Roll Designs International is Pleased to Announce Hot Rolling Long Products + Basic Pass Design A Practical Training. Over 150 companies have attended this key training from 43 countries worldwide. A special guest speaker, Mr. Rick Stanard from Siemens (formerly Morgan Engineering), will give a lecture on rolling mill guides.
Roll Designs International is Pleased to Announce Hot Rolling Long Products + Basic Pass Design A Practical Training. Over 150 companies have attended this key training from 43 countries worldwide. A special guest speaker, Mr. Rick Stanard from Siemens (formerly Morgan Engineering), will give a lecture on rolling mill guides.
Roll Designs International is Pleased to Announce Hot Rolling Long Products + Basic Pass Design A Practical Training. Over 150 companies have attended this key training from 43 countries worldwide. A special guest speaker, Mr. Rick Stanard from Siemens (formerly Morgan Engineering), will give a lecture on rolling mill guides.
A Practical Training - October 21-24, 2013, in Las Vegas Over 150 companies have attended this key training from 43 countries worldwide
Tired of down time on the mill floor? Production not what it should be? This program is focused to give more insight to your personnel in understanding the issues and pitfalls in hot rolling of long products & basic pass design. There are basic fundamentals that must be adhered to for optimum production yield and less down time. Unfortunately, most do not have the proper knowledge to quickly identify & correct the problems that arise.
Ask any coachto improve performanceyou must start with the basic fundamentals! Program Content Basic principles of pass design and rolling fundamentals are covered in this intensive four-day course (see course content). Most production of rod, shape and universal mills will be discussed. Factors such as temperature, bite angle, pitch and rolling line, spread, area reduction, pass types, cobbles, bar behavior defects, guiding, furnace operation, motor size and others will also be discussed. A lecture will be given on furnace operation, including fuel efficiency, proper air and fuel mixture, "Good Scale", "Bad Scale" and decarburization. Round table discussion of the students' mill problems will be encouraged.
Special Bonus! Got a specific issue you need help on? Bring it with you and get a private 1 hour one-on-one problem solving consult with one of our instructors. A solution could more than pay for the course.
Guiding A special guest speaker, Mr. Rick Stanard from Siemens (formerly Morgan Engineering), will give a lecture on rolling mill guides. Various type guides will be discussed, from the rougher to the finisher, including entry, delivery and twist for various product types. Good guiding is as critical as good pass design. Mr. Stanard will also lecture on Rod Mill operations and discuss operating problems he has encountered in world-wide Rod Mills
Participant Profile It is very important that key personnel understand the fundamentals of the rolling process to avoid production loss and yield. This program has been designed to ideally suit the following plant personnel:
Plant Managers Roll Designers Production Engineers Engineers Rolling Mill Supervisors Mill Rollers ROLL DESIGNS INTERNATIONAL Rolling Mill Enhancement Training
Instructors We have two principle instructors who each have years of experience in pass design and "on-the-floor knowledge operating rolling mills.
Mr. George Matyas, P.E., President and Founder, Roll Designs International, has a vast array of "on-the floor" Rolling Mill experience accumulated over 40 years in the Industry. He has a wide array of mill knowledge, from operating modern continuous, universal, rod and cross-country mills as well as older mills, including those with fiber bearings, hand stranders and repeaters. Companies in the USA, Canada, Mexico, Columbia, Honduras, Brazil, Argentina, England, Saudi Arabia, UAE and India have all utilized his expertise.
Mr. Giles M. Gilley, with more than 38 years in the Steel Industry, is a highly experienced and recognized Roll Designer. He has hands on experience in all aspects of rolling long products. Angles, rounds, rebar, flats, channels , rails , you name ithes rolled it. Assistant Rolling Mill Superintendent at Roanoke Electric Steel Corp., Roll Shop manager , Certified Master of the Art of Roll Design and Past President of the Institute of Roll Design are a few of the varied experiences that has built his incredible knowledge base and is willing to share.
Discounted Rate Ends September 20, 2013 Cost The fee for this four-day specialized training is a nominal US$ 2,495 per participant. However, if payment is received by September 20, 2013, the fee is discounted to US $ 2,200 ea. Group Discount: If the Company sends three or more participants, the fee is US$ 2,000 ea, but must be paid by September 20. This includes: Course and training materials Morning and afternoon coffee/tea and soda Certificate of completion and graduation luncheon
Location The training will be held at the Stratosphere Hotel in Las Vegas, NV. The special hotel rate is US $35 per day, plus $14.99/day resort tax + state tax. For reservations you must call Group Reservations at 1-800-998-6937 and reference Roll Designs International Group Code C-RDI13. The cut-off date for the special room rate is September 22, 2013.
Methodology This program will revolve around a proper mix of lecture/discussion time. Participants will be provided with ample time to discuss issues that are vital to their own job skills. Key results areas in performance of rolling strategies will be discussed in a participative style. The sessions are interactive through Power Point presentations and case studies.
We are sure you would agree that a program like this would immediately benefit your organization. Practical knowledge that can directly affect your productivity yield is one of the best investments you could make in human resources.
If you need clarification regarding this program, its contents, location, duration, accommodations and travel details -- please feel free to contact Mr. George Matyas, P.E., President, Roll Designs International.
Mr. George Matyas P.E. - Roll Designs International Email: rdi@rolldesignsinternational.com Fax: 951-769-8226 Mobile: 951-500-4647 Tel: 951-769-8226
Hot Rolling Long Products + Basic Pass Design A Practical Training Course October 21-24, 2013, in Las Vegas, NV
Course Contents
Basic Pass Design
Relationship -- Mill layout, mill size reduction series, billet & product size Types of Passes - Open, closed, knifing, upsetting & spreading Upsetting and Elongating Passes -- Live & dead holes combinations and effects Pass Fitting -- Importance of overlays, elongation, spread & reduction relationships Special Passes -- Breakdown spreading, upsetting, knifing Oval Design -- Single arc, double arc and triple arc/guidelines for selection Diamond Design -- Method of determination/size and shape Finish and Leader Pass Design Reduction requirement and limits Determination of shrinkage allowance, side relief and tapers Design of Other Sections Bar shapes, flats, tees, special shapes Finite element analysis Universal Mill Rolling structural, rails Slit Rolling - #2, #3 and # 4 bars
Product Defects Related to Rolling Process
Universal Mill Defects - structural - rails Roll misalignment Seams, lap and pick up Pass wear
Pass Design Fundamentals Basic to all Sections
Brief Review of Hot Rolling Metallurgy Rolling Temperature -- Relationship to the rolling process and quality Grain Structure -- Effects of heating and rolling Temperature and Alloying Elements Effect on deformation, rolling force and shape control Special Presentation Furnace Optimization Location of Pitch Line and Rolling Diameter Pitch Line Effects -- Roll wear, bar delivery, bar quality Rolling Diameter -- Determination and effect