KDX-46Q005 service Training 1

3-5.Digital Module (QM/QT/QI/QUMU/QH board)

Features
TV Signal Receiving
- Terrestrial :8VSB CH2~69
- Cable :64/256QAM CH1~125
Digital Cable Ready
i.LINK (2 x Rear, 1 X Front)
Support Devices
- DV camera
- HDV camera
- DVHS
- Micro MV camera
No PC connection support
i.LINK Stand By
Media Viewer (Memory Stick, Memory Stick Pro, Standard/Duo)
-J PEG still picture
-MPEG1 movie (VX fine mode is not supprted)
-MP3 audio
Menu / GUI
KDX-46Q005 service Training 2
Digital Cable Ready
Uni-Directional Cable Ready Certified.
This standard is defined by SCTE, not by Cable Lab,.
This TV can receive scrambled signal with CableCARD.
TV can receive basic digital programs with contract
High Definition programs may be provided.
No Pay-Per-View
No EPG
No interactive services (PVR etc)
These are required Bi-directional system. But Bi-directional standard is not ready yet.
CableCARD Previously it was called POD.
CARD is provided by cable companies with contract.
Physical shape is PCMCIA type I/II.
TV have CableCARD slot on the rear panel.
Customer receive the CARD and insert to TV.
With CableCARD, Channel numbering is same as normal cable box dose.
No auto-programingrequired. (CH info. Will come through coax. RF cable.)
KDX-46Q005 service Training 3
US04 Digital Module Signal Flow [Q005]
ATi
x226
DDR 400 32MB
Infineon/Samsung
DDR 400 32MB
Infineon/Samsung
M
E
M

C
H

A
M
E
M

C
H

B
M
E
M

C
H

A
1
8
3
M
H
z

D
D
R
]
M
E
M

C
H

B
1
8
3
M
H
z

D
D
R
]
SPDIF UART
GPIO
USB1.1
Service CN
SPDIF CN
Power
Protect USB CN
Series A
OCP
V BUS
5V
N
V
M
NVM
USB
Series B
M
e
m
o
r
y

S
t
i
c
k
S
T
D
/
D
u
o
USB to
M.Stick
System
Power
CN
DC/DC
400mA-1060mA
DC/DC
1120mA-3900mA
9V
3.4V
2.6V
5V
L
D
O

1
.
8
V
L
D
O

1
.
8
V
L
D
O

1
.
8
V
L
D
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1
.
8
V
L
D
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1
.
8
V
L
D
O

1
.
5
V
1
4
0
0
m
A
Reset
2.6V
3.4V
26.1621M
PCI
TS In
TS Out
656 In
PCI CN
80pin CN B to B
PCI Bus 33MHz
I2C Flex Bus IDE IF
Digital Video
LVDS
VCO
27M
656-601
Converter
LVDS Tx
UART
Digital
Audio Out
DAC 1
DAC 0
Clock
GPIO B
K9F2808UDC
NAND Flash 16M
M25P10-A
Serial Flash 128KB
P
a
r
a
l
l
e
l

B
U
S
DDR-SDR
RGBA8888/Hs/Vs/Clk
Digital GFX
LVDS
8bit P-IF
C
h
i
p

s
e
l
e
c
t
d
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c
o
d
e
H
s
/
V
s
/
C
l
k
LVDS Tx
Serial IF
TS In
Q
M
-
Q
T

I
F

4
0
p
i
n
Q
T

P
o
w
e
r
9V
3.4V
2.6V
5V
TS / 656 CN
40pin B to B
68K like BUS 33MHz
Serial TS 72MHz(Max)
ICS1526
Graphics PLL
A
n
a
l
o
g
G
r
a
p
h
i
c
s
CS4335
Audio DAC
A
n
a
l
o
g
A
V
LPF
Hs/Vs
Hs/Vs/Clk
Q
M
-
Q
T

I
F

4
0
p
i
n
Q
T

P
o
w
e
r
FE RST / CXD2099 RST
I2C
IB Tuner
OOB Mixer
8
V
S
B
6
4
/
2
5
6
Q
A
M
Q
P
S
K
D
e
m
o
d
u
l
a
t
o
r
NTSC CN
I2C/AGC
SW
CXD2099
QT-QU IF 80pin
Serial TS Serial TS
68K like BUS
LDO
190mA
Boost
20mA:5mA
2.6V
I2C I2C(A)
AGC mute
IF
AGC
AGC(D)
I2C/AGC SW
I2C(D)
FMONO/Mode
Stereo/SAP
Front End RST
I2C
CXD2099 RST
AFT
9V
9V
5V
3.4V
32V
1.2V
P
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B
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P
a
r
a
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T
S
Power
SW
CRX/DRX
C
R
X
/
D
R
X
5V
3.4V
QT-QU IF 80pin
PCMCIA CN
Cable Card
(POD)
Antenna SW
Main Out
OOB Out
Cable In UHF/VHF In
Sub Out
To A1MU
To
A1MU
From
A1MU
T
o
M
1
M
U
T
o
D
I
C
3
A1MU
ASU
PCI CN
80pin CN B to B
TS / 656 CN
40pin B to B
V/LR
NTSC/
BTSC
i.LINK PHY
iCES
DV decoder
i.LINK i.LINK i.LINK
P
I
C

B
U
S
3.4V
2.6V
2.6V
5V
5V
3.4V
24.576M 1.8V
REG
2.6V
S
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r
i
a
l

T
S
S
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i
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T
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I2S In
D
V

6
5
6
D
V

6
5
6
VCXO
27M 24.576M
VCO
IC42S16101
SDRAM
MT48LC8M
8M SDRAM
QM
QT
QI
QH
QUMU
QT 9V is
from ASU
KDX-46Q005 service Training 4
Connection failure
Set no power, no boot up
QM CN7300 connection or cable damage.
QM CN7307 QT CN7902 connection or cable damage
QM CN7308 QT CN7900 connection or cable damage
No DTV and No Memorystick. But NTSC is OK.
QM CN7342(LVDS-Video) connection or cable damage.
No DTV. But Memorystickand NTSC is OK.
QM - QT40Pin FFC connection or cable damage.
No DTV and No NTSC. But Memorystickis OK.
RF cable (F-F) or ANT-SW 5pin wire connection or cable damage.
QT CN7302 connection or cable damage
No NTSC. But DTV and Memorystickis OK.
QT CN7901 is connection or cable damage.
No menu OSD. But Memorystickmode is OK.
CN7302 or CN7304 connection or cable damage.
Memorystickis not detected by insertion.
USB connection or cable damage.
Only no Digital cable video/audio with POD(CableCARD). ATSC is OK.
RF cable (P-P) or 80Pin FFC connection or cable damage. Or POD connector.
KDX-46Q005 service Training 5
Key Component/Circuit failure
ATi:QM IC7300 chip failure
Reboot (intermittent video)
Distorted graphics (block noise error on Menu or Memorystick)
Power supply failure (QM or Set power)
No power (cannot see heart beat LED from jig CN. But can see oneof QT LED.)
NTSC demodulator:QT TU7900 failure.
No Audio. Distorted audio. No NTSC video.
Tuner:QT TU7901 Inside of FrontEndfailure.
No NTSC, No ATSC, No D-Cable.
Digital demodulator:QT TU7901 failure.
No DTV(ANT, Cable)
May not boot the system.
i.LINK(80/40pin BtoB CN or i.CES:QI IC601 or QFP IC:QI IC802) failure.
No i.LINK (D-VHS, DV)
And you can see the repair instruction for QM board on below URL
http://www-sdeng.sdp.sel.sony.com/VPA/project_atsc2004/design/electrical/test_meas/
file : How to Debug a DTV2004 QM Board.PDF
KDX-46Q005 service Training 6
Digital Module Trouble Shooting
These symptom might be related Digital Module as below.
-No Picture
case1 : NTSC, ATSC and D-Cable are NG i.LINK and MS are OK
-check tuner power and ATSC tuner
case2 : NTSC is OK ATSC, MS and i.LINK are NG
- check IC7300(ATi), IC7341(656-601 converter) and IC7342(LVDS Tx)
case3:other case
- only NTSC : check TU7900(NTSC demodulator) or TU7901
- only i.LINK : check QI board (iCES or DV decoder) or ATi
- only D-Cable : check QU connection or IC7900(CXD2099)
- only MS : check HM board or ATi
-No Audio
- only NTSC : check TU7900(NTSC demodulator)
- other RF input and i.LINK : check IC7300 and IC7327(Audio DAC)
-No or strange OSD menu
- Check IC7321(GFX PLL), IC7300, IC7331 and IC7332(LVDS Tx)
KDX-46Q005 service Training 7
Key component and function
QM board
-ATi x226 (IC7300):MIPS/DEMUX/MPEG decoder/2D 3D engine etc
-CXD9846R (IC7341):656 601 converter
-ICS1526GLFT (IC7321):Graphics PLL
-IRU3037CSTR (IC7301, 7302):DC DC converter
-THC63LVD103 (IC7332):LVDS transmitter for Graphics
-CS4335-KSZR (IC7327):Audio DAC
-THC63LVDM83C-T (IC7342):LVDS transmitter for Video
-16MB NAND flash (IC7318, 7319)
-32MB DDR (IC7322, 7323, 7324, 7325)
QT board
-BTD-CA801Z (TU7901) :IB tuner/8VSB 64QAM 256QAM QPSK
demodulator/OOB mixer
-IMC-450Z (TU7900):NTSC demodulator
-CXD2099AR (IC7900):POD interface controller
QI board
-uPD72894GD (IC802):DV decoder
-CXD9740AZ (IC601):i.LINK PHY
KDX-46Q005 service Training 8
QT Board
ATSC Tuner
BTD-CA801Z
TU7901
Analog IF
IMC-450Z
TU7900
POD Controller
CXD2099AR
IC7900
KDX-46Q005 service Training 9
QMBoard A-Side
3.3V DC/DC
IRU3037
IC7301
2.5V DC/DC
IRU3037
IC7302
LVDS
Transmitter
THC63LVD103
IC7302
Graphics PLL
ICS1526
IC7321
656-601
Converter
CXD9846R
IC7341
LVDS
Transmitter
THC63LVDM83C
IC7342
KDX-46Q005 service Training 10
QMBoard B-Side
ATi X226
IC7300
KDX-46Q005 service Training 11
QI Board A-Side QI Board B-Side
i.LINK PHY
CXD9740 (iCES)
IC601
DV decoder
uPD72894
IC802
KDX-46Q005 service Training 12
QH Board
QUMU Board