Technical Systems Hydraulic System: Quadrant 2100 Quadrant 2100 RC

QUADRANT 2100
QUADRANT 2100 RC
Technical Systems
Hydraulic System
Hydraulic System Quadrant 2100 TIC
Quadrant 2100-h 01/05

TIC Quadrant 2100 Hydraulic System
CONTENTS
Chapter 1 Overall hydraulic system..................................................................................1-1
Chapter 2 Valve block ......................................................................................................2-1
01/05 Quadrant 2100-h

Quadrant 2100-h 01/05

Chapter 1
Overall hydraulic
system
1.1 Quadrant 2100 RC overall hydraulic system circuit diagram...............................1-4
1.2 Quadrant 2100 RF overall hydraulic system circuit diagram .............................1-12
1.3 Quadrant 2100 overall hydraulic system circuit diagram, without rotor .............1-18
01/05 Quadrant 2100-h 1-1

1-2 Quadrant 2100-h 01/05

1.1 Overall hydraulic system
circuit diagram
Quadrant 2100 RC
1.1 Quadrant 2100 RC overall hydraulic system circuit diagram
1-4 Quadrant 2100-h 01/05

Key to diagram: 102-1 Pressure filter (working hydraulics)

102-2 Pressure filter (baling pressure hydraulics)
110 Oil tank (baling pressure hydraulic system)
236 Baling pressure hydraulic system pump (1.5 l/min)
307 Bale ejector hydraulic cylinder

331 Pick-up hydraulic cylinder
334 Baling chamber hydraulic cylinder
336 ROTOCUT knives hydraulic cylinder
342 Cutting frame hydraulic cylinder
368 Stand hydraulic cylinder
379 Bale ramp hydraulic cylinder
384 Steering axle locking hydraulic cylinder
421 Restrictor A
422 Restrictor B
509 Pick-up relief accumulator (45 bar)
618 Tractor shut-off valve

633 Bale ejector / bale ramp reversing valve
634 System screw
706 Pressure relief valve (80+ 5 bar)
732-1 Non-return valve (pick-up relief)

732-2 Non-return valve (inlet valve)
732-3 Non-return valve (outlet valve)
734-1 Lock-up valve unit (bale ramp)
734-2 Lock-up valve unit (cutting frame)
734-3 Lock-up valve unit (ROTOCUT knives)
763 Input pressure balance
801-1 Quick release coupling (stand)

801-2 Quick release coupling (oil supply, working hydraulics)
801-3 Quick release coupling (return line, working hydraulics)
801-4 Port (LS, working hydraulics signal)
901 Working hydraulics measuring point (pick-up)

911 Baling pressure measuring point
B56 Baling pressure sensor

B113 Bale ejector / bale ramp function detection sensor
Y48 Pick-up raise solenoid coil

Y49 Pick-up lower solenoid coil
Y50 Baling pressure build-up solenoid coil
0 Volt = 150 bar (valve spring setting)
Y145 Steering axle lock ON solenoid coil
Y146 Steering axle lock OFF solenoid coil
Y147 ROTOCUT knives IN/OUT pre-selection solenoid coil
Y148 Open/close cutting frame pre-selection solenoid coil
Y149 Bale ejector / bale ramp pre-selection solenoid coil
01/05 Quadrant 2100-h 1-5

Key to diagram: Y150 Direction P – A reversing valve solenoid coil

Y151 Direction P – B reversing valve solenoid valve
Tr. Tractor (all hydraulic systems are possible)

Re.1 1st control valve /
(oil supply, Qmax = approx. 50 l/min., Qmin = 42 l/min.)
Re.2 2nd Control valve / (stand)
P Port P / pump (in Power Beyond operation)
T Port T / pressureless return line
LS LS signal port (in Power Beyond operation)
1-6 Quadrant 2100-h 01/05

Description of function: 1/3
Connection to tractor The attachment can be connected to any tractor hydraulic system
hydraulic system available on the market.
Connection to tractors with The quick release coupling 801-2 is connected to a control unit port of the
constant-flow hydraulic tractor with adjustable oil flow.
system or load-sensing This control unit provides oil supply for the attachment and is adjusted to
system a constant volume flow of Qmax = 50 l/min.
The system screw 634 is turned out up to the stop so that the input
pressure balance 763 is operative.
The quick release coupling 801-3 is in general connected to the

pressureless return line T of the tractor.
If a pressureless return line is not allowed in continuous operation
(e.g. because lubrication of the tractor gearbox is not guaranteed), a
double-acting control unit can be used for supplying oil to the attachment.
In this case, the quick release coupling 801-2 is connected to port A
(feed) and quick release coupling 801-3 to port B (return) of the
corresponding tractor control valve.
Adjust the volume flow to Qmax = 50 l/min; please refer also to the tractor's
Operating Manual, e.g. "Continuous operation of hydraulic motors".
The quick release coupling 801-4 (LS, working hydraulics signal) is not
used with this connection option.
If the tractor is not provided with a flow-adjustable control unit, the volume
flow must not exceed 50 l/min.
constant-pressure hydraulic tractor with adjustable oil flow.
system This control unit provides oil supply for the attachment and is adjusted to
an oil flow of approx. Qmax = 50 l/min.
The system screw 634 is turned in up to the stop so that the input
pressure balance 763 is blocked.
The tractor's hydraulic pump is shut down when the system pressure has
been reached.
The quick release coupling 801-3 is connected to port T (pressureless

return line) of the tractor.
01/05 Quadrant 2100-h 1-7

Connection to tractors with The quick release coupling 801-2 is connected directly to the pump via
load-sensing system and a the Power Beyond port P.
Power Beyond port
The quick release coupling 801-3 is connected to port T
(pressureless return line) of the tractor.
The quick release coupling 801-4 (LS, working hydraulics signal) is

connected to the tractor's "LS signal" port when using this connection
option.
The tractor's hydraulic pump regulates as a function of the attachment's
load signal.
Test points / Characteristics When no function is active on the attachment, the attachment must not
load the tractor hydraulically
(The tractor engine speed must not be reduced).
The allowed temperature of the tractor's hydraulic system must not be
exceeded; see also the Operator's Manual of the tractor.
load-sensing system without tractor with adjustable oil flow.
a Power Beyond port This control unit provides oil supply for the attachment and is adjusted to
a constant volume flow of Qmax = 50 l/min.

If a pressureless return line is not allowed in continuous operation (e.g.
because lubrication of the tractor gearbox is not guaranteed), a double-
acting control unit can be used for supplying oil to the attachment.
1-8 Quadrant 2100-h 01/05

Baling pressure hydraulic As soon as the QUADRANT is mechanically driven, the baling pressure
system hydraulics pump 236 pumps a constant oil flow into the baling chamber
hydraulic cylinders 334.
The oil pressure in the baling chamber hydraulic cylinders 334 is
controlled by the baling pressure build-up solenoid coil Y50.
To achieve this, the baling pressure build-up solenoid coil Y50 is actuated
by the electronic unit using pulse-width modulation (PWM).
When the baling pressure build-up solenoid coil Y50 is not energized, the
maximum oil pressure is reached in the baling pressure hydraulic system.
This pressure is set to 150 bar at the factory.
The baling pressure sensor B56 transmits a signal to the electronic unit
which corresponds to the oil pressure. This pressure is displayed on the
terminal.
The baling pressure measuring point 911 can be used for measuring the
pressure and for bleeding the baling pressure hydraulic system.
Working hydraulics When the solenoid coils Y48, Y145, Y150 and Y151 in the working
hydraulics basic block are actuated, they transmit a load signal to the
input pressure balance 763 and to the tractor's LS signal port 801-4. This
is required for building up the oil pressure in the working hydraulics.
(Exception: tractors with constant-pressure hydraulic systems); see also
section "Connection to tractor hydraulic system".
When the solenoid coils Y142, Y147 and Y148 in the additional valve
block are actuated, the solenoid coil Y150 or Y151 is actuated at the
same time.
The additional valve block is supplied with volume flow by the actuated
solenoid coil Y150 or Y151.
Function of input pressure The spring space of input pressure balance 763 is relieved towards return
balance 763 in constant- line T when no working hydraulics function is activated.
flow operation When volume flow is flowing, the pressure balance is opened against the
spring.
The volume flow flows from 801-2 P to 801-3 T with a low circulation
pressure.
When a function is activated which requires pressure build-up in the
working hydraulics, a load signal is transmitted into the spring space of
input pressure balance 763. This load signal and the spring force control
the pressure balance.
Pick-up hydraulic system When the pick-up is lowered, the volume flow flows out of the pick-up
hydraulic cylinders 331 across the pressure relief valve (80 bar) 706.
These 80 bar hold the pick-up in this working position, accumulator 509
provides spring-type suspension.
pressure and for bleeding the pick-up hydraulic system.
01/05 Quadrant 2100-h 1-9

1-10 Quadrant 2100-h 01/05

circuit diagram
Quadrant 2100 RF
1.2 Quadrant 2100 RF overall hydraulic system circuit diagram
1-12 Quadrant 2100-h 01/05

Key to diagram: 102-1 Pressure filter (working hydraulics)

102-2 Pressure filter (baling pressure hydraulics)
236 Baling pressure hydraulic system pump 1.5 l/min

379 Bale ramp hydraulic cylinder
421 Restrictor A
422 Restrictor B
509 Pick-up relief accumulator (45 bar)

633 Bale ejector / bale ramp reversing valve
634 System screw
706 Pressure relief valve (80+ 5 bar)

732-1 Non-return valve (pick-up relief)
734 Lock-up valve unit (bale ramp)
763 Input pressure balance
801-1 Quick release coupling (stand)

801-2 Quick release coupling (oil supply, working hydraulics)
801-3 Quick release coupling (return line, working hydraulics)
801-4 Port (LS, working hydraulics signal)
901 Working hydraulics measuring point (pick-up)

B56 Baling pressure sensor

B113 Bale ejector / bale ramp function detection sensor

Y50 Baling pressure build-up solenoid coil
0 Volt = 150 bar (valve spring setting)
Y150 Direction P – A reversing valve solenoid coil
Tr. Tractor (all hydraulic systems are possible)

Re.1 1st control valve /
(oil supply, Qmax = approx. 50 l/min., Qmin = 42 l/min.)
Re.2 2nd control valve / (stand)
P Port P / pump (in Power Beyond operation)
T Port T / pressureless return line
LS LS signal port (in Power Beyond operation)
01/05 Quadrant 2100-h 1-13

Connection to tractor The attachment can be connected to any tractor hydraulic system
hydraulic system available on the market.
constant-flow hydraulic tractor with adjustable oil flow.
system or load-sensing This control unit provides oil supply for the attachment and is adjusted to
system a constant volume flow of Qmax = 50 l/min.

If a pressureless return line is not allowed in continuous operation
(e.g. because lubrication of the tractor gearbox is not guaranteed), a
double-acting control unit can be used for supplying oil to the attachment.
constant-pressure hydraulic tractor with adjustable oil flow.
system This control unit provides oil supply for the attachment and is adjusted to
an oil flow of approx. Qmax = 50 l/min.
The tractor's hydraulic pump is shut down when the system pressure has
been reached.

1-14 Quadrant 2100-h 01/05

Connection to tractors with The quick release coupling 801-2 is connected directly to the pump via
load-sensing system and a the Power Beyond port P.
Power Beyond port
The quick release coupling 801-4 (LS, working hydraulics signal) is

connected to the tractor's "LS signal" port when using this connection
option.
The tractor's hydraulic pump regulates as a function of the attachment's
load signal.
Test points / Characteristics When no function is active on the attachment, the attachment must not
load the tractor hydraulically
(The tractor engine speed must not be reduced).
The allowed temperature of the tractor's hydraulic system must not be
exceeded; see also the Operator's Manual of the tractor.
load-sensing system without tractor with adjustable oil flow.
a Power Beyond port This control unit provides oil supply for the attachment and is adjusted to
a constant volume flow of Qmax = 50 l/min.

If a pressureless return line is not allowed in continuous operation (e.g.
because lubrication of the tractor gearbox is not guaranteed), a double-
acting control unit can be used for supplying oil to the attachment.
01/05 Quadrant 2100-h 1-15

Baling pressure hydraulic As soon as the QUADRANT is mechanically driven, the baling pressure
system hydraulics pump 236 pumps a constant oil flow into the baling chamber
hydraulic cylinders 334.
The oil pressure in the baling chamber hydraulic cylinders 334 is
controlled by the baling pressure build-up solenoid coil Y50.
To achieve this, the baling pressure build-up solenoid coil Y50 is actuated
by the electronic unit using pulse-width modulation (PWM).
When the baling pressure build-up solenoid coil Y50 is not energized, the
maximum oil pressure is reached in the baling pressure hydraulic system.
This pressure is set to 150 bar at the factory.
The baling pressure sensor B56 transmits a signal to the electronic unit
which corresponds to the oil pressure. This pressure is displayed on the
terminal.
pressure and for bleeding the baling pressure hydraulic system.
Working hydraulics When the solenoid coils Y48, Y145, Y150 and Y151 in the working
hydraulics basic block are actuated, they transmit a load signal to the
input pressure balance 763 and to the tractor's LS signal port 801-4. This
is required for building up the oil pressure in the working hydraulics.
(Exception: tractors with constant-pressure hydraulic systems); see also
section "Connection to tractor hydraulic system".
When the solenoid coils Y142, Y147 and Y148 in the additional valve
block are actuated, the solenoid coil Y150 or Y151 is actuated at the
same time.
The additional valve block is supplied with volume flow by the actuated
solenoid coil Y150 or Y151.
Function of input pressure The spring space of input pressure balance 763 is relieved towards return
balance 763 in constant- line T when no working hydraulics function is activated.
flow operation When volume flow is flowing, the pressure balance is opened against the
spring.
The volume flow flows from 801-2 P to 801-3 T with a low circulation
pressure.
When a function is activated which requires pressure build-up in the
working hydraulics, a load signal is transmitted into the spring space of
input pressure balance 763. This load signal and the spring force control
the pressure balance.
Pick-up hydraulic system When the pick-up is lowered, the volume flow flows out of the pick-up
hydraulic cylinders 331 across the pressure relief valve (80 bar) 706.
These 80 bar hold the pick-up in this working position, accumulator 509
provides spring-type suspension.
pressure and for bleeding the pick-up hydraulic system.
1-16 Quadrant 2100-h 01/05

circuit diagram
Quadrant 2100
- without rotor
1.3 Quadrant 2100 overall hydraulic system circuit diagram, without rotor
1-18 Quadrant 2100-h 01/05

Key to diagram: 102 Pressure filter (baling pressure hydraulics)

236 Baling pressure hydraulics pump

380 Baling pressure adjustment hydraulic cylinder
408 Orifice plate Ø 1.2 mm

621 Jack stand and pick-up reversing valve
622 Baling pressure relief valve
632 Bale ejector control valve
635 Bale ejector shut-off valve
732-1 Non-return valve (bale ejector)

801-1 Quick release coupling (jack stand, pick-up)

801-2 Quick release coupling (baling pressure setting, ejecting bales)
801-3 Quick release coupling (baling pressure setting, ejecting bales)

912 Baling pressure gauge
01/05 Quadrant 2100-h 1-19

Description of function:
Connection to tractor The attachment can be connected to any tractor available on the market.
hydraulic system
Pre-conditions required on 1 single-acting control unit

the tractor 1 double-acting control unit
Baling pressure hydraulic The baling pressure hydraulics pump 236 provides a constant oil flow
system when the machine is driven. The oil pressure in the baling chamber
hydraulic cylinders 334 is controlled by baling pressure relief valve 622
and indicated by baling pressure gauge 912.
The baling pressure relief valve 622 is controlled by the baling pressure
adjustment hydraulic cylinder 380.
The baling pressure measuring point 911 can be used for testing and for
bleeding the baling pressure hydraulic system.
Ejecting the bale The bale ejector hydraulic cylinder 307 is controlled by the bale ejector
control valve 632. The bale ejector shut-off valve 635 must be actuated.
The double-acting control unit on the tractor is actuated so that a volume
flow flows via quick release coupling 801-3 to quick release coupling
801-2. When the bale ejector control valve 632 is actuated, the baling
pressure hydraulic cylinder 380 is also retracted. This sets the baling
pressure relief valve 622 to 0 bar.
1-20 Quadrant 2100-h 01/05

Chapter 2
Valve block
2.1 Valve block..........................................................................................................2-2
2.2 Valve block, mounted..........................................................................................2-4
2.3 Cross-section of pick-up raise/lower valve block.................................................2-6
2.4 Pressure relief valve with accumulator (Pick-up).................................................2-8
2.5 Raise/lower pick-up hydraulic cylinder ..............................................................2-10
01/05 Quadrant 2100-h 2-1

2.1 Valve block
2-2 Quadrant 2100-h 01/05

Key to diagram: 634 System screw

A0 Port
A4 Pick-up hydraulic system port
B0 Port
LS LS signal port
T Return line port T
P Oil supply port P
01/05 Quadrant 2100-h 2-3

2.2 Valve block, mounted
2-4 Quadrant 2100-h 01/05

Key to diagram: 634 System screw

Y145 Steering axle lock ON solenoid coil
Y146 Steering axle lock OFF solenoid coil
A0 Port
B0 Port
LS LS signal port
T Return line port T
P Oil supply port P
01/05 Quadrant 2100-h 2-5

2.3 Cross-section of pick-up raise/lower valve block
2-6 Quadrant 2100-h 01/05

Key to diagram: Y48 Pick-up raise solenoid coil

01/05 Quadrant 2100-h 2-7

2.4 Pressure relief valve with accumulator (Pick-up)
2-8 Quadrant 2100-h 01/05

Key to diagram: X Port from tractor control unit

Y Port to pick-up cylinders
421 Ø 1.2 mm on PFS. Regulates the oil flow for raising

the pick-up
509 Pick-up load relief accumulator (filling pressure is set 5 bar
below value of pressure relief valve)
706 Pick-up load relief pressure relief valve (set to 80 bar on PFS)
732 Non-return valve, spring-loaded, with restrictor
Description of function:
Raise pickup Oil from the tractor control unit flows to port (X) through the non-return
(Extend cylinder) valve (732) with an upstream restrictor via port (Y) to the pick-up
cylinders.
The pressure relief valve (706) is without effect since oil pressure is
applied on both sides. This fills the accumulator (509) almost
completely with oil, making it ineffective.
Lower pick-up Oil from the pick-up cylinders flows to port (Y) through the pressure
(Retract cylinder) relief valve (706) via port (X) to the tractor control unit into the sump.
The non-return valve (732) blocks the direct oil flow from port (Y) to
port (X).
The pressure relief valve (706) maintains the pressure in the pick-up
cylinders at the set value
(approx. 80 bar for PFS).
Due to this, the accumulator is only partly filled with oil and thus acts
as floatation spring for the pick-up.
Note: Proper function of the pick-up floatation requires that the

tractor control unit is set to blocking position as soon as the
pick-up sensing wheels touch the ground.
01/05 Quadrant 2100-h 2-9

2.5 Raise/lower pick-up hydraulic cylinder
2-10 Quadrant 2100-h 01/05

Key to diagram: 331 Raise/lower pick-up hydraulic cylinder
01/05 Quadrant 2100-h 2-11

2-12 Quadrant 2100-h 01/05

Following the policy of the CLAAS KGaA mbH to improve their products as
technical developments continue, CLAAS reserve the right to make
alterations which must not necessarily correspond to text and illustrations
contained in this publication, and without incurring obligation to alter any
machines previously delivered.
Technical data, dimensions and weights are given as an indication only.

Responsibility for errors or omissions not accepted.
Reproduction or translation of this publication, in whole or part, is not

permitted without the written consent of the CLAAS KGaA mbH.
All rights under the provision of the Copyright Act reserved.
CLAAS KGaA mbH

33426 Harsewinkel
Germany
Our contribution to the environment: CLAAS

have printed this manual on 100 % chlorine
free paper.
CLAAS KGaA mbH
Postfach 1163
33426 Harsewinkel
Tel. +49 (0)5247 12-0
www.claas.com
000 299 961.1

SYS-HY QUADRANT 2100
EN - 02.05 - NF
Printed in Germany

Technical Systems Hydraulic System: Quadrant 2100 Quadrant 2100 RC

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QUADRANT 2100

Quadrant 2100-h 01/05

Chapter 1 Overall hydraulic system..................................................................................1-1

Chapter 2 Valve block ......................................................................................................2-1

01/05 Quadrant 2100-h

Quadrant 2100-h 01/05

1.1 Quadrant 2100 RC overall hydraulic system circuit diagram...............................1-4

1.2 Quadrant 2100 RF overall hydraulic system circuit diagram .............................1-12

01/05 Quadrant 2100-h 1-1

1-2 Quadrant 2100-h 01/05

1.1 Quadrant 2100 RC overall hydraulic system circuit diagram

1-4 Quadrant 2100-h 01/05

Key to diagram: 102-1 Pressure filter (working hydraulics)

236 Baling pressure hydraulic system pump (1.5 l/min)

307 Bale ejector hydraulic cylinder

509 Pick-up relief accumulator (45 bar)

618 Tractor shut-off valve

732-1 Non-return valve (pick-up relief)

801-1 Quick release coupling (stand)

901 Working hydraulics measuring point (pick-up)

B56 Baling pressure sensor

Y48 Pick-up raise solenoid coil

01/05 Quadrant 2100-h 1-5

Key to diagram: Y150 Direction P – A reversing valve solenoid coil

Tr. Tractor (all hydraulic systems are possible)

1-6 Quadrant 2100-h 01/05

Description of function: 1/3

The quick release coupling 801-3 is in general connected to the

The quick release coupling 801-3 is connected to port T (pressureless

01/05 Quadrant 2100-h 1-7

Description of function: 2/3

The quick release coupling 801-4 (LS, working hydraulics signal) is

The quick release coupling 801-3 is in general connected to the

1-8 Quadrant 2100-h 01/05

Description of function: 3/3

01/05 Quadrant 2100-h 1-9

1-10 Quadrant 2100-h 01/05

1.2 Quadrant 2100 RF overall hydraulic system circuit diagram

1-12 Quadrant 2100-h 01/05

Key to diagram: 102-1 Pressure filter (working hydraulics)

236 Baling pressure hydraulic system pump 1.5 l/min

307 Bale ejector hydraulic cylinder

509 Pick-up relief accumulator (45 bar)

618 Tractor shut-off valve

706 Pressure relief valve (80+ 5 bar)

801-1 Quick release coupling (stand)

901 Working hydraulics measuring point (pick-up)

B56 Baling pressure sensor

Y48 Pick-up raise solenoid coil

Tr. Tractor (all hydraulic systems are possible)

01/05 Quadrant 2100-h 1-13

Description of function: 1/3

The quick release coupling 801-3 is in general connected to the

The quick release coupling 801-3 is connected to port T (pressureless

1-14 Quadrant 2100-h 01/05

Description of function: 2/3

The quick release coupling 801-4 (LS, working hydraulics signal) is

The quick release coupling 801-3 is in general connected to the

01/05 Quadrant 2100-h 1-15

Description of function: 3/3

1-16 Quadrant 2100-h 01/05

1-18 Quadrant 2100-h 01/05

Key to diagram: 102 Pressure filter (baling pressure hydraulics)