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CONTENTS
1 PURPOSE..............................................................................................................2
2 TARGET OF DESIGN...........................................................................................2
3 STANDARDS AND CODES.................................................................................2
4 UNIT OF MEASUREMENT.................................................................................2
5 DESIGN PARAMETERS......................................................................................2
5.1. Input data.......................................................................................................2
5.2. Output data....................................................................................................2
6 BASIS OF CALCULATION..................................................................................3
6.1. Capacity.........................................................................................................3
6.2. Bucket types..................................................................................................3
6.3. Pulley revolution............................................................................................4
6.4. Peripheral force..............................................................................................4
6.5. Power............................................................................................................. 5
6.6. Determination of belt type.............................................................................5
7 CALCULATION RESULTS..................................................................................6
8 APPENDIXES........................................................................................................6
QT1-PVE-00HTK-M-M5A-0004
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THERMAL POWER PLANT - 2x600MW
PURPOSE
With bucket elevators, different bulk loads can be conveyed either vertically
or sloping upwards. Belts with buckets attached are used as the carrying
medium. They run with low noise levels and low vibrations at a relatively
high speed. They require only a small ground area and are preferred in
buildings, silos and warehouses.
The bucket elevator selection through volumetric capacity, lift, lump size,
material characteristics and operating conditions will determine necessary
demand properly.
TARGET OF DESIGN
Design is to provide the optimal engineering solution meet to safety, reliable
& stable operating conditions for system.
UNIT OF MEASUREMENT
The unit of measurement in the design shall be SI unit (International System
of Units).
DESIGN PARAMETERS
5.1.
Input data
5.2.
Lump size.
Working time.
Height of elevation.
Designed capacity.
Output data
-
Bucket type.
Pulley revolution.
Peripheral force.
Power required.
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BASIS OF CALCULATION
6.1.
Capacity
vB
a
Where:
QV
v
: Speed (m/s)
6.2.
Qm
Bucket types
The type of bucket is determined in the main by the material and the method
of discharge either by continuous or centrifugal emptying.
-
DIN 15231: Flat bucket for light loads such as flour, semolina, grain.
DIN 15232: Flat rounded bucket for light granulated loads such as grain.
DIN 15233: Medium deep bucket for sticky loads such as cane sugar.
DIN 15234: Deep buckets with a flat back wall for heavy pulverized
loads or coarse ground loads such as sand, cement, coal.
DIN 15235: Deep buckets with curved back wall for light flowing or
rolling loads such as fly ash and potatoes.
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THERMAL POWER PLANT - 2x600MW
6.3.
Pulley revolution
n=
v 60
D
Where:
6.4.
Peripheral force
The peripheral force FU is determined from the sum of resistances to motion:
FU = FH + FB + FN
Where:
FU
FH
FB
FN
Qm g H
3.6 v
Where:
g
Qm g H 0
3.6 v
Where:
H0
H0 = 4 v + 4
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THERMAL POWER PLANT - 2x600MW
: 1.1
Power
FU v
1000
Where:
PT
PT
Where:
6.6.
PM
T1 S
B
Where:
kN
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T1
: Safety factor
TV
: Pre-Tension (N)
TT
kA
: Start-up factor, k A = k
PN
c2
: Drive factor
GT
CALCULATION RESULTS
See attached documents.
APPENDIXES
QT1-PVE-00HTK-M-M5A-0004
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Table 8 1. Values for fill factor, bulk density and conveying speed
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