Description and general specifications Liquid filled contact thermometers Operating instructions and maintenance Finished product quality control tests page page page page 02 02 05 06 id8923890 pdfMachine by Broadgun Software - a great PDF writer! - a great PDF creator! - http://www.pdfmachine.com http://www.broadgun.com 2
Description and general specifications.
These instruments are used to detect the temperature in the oil filled transformers and are made for outdoor mounting in as well tropical or artic climates (ambient temperature range : -30 / +70C). All components are made of corrosion resistant or surface treated materials. Nominal diameter : 100mm. or 150mm. Temp. sensing system : expansion type (liquid filled system), compen- sated for ambient temperature changing by means of a bimetallic spring. Capillary protection : protective copper tubing flexible galvanized iron + PVC tubing flexible AISI 304 tubing. Bulb : brass or stainless steel Casing : aluminium alloy with powder painting high protection degree. On request case can be provided with an air breather device. Locking clear window : glass. Locking ring : nickel plated, transparent coated. Standard measuring ranges : -20 / +130C 0 / +120C 0 / +150C 0 / +200C Measuring accuracy : 1,5% of full scale value. Liquid filled contact thermometers. These thermometers are equipped with electrical contacts of air type (silver contacts). On request the electrical contacts can be equipped with a little magneto to avoid uncertain commutations when the instruments are subject to vibrations. The contacts can be normally open or normally closed. The opening and closing of contacts are of slow ac- tion type.
ELECTRICAL CONTACTS MAKING AND BREAKING CAPACITY :
ELECTRICAL CONTACTS STANDARD EXECUTION Volt Alternating Current Direct Current Inductive Load 380 220 110 50 28mA 46mA 90mA 170mA 23mA 40mA 80mA 130mA 15mA 22mA 45mA 70mA
MAGNETIC ELECTRICAL CONTACTS Volt Alternating Current Direct Current Inductive Load 380 220 110 50 80mA 140mA 275mA 500mA 70mA 125mA 240mA 380mA 45mA 65mA 130mA 200mA
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Insulation test : 2000V 50Hz between terminals and earth for a 60 seconds time. Mechanical protection degree : IP 55.
Measuring accuracy : 1,5% of full scale value. Elastic suspension : this device is a vibration damping system able to minimize the effects of machine vibrations on the instrument (Drwg. N.1231). THERMOMETER 1144/S THERMOMETER 1147/S THERMOMETER 1184/S THERMOMETER 1186/S DRWG. N. 1144 DRWG. N. 1184 DRWG. N. 1147 DRWG. N. 1186 Type nom.
A B C 1144/S 100 121 58 79 1184/S 100 121 90 79 1184/S 150 172 91 103 1186/S 100 121 90 / 1186/S 150 172 91 /
4 THERMOMETER 1187-10 ES nominal diameter 100
THERMOMETER 1187-15 nominal diameter 150
THERMOMETER 1187-15 ES nominal diameter 150
THERMOMETER 1187-10 nominal diameter 100 DRWG. N. 1187-10 DRWG. N. 1187-10-ES DRWG. N. 1187-15 DRWG. N. 1187-15-ES 5
Operating instructions and maintenance.
Operating instructions : Mounting : a) rigid stem thermometers ( types 1144/S - 1184/S - 1186/S ) fix the connection on the thermometer pocket by means of a spanner. Attention don't try to tighten the con- nection by rotating the thermometer's head as you may damage it ! Once the connection is fixed you may need to position the dial to get the best readability. The positioning can be made by means of the swivel nut of the thermometer.
b) thermometers with capillary (types 1187/S ) : fix the thermometer's head to the machine by means of the back flange or of the elastic suspension. Then fix at regular distances the capillary to the machine wall or cover and position the bulb inside of the thermometer pocket. Finally tighten the connection
Contact setting : remove the locking ring remove the glass rotate the frictioned setting pointers till are positioned at the desired set points value put the glass into its seat taking care that the sealing O-ring is correctly located under screw the locking ring Cable layout : Remove locking ring and glass as done for contacts setting connect the terminals of the contact by taking care that black screws correspond to black pointer contact and red screws correspond to red pointer contact Reposition the glass and mount the locking ring
Maintenance : No particular maintenance is required. Only, on regular basis, schedule inspections to verify correct function and calibration. Typically a check of the precision must be done after 24 months and the check for contact functionality must be done at least once a year. In case the transparent is dirty, thus reducing the readability of the dial, you can clean it with a soft cloth, wa- ter and soap.
RED COLOR = TRIP CONTACT BLACK COLOR = ALARM CONTACT 6
Finished product quality control tests.
Thermometers without electric contact for distribution transformers
Instrument calibration : carried out through thermostatic baths controlled by a microprocessor based moni- toring unit. The procedure varies according to instruments scale. The calibration procedure, being the thermometer scale = 0 / +120C is made by using 5 different baths set at the following temperatures : bath 1 = 0C bath 2 = 20C bath 3 = 50C bath 4 = 100C bath 5 = 115C
Calibration procedure :
Step 1 : a check is carried out to see whether the temperature taken by the instrument under test differs from that taken through the sample sensor by more than the 70% of the maximum allowed instrument reading tolerance value. This test is performed by sequentially plunging the thermometer bulb into successive temperature increasing thermostatic baths : 0C / +20C / +50C / +100C / +115C.
Step 2 : the instrument is heated until the instrument pointer exceeds by 20% the angular full scale value.
Step 3 : step 1 is repeated, but inversely.
Check of instrument mechanical protection degree : IP 55
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Finished product quality control tests.
Thermometer with electric contacts (air type silver contacts) for distribution transformers
Instrument calibration : carried out through thermostatic baths controlled by a computer system. The procedure varies according to instruments scale. The calibration procedure, being the thermometer scale = 0/+120C is made by using 5 different baths set at the following temperatures : bath 1 = 0C bath 2 = 20C bath 3 = 50C bath 4 = 100C bath 5 = 115C
Calibration procedure :
Step 1 : a check is carried out to see whether the temperature taken by the instrument under test differs from that taken through the sample sensor by more than the 70% of the maximum allowed instrument reading tolerance value. This test is performed by sequentially plunging the thermometer bulb into successive temperature increasing thermostatic baths : 0C / +20C / +50C / +100C / +115C
Step 2 : the instrument is heated until the instrument pointer exceeds by 20% the angular full scale value.
Step 3 : step 1 is repeated, but inversely.
Manual inspection of the electric contact actuation : in every point of the scale.
Tripping status control of electric contacts : performed via visual indicators mounted on a panel-board. The bulb is immersed in a thermostatic bath. A Temperature monitoring and control unit changes the temperature inside of the bath and by means of said panel-board the operator verifies the commutation tolerance, the commutation differential, the electrical cir- cuits of each contact.
Check of instrument mechanical protection degree : IP 55
Insulation test : carried out by means of a microprocessor controlled testing unit.