Operating Manual

Serial No.: 4480

Machine Type: KSR Sealing Head


These documents are intended for our machine customers only and must not be
either copied or made available to a third party without written approval.
(Act of copy rights and related patent (trading) rights, copy right act of September 9
th
, 1965).

Maschinenfabrik Gerd Mosca AG
Gerd-Mosca-Strae 1 +49 (0)6274 / 932-0 www.mosca-ag.com
69429 Waldbrunn +49 (0)6274 / 932-240 Info@mosca-ag.com


Operating Manual - Spare Parts List Seite 1




Table of Contents

1.0 Safety measures .............................................................................................
1.1 Designated use.................................................................................................
1.2 Personal qualification.......................................................................................
1.3 Duties of machine owner ..................................................................................
1.4 Machine operation............................................................................................
1.5 Working on the machine...................................................................................
1.6 Electrical/electronical equipment......................................................................
1.7 Cleaning ...........................................................................................................
1.8 Safety devices ..................................................................................................

2.0 Shipping, Installation and Connection (see external equipment).................

3.0 Description of Machine (see external equipment).........................................

4.0 Operation (see chapter 7.0) ...........................................................................

5.0 Troubleshooting Guide (see chapter 7.0).....................................................

6.0 Maintenance (see chapter 7.0).......................................................................

7.0 Sealing Head...................................................................................................
7.1 For Your Safety ................................................................................................
7.2 Sealing Head - Adjustments .............................................................................
7.3 Technical Data .................................................................................................
7.4 Component Layout ...........................................................................................
7.5 Troubleshooting Actions...................................................................................
7.6 Wartung und Schmierung.................................................................................


Continued on next page
Operating Manual - Spare Parts List Seite 2




Table of Contents (Continued)

8.0 Spare Parts List ..............................................................................................
8.1 Spare Parts Ordering Information.....................................................................
8.2 Spare Parts Catalogue .....................................................................................

9.0 Test Procedure / Test Record .......................................................................

10.0 Online Documentation ...................................................................................
10.1 System prerequisites........................................................................................
10.2 First steps.........................................................................................................
10.3 Working with the IS spare part list....................................................................


1 Safety Measures Page 1


Standard V.1

1.0 Safety Measures

1.1 Designated Use.............................................................................................. 2
1.1.1 Basis for Machine Construction...................................................................... 2
1.1.1.1 The machine has been constructed in accordance with:................................ 2
1.1.2 Inadmissible modes of operation.................................................................... 2
1.1.2.1 The operation of the machine is inadmissible ................................................ 2
1.1.3 Admissible modes of operation ...................................................................... 2
1.1.3.1 The operation of the machine is only admissible ........................................... 2
1.2 Personnel Qualification .................................................................................. 3
1.2.1 Employment Restriction.................................................................................. 3
1.2.1.1 Minimum Age.................................................................................................. 3
1.2.1.2 Qualification.................................................................................................... 3
1.3 Duties of the Machine Owner ......................................................................... 4
1.3.1 Control of Protective Devices ......................................................................... 4
1.3.2 Appointment of Responsible Persons ............................................................ 4
1.3.3 Duty to Supply Information ............................................................................. 5
1.4 Machine Operation......................................................................................... 6
1.4.1 Measures before Commissioning the Machine/Equipment............................. 6
1.5 Working on the Machine................................................................................. 7
1.5.1 Measures before Working on the Machine/Equipment................................... 7
1.5.2 Spare Parts..................................................................................................... 8
1.5.3 Change of Location ........................................................................................ 8
1.5.4 Warranty and Liability..................................................................................... 8
1.6 Electrical / Electronical Equipment ................................................................. 9
1.6.1 Fuses.............................................................................................................. 9
1.6.2 Check according to Safety Rules ................................................................. 10
1.6.3 Safety Precautions prior to Electric Welding................................................ 10
1.7 Cleaning ....................................................................................................... 11
1.8 Safety Devices.............................................................................................. 12
1 Safety Measures Page 2


Standard V.1

1.1 Designated Use
1.1.1 Basis for Machine Construction
1.1.1.1 The machine has been constructed in accordance with:
the terms agreed upon by contract as e.g. strapping capacity, strap material,
packages as well the samples placed at our disposal.
State-of-theart technology and the recognized safety rules.

Nevertheless its use may constitute a risk to life and limb of the user or third parties
or cause damage to the machine and to other material property.


1.1.2 Inadmissible modes of operation
1.1.2.1 The operation of the machine is inadmissible
with power sources, packages etc. which are not part of the order confirmation

with power sources, packages etc. which are subject to hazardous materials
regulations or that might be a risk for the health of the operating personnel

with machine equipment modified by the owner/operator

1.1.3 Admissible modes of operation
1.1.3.1 The operation of the machine is only admissible
when this operating manual has been read and understood completely
as per the proceeding described in this operating manual

This machine is exclusively destined for the designated use according to the order
confirmation.
Any other application or application beyond this, as for e.g. the strapping of other
packages than the assigned or the handling of dangerous materials or materials
hazardous to health have to be considered as not appropriate.

No liability will be undertaken by the manufacturer/supplier for any damages resulting
from this. The user bears the risk on its own.
1 Safety Measures Page 3


Standard V.1

1.2 Personnel Qualification
Persons operating power-driven working material has to see to it that they do not
endanger themselves or others by dangerous movements.

Working on power-driven working material with dangerous movements may only be
entrusted by the owner to personnel that is authorized to and

that is able to carry out the work independently and safe
that after preceding instruction is supervised by one of the instructors
familiar with this work.

This machine can cause danger however when it is operated inappropriately or for a
purpose not indended by personnel without the required knowledge.


Danger of Accident!
Work on/with the machine may only be carried out by personnel that
is authorized due to its training and qualification.
Furthermore these persons must be appointed by the machine
owner.



Note!
To the appropriate use also belongs the observance of the
proceeding during installation, commissioning and maintenance as
described in this operating manual.


1.2.1 Employment Restriction
1.2.1.1 Minimum Age
If endangering and unsecured movements can be started by control stations during
conversions, rectification of faults during the working process and maintenance,
persons which are charged with these works must be at least 18 years of age.

1.2.1.2 Qualification
Connection, installation, maintenance and repair work may be carried out by skilled
specialists only. The personnel must be charged with this work by the owner of the
machine.



1 Safety Measures Page 4


Standard V.1

1.3 Duties of the Machine Operator

Danger of Accident!
The machine can cause danger when it is operated inappropriately
or not in due order.

Extreme caution must be taken when using palette packing presses
without a muting system at the infeed and the discharge, since no
access protection is provided in these areas. Access protection must
be installed in these areas by the operator.

The owner/operator is obliged to operate the machine only in perfect
condition.
Danger spots arising between MOSCA machines and equipment on
the customer side have to be secured by the operator.

1.3.1 Control of Protective Devices
The condition of protective devices, locking devices and couplings of the
strapping machine have to be inspected at least once a year by a specialist.

The test results mentioned-above have to be documented in a certificate of
inspection that has to be stored until the next inspection.

1.3.2 Appointment of Responsible Persons
Employ trained and instructed personnel only. Responsibilities of the
personnel concerning the operating, installation, maintenance and repair must
be defined clearly.

Supervise regularly the responsible working of the personnel under
consideration of the operating manual.



Continued on next page
1 Safety Measures Page 5


Standard V.1

1.3 Duties of the Machine Owner (continuation)
1.3.3 Duty to Supply Information
Prior to begin of working the charged personnel has to have fully read and
understood the operating manual (especially the chapter Safety Measures as
well as the applicable regulations).

The operating manual and the applicable regulations have to be stored at a
place accessible to the operating and maintenance staff.



Notice!
Additionally to the operating manual universally valid legal and other
obligatory regulations for the accident prevention and environment
protection have to be observed and imparted!

Such duties may also concern e.g. the handling of dangerous
substances or the wearing/placing at disposal of personal protective
equipment.

























1 Safety Measures Page 6


Standard V.1

1.4 Machine Operation

Danger of Injury!
Inside the machine there is an increased danger of accident due to
moved masses and rotating or hot elements.
Long hair which is not tied back, loose garments, jewellery or things
like this can be caught by rotating elements and drawn in. This can
cause serious injuries.
During operation it is not allowed to climb onto the machine and/or to
reach into the strapping/tying plane.
It not permitted to reach over high protection devices which are
open at the top.
Close-fitting garments should be worn. Protect long hair with a
hairnet. Take off jewellery.


Notice!
For the safety of the operators staff there are warning signs/danger
signals at the machine. Pay attention to these signs and conduct
yourself particularly carefully here.
Replace damaged or illegible warning/danger signs immediately!


1.4.1 Measures before Commissioning the
Machine/Equipment
Pos. Measure
1 Secure movable machine against unintentional rolling-away.
2 Check the machine for noticeable damage.
The responsible supervisor has to be informed immediately of detected
faults or damage. Production may not be continued before fault
rectification.
3 Inspect protection devices (see chapter protection devices)
4 Inform employees
Prior to starting up the machine the machine operator always has to warn
its collegues. Furthermore the operator has to ensure that there is not
any person too close to the moved machine parts or reaches into the
machine.

1 Safety Measures Page 7


Standard V.1

1.5 Working on the Machine

Explosion Hazard!
Pneumatic systems (only if installed) are under pressure.

Improper dismantling of the systems can cause explosions or serious
accidents.

Before dismantling ensure that the systems are switched pressure-
less.

1.5.1 Measures before Working on the Machine/Equipment
Pos. Measure
1 Observe the instructions under electrical/electronical devices.
2 Switch off the machine according to this operating manual and secure it
against unexpected start.
3
Secure the main control device and/or attach a warning sign at the main
switch.
4 On pneumatic equipment (only if installed) switch off the generation of
pressure and let off the existing pressure.
5 Secure movable parts or movable guides by appropriate fixation devices.
6 Have the heater cooled down (only if installed).
7 Secure the working area spaciously (safety chains, warning signs).
8 Inform operators staff, appoint supervisor.
9 Eliminate any faults.


Continued on next page










1 Safety Measures Page 8


Standard V.1

1.5 Working on the Machine (continuation)

Danger!
Unauthorized reconstructions or modifications can cause serious
danger.

It is not permitted to make any modifications or extensions on the
machine which could affect the safety.

This is also valid for the installation and adjustment of safety devices
as well as for the welding at supporting parts.


1.5.2 Spare Parts
Spare parts have to meet the technical requirements, defined by the manufacturer.
This is always guaranteed at original spare parts.

In case of replacement of larger components and assemblies, these must be carefully
fastened at hoisting devices. Use appropriate technical perfect hoisting devices only!

1.5.3 Change of Location
Cut off the external power supply of the machine even if only minor changes of
location are envisaged.

Movable parts which could constitute an endangering have to be fixed.

After the change of location reconnect and commission the machine according to the
operating manual.

1.5.4 Warranty and Liability
The warranty and liability comply with the terms defined contractually.


Note!
Software modifications without information of and authorization by
Mosca AG lead to the expiration of warranty and liablility claims.





1 Safety Measures Page 9


Standard V.1

1.6 Electrical / Electronical Equipment

Danger to Life!
There is danger to life coming into contact with live cables or
components.
Before working on electrical equipment the power supply to the
complete machine/plant must be cut off either by switching off the
main switch or pull out the power plug.


Danger to Life!
Defective electrical components can be live and therefore dangerous
to life.

Detected faults on electrical equipment/components/operating
material have to be rectified immediately.
If up to then an urgent danger exists, the equipment / components
/operating material may not be operated in this defective condition.


Note!
Work on the electrical system or equipment may only be carried out
by skilled electricians according to the applicable electrical
engineering rules.

The owner has to ensure that the electrical equipment and operating
material are operated in accordance with the applicable electrical
engineering rules.

The 5 Safety Rules
1 Switch off main switch.
2 Secure main switch against switching on.
3 Check isolation from supply with a two-pole measuring device.
4 Ground working area and short-circuit it.
5 Insulate adjacent live parts.

1.6.1 Fuses
Fuses must not be repaired or bridged over.
Use only such types of fuses prescribed by the manufacturer.

Continued on next page
1 Safety Measures Page 10


Standard V.1

1.6 Electrical / Electronical Equipment (continuation)
1.6.2 Check according to Safety Rules
In the event of assembling or installation of machines/equipment/operating material
from different manufacturers or suppliers and after modifications on the product
supplied from us with intervention into the electrical equipment, before commissioning
through the owner a precise check in accordance with the applicable safety rules and
electrical engineering rules has to be carried out.

If there are any queries please contact the MOSCA service department,
also for work for which the necessary skilled staff is not available.

1.6.3 Safety Precautions prior to Electric Welding

Notice!
The following measures must be observed in any case:


Pos. Measures
1 Switch off main switch of the machine
2 Clean the machine from dust and combustible material
3 Do not plug in or connect the welding equipment in the switch cabinet of the
machine
4 Disconnect electronical devices (eg. control devices) and PCBs in the switch
cabinet. Otherwise there is danger of injection of voltage peaks
5 Disconnect electronical devices on the machine (eg. pulse encoder)
6 Put the connection to ground of the welding equipment right next to the
welding point and make a perfect contact

The welding current must not flow via the earth wire or the shield of the
electrical equipment

During electrical welding on machines or heads which are mechanically and
therefore conductingly connected with MOSCA machines (eg. belt conveyors)
proceed in the same way



1 Safety Measures Page 11


Standard V.1

1.7 Cleaning

Danger of Injury!
During operation of the machine there is an increased danger of
accident by moved material and rotating or hot parts!

Cleaning work on moving machine parts is not allowed during
operation.



Danger of Squeezing!
During operation of the machine there is an increased danger of
accident by moved material as eg. press!

Serious injuries as squeezing or grazes can by caused by improper
operation.

Running rollers may only be cleaned from the delivery side or
the space between the rollers has to be covered at the feed side.


After cleaning detected faults have to be rectified immediately!


















1 Safety Measures Page 12


Standard V.1

1.8 Safety Devices

Danger!
Operate the machine only, when all safety devices are at their place
and are functioning correctly.

You, as owner or operator of the machine, are responsible for the
duly operating of the machine!


The machine has been constructed in accordance with the applicable legal
regulations.
The machine is reliable in operation. Nevertheless the machine may constitute a
danger if it is operated in improper or undue condition.

Danger spots which cannot be avoided by construction are equipped with safety
devices. If necessary these spots are marked at the machine with warning signs and
in the manual under working safety instructions.

The machine is equipped with the following safety devices:
1. Warning signs at the danger spots of the machine
2. Optical fault indication (only if installed)
3. Acoustical fault indication (only if installed)
4. Automatical working process control and automatic stoppage in case of
malfunction (only if installed)
5. Palm button Emergency STOP (only if installed)
6. Automatical shut down of machine at the opening of the safety devices in the
working area of the machine (only if installed)
7. Cover sheets at the drives and the movable mechanical assemblies
8. Live parts are secured by cover sheets.
9. Exhauster in the heater area (only if installed)
10. Transparent shields in front of machine areas which have to be inspected.

2 Shipping, Installation and Connection Page 1




2.0 Shipping, Installation and Connection
(see operating manual of the strapping machine)




3 Description of the Sealing Head Page 1




3.0 Description of the Sealing Head
(see chapter 7.0))





4 Operation Page 1




4.0 Operation
(see operating manual of the strapping machine)





5 Troubleshooting Guide Page 1




5.0 Troubleshooting Guide
(see chapter 7.0)




6 Maintenance Page 1




6.0 Maintenance
(see chapter 7.0)




7 Unit Page 1




7.0 Sealing Head - KSR

7.1 For Your Safety .............................................................................................. 2
7.1.1 Personal Qualification .................................................................................... 2
7.1.1.1 Who is authorized to maintain the sealing head? .......................................... 2
7.1.2 Measures before Maintenance Work ............................................................. 2
7.1.3 Measures before Re-Start after Maintenance Work....................................... 2
7.2 Sealing Head - Adjustments ........................................................................... 3
7.2.1 Neutral Position.............................................................................................. 3
7.2.2 Adjustment Friction Sealing........................................................................... 3
7.2.3 Adjustment of Infeed Pressure ...................................................................... 3
7.2.4 Adjusting retraction and strap tension for direct current drive with no clutch
(2830) ............................................................................................................. 4
7.2.5 Adjusting retraction and strap tension for direct current drive with clutch
(2809) ............................................................................................................. 5
7.3 Technical Data ............................................................................................... 6
7.4 Installation drawing for insertion/retraction/strap tension without clutch
(2830) ............................................................................................................. 8
7.4.1 Operating Accessories to Component Layout .............................................. 10
7.5 Installation drawing for insertion/retraction/strap tension with clutch
(2809) ........................................................................................................... 11
7.5.1 Operating Accessories to Component Layout .............................................. 13
7.6 Troubleshooting Actions............................................................................... 14
7.6.1 Trouble and Remedy.................................................................................... 15
7.7 Maintenance and Lubrication ....................................................................... 17
7.7.1 Maintenance Instructions.............................................................................. 17
7.7.2 Lubricating Chart .......................................................................................... 17
7.7.3 Maintenance Schedule................................................................................. 18
7.7.4 Lubrication Chart and Maintenance Schedule Information........................... 19





7 Unit Page 2


Standard A.1

7.1 For Your Safety
7.1.1 Personal Qualification
7.1.1.1 Who is authorized to maintain the sealing head?
Persons authorized because of their training and qualification
Persons authorized by the owner of the machine


Caution!
Work on electrial equipment must be carried out only by skilled
electricians or by instructed persons conducted and supervised by
an electrician in accordance with electrical engineering rules and
regulations.


Danger of Injury!
This machine may be operated only with polypropylene or PET
strapping material.

7.1.2 Measures before Maintenance Work
Switch off the machine according to this operating manual and secure against
unexpected re-start
Lock the main control unit and/or post a warning sign
Secure the repair area spaciously

7.1.3 Measures before Re-Start after Maintenance Work
Check the safety equipment
Make sure that there are not any persons within the danger area



7 Unit Page 3




7.2 Sealing Head - Adjustments
7.2.1 Neutral Position
Grippers (1-3) are retracted, slide (4)
is closed.

7.2.2 Adjustment Friction
Sealing
Extend grippers (1-3)
Slide (4) is closed
Loosen counter nut (5)
Adjust the grippers by screw (6):
The distance between grippers
(1-3) and slide (4) must be 0,1mm


7.2.3 Adjustment of Infeed
Pressure
The infeed pressure is adjusted in
neutral position without strap.
Loosen counter nuts (1) and apply the
deflection pulley (3) with slight
pressure to the infeed wheel (4) by
turning set screw (2).




1
2
3
4
1
2
3
4
5 6
1
1
2
3
4
7 Unit Page 4







7.2.4 Adjusting retraction
and strap tension for
direct current drive
with no clutch (2830)
Retraction and strap tension are
adjusted without the strap fitted.

Plunger (1) presses down on
carriage (2)

Slacken locknut (3)

Adjust slider (5) with adjusting screw
(4) so that it rests gently against
tensioning wheel (6).

The tensioning wheel (6) can be
moved by turning the inserting
wheel (7).

Tighten locknut again (3).








1
2
3
4
5
6
7
7 Unit Page 5




7.2.5 Adjusting retraction and
strap tension for direct
current drive with clutch
(2809)


Retraction and strap tension are adjusted
without the strap fitted.

Plunger (1) presses down on
carriage (2)

Slacken locknut (3)

Adjust slider (5) with adjusting screw
(4) so that it rests gently against
tensioning wheel (6).

The tensioning wheel (6) can be
moved by turning the clutch (7).

Tighten locknut again (3).













1
2
3
4
5
6
7
7 Unit Page 6




7.3 Technical Data


Bandeinschussrichtung
5
7
3
4
8
5
3
0
7
29
271
281
241
307
485
5
6
5



274
274
5
8
5

5
8
5

7 Unit Page 7




7.3 Technical Data (continued)

Insertion/retraction/strap
tension without clutch
(2830)
Insertion/retraction/strap
tension with clutch
(2809)
Electrical connection 400V/50Hz 400V/50Hz
Mains type 3L+N+PE 3L+N+PE
Nominal output 2.5 kW 1.5 kW
Nominal current 2.5 A 4.5 A
Current type 3 AC 3 AC
Strap rotational speed 5.5 m/sec. 4.6 m/sec.
Strap retraction speed 4.6 m/sec. 3.5 m/sec.
Tension force (adjustable from
outside)
200 2500 N 200 -2000 N
Closure speed 1.8 s 1.8 s
Type of closure friction friction
Strap width 9 -16 mm 9 -16 mm
Strap thickness 0.4 -1.1 mm 0.4 -0.8 mm
Strap quality polypropylene, PTE polypropylene, PTE
Minimum strap length on
packing unit
100 mm 100 mm
Weight 62 kg 62 kg
Control voltage 60V DC 24V DC
7 Unit Page 8




7.4 Installation drawing for insertion / retraction
strap tension without clutch (2830)

Continued on next page
B1
B2
M2
M1
B4
B8
B3
Y3
B5
M3
M4
Y4
7 Unit Page 9




7.4 Installation drawing for insertion / retraction
strap tension without clutch (2830) (continued)


X1.1
S6
X10.1
X2.1
S7
7 Unit Page 10




7.4.1 Operating Accessories to Component Layout
Designation
Denomination Explanation
M1 Motor Feed / pull-back / strap tensioning
M2 Motor Friction sealing
B1 Proximity switch Neutral position
B2 Proximity switch Friction sealing position
B3 Proximity switch Strap stop
B4 Proximity switch Zero speed relay
B5 Proximity switch Slider open
B8 Proximity switch
Monitoring of Toothed wheel belt tensioning
stopped
S6 Three-way plug Arbitrary
S7 Pushbutton Set up service
X1.1 Socket outlet Activation motor
X2.1 Socket outlet Activation motor
X10.1 Socket outlet Activation clutch / proximity switch
M3 Electromagnetic clutch Strap tension
M4 Electromagnetic clutch Feed / pull-back
Y3 Electromagnetic clutch Drive worm gearing
Y4 Electromagnetic brake Brake worm gearing
7 Unit Page 11




7.5 Installation drawing for insertion / retraction
strap tension with clutch (2809)





Continued on next page
S1
S2
X11.1
9M12
X12.1
5M4
S4
S3

Y5
Y3
S5
Y2
Y1
Y4
7 Unit Page 12




7.5 Installation drawing for insertion / retraction
strap tension with clutch (2809) (continued)


S6
7 Unit Page 13




7.5.1 Operating Accessories to Component Layout
Designatio
n
Denomination Explanation
5M4 Motor Feed / pull-back / strap tensioning
9M12 Motor Friction sealing
S1 Proximity switch Neutral position
S2 Proximity switch Friction sealing position
S3 Proximity switch Strap stop
S4 Proximity switch Zero speed relay
S5 Proximity switch Slider open
S6 Three-way plug Arbitrary
X11.1 Socket outlet Activation clutch / proximity switch
X12.1 Socket outlet Activation motor
Y1 Electromagnetic clutch Feed / pull-back
Y2 Electromagnetic clutch Strap tension
Y3 Electromagnetic clutch Drive worm gearing
Y4 Electromagnetic brake Brake worm gearing
Y5 Electromagnetic brake Brake feed / pull-back shaft
7 Unit Page 14




7.6 Troubleshooting Actions



































No
Yes
Eliminate trouble
See subsequent chapter:
trouble and action

Trouble eliminated?
Is there a further
fault message?

Trouble is indicated
optically or acoustically
Continue production
Actuate starter button

No

Yes
7 Unit Page 15




7.6.1 Trouble and Remedy
Problem: Cause / Action:

Strap particles in
strap track
Open strap guides (1) and
remove strap particles.
Remove guide piece (2),
push slide (3) backward
(in direction of arrow) and
remove strap.
Unscrew screws (4),
remove cover (5) and
remove strap.




Remove cover (2), check
tooth belt (3).

Feed motor (1)
starts, strap is
not fed

Remove cover (4), check
tooth belt and
electromagnetic clutches.




Continued on next page
1
1
2
3
1
2
3
4
5
4
4
4
7 Unit Page 16




7.6.1 Troubles and Remedy (continuation)
Problem: Cause / Action:
Remove cover (1), check
tooth belt and
electromagnetic clutches.


Feed motor (1)
starts, strap is
not fed
Check proximity switches
(1+2).
Check worm gearing (3).

Motor (1) starts,
friction sealing
process is not
carried out.

Remove cover (2), check
tooth belt (3).



1
2
3
1
2
3
1
7 Unit Page 17




7.7 Maintenance and Lubrication
7.7.1 Maintenance Instructions

7.7.2 Lubricating Chart




Note!
Maintain the sealing head duly at regular intervals and keep the
working area always clean!

Danger or Injury!
Before lubricating and maintenance work always switch off the
machine!

Notice!
The guides of this sealing head are made of self-lubricating material
and require no further lubrication.
7 Unit Page 18




7.7.3 Maintenance Schedule



Maintenance point Check for damage Cleaning Maintenance intervals
in operating hours
Sealer area X 500
Strap guides X X 500
Springs X X 500
Slide guides X 500
Tooth belts X 500
Motors X 500
Proximity switches X X 500
Slides X X 500
Plug contacts X 500
Grippers X X 500



Hazard to Health!
Inappropriate cleaning can cause health hazards.

Make sure that the used cleaning material is safe for personnel and
machine.
The use of combustible dissolvers is prohibited!

Working with dissolvers in the handling area of food and semi-luxury
stuff is prohibited!

Attention!
Cleaning the machine with a high-pressure cleaner or spray-washing
with water is prohibited!

Attention!
Blow out the sealing head with compressed air at least once a day.

7 Unit Page 19




7.7.4 Lubrication Chart and Maintenance Schedule Information
2830-Version:
Remove covering (1-3) and blow out the
area of tooth belts with compressed air
once a day.




2809-Version








Continued on next page

1
2
1
1
2
3
7 Unit Page 20




7.7.4 Lubrication Chart and Maintenance Schedule Information
(continuation)
Remove covering (1-3) and blow out the
area of tooth belts with compressed air
once a day.



Blow out the area of slide piece and
strap guide wheels (see arrows) with
compressed air once a day.



Continued on next page


1
2
1
7 Unit Page 21




7.7.4 Information to Lubrication Chart and Maintenance
Schedule (continuation)
Remove guide plate (1)

Blow out area of grippers and springs
with compressed air once a day.

1



8 Spare Parts Catalogue Page 1


Standard E.1

8.0 Spare Parts Catalogue

8.1 Spare Parts Ordering Information................................................................... 2
8.1.1 Online Spare Parts Orders ............................................................................. 2
8.2 Spare Parts Catalogue ................................................................................... 3

8 Spare Parts Catalogue Page 2


Standard E.1

8.1 Spare Parts Ordering Information

Notice!
If spare parts are ordered influencing the machine software (e.g.
EPROM) the current software status (e.g. PLC programme) has to
be indicated.
Very important to know are effected programme modifications.

8.1.1 Online Spare Parts Orders
By means of the corresponding software (CD-ROM is attached) an online
spare parts order by e-mail is possible.
The software programme contains a corresponding order form.
Description of online spare parts orders see chapter 10

8 Spare Parts Catalogue Page 3


Standard E.1

8.2 Spare Parts Catalogue
The spare parts catalogue is included in the attached CD-ROM in the chapters
spare parts list and drawing catalogue!





9 Production Test Document / EC Declaration of Conformity Page 1


Standard K.1

9.0 Production Test Document / EC Declaration of
Conformity
The production test documents and the declarations of conformity are included
in the attached CD ROM, chapter PDF Import . additional document!



10 Online Documentation Page 1


Standard O.2

10.0 Online documentation

10.1 System prerequisites...................................................................................... 2
10.2 First steps....................................................................................................... 3
10.3 Working with the IS spare part list.................................................................. 4
10.3.1 Help list functions ........................................................................................... 4

10 Online Documentation Page 2


Standard O.2

10.1 System prerequisites

Your computer should have the following specification:

Microprocessor At least Pentium 200 with 32 megabytes of RAM
recommended: Pentium 2-300 with 64 megabytes of RAM
Drives CD-ROM drive
Monitor VGA monitor with at least 256 colours
Resolution 800 x 600 pixels (recommended: 1024 x 768 pixels)
Operating
system
Windows NT4 with Service Pack 6,
Windows 98/ME/2000/XP/Vista

Problem solving
Please note that small fonts must be activated in the display settings otherwise
display problems may occur.
We would be pleased to provide assistance: office@ServoTech.de




Attention!
Mosca does not accept any responsibility for problems caused by
installing this CD-ROM.


If you have any queries about the CD-ROM, please contact the documentation
department.



10 Online Documentation Page 3


Standard O.2

10.2 First steps
Place CD-ROM in CD/DVD
drive.

The CD will auto-start.

To start the IS spare part list,
first select the language for
the user interface.

To open the IS spare part list
in a particular language, click
on the relevant flag (1).

A link then takes you directly
to the companys home page
(2).




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10 Online Documentation Page 4


Standard O.2

10.3 Working with the IS spare part list
IS spare part list main
window is displayed

For detailed instructions
on how to use the IS
spare part list, select the
Help function (1).










10.3.1 Help list functions

1. Click on Contents (1)
button

2. Help topics: IS spare
part list (2) dialog box is
displayed.

3. Select help that is
required in the dialog box
marked Help topics: IS
spare part list.

4. Click on double chevron
buttons (3) to scroll
forward/back.








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