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High-Value Gasifcation Solutions

Better technology for a cleaner world


Auxiliary Equipment
Condensers
Feedwater Heaters
Biomass Gasifers
Plant Operation
Plants owned and
operated by FW
Long-term Service
Agreements
Portucel
Location: Portugal
Customer: Portucel
Start-Up Year: 1985
Capacity: 15 MWth
Fuel: Biomass,
Bark
Corenso
Location: Varkaus, Finland
Customer: Corenso United Ltd.
Start-Up Year: 2000
Capacity: 13 MWe (50 MWth)
Fuel: Mixed Al-Plastics
Rejected from
Juice Container
Recycling Process
Lahti
Location: Lahti, Finland
Customer: Lahti Energia
Start-Up Year: 1997
Capacity: 7-23 MWe (50 MWth)
Fuel: Demolition Wood,
Railroad Ties, Plastic,
Tires, Recycled Fuels,
Bark, Forest Residue,
Sawdust
Norrsundet
Location: Sweden
Customer: Norrsundet Bruks Ab
Start-Up Year: 1984
Capacity: 25 MWth
Fuel: Biomass, Bark,
Sawdust
Electrabel
Location: Ruien, Belgium
Customer: Electrabel
Start-Up Year: 2002
Capacity: 8-30 MWe (50 MWth)
Fuel Dependent
Fuel: Bark, Wood Chips,
Recycled Dry Wood
& Board Residue,
Forest Residue
As a major player in gasification, Foster Wheeler has the necessary in-house
expertise located in our major engineering design centers around the world.
We are a major contributor to the UK and USA governments clean coal research
programs and have a long and successful history in coal and solids, handling
gasification, GTL, liquefaction, IGCC, oil shale, and heavy oil processing.
COMPLETE
EXPERTISE
Foster Wheeler Fluidized Bed Gasifer Reference List
Start-up Date Customer Country Steam MWth Primary Fuel Application
2008 NSE Biofuels Oy Ltd. Finland 12 Biomass Biomass to Renewable Diesel
2002 Electrabel Belgium 50 Biomass Biomass Co-Firing in PC
2000 Corenso United Ltd. Finland 50 Plastic Waste Recycling and Energy Recovery of Waste
1997 Lahti Energia Finland 50 Biomass, Recycled Fuels Biomass Co-Firing in PC
1993 Sydkraft Sweden 18 Biomass Biomass IGCC
1986 Kemira Oy Finland 4 Coal, Peat Test Facility
*1985 Portucel Portugal 15 Biomass, Bark Biomass Derived Lime Kiln
*1984 ASSI Karlsborg Sweden 27 Biomass, Bark Biomass Derived Lime Kiln
*1984 Norrsundet Bruks Ab Sweden 25 Biomass, Bark Biomass Derived Lime Kiln
*1983 Oy W. Schauman Ab Finland 35 Biomass, Bark Biomass Derived Lime Kiln
1981 Hans Ahlstrom Laboratory Finland 3 Misc. Test Facility
*A. Ahlstrom Corp. Technology
Gasifcation is a process that can
fnd new value in traditional fuels
such as coal, wood, and oil.
More impressively, Gasification
can unlock the energy value of
waste materials such as waste
wood from construction, forest,
lumber, and paper industries,
as well as household waste
from towns and cities.
The Gasification Process uses
heat to break down solids and
liquids into their basic gaseous
chemical components.
A portion of these gaseous
components consists of hydrogen
and carbon monoxide, which
are high value feedstocks for
producing chemicals, liquid
fuels, and heat for production
of steam and power.
What is Gasifcation?
Chemicals
Steam
Coal
Refnery Residues
Petroleum Coke
Refnery Offgas
Orimulsion
Biomass
Sewage Sludge
Black Liquor
Municipal Solid Waste
Gasifcation
Coupled to
Complimentary
Process
Power
Chemicals
Synthetic
Natural Gas
Liquid
Transportation
Fuels
INVESTING IN ADVANCED
TECHNOLOGY FOR A
CLEANER AND MORE
EFFICIENT TOMORROW
Steam
Solids & Liquids Combustible Gas
Gasifcation
Process
C O
CO
H
2
H - Hydrogen
C - Carbon
O - Oxygen
C
H
H
O
2
NSE - Production of Carbon-Neutral
Transportation Fuels
Together with NSE Biofuels Oy Ltd., Foster Wheeler
developed a CFB biomass gasifcation and syngas
cleaning system which was part of NSEs new-
generation renewable diesel demonstration project
at Stora Ensos Varkaus Mill in Finland. This project
demonstrated the conversion of biomass fuels
into clean syngas that can be used to produce
renewable transportation fuels.
Value Points
Reduces use and dependence on fossil-based
diesel fuel needed to fuel the plants lime kiln
Demonstrated the production of a carbon-
neutral transportation fuel to reduce greenhouse
gas emissions
The town of Lahti in Finland utilizes a pulverized coal
(PC) power plant to produce electricity and district heat
to power and heat the town. To reduce the carbon
footprint of the plant and to utilize local biomass and
waste materials, the local utility decided to add a gasifer
to the existing PC plant. The gasifcation system allowed
the plant to utilize local carbon-neutral fuels and waste
streams resulting in reduced environmental impact of the
plant, while meeting energy needs of the community.
Value Points
Reduces waste going to local landfll
Reduces the towns carbon profle
Reduces the plants SOx and NOx emissions
Saved the town from the large investment
needed to build a new plant capable of burning
the biomass and waste directly
In Lahti, Co-Firing Solid Fuels in Existing
Steam Generators, not Capable of Directly
Burning Carbon Neutral Fuels

BIOMASS GASIFICATION
A Versatile and Flexible Solution for Polygeneration

Foster Wheeler Offers the Most
Fuel-Flexible Gasifcation Technology
Unlike other gasifcation technologies, our gasifers
utilize fuel-fexible fuidized bed technology.
Fluidized bed technology is the most fuel
fexible gasifcation technology since it utilizes
vigorous mixing and long particle residence
times to effciently gasify the feedstock. Other
technologies use high temperature and short
residence times, which is not as effcient,
especially for lower quality fuels.
Another beneft of low-temperature fuid
bed gasifcation technology is that the
feedstocks ash never melts, allowing the
use of feedstocks considered too corrosive
for other gasifer technologies.
Complete Customer Service
In addition to supplying the most advanced
gasifcation technology, Foster Wheeler also
offers a full range of support services, such as:
Overall fowsheet integration
Energy optimization
Selection of technologies
Value engineering
Reliability studies
Cost estimates and economic analysis
Control system philosophy
Among its many products, Stora Enso Oy produces
juice containers with an inner aluminum liner. The
Corenso gasifcation plant enables them to recycle
the used containers into valuable steam needed
to support their manufacturing process, while
separating the aluminum for further recycling,
allowing them to reduce their dependence on fuel
oil, helping their bottom line and the environment
simultaneously.
Value Points
Innovative solutions for recycling juice containers
into energy and an aluminum recycling stream
Displaces expensive fossil fuels to help the
companys bottom line and the environment
Reduces the companys carbon footprint
Reduces wastes going to landflls
CORENSO - Recycling of Aluminum
Foil-Lined Juice Containers
BIOMASS GASIFICATION
A Versatile and Flexible Solution for Polygeneration
We offer a full range of steam generator equipment, aftermarket products and services to the power, industrial,
and waste-to-energy sectors. Our global manufacturing and engineering network can deliver cutting-edge products
and expertise, quickly and cost competitively with best-in-class quality. Established in 1891, our experience comes from
over a century of designing, servicing, and continually improving for the energy sector equipment.
Brochure_Gasifcation_111313
Steam Generators
Circulating Fluid Bed
Pulverized Coal
Oil & Gas
Solar
Bubbling Fluid Bed
Package
Grate and MSW
Metallurgical Waste Heat
HRSG
Environmental Products
Circulating Fluid Bed Scrubbers
Fabric Filters
SCR and SNCR Systems
Low NOx Combustion Systems
Biomass Combustion Retrofts
Coal/Air Control System
Upgrades
Aftermarket Services
Condition Assessment
Engineered and Replacement
Pressure Parts
Weld Overlay and Refractory
Upgrades
Replacement Parts
Cyclone Burner Retrofts
Coal Mill Service and Upgrades
Maintenance Services
Outage Construction
Engineering Studies
Auxiliary Equipment
Condensers
Feedwater Heaters
Biomass Gasifers
Plant Operation
Plants owned and
operated by FW
Long-term Service
Agreements
CONTACT US
GLOBALLY
www.fwc.com
CHINA
Unit 1 on 6/F
Raffes City Beijing Offce Tower
No. 1 Dongzhimen South Street
Dongcheng District
Beijing, 100007 China
T +86 (0) 10 8409 8855
8
th
& 5
th
Floor, UC Tower
500 Fushan Road
Pudong New Area
Shanghai 200122 China
T +86 (0) 21 5058 2266
FINLAND
Metsnneidonkuja 8
Fl-02130 Espoo, Finland
T +358 (0) 10 393 11
Relanderinkatu 2
Fl-78201 Varkaus, Finland
T +358 (0) 10 393 11
GERMANY
Hassenstrasse 57
47809 Krefeld, Germany
T +49 (0) 2151 36337 10
Am Zollstock 1
61381 Friedrichsdorf, Germany
T +49 (0) 6172 26628-0
POLAND
Aleja Jana Pawla II 15
00-828 Warsaw, Poland
T +48 (0) 22 697 6870
ul. Staszica 31
41-200 Sosnowiec, Poland
T +48 (0) 32 368 1300
SAUDI ARABIA
PO Box 79311
Al-Khobar 31952
T +966 (0 ) 3 882 2398
SOUTH KOREA
2738, West Center
Center 1, Bldg 26
Eulji-ro 5-gil, Jung-gu
Seoul, Korea
T +82 (0) 2 6030 8855
SPAIN
Calle Gabriel Garcia Mrquez, 2
28230 Las Rozas
Madrid, Spain
T +34 (0) 91 336 2400
SWEDEN
Lindvgen 75
602 28 Norrkping, Sweden
T +46 (0) 11 285 330
THAILAND
9th Floor, Maneeya Bldg
518/5 Ploenchit Road
Lumpini, Pathumwan
Bangkok 10330, Thailand
T +66 (0) 2 652 0760
USA
Perryville Corporate Park
53 Frontage Road
P.O. Box 9000
Hampton, New Jersey 08827 USA
T +1 (1) 908 730 4000
9780 Mt. Pyramid Court, Suite 260
Englewood, Colorado 80112-7060 USA
T +1 (1) 303 784 4880
VIETNAM
Suite 706-708, 7th Floor, Central Bldg
31 Hai Ba Trung Street
Hanoi, Vietnam
T +84 (0) 4 39393809