the Qurayyah Power Plant
What is STG Load Control Concept?
STG Power Output will be Controlled under IPC (Inlet
Pressure Control) Mode (Like as Turbine Follow Mode
in Thermal Power Plant).
1
1
30621127-000-3BD-EE-01824 PAGE 7 OF 20
Project : QURAYYAH CCPP
Subject : Functional Description and Logic Diagram for Block Load Control
Doc. No. : 30621127-000-3BD-EE-01824
Index for Block Diagram
30621127-000-3BD-EE-01824 PAGE 8 OF 20
Project : QURAYYAH CCPP
Subject : Functional Description and Logic Diagram for Block Load Control
Doc. No. : 30621127-000-3BD-EE-01824
1
Appendix:
-. DCS Graphic for Block Load Control
-. Logic Diagrams for Block Load Control System
-. AGC Control Logic in Existing DCS
1
1
1
30621127-000-3BD-EE-01824 PAGE 9 OF 20
30621127-000-3BD-EE-01824 PAGE 10 OF 20
Appendix-1
- DCS Graphic for Block Load Control
30621127-000-3BD-EE-01824 PAGE 11 OF 20
Appendix-2
- Logic Diagram for Block Control
30621127-000-3BD-EE-01824 PAGE 12 OF 20
30621127-000-3BD-EE-01824 PAGE 13 OF 20
30621127-000-3BD-EE-01824 PAGE 14 OF 20
30621127-000-3BD-EE-01824 PAGE 15 OF 20
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7/28/200911:40:51AM
LastModified
V01.00.00A
ModuleRevision Customer
AGCINwillbeprocessedonlywhenPER1&PER2aresatisfied.PER1&PER2willbespecifiedatsitebycustomer.
Title
ELECTRICAL.AGC_1
SoftwarePath
5/26/200918:35:53
BuildMajorRevision
ELEC1
DeviceName Site DMNumber Requisition
V03.03.27C
ToolboxSTVersion DWG Engineer
00000:00:00
BuildMinorRevision
8/21/200910:13:31AM
PrintDate ProcessApplication SerialNumber ShopOrderNumber MachineSize
0001
Cont.onSh.
0000
Sh.No.
LATCH_1 1
S
R
AND_1 2
OR_1 3
SWITCH_1 4
SEL
T
F T
AND_2 5
NOT_1 6
SELECTOR_1 7
SELA
SELB
CASC
INA1
INB1
OUT1
G
R
P
A
G
R
P
B
O
U
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C
O
N
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R
O
LSELECTOR
CASC
AND_3 8
B1.P11MYB75GH001XT13
NOT_2 9
OR_2 10
MOVE_1 11
ENABLE
MOVE_2 12
ENABLE
13 AGC_BLOCK1:SETPOINT_ST
SELECTOR_2 14
SELA
SELB
CASC
INA1
INB1
OUT1
G
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A
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B
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LSELECTOR
CASC
NOT_3 15
AND_4 16
MOVE_3 17
ENABLE
OR_3 18
P_B_1 26
NOT_6 27
P_B_2 28
P_B_3 29
LATCH_3 30
S
R
NOT_7 31
CLAMP_1 33
MAX
MIN
CLAMP_2 34
MAX
MIN
CLAMP_3 35
MAX
MIN
AND_6 37
NOT_8 44
NOT_9 45
P_B_10 47
COMPARE_1 48
COMPARE_2 49
COMPARE_3 50
COMPARE_4 51
COMPARE_5 52
COMPARE_6 53