Project Design Document (DRI Kilns)

PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03.1.
CDM Ee!"#i$e %o&r' page 1

CLEAN DEVELOPMENT MECHANISM
PROJECT DESIGN DOCUMENT FORM (CDM-PDD)
Version 03 - in ee!" #s o$ %& J'() %00*
CONTENTS
A. General description of project activity
B. Application of a baseline and monitoring methodology
C. Duration of the project activity / crediting period
D. Environmental impacts
E. ta!eholders" comments
Anne+es
Anne# 1$ Contact information on participants in the project activity
Anne# %$ &nformation regarding public funding
Anne# '$ Baseline information
Anne# ($ )onitoring plan
Anne# *$ Abbreviations
Anne# +$ ,eferences
This template shall not be altered. It shall be completed without modifying/adding headings or logo, format or font.
CDM Ee!"#i$e %o&r' page %
SECTION A, Gener#( -es!ri."ion o .ro/e!" #!"i0i")
A,1 Ti"(e o "2e .ro/e!" #!"i0i")$
Bhushan -o.er and teel /imited01aste 2eat ,ecovery based Captive -o.er -roject.
3ersion$ 4%
Date$ 45/14/%446
A,%, Des!ri."ion o "2e .ro/e!" #!"i0i")$
Bhushan -o.er and teel /imited 7B-/8 have set up an &ntegrated teel -lant at 9hel!oloi: -ost
/apanga: ,engali 9ehsil: ambalpur District: ;rissa for manufacturing &ron and teel. 9he plant
produces about 4.+ )illion tonnes of 3alue Added special steels annually.
9he comple# consists of a Coal 1ashery: ponge &ron units: <luidi=ed Bed and 1aste 2eat ,ecovery
Boilers: team turbine: &nduction <urnace: Electric Arc <urnace: /adle <urnace: 3acuum Degassing unit:
)ini Blast <urnace: Continuous Caster: ,olling )ill: 1ire Dra.ing )ill: <erro Alloys plant: etc.
9he B-/ ponge &ron unit consists of four rotary !ilns of *44 9ons -er Day 79-D8 each. 9he
generation of flue gas from the !iln is at the flo. rate of 1%4:444 >m'/hr at ?*4
4
C. 9he rotary !iln is
directly connected to the ( 1aste 2eat ,ecovery Boilers 712,Bs8 .hich forms the project activity .ith
a steam generation capacity of *1 9ons -er 2our 79-28 each. 9he total .aste flue gas generated is
ducted to the 12,Bs to generate steam at 55 @g/Cm
%
and *%4
4
C. 9he ma#imum pressure for .hich the
12,B is designed is 141 !g/cm
%
.
<lue gas .ith high heat content is generated in the ,otary !iln in the ponge iron plant during ponge iron
conversion from iron ore. 9he entire gas coming out from After Burning Chamber 7ABC8 of the Direct
,educed &ron 7D,&8 plant at about 1444
4
C is passed through the 12,B. 9he volume of the gas generated
is proportionate to the production of the D,& !iln. 9he boiler absorbs the sensible heat of gas and cooled
gas at about 1*4
4
C is passed through Electrostatic -recipitators 7E-8 and subseAuently vented to the
atmosphere.
B-/ has implemented the project activity 7B.aste heat recovery based captive po.er project"8 in t.o
phases. B-/ first set up a (4 )1 plant in -hase 0 & and subseAuently a +4 )1 plant in -haseC&&. 9he
phase & of (4 )1 capacity comprises the 12,B 1 D % and Atmospheric <luidised Bed Combustion
7A<BC8 1. -hase && of +4 )1 comprises the 12,B ' D ( and A<BC %. 9he contribution of the
12,Bs to.ards total po.er generation has been estimated at (* )1.
9he -haseC& plant has been in operation since Euly %44* and the -haseC&& plant has been in operation since
)ay %44+. 9he D,& !iln gases have adeAuate heat to produce steam up to %4( 9-2. During the year
%44+C46: B-/"s 144 )1 captive po.er plant generated about +*(:(** )1h of po.er out .hich about
%%':446.*6 )1h net po.er .as generated by the .aste heat recovery 712,8 po.er plant and the
balance po.er .as generated by the coal: coal .ashery rejects: coal char based A<BC boiler.
&n e#igency cases: po.er from the grid is also imported. 9he electricity generated by the 12, po.er
plant displaces electricity that .ould other.ise be generated by the coal: coal .ashery rejects: coal char
based captive po.er plant. 9he purpose of the project activity is to generate po.er through 12,B in
order to meet the partial inChouse reAuirements of B-/. &f there is surplus po.er available after meeting
the captive reAuirements of the steel plant: the same .ould be e#ported to the ;rissa tate Grid.
CDM Ee!"#i$e %o&r' page '
Pro/e!"3s !on"ri4'"ion "o s's"#in#4(e -e0e(o.5en"
9he project activity has contributed to Bustainable Development of &ndia" because the project activity is
generating po.er using .aste heat gases from the process. By generating clean po.er: B-/ has replaced
po.er generation from a coal: coal .ashery rejects: coal char based C--. 9herefore: the project activity
enables reduction in C;
%
emissions and saves the conventional fuel.
9he project imparts a direct positive impact by improvement of Auality of life of local people by providing
inflo. of funds: additional employment: technological and managerial capacity building etc. 9he follo.ing
paragraphs illustrate briefly ho. the project activity contributes to the four pillars 7indicators8 of
sustainable development of &ndia$
So!i#( #s.e!"s
9he location of the project in rural setting contributes to.ards poverty alleviation by generating both
direct and indirect employment.
E!ono5i! #s.e!"s
9he project"s initial investment is to the tune of &>, +(+.5 million in addition to .hich there .ill be
continuous inflo. of funds considering CD) revenues. &n the absence of the project such an inflo. of
funds to the region .as not envisaged. 9he project .ill also earn additional revenue for the local and
central government.
En0iron5en"#( #s.e!"s
)ajority of the po.er generation in the country is from the fossil fuels li!e coal: oil and gas. 2o.ever:
the project activity generates the electricity from the .aste flue gas and thereby reduces the G2G
emissions. 9he project activity utili=es the enthalpy of the hot flue gas: .hich .ill protect the environment
from thermal pollution.
Te!2no(o6i!#( #s.e!"s
9he project activity is based on the 12, technology: a clean technology for po.er generation from .aste
hot flue gas: .hich .ould other.ise be vented to the atmosphere. 9he project comprises of four boilers of
*1 tons per hour 79-28 capacity and .ith the outlet steam parameters of 55 !g/cm
%
7ma#imum pressure
of 141 !g/cm
%
8: and *%4F C.
CDM Ee!"#i$e %o&r' page (
A,3, Pro/e!" .#r"i!i.#n"s$
N#5e o P#r") in0o(0e-
(2os" in-i!#"es # 2os" P#r"))
Pri0#"e #n-7or .'4(i! en"i")
(ies) .ro/e!" .#r"i!i.#n"s
(#s #..(i!#4(e)
8in-() in-i!#"e i "2e P#r")
in0o(0e- 9is2es "o 4e
!onsi-ere- #s .ro/e!"
.#r"i!i.#n"
(:es7No)
&ndia Bhushan -o.er D teel /imited
7B-/8
>o
A,;, Te!2ni!#( -es!ri."ion o "2e .ro/e!" #!"i0i")$
A,;,1, Lo!#"ion o "2e .ro/e!" #!"i0i")$
A,;,1,1, Hos" P#r")(ies)$
&ndia
A,;,1,%, Re6ion7S"#"e7Pro0in!e e"!,$
;rissa
A,;,1,3, Ci")7To9n7Co55'ni") e"!$
9hel!oloi 3illage: -ost /apanga: ,engali 9ehsil: ambalpur District: ;rissa
A,;,1,;, De"#i( o .2)si!#( (o!#"ion< in!('-in6 inor5#"ion #((o9in6 "2e
'ni='e i-en"ii!#"ion o "2is .ro/e!" #!"i0i") (5#+i5'5 one .#6e)$
9he -roject has been implemented in and around @hata >o. %14/1+?: -lot >o. '%'4 of 9hel!oli village:
-ost /apanga:,engali 9ehsil: ambalpur District: ;rissa. &t is located at a latitude of %1C(*GC(%H > and
longitude of 5(C41GC%4H E. 9he project site is situated at '5 !ms from ambalpur to.n in ;rissa state.
&nfrastructural reAuirements including .ater: motorable road: electricity etc. are available at site.
CDM Ee!"#i$e %o&r' page *
;rissa tate
ambalpur District
-lant ite
A,;,%, C#"e6or)(ies) o .ro/e!" #!"i0i")$
9he project activity is generating electricity from the .aste hot gas generated from the sponge iron plant.
&t comes under category 1$ Energy &ndustries 7rene.able/non rene.able sources8 as per I/ist of ectoral
copesJ: 3ersion 4(. 9he methodology used for this project activity is IApproved Consolidated Baseline
)ethodology AC)444(J$
3ersion$ 4%
Date $ 4' )arch %44+
CDM Ee!"#i$e %o&r' page +
A,;,3, Te!2no(o6) "o 4e e5.(o)e- 4) "2e .ro/e!" #!"i0i")$
B-/ integrated comple# consists of a captive po.er plant .ith t.o A<BC and four 12,B units. 9he
12,B are single drum .ater tube boilers of *1 9-2 capacity each operating at 55 !g/cm
%
pressure
7designed for ma#imum pressure of 141 !g/cm
%
8 and at a temperature of *%4
4
C. 9he -o.er generated
from the generator at 11 !3 .ill be connected to the ponge &ron plant after the au#iliary po.er
consumption of 12, po.er plant. 9he technology to be used for this project activity is based on
,an!ine cycle.
9he B-/ ponge &ron unit consists of four rotary !ilns of *44 9-D each. 9he generation of flue gas
from the !iln is at the flo. rate of 1%4:444 >m'/hr at ?*4
4
C. 9he rotary !iln is directly connected to the
( 12,B: .ith steam generation capacity of *1 9-2 each. 9he total .aste flue gas generated is ducted
to the 12,B to generate steam at 55 @g/Cm
%
and *%4
4
C.
9he generated steam is then fed introduced in to the ingle flo. .ith do.n.ard e#haust condensing
9urbo Generator for po.er generation. After transferring the heat: the .aste flue gas is passed through
the Electro tatic -recipitator 7E-8 and vented to atmosphere.
E='i.5en" Te!2ni!#( De"#i(s
Sr, No P#r#5e"er De"#i(s
A, T'r4ine >I
1. )a!e iemens
%. 9ype ingle flo. .ith do.n.ard
e#haust condensing
'. ,ating (4 )1
(. &nlet steam pressure 5( ata
*. &nlet steam temperature *14 K *
4
C
+. 9urbine peed 64*? rpm
?, T'r4ine-II
6. )a!e B2E/
5. 9ype ingle flo. .ith do.n.ard
e#haust condensing
?. ,ating +4 )1
14. &nlet steam pressure 5( ata
11. &nlet steam temperature *14 K *
4
C
1%. 9urbine peed '444 rpm
?, ?oi(er
1'. 9ype 1aste 2eat ,ecovery
1(. >et teaming Capacity at )C, *1 9-2
1*. uper heater outlet pressure 55 ata
1+. uper heater outlet temperature *%4K*
4
C
16. Gas temperature ?*4
4
C
A,;,; Es"i5#"e- #5o'n" o e5ission re-'!"ions o0er "2e !2osen !re-i"in6 .erio-$
9he project .ould result in a C;
%
emission reduction of %@0<A01 tons annually during the 14 Cyear
crediting period 7%445 0 %4158 .hich relates to the increased electrical energy generation from the project
of about %%':446.*6 )1h annually.
:e#rs Ann'#( es"i5#"ion o e5ission re-'!"ions in
"onnes o CO
%
e
Lear 1 %64:*41
Lear % %64:*41
Lear ' %64:*41
Lear ( %64:*41
Lear * %64:*41
Lear + %64:*41
Lear 6 %64:*41
Lear 5 %64:*41
Lear ? %64:*41
Lear 14 %64:*41
9otal CE,"s %:64*:414
Crediting -eriod 14 years
Ann'#( #0er#6e o0er "2e !re-i"in6 .erio- o
es"i5#"e- re-'!"ions (7tonnes of C;
%
e8
%64:*41
A,;,A, P'4(i! 'n-in6 o "2e .ro/e!" #!"i0i")$
9he project has not received any public funding
SECTION ?, A..(i!#"ion o # 4#se(ine #n- 5oni"orin6 5e"2o-o(o6)
?,1, Ti"(e #n- reeren!e o "2e #..ro0e- 4#se(ine #n- 5oni"orin6 5e"2o-o(o6) #..(ie- "o "2e
.ro/e!" #!"i0i")$
9itle$ IConsolidated baseline methodology for .aste gas and /or heat and /or pressure for po.er
generationJ.
,eference$ Approved consolidated baseline methodology AC)444(.
3ersion $ 4%:
ectoral cope $ 41
Date $ 4' )arch %44+
?,% J's"ii!#"ion o "2e !2oi!e o "2e 5e"2o-o(o6) #n- 92) i" is #..(i!#4(e "o "2e .ro/e!" #!"i0i")$
9he methodology AC)444( is applicable to project activities that generate electricity from .aste heat or
the combustion of .aste gas in industrial facilities.
9he methodology applies to electricity generation project activities$
9hat displace electricity generation .ith fossil fuels in the electricity grid or displace captive
electricity generation from fossil fuelsM
1here no fuel s.itch is done in the process .here the .aste heat or the .aste gas is produced after
the implementation of the project activity
9he methodology covers both ne. and e#isting facilities. <or e#isting facilities: the methodology applies
to e#isting capacity: as .ell as to planned increases in capacity during the crediting period.
9he project activity utili=es the .aste gas emanating from the D,& !ilns to produce electricity. 9he
generated electricity .ill be displacing the electricity generation by another coal: coal .ashery rejects: coal
char based A<BC boiler .hich could have generated additional po.er eAuivalent to that of the 12,B
system in the absence of the project activity. &n the project activity: no fuel s.itch is being done in the
process .here the .aste heat is produced.
9hus the project activity satisfies all the applicability conditions as specified in the methodology
AC)444(: and hence the methodology is applicable for the project activity.
CDM Ee!"#i$e %o&r' page ?
?,3, Des!ri."ion o 2o9 "2e so'r!es #n- 6#ses in!('-e- in "2e .ro/e!" 4o'n-#r)
So'r!e G#s In!('-e- J's"ii!#"ion7E+.(#n#"ion
B
a
s
e
l
i
n
e
Grid Electricity
Generation
C;
%
>o E#cluded. >ot applicable to the project
activity as the project displaces captive
po.er generation based on coal coal
char and coal .ashery rejects and not
grid po.er
C2
(
>o E#cluded for simplification. 9his is
conservative
>
%
; >o E#cluded for simplification. 9his is
conservative
Captive Electricity
generation
C;
%
Les )ain emission source as the baseline
.ould be the coal: coal char and coal
.ashery rejects based captive po.er
plant
C2
(
>o E#cluded for simplification. 9his is
conservative
>
%
; >o E#cluded for simplification. 9his is
conservative
-
r
o
j
e
c
t

A
c
t
i
v
i
t
y
;n site fossil fuel
consumption due to the
project activity
C;
%
Les &ncluded. 1hile there is no fossil fuel
consumption for au#iliary firing in the
project activity: po.er from coal based
A<BC .ould be used for startup and in
case of e#igencies.
C2
(
>o E#cluded for simplification.
>
%
; >o E#cluded for simplification.
As per the met hodol ogy AC)444( 0 version 4%: Bthe spatial ext ent of the project
boundary compri ses the wast e heat or gas sources, capti ve power generati ng
equi pme nt , any equi pme nt used to provide auxiliary heat to the wast e heat
recovery process, and the power plant s connect ed physically to the electricit y grid
that the proposed project activit y will affect ".
&n the project activit y the proj ect boundar y compri ses $
The waste heat or gas sources$ 9he source of .aste heat is the After Burning Chambers 7ABCs8
.here the .aste gas from the D,& !iln is combusted. ABC is included in the project boundary
The captive power generating equipments$ 9his includes the 1aste heat recovery boilers: related
accessories for steam distribution: team 9urbine Generator 79G8: captive po.er plant and the
po.er evacuation system
Equipment used to provide auxiliary heat to the waste heat recovery process$ 9his is not relevant
to the project activity
Power plant s connect ed physi cally to the electricit y grid that the propos ed
project activit y will aff ect $ 9he captive po.er plant .ould e#port po.er to
the East er n regional elect ricit y grid if the po.er is in surpl us.
<ig B.1 represents the project boundary of the project activity under consideration.
@iln
After burning chamber
7ABC8
1aste heat recovery boiler
712,B8
-roject Boundary
<lue gas at
?*4 N C
Electricity for
captive use in the
steel plant
Common team header
team at 55 @g/Cm
%
7g8 D *%4K*
o
C
Coal based
A<BC boiler
team at 55 @g/Cm
%
7g8 D *%4K*
o
C
Ge
ne
r#"
or
G
urplus e#ported
to tate grid
E-
S
T
A
C
8
S
T
A
C
8
1aste
flue gas
at 1*4NC
Fi6 ?,1 Pro/e!" 4o'n-#r)
?,;. Des!ri."ion o 2o9 "2e 4#se(ine s!en#rio is i-en"iie- #n- -es!ri."ion o "2e i-en"iie-
4#se(ine s!en#rio$
As per the approved methodology: AC)444(: all the alternative baseline scenarios involved in the conte#t
of project activity should include all possible options that provide or produce electricity for captive
consumption only. 9he project activity shall e#clude baseline options that$
do not comply .ith legal and regulatory reAuirementsM or
depend on !ey resources such as fuels: materials or technology that are not available at the project
site.
9he alternative baseline scenarios are listed and e#plained belo.$
Alternative 1$ -roposed project activity .ithout CD) benefits
Alternative %$ &mport of electricity from local grid
Alternative '$ E#isting or ne. captive po.er generation on site using
a. coal:coal .ashery rejects: coal char
b. diesel
c. natural gas
Alternative ($ A mi# of alternative % D ' e.g. mi# of coal :coal .ashery rejects :coal char based captive
po.er plant 7A<BC8 and grid po.er import
Alternative *$ ;ther uses of .aste heat and .aste gas
Alternative +$ Continuation of the current situation .hich is the coal: coal .ashery rejects: coal char based
captive po.er generation as considered in alternative 'a.
9he possible #("ern#"i0e 4#se(ine s!en#rios are as follo.s$
A("ern#"i0e 1$ Pro.ose- .ro/e!" #!"i0i") 9i"2o'" CDM 4enei"s
B-/ have set up a .aste heat recovery based electricity generation at its facility for meeting the captive
po.er reAuirement of the integrated steel plant and if this is in surplus: the same .ould be e#ported to the
state grid. 9his alternative is in compliance .ith all applicable legal and regulatory reAuirements. &n order
to implement this project activity B-/ had to face number of technological barriers: .hich ma!es this
alternative: less attractive for the project activity .ith out CD) benefits. 2ence this option can be
eliminated for consideration as a baseline scenario.
A("ern#"i0e %$ I5.or" o e(e!"ri!i") ro5 E#s"ern re6ion#( 6ri-
&n the absence of CD) project activity: B-/ has the option of importing electricity from the Eastern
regional grid: .hich .ill further lead to G2G emissions from fossil fuel based thermal po.er plants that
form the grid. 9his alternative is in compliance .ith all applicable legal and regulatory reAuirements and
may be a part of the baseline.
A("ern#"i0e 3#$ Co#(< !o#( 9#s2er) re/e!"s< !o#( !2#r 4#se- !#."i0e .o9er 6ener#"ion
&n the absence of the proposed CD) project activity: B-/ could generate electricity by e#panding the
capacity of its e#isting coal: coal .ashery rejects: coal char based A<BC boilers eAuivalent to the capacity
of the four .aste heat recovery boilers i.e. the project activity.
Considering that B-/ has already implemented coal: coal .ashery rejects: coal char based A<BC boilers
1 D % catering to the captive reAuirements of the integrated steel plant: there is a possibility that they
CDM Ee!"#i$e %o&r' page 1%
could e#pand the e#isting capacity: the e#pansion being eAuivalent to the capacity of the 12,B system
7the project activity8. B-/ already had planned % A<BC boilers having steam generation capacities of 6*
9-2 and 1*4 9-2 respectively and to put up a A<BC boiler .ith an additional steam generation capacity
of ( O *1 9-2 7i.e. %4( 9-2 eAuivalent to the 12,B system8: .ould have reAuired relatively lesser
investment .hen compared to putting up a 12,B of eAuivalent capacity
1
. 9he cost of setting up a
12,B is much more than the cost of setting up an eAuivalent capacity A<BC system.
<urther: coal char and coal .ashery .astes 7from their e#isting coal .ashery8 .ould be used in the A<BC
boilers as fuel. 9herefore: po.er generation eAuivalent to that generated by the 12,B system could have
been achieved by the coal/ coal char/ coal .ashery reject based C-- .ith a marginal increase in cost of
A<BC boiler. 9his is also considering the abundant availability of fuel from their e#isting and nearby coal
.asheries resulting in lesser capital cost and cost of generation per unit. <urther it is to be noted that
B-/ has received sanction for captive coal mines
%
.hich further strengthens the fact that sufficient coal
is available for captive po.er generation and moreover it .ould be more economically attractive to
procure coal from their captive coal mines rather than purchase coal. 9his justifies the fact that for B-/:
it .ould be most economically attractive for setting up a coal: coal char and coal .ashery rejects based
C--.
9his above alternative is in compliance .ith all applicable legal and regulatory reAuirements and may be a
part of the baseline.
A("ern#"i0e 34$ Diese( 4#se- !#."i0e .o9er 6ener#"ion
&n the absence of the proposed CD) -roject activity: B-/ could generate po.er by implementing a
dieselCbased po.er plant to meet their po.er demand. 9his .ill lead to emission of G2G gases: by the
diesel based captive po.er generation. 9his alternative is in compliance .ith all applicable legal and
regulatory reAuirements and may be a part of the baseline.
A("ern#"i0e 3!$ G#s 4#se- !#."i0e .o9er 6ener#"ion
B-/ could generate its o.n po.er using natural gas based captive po.er plant. Although this alternative
is in compliance .ith all regulatory and legal reAuirements: it is not a realistic alternative due to non
availability of natural gas distribution net.or! in ;rissa. 9herefore: alternative 'c may be e#cluded from
baseline scenario.
A("ern#"i0e ;$ Mi+ o o."ions (%) #n- (3) > Gri- .o9er .('s !#."i0e .o9er 4#se- on !o#(< !o#(
9#s2er) re/e!"s< !o#( !2#r< -iese( or 6#s
B-/ had the option of satisfying its captive po.er reAuirements using grid po.er as .ell as generating
captive po.er from other fuels such as coal: coal .ashery rejects: coal char: diesel or gas. 9his alternative
is in compliance .ith the e#isting legal and regulatory reAuirements.
1
,eference$ Documents provided to the D;E
%
,eference$ Coal mine sanction letters pertaining to Allocation of Eam!hani Coal bloc! and Allocation of
Bijahan bloc! by the )inistry of Coal: Government of &ndia: provided to the D;E
CDM Ee!"#i$e %o&r' page 1'
2o.ever considering that B-/ already have a captive po.er plant based on coal: coal .ashery rejects:
coal char it ma!es economic sense to go for the same 7considering adeAuate availability of fuel from coal
.ashery: as .ell as coal from captive mines8 rather than a combination of the t.o 7grid and C--8.
9herefore the options %: 'a and 'b are most li!ely .hen compared to option (. 9herefore this option is
ruled out for further consideration.
A("ern#"i0e -A O"2er 'ses o 9#s"e 2e#" #n- 9#s"e 6#s
ince there is practically no other use of .aste gases 7emanating from the !iln8 in the steel plant: in
absence of the proposed project the .aste gas thus generated .ould have been Auenched: cleaned and
released into the atmosphere and the heat content .ould have been .asted. 2ence this alternative is
e#cluded from consideration.
E0#('#"ion o #("ern#"i0es or 4#se(ine se(e!"ion$
Among the five alternatives discussed above that could be a part of baseline scenario: to select the
appropriate baseline scenario: the alternatives have been discussed belo.$
Among all these alternatives: the one that does not face any prohibitive barrier and is the most
economically attractive should be considered as the baseline scenario. 9hus from the above identified
alternatives: it can be found that alternatives %: 'a D 'b are the most li!ely alternatives for the baseline
scenario. All identified alternatives are compared on capital investment reAuired and cost of po.er
generation in the table belo. 0
P#r#5e"er Gri- ?#se- Po9er Co#(< 4#se- Po9er
.(#n"
Diese( 4#se- .o9er .(#n"
Capital Cost >il &>, (* )illion/)1 &>, (4 )illion/)1
Cost of -o.er &>, (.44 per !1h &>, 1.*+/!1h
'
as
per CEA data
&>, 1.'4 / !1h for
B-/"s coal: coal
char and coal
.ashery rejects
based C--
&>, *.?+
(
/!1h
9he Central Electricity Authority 7CEA8 report namely B,eport of the E#pert Committee on <uels for
-o.er generation: E#ecutive ummary" provides the cost of generation by various fuels at 54P plant load
factor 7-/<8 based on different distances of procurement of fuels. <or coal based captive po.er plant: if
domestic coal is procured .ithin %44!m from the project site: the cost of generation at 54P -/< .ould be
1.*+ &>,/!1h. As per the same report: the cost of generation using diesel: procured from .ithin %44!m
from project site .ould be *.?+ &>,/ !1h. 9he cost of importing po.er from the grid 7;rissa state
electricity grid8 .ould be (.4 &>,/!1h.
&t may be noted that there is no initial cost for importing po.er from the grid as compared to the cost of
setting up a coal and diesel based po.er plant. 2o.ever: the cost of po.er generation per unit is relatively
cheaper for a coal based C-- 7about 1.*+ &>,/ !1h8 and even cheaper for a coal: coal .ashery rejects:
'
,eference$ ,eport of the E#pert Committee on fuels for -o.er Generation: E#ecutive ummary 0 By
Government of &ndia: Central Electricity Authority: -lanning 1ing: dated <ebruary %44( provided to the D;E.
(
,eference$ ,eport of the E#pert Committee on fuels for -o.er Generation: E#ecutive ummary 0 By
Government of &ndia: Central Electricity Authority: -lanning 1ing: dated <ebruary %44(
CDM Ee!"#i$e %o&r' page 1(
coal char based po.er plant as the availability of coal: coal .ashery rejects: coal char from the e#isting
coal .asheries of B-/ further reduces the cost of generation to 1.'4 &>,/!1h.
Considering the various factors available: the most li!ely baseline scenario .ould be AlternativeC'a: i.e. a
coal: coal .ashery rejects: coal char based C-- to cater to the eAuivalent po.er as that of the 12,B
system considering the economic attractiveness of a coal: coal char and coal .ashery rejects based C-- as
detailed above.
?,A, Des!ri."ion o 2o9 "2e #n"2ro.o6eni! e5issions o GHG 4) so'r!es #re re-'!e- 4e(o9 "2ose
"2#" 9o'(- 2#0e o!!'rre- in "2e #4sen!e o "2e re6is"ere- CDM .ro/e!" #!"i0i") (#ssess5en" #n-
-e5ons"r#"ion o #--i"ion#(i"))$ QQ
As per the decision 16/cp.6: paragraph (': a CD) project activity is additional if anthropogenic
emissions of green house gases by sources are reduced belo. those that .ould have occurred in absence of
registered CD) project activity. 9he methodology reAuires the project proponent to determine the
additionality based on B9ool for the demonstration and assessment of additionality 0 ver 4'" as per EBC %?
meeting.
Additionality of project activity as described is discussed hereunder.
tep 1. &dentification of alternatives to the project activity consistent .ith current la.s and regulations.
Sub- step a! "efine alternatives to the project activity#
All the plausible and credible alternatives to the project as per the reAuirement of AC) 444( have been
discussed in section B(.9he alternatives to the project activity have been evaluated based on their
economic attractiveness and hence a coal: coal .ashery rejects: coal char based A<BC boiler is considered
as the alternative source of po.er in absence of the project activity.
Sub-step b
$onsistency with mandatory applicable laws and regulations
9he alternatives discussed in section B( are all in compliance .ith applicable legal and regulatory
reAuirements. )oreover: there is no foreseeable regulatory change that .ould ma!e the above alternatives
nonC compliant.
9he project proponent has opted for tepC' i.e. barrier analysis
tep '$ Barrier analysis
&n this step it needs to be determined .hether the project activity faces barriers that$
-revented the implementation of this type of proposed project activity
Do not prevent the implementation of at least on of the alternatives
Sub-step 3a: Identify barriers that would prevent the implementation of the proposed CDM project
activity:
CDM Ee!"#i$e %o&r' page 1*
&n this subCstep it is reAuired to establish that there are realistic and credible barriers that .ould prevent
the implementation of the proposed project activity from being carried out if the project activity .as not
registered as a CD) activity.
9hese realistic and credible barriers include the follo.ing$
In0es"5en" ?#rrier
B-/ have installed t.o A<BC boilers for generation of steam at 6* 9-2 and 1*4 9-2 capacities .hich
is generating po.er to the Auantum of +4 )1. About (4 )1 of po.er is being generated by the four
12,Bs of *1 9-2 capacities.
As an alternative: B-/ had the option of generating po.er only through A<BC boilers .hich .ould have
been possible .ith a marginal increase in the project cost .hen compared to the project cost of
establishing the four 12,Bs and the accompanying au#iliaries and steam piping arrangements.
9he cost of setting up an A<BC boiler of %%* 9-2 capacity .ould be &>, *11.( )illion .hen compared
to the cost of setting up four 12,B boilers of *1 9-2 capacity each .hich is &>, +(+.5 )illion. 9he
higher capital cost of 12,B .hen compared to A<BC is considering that four 12, boilers are reAuired
for utilisation of .aste gases from four !ilns individually .hich further increases the project cost. 9his is
not a case for coal based po.er project because one large A<BC boiler could be utilised for the same.
2o.ever B-/ .ent ahead .ith the 12,B option .ith an intention to reduce the G2G emissions in to
the atmosphere and also considering the probability of availing carbon revenue through CD).
Comparing .ith similar projects: it can be noted that B-/ is the first in the region to implement a
12,B boiler .ith high pressure and temperature configuration of 55 ata 7designed for ma#imum
pressure of 141 !g/cm
%
8 and *%4 deg C respectively .hich reAuires greater investment .hen compared to
other 12,B configuration 7R+6 ata pressure8 already implemented in the sector.
CDM Ee!"#i$e %o&r' page 1+
Te!2no(o6i!#( ?#rriers
9he follo.ing technological barriers .ere evidenced in the project activity$
(A) Tr#inin6 re(#"e-
As per additionality tool definition it is reAuired to prove that BS%illed and&or properly trained labour to
operate and maintain the technology is not available, which leads to an unacceptably high ris% of
equipment disrepair and malfunctioning or other underperformance"M
1hen B-/ decided to go ahead .ith the 12,B boiler for steam generation at high pressure and
temperature configuration .hich .as the first of its !ind in the tate of ;rissa: the management had
envisaged operational difficulties and ris!s due to its technical configuration
*
. 9herefore B-/ ensured
that their personnel obtain relevant training
<or ensuring continuous po.er generation: consistent supply of gas at reAuisite heat value to the 12,B
is reAuired. 9his .ould reAuire trained manpo.er to operate such !ind of system. As B-/ had no prior
e#perience in this sector: they had to face many technological barriers during and after commissioning of
the plant. B-/ .as a.are that they .ould have to get people trained to operate and maintain the system
for ensuring consistent and reliable po.er generation through the .aste heat recovery from the D,& !ilns
.ithout adversely affecting the !iln operation and product Auality. B-/ has provided training to its
manpo.er to operate the .aste heat recovery boilers through their technology supplier 9herma# /td
+
.
(?) RisB o "e!2no(o6i!#( #i('re$
As per additionality tool Bthe process&technology failure ris% in the local circumstances is significantly
greater than for other technologies that provide services or outputs comparable to those of the
proposed $"' project activity, as demonstrated by relevant scientific literature or technology
manufacturer information(.
9he project activity i.e. the po.er generation from .aste heat recovery systems has the follo.ing technical
hurdles/ challenges .hen compared to other technologies such as A<BC .hich can provide the same
output/ service$
(i) C#s"e 6#s ='#(i") ro5 DRI Bi(n$
9he operation of the D,& @iln and the 12,B are interrelated .ithout any isolation mechanism i.e. the
!iln cannot run .ithout the 12,B in operation and the entire gases generated from the !iln is routed
through the 12,B. Any instability in the Auality of ra. material of the D,& !iln: .ould affect the flue
gases generated. Ssually the hot .aste gases coming out of the !iln contain high level of ;# and >;#
and hence the temperature needs to be maintained at a certain level 7above acid de. point8 so as to prevent
formation of corrosive acids due to condensation of these gases. Corrosive acids may lead to acute damage
in the boiler due to boiler tube failure and subseAuently in the do.n stream eAuipments li!e E-: &D <an:
dampers and the e#haust stac! and hence in such a situation boilers .ould have to be shut do.n for
maintenance and the D,& !iln also .ould have to be stopped. 9he cooling and heating cycle of the !iln
ta!es minimum of about *C+ days .hich further involves substantial e#penditure. Also: off grade sponge
iron generation ta!es place in the !iln .hile cooling and restarting it. )oreover such irregularities in boiler
*
,eference$ Document provided to D;E
+
,eference$ 9raining records pertaining to training of B-/ personnel by 9herma# /td has been given to the
D;E
operation also hamper smooth functioning of electric furnaces. 9hus all these technical difficulties lead to
colossal operational barriers: .hich need to be properly addressed to ensure smooth functioning of the
unit. 9he operational barriers can probably be handled/ managed by providing appropriate training to
personnel .ho .ould operate the 12, boilers 7discussed above8.
1hereas all these technical barriers do not appear or arise for the baseline alternative i.e. the A<BC boiler
as it can operate smoothly through coal injection .hich is controlled by the operators.
(ii) Te5.er#"'re !on"ro( re(#"e-
team temperature control in 12,B is one of the critical functions in the operation of .aste heat
recovery boiler used .ith sponge iron !iln.
Snli!e A<BC: steam temperature of 12,B depends on the steam flo. and the temperature of flue gas
generated from sponge iron !iln .hich passes through 12,B boiler. ome times the flo. of flue gas
from sponge iron !iln could rise abruptly and rush through 12,B .hich could result in sudden rise of
steam temperature in 12,B. 9o control steam temperature: the temperature of flue gas from sponge iron
!iln must be controlled. 9his could be controlled by spraying .ater on flue gas in the After Burning
Chamber 7ABC8 .hich in turn could pose many problems in 12,B"s operation.
9he .ater sprayed on flue gas could vapori=e and form ca!es along .ith dust particles of the flue gas.
9hese ca!es can get carried over and get deposited on evaporators and economi=er coils of 12,B. ;ver a
period of time these ca!es could get accumulated and form heavy masses. 9hese heavy masses could fall
on the other tubes of the boiler causing severe damage to it. ome times it could fall on the .et scrapper
and damage its chain lin!. 2ence the 12,B reAuires e#tra care and precautions to minimi=e the above
operational problems related to temperature control.
;n the contrary: controlling of steam temperature in A<BC boiler is simpler as it is controlled by fuel
injected to the boiler .hich is entirely dependent on the operator. 9herefore: this barrier is more relevant to
the project activity and does not affect the baseline i.e. the A<BC boiler.

(iii) ?oi(er o.er#"ion#( .ro4(e5s
At the time .hen B-/ decided to go ahead .ith the 12,B boiler for steam generation at a relatively
high pressure and temperature configuration .hich .as the first of its !ind in the tate of ;rissa: the
management had envisaged operational difficulties and ris!s due to its technical configuration
6
Considering its high pressure and temperature configuration: B-/"s project activity did face some
operational problems post commissioning. 9o sort out the problems associated .ith operating 12,B at a
high pressure 755ata8 and *%4
4
C temperature: B-/ had to shut do.n the !iln many a times leading to
substantial financial losses. 9he other production units of the plant could also not be run due to nonC
availability of po.er. 9he boiler failure too! place due to repeated problems encountered in the screen
tube circuit
5
.
9herma# /imited: a global solution provider in energy and environmental engineering: have designed the
12,Bs in the project activity .ith the high pressure 755!g/cm%8 and temperature 7*%4 deg C8
configuration. 9he operating parameters of the boilers .ere the first of the !ind to be used .ith a *44
6
5
,eference$ creen tube failure records provided to the D;E
9-D !iln and hence 9herma# could not identify an immediate solution to the various technological
problems.
9he screen tube failure during -hase 1 712,B 1 D %8 occurred for several months and during each time:
a short term action .as ta!en but that .as not sufficient to prevent the recurrence of the problem as boiler
tube lea!age problems .ere encountered in the -hase % 712,B 'D(8 as .ell. After several deliberations
bet.een B-/ and 9herma# /td: modifications .ere proposed in the 12,Bs considering repeated screen
tube failures. As apparent from the above discussion the problems .ere uniAue to the project activity
considering its high technical configuration.
As evident from the above discussions: boiler operational problems occurred in the 12,B .hereas an
A<BC boiler does not face such operational problems. 9his has apparently also increased the operation
and maintenance cost of a 12,B .hich is much higher than that of A<BC boiler.
(i0) O"2er e='i.5en"s$
Any disruption in the operation of the pollution control eAuipment li!e E- or any other do.n stream
au#iliaries .ill lead to boiler failure and hence the operation of the D,& !iln also .ill be disrupted due to
interconnectivity of the !iln .ith the boiler .ithout any isolation scheme. 9hus it demands e#act
functioning of all the do.n stream eAuipments so as to ensure hassle free operation in all the production
facilities.
A fully condensing turbine has been installed so as to ma#imise the electrical output. Besides this an
economiser also has been set to operation .ith an aim to maintain lo.est possible e#haust gas temperature
.hich .ill enable ma#imum heat recovery from the .aste gases. 9hus designing of the economiser
demands additional technical sophistication so as to ensure gas temperature is maintained above acid de.
point before the gas leaves through the e#haust stac!.
(0) Lo9 !#.#!i") '"i(is#"ion o CHR?$
&t is to be noted that despite the 12,Bs having a capacity of *1 9-2 each: the capacity utilisation
?
as
evidenced during the year %44+C46 .as only about *5.?P as compared to the A<BC boilers .hose
capacity utilisation .as about 54.*P. 9his reduced capacity utilisation of 12,Bs can be attributed to
various problems associated .ith the availability of flue gases from the !ilns and other related operational
difficulties as detailed above. 9he same problems cannot be encountered .ith the A<BC and therefore
there .ould be assured supply of steam from A<BC as against the 12,B system. 2ad an eAuivalent
capacity A<BC boiler been installed in place of the ( 12,B boilers: correspondingly the po.er
generation from the captive po.er plant .ould have been much higher. <urther: as surplus po.er from the
captive po.er plant is sold to the state grid: the revenues from the sale of po.er .ould also have been
higher.
9his further justifies the fact that B-/ could have opted to implement A<BC in place of 12,B
considering better capacity utilisation of A<BC as compared to 12,B.
Despite all the above technical barriers: B-/ has opted for 12,B considering the inflo. of CD)
revenues
(C) T2e .#r"i!'(#r "e!2no(o6) 'se- in "2e .ro.ose- .ro/e!" #!"i0i") is no" #0#i(#4(e in "2e re(e0#n"
re6ion.
?
,eference$ ynopsis report of 144 )1 captive po.er plant for the year %44+C46 at B-/ provided to the D;E
CDM Ee!"#i$e %o&r' page 1?
9he project activity 7.aste heat recovery boilers8 .as first in the tate of ;rissa for generating steam .ith
the high pressure and temperature configuration of 55 !g/cm
%
7141 !g/cm
%
ma#imum pressure8 and *%4
deg C respectively for recovering .aste heat from *44 9-D sponge iron !iln flue gases
14
.
?#rriers -'e "o .re0#i(in6 .r#!"i!e
B-/ .as the 1
st
company
11
in the state to initiate the .or! on its integrated steel plant and signed a
)emorandum ;f Snderstanding 7);S8 .ith the ;rissa Government. 9hough: B-/ had initiated the
.or! of setting up the integrated comple# earlier: they could not do so in time: as they faced many barriers
during the implementation of the project. B-/ .as amongst the first companies to set up the 12,B at
high operating parameters 7i.e. 141 !g/cm
%
ma#imum pressure8
1%

;ther companies .hich initiated the .or! simultaneously .ith B-/: commissioned similar plants but
.ith lo.er operating parameters.
Ins"i"'"ion#( ?#rrier
B-/ had initially signed a po.er purchase agreement 7--A8 to e#port the surplus po.er to ,eliance
Energy 9rading /td 7,E9/8 during 41.45.%44* to '4.?.%44+
1'
and .ere e#porting po.er at a variable
tariff 7pea! and off pea!8 and paying the .heeling charges to the Grid Corporation of ;rissa /imited
7G,&DC;8. As per the --A .ith ,E9/: the ;pen Access for transmission of po.er shall be as per the
relevant provisions of the Central Electricity ,egulatory Commission 7CE,C8 ,egulation dated '4
Eanuary %44( regarding B;pen Access in &nterCstate 9ransmission". &t is also to be noted that in its ;rder
dated %6.4(.%44(: the ;rissa Electricity ,egulatory Commission 7;E,C8 had granted permission to
B-/ for sale of surplus po.er outside the state of ;rissa.
ubseAuently since August %44* and as per --A .ith ,E9/: B-/ had been selling po.er to ,E9/
.hich in turn supplies po.er outside ;rissa against committed offta!e arrangements from beneficiaries.
B-/ and G,&DC; had also signed a Bhort term open access commercial agreement" in Euly %44+ as
per .hich the short term transactions .ould guided by ;pen Access ,egulations: %44( .ith its
amendments issued from time to time.
B-/ later on agreed to sell po.er to ,E9/ during the period Ean 46 C )arch 46 as per the 9erm heet
for 1* )1 ,9C po.er dated %+ >ovember %44+
1(
. ,E9/ had submitted the application for grant of
open access to the concerned ,egional /oad Despatch Center 7,/DC8 ho.ever: the ;rissa tate /oad
Despatch Center 7/DC8 / ;rissa -o.er 9ransmission Corporation /imited 7;-9C/8 did not grant
consent for shortCterm open access
1*
. ubseAuently B-/ replied to the ,egional -o.er Committee
1+
: to
grant consent for ;pen access for interCstate trading of surplus po.er .hich .as not considered.
During December %44+: G,&DC; also through its communication to B-/ e#pressed its .illingness to
14
,eference$ /etter from Directorate of <actories and Boilers: ;rissa: Bhubhanesh.ar that B-/ .as the first in
the tate of ;rissa to put up a high pressure and temperature configuration 12,B .ith ma#imum pressure of
141 !g/cm
%
provided to D;E
11
,eference$ -ioneer special );SC;rissa 7mines and )inerals8
1%
,eference$ /etter from Directorate of <actories and Boilers: ;rissa: Bhubhanesh.ar that B-/ .as the first in
the tate of ;rissa to put up a high pressure and temperature configuration 12,B .ith ma#imum pressure of
141 !g/cm
%
provided to D;E
1'
,eference$ --A .ith ,E9/ provided to D;E
1(
,eference$ Agreement .ith ,E9/ provided to D;E
1*
Communication by -o.er Grid Corporation of &ndia /td to ,E9/ on %+ Dec %44+ provided to D;E
1+
Communication from B-/ to the ,egional -o.er Committee on %5 December %44+ provided to D;E
CDM Ee!"#i$e %o&r' page %4
purchase po.er from B-/ at a provisional rate of %.4% &>,/ !1h or at a rate determined by ;rissa
Electricity ,egulatory Commission 7;E,C8 from %446 on.ards. ince the po.er e#port to ,E9/ on
shortCterm open access .as not accepted by ;-9C/: B-/ had to sign an agreement .ith G,&DC; for
purchase surplus po.er from their C-- at the rate of %.4% &>,/ !12.
9his reduced tariff of %.4% &>,/!12 as against the higher tariffs offered by ,E9/: has resulted in huge
financial losses and if surplus po.er from the project activity is e#ported to the G,&DC; in the future:
there .ould be further losses incurred by B-/. 9hus B-/ had to face institutional barriers due to the
above mentioned reasons: .hich they incurred financial losses.
Besides the barriers faced by B-/ prior to the implementation of the project: this institutional barrier
further strengthens the need of CD) funds.
Sub-step 3 b. Show that the identified barriers would not prevent the implementation of at least one
of the alternatives e!cept the proposed project activity":
9he above identified barriers do not prevent the implementation of the baseline option i.e. the coal/ coal
char/ coal .ashery reject based captive po.er plant .hich is the most li!ely and economically attractive
alternative to the project. 9his is considering the belo.$
718 9he capital cost of the coal based C-- is lo.er .hen compared to the project activity 712,B
based po.er .ith high pressure and temperature configuration8 as detailed above in the
investment barrier section. An eAuivalent capacity A<BC boiler .ould have been much cheaper
than the four 12,B. B-/: being the first in the region to implement a 12,B boiler .ith high
pressure and temperature configuration of 55 ata 7designed for ma#imum pressure of 141 !g/cm
%
8
and *%4 deg C respectively: reAuired to put in greater investment .hen compared to investments
in lo.er technological 12,B configuration 7R+6 ata pressure8 that .as prevalent at the time
.hen the project .as considered for implementation.
7%8 9he A<BC technology is common and is a prevailing practice and: therefore does not face
technology related barriers as compared to a 12,B system of high temperature pressure
configuration 7as described in the 9echnological barriers section in ubCstep 'a8.
;peration of A<BC boiler being common practice in the region and in the country: it does not
reAuire speciali=ed training as compared to 12,B boilers .ith the high pressure and
temperature configuration as that of the project activity
9he process/technology failure ris! in the local circumstances is significantly greater for
12,B than for A<BC .hich provides similar outputs considering the follo.ing$
a. 12,B"s depend on the operation of the D,& !iln and cannot operate in isolation
.here as A<BC boiler operation is smoothly controlled by operators
b. Controlling steam temperature in the 12,B is operationally more difficult .hen
compared to that of the A<BC boiler
c. Boiler operational problems occurred in the 12,B 7as apparent in the project
activity8 .here as A<BC boiler does not face such operational problems. 9he
operation and maintenance cost of a 12,B is much higher than that of A<BC
boiler.
d. 9he capacity utili=ation of 12,B is significantly less .hen compared to that of
A<BC boiler due to operational problems .hich reduces the po.er generation and
therefore revenues from sale of po.er. A<BC of eAuivalent capacity .ould have
generated more po.er and generated more revenues from sale of po.er.
e. 9echnological ris!s / uncertainties of the 12,B in the project activity: is primarily
on account of high technical configuration 7high pressure and temperature8 .hich is
first of its !ind in the region: .here as such ris!s are not associated .ith the A<BC
boilers
S"e. ;, Co55on .r#!"i!e #n#()sis
Based on the information about activities similar to the proposed project activity: B-/ needs to
demonstrate a common practice analysis to complement and reinforce the barrier analysis. B-/ is
reAuired to identify and discuss the e#isting common practice through the follo.ing subCsteps$
Sub-step )a# *naly+e other activities similar to the proposed project activity
A recent study conducted by Eoint -lant Committee under the guidance of )inistry of teel: Government
of &ndia pinpoints that out of 1(6 coal based sponge iron units surveyed the number of units .ith captive
po.er generation facility is only 1+: .ith ma#imum concentration in Chattisgarh. 9hus it clearly indicates
that captive po.er generation is not a common phenomenon 7only 14.55P in the country8 in similar
industrial units. Captive po.er generation includes .aste heat recovery based po.er generation as .ell.
During the time of proj ect impl eme nt at i on: +( sponge iron unit s .er e oper at i ng in
;rissa out of .hich *5 plant s
16
import elect ricit y from the st at e grid and only +
unit s .ere identified to have the .ast e heat recover y based captive po.er plant in
their facility. Amongst these si# unit s: three plant s 79at a ponge &ron /imit ed 79&/8
0 6. * )1: ;C/ 0 5 )1: ;rissa ponge &ron /imit ed 7;&/8 0 14 )18 have
impl eme nt e d the .ast e heat recover y project s ta!ing into account pot ent i al
benefit s avail abl e under CD). 9hus it can be int erpr et ed that during the ti me of
impl eme nt at i on the proj ect activit y .as observed in only ' other unit s i.e. (. + P of
tot al plant s in ;rissa. )oreover the temper at ur e and pressur e configur at i on of the
project activit y is the highest amongs t the e#isting .ast e heat recover y based
captive po.er plant s in si mil ar indust ri al unit s in ;rissa.
9he lett er from the Direct or at e of <act ori es and Boilers: confir ms the fact that the
identified project activit y is the first of its !ind in the t at e of ;rissa: .ith regar d to
the high pressur e and temper at ur e configur ati on. 9hus in light of the above
discussi on it can be concluded that the .ast e heat recover y based captive po.er
plant is not a common practice in the region and mor eover adapt at i on of such a
high pressur e and temper at ur e configur ati on in the identified captive po.er plant
has made the proj ect even mor e e#cept i onal in the region.
9hus in light of the above discussion it can be concluded that there .ere significant barriers and
technological challenges associated .ith the project activity .hich has restricted other similar industrial
units from establishing such a project 7of similar technological features8 .here as B-/ has gone ahead
.ith the proposed project activity considering CD) revenues into account.

Sub -step )b# "iscuss any similar options that are occurring
&t is apparent from the above discussion that out of +( sponge iron plants in the ;rissa state 7at the time of
project activity implementation8 only si# of them have captive po.er plant based on .aste heat recovery
of .hich ' of the projects have already been registered at S><CCC as CD) projects and are availing the
16
http$//cdm.unfccc.int/Sser)anagement/<iletorage/1O-1<TUB+?%UD<6>E@51LS-L,G'))>
CDM Ee!"#i$e %o&r' page %%
carbon benefits. &t is evident that similar options occurring in the region are considering inflo. of CD)
revenues due to the ris!s/ challenges faced by them. <urther B-/"s project is relatively uniAue as it is
relatively a higher technical configuration .hen compared to other 12, projects in sponge iron plants in
the region: .hich obviously faces greater ris!s and uncertainties and therefore CD) revenues are essential
to mitigate these technical hurdles.
?,*, E5ission re-'!"ions$
?,*,1, E+.(#n#"ion o 5e"2o-o(o6i!#( !2oi!es$
a8 -roject Emissions
As per the methodologyCAC)444(: the project emissions are applicable only if au#iliary fuels are fired
for generation startCup: in emergencies: or to provide additional heat gain before entering the 12,B. &n
the project activity: in case of startCup: emergencies etc: po.er generated from the coal: coal char and
coal .ashery rejects based A<BC boiler is used. Based on the po.er used: the follo.ing eAuation
provides the project emissions$
9he project emissions are given as$
-Ey V -
imp
O E<y
-Ey V -roject emissions from use of fossil fuel based po.er for start up purposes 7coal based A<BC8
-
imp
V -o.er imported for the project in )1h from the A<BC boiler for startCup/ emergencies
E<y V Emission factor of the C-- 7coal based A<BC boiler8
2o.ever: as per AC)444(: the project emissions are reAuired to be calculated as per EAuation 718 7in
AC)444(8 .hich is based on Auantity of fuel consumed: its net calorific value: the carbon emission
factor of the fuel and the corresponding o#idation factor of fuel. 9his approach has not been used for
deriving the project emissions. 9his is considering that as the emission factor of the captive po.er plant
has been derived as per AC)444( and as the Auantum of po.er used for startCup and in case of
emergencies is available at B-/: the same could be used for project emission calculations.
&t is also to be noted that no au#iliary fuel .ould be fired to provide for additional heat gain before
entering 12,B.
b8 Baseline Emissions
Baseline emissions are given as$
BE
electricity: y
V EG
y
# E<
electricity: y
1here:
EG
y
is the net Auantity of electricity supplied to the manufacturing facility by the project 7.aste heat
recovery boiler8 during the year y in )1h: and
E<
electricity: y
is the baseline emission factor for the electricity displaced due to the project activity during the
year y 7tC;
%
/)1h8
As per the methodology AC)444(: option 1 i.e. the captive po.er generation from coal: coal char: coal
.ashery rejects based C-- has been considered as the baseli ne scenari o and the det ails of
Emissions <act or det er mi nat i on is e#pl ai ned in the secti on B.+. ' of this docume nt
CDM Ee!"#i$e %o&r' page %'
9he net Auantity of energy supplied to the manufacturing facility by the project activity during the year is
derived as e#plained in section B.+.' and is based on the contribution of the 12,Bs to the po.er
generation.
c8 Leakag e
>o lea!age is consi der ed as per the met hodol ogy AC)444(.
Emi s si on Reduct i on
9he emi ssi on reducti on ERy by the project activit y during a given year y is the
difference bet .een the baseli ne emi ssi ons though substi t uti on of elect ricit y
gener at i on .ith fossil fuels 7BEy8 and project emi ssi ons 7PEy8: as follo.s$
ER y = BE y PEy
1her e$
ERy are the emi ssi ons reducti ons of the proj ect activit y during the year y
in tons of C;%:
BE,y are the baseli ne emi ssi ons due to displ ace me nt of elect ricit y during
the year y in tons of
C;%:
PEy are the project emi ssi ons during the year y in tons of C;%:
CDM Ee!"#i$e %o&r' page %(
?,*,%, D#"# #n- .#r#5e"ers "2#" #re #0#i(#4(e #" 0#(i-#"ion$
,$opy this table for each data and parameter-
D#"# 7 P#r#5e"er$ E< of (4 )1 unit 712,B 1D%: A<BC 18
Data unit$ 9C;
%
/)1h
Description$ Emission factor of the (4 )1 Captive -o.er -lant
ource of data used$ C
3alue applied$ 1.%*
Eustification of the
choice of data or
description of
measurement methods
and procedures actually
applied $
Emission factor for coal has been ta!en from &-CC guideline and as a
conservative approach and the boiler efficiency of the C-- has been assumed at
144P .here as the average turbine efficiency has been estimated at %5.4 P.
Any comment$ 9his data has been calculated and the details are given in Anne# C '
D#"# 7 P#r#5e"er$ E< of +4 )1 unit 712,B ' D( and A<BC %8
Data unit$ 9 C;
%
/)1h
Description$ Emission factor of the +4 )1 Captive -o.er -lant
ource of data used$ C
3alue applied$ 1.1?
Eustification of the
choice of data or
description of
measurement methods
and procedures actually
applied $
Emission factor for coal has been ta!en from &-CC guideline and as a
conservative approach the boiler efficiency of the C-- has been assumed at
144P .here as the average turbine efficiency has been estimated at %?.4 P.
Any comment$ 9his data has been calculated and the details are given in Anne# C '
?,*,3 E+-#n"e !#(!'(#"ion o e5ission re-'!"ions$
#) Pro/e!" E5issions
-roject Emissions are applicable only if au#iliary fuels are fired for generation startCup: in emergencies: or
to provide additional heat gain before entering the 1aste 2eat ,ecovery Boiler.
<or the project activity 7consisting of ( 12,Bs8 about 16%5 )1h of po.er .ould be reAuired annually
for start0up .hich .ould be met by the coal based A<BC boiler or the diesel generator sets. 9his figure of
16%5 )1h is arrived at by considering that for each 12,B about % )1 of po.er .ould be reAuired
during startup: the duration of each startup is on an average about 6% hrs and there are about ' startups
per year. 9o be on the conservative side: it is assumed that during startCup or during emergencies the coal
based A<BC boiler .ould provide the reAuired po.er for startCup purposes. 9he carbon emission factor of
the C-- as determined based on AC)444( 7eAuation '8 .ould be used to compute the project emissions
from this po.er reAuirement. 9o be on the conservative side: the carbon emission factor of the (4 )1
C-- i.e. 1.%* tC;%/ )1h has been considered for the estimation of project emissions.
-Ey V -
imp
O E<y
CDM Ee!"#i$e %o&r' page %*
-Ey V -roject emissions from use of fossil fuel based po.er for start up purposes 7coal based A<BC8
-
imp
V -o.er imported for the project in )1h from A<BC boiler for startup/ emergencies
E<y V Emission factor of the C-- 7coal based A<BC boiler8
&t is to be noted that no au#iliary fuel is being fired in the project activity to provide any additional heat
gain before the .aste gas enters the .aste heat recovery boiler.
4) ?#se(ine E5issions
ince the baseline scenario has been determined as coal: coal .ashery rejects: char based captive
po.er generation. 9he emission factor for displaced electricity is calculated as follo.s.
E<
Captive:y
V E<
C;%
:
i
/ Eff
captive
O ((/1% O '.+ 9E/1444 )1h
1here:$
E.captive,y Emissions factor for captive po.er generation 7tC;%/)1h8
E.$/0,i C;% emissions factor of fuel used in captive po.er generation 7tC/9E8
Effcaptive Efficiency of the captive po.er generation 7P8
))&0 Carbon to Carbon Dio#ide conversion factor
1!2&333 9E to )1h conversion factor
9o estimate boiler efficiency: project participants may choose bet.een the follo.ing t.o options$
O."ion A
Sse the highest value among the follo.ing three values as a conservative approach$
1. )easured efficiency prior to project implementationM
%. )easured efficiency during monitoringM
'. )anufacturer nameplate data for efficiency of the e#isting boilers.
O."ion ?
Assume a boiler efficiency of 144P based on the net calorific values as a conservative approach.
As a conservative approach B-/ has considered ;ption B.
9o arrive at the efficiency of the captive po.er plant the follo.ing method has been adopted$
Efficiency #his is the turbine efficiency - since boiler efficiency has been assumed at $%%&
turbine efficiency will represent the overall power plant efficiency" V 9hermal eAuivalence of po.er
generated from the Captive -o.er -lant / Energy input to the turbine
a" 'or (% M) C**
Eff
(4 )1WC--
V -
(4 )1WGen
O 2
eA
/ 7U
9G1
O 2
9G1
8
-
(4 )1WGen
V -o.er generated in !1h 7actual in the year %44+C468 from (4 )1 C--
2
eA
V 2eat eAuivalent in !Cal/!1h
CDM Ee!"#i$e %o&r' page %+
U
9G1
V team at turbine inlet in !g 7actual in the year %44+C468 for (4 )1 C--
2
9G1
V Enthalpy of steam at turbine inlet in !Cal/!g 7based on steam pressure and steam temperature at
turbine inlet8 for (4 )1 C--
b" 'or +% M) C**:
Eff
+4 )1WC--
V -
+4 )1WGen
O 2
eA
/ 7U
9G%
O 2
9G%
8
-
+4 )1WGen
V -o.er generated in !1h 7actual in the year %44+C468 from +4 )1 C--
2
eA
V 2eat eAuivalent in !Cal/!1h
U
9G%
V team at turbine inlet in !g 7actual in the year %44+C468 for +4 )1 C--
2
9G%
V Enthalpy of steam at turbine inlet in !Cal/!g 7based on steam pressure and steam temperature at
turbine inlet8 for +4 )1 C--
9he baseline emissions are given as
BE
electricity: y
V EG
y
# E<
captive: y
E<
captive: y
the C;
%
baseline emission factor for the electricity displaced due to the project activity during the
year in tC;%/ )1h .hich has been calculated at 1.%* tC;
%
/)1h and 1.1? tC;
%
/)1h for the (4 )1
and +4 )1 units respectively
EG
y
i.e. the net Auantity of electricity generated by utili=ing the .aste gases 7contribution from 12,B1:
12,B%: 12,B' and 12,B(8 is calculated as under$
Calcul at i on of the el ect ri ci t y gener at e d in uni t s suppl i e d by was t e gas
and ot her fuel s
As per AC)444(: .hen the direct meas ur e me nt of the elect ricit y gener at ed by
using the .ast e gas is not possi bl e as other fossil fuel7s8 along .ith .ast e gas are
used for elect ricit y gener at i on: the rel ative shar e of the tot al gener at i on from
.ast e gas is calcul at ed by consi deri ng the tot al elect ricit y produced: the amount
and calorific values of the other fuels and of the .ast e gas used: and the aver age
efficiency of the plant s .her e the elect ricit y is produced.
2o.ever as .aste gas entering the 12,B system cannot be monitored
due to high temperature of the .aste gas: presence of high level of dust particles in the .aste gas and other
design related aspects: it .ould not be possible to measure the Auantity and >C3 of the same. 9herefore
an alternative approach has been used to derive the po.er generation from .aste gas .hich is agreed to by
the )eth -anel
15
and is detailed belo.$
Steps to estimate & contribution of ),-. to the power /eneration from C**$
Step $ 9he Auantity of steam generated from the 12,B 7U
12,B
8 and the A<BC 7U
A<BC
8 are measured.
15
)eeting held during %+C'4 )arch %446 in B,esponse to the ,eAuest for revision to Approved )ethodologies
7version 41.18". ,eference$ <CCD)CA)C,evW,espWver41.1CA)W,E3W44''.
Step 0$ 9he Auantity of steam lost due to steam venting and blo. do.n 7U
loss
8 is calculated as *P of the
total steam generation from both the 12,B and A<BC boiler.
Step 1$ 9he Auantity of steam at the inlet to the turbine 7U
9g
8 is calculated as the difference bet.een the
total steam generated from both the 12,B 7U
12,B
8 and the A<BC boiler 7U
A<BC
8 and the Auantity of
steam lost due to steam venting and blo. do.n 7U
loss
8
Step )$ 9he net Auantity of steam generated from the 12,B 7U
12,BC>et
8 is estimated as U
12,BC>et
V
U
12,B
C U
loss

.
Step4$ 9he enthalpy of the steam from the 12,B 72
12,B
8 is derived from the steam tables based on the
steam pressure and steam temperature at the 12,B.
Step 2$ 9he enthalpy of the steam at the inlet to the turbine 72
9g
8 is derived from steam tables based on the
steam pressure and steam temperature at the turbine inlet.
Step 5$ 9he heat content of the steam from 12,B 72
12,B
8 is estimated as 2
12,B
V U
12,B C >et
O 2
12,B

Step 6$ 9he heat content of the steam at the inlet to the turbine 72
9g
8 is estimated as 2
9g
V U
9g
O 2
9g.
Step 7$ 9he percentage contribution from 12,B to.ards po.er generation is derived as belo.
PContribution from 12,B V 9he heat content of the steam from 12,B 72
12,B
8 / 9he heat content of
the steam at the inlet to the turbine 72
9g
8 V 72
12,B
8/ 72
9g
8
For ;0 MC CPP (CHR? 1D% #n- AF?C1)$
9he percentage contribution from 12,B1D% to.ards po.er generation in the (4 )1 C-- is derived as
belo. after follo.ing the above steps 1 to 5.
PContribution from 12,B1D% V 72
12,B1
K 2
12,B%
8/ 72
9gC(4 )1
8
1here
2
12,B1
V 2eat content of steam from 12,B1 V U
12,B1Wnet
O 2
12,B1
2
12,B%
V 2eat content of steam from 12,B% V U
12,B%Wnet
O 2
12,B%
2
9g 0 (4 )1
V 2eat content of steam at the inlet to the turbine V U
9g
O 2
9g 0 (4 )1
For *0 MC CPP (CHR? 3D; #n- AF?C%)$
9he percentage steam contribution from 12,B'D( to.ards po.er generation in the +4 )1 C-- is
derived as belo. after follo.ing the above steps 1 to 5.
PContribution from 12,B'D( V 72
12,B'
K 2
12,B(
8/ 72
9gC+4 )1
8
1here:
2
12,B'
V 2eat content of steam from 12,B' V U
12,B'Wnet
O 2
12,B'
2
12,B(
V 2eat content of steam from 12,B( V U
12,B(Wnet
O 2
12,B(
2
9g 0 +4 )1
V 2eat content of steam at the inlet to the turbine V U
9g
O 2
9g 0 +4 )1
Ne" ='#n"i") o e(e!"ri!i") s'..(ie- "o "2e 5#n'#!"'rin6 #!i(i") 4) "2e .ro/e!" (EG) )
>et units of electricity generated 7EGy8 from 12,B V P Contribution from 12,B O 79otal electricity
generatedCAu#iliary Consumption8
Ne" e(e!"ri!i") 6ener#"e- ro5 CHR?1D%E
EG
y C 12,B1 D %
V P Contribution from 12,B1D% O >et electricity generated from (4 )1 C-- 7EG
(4W>et
8
EG
(4W>et
V EG
(4WGen
0 EG
(4WAu#

EG
(4WGen
C 9otal electricity generated from (4 )1 C--
EG
(4WAu#
0 Au#iliary consumption at (4 )1 C-- in )1h
Ne" e(e!"ri!i") 6ener#"e- ro5 CHR?3D;E
EG
y 12,B 'D(
V P Contribution from 12,B'D( O >et electricity generated from +4 )1 C-- 7EG
+4W>et
8
EG
+4W>et
V EG
+4WGen
0 EG
+4WAu#

EG
+4WGen
C 9otal electricity generated from +4 )1 C--
EG
+4WAu#
0 Au#iliary consumption at +4 )1 C-- in )1h
Based on the above EG
y C 12,B1 D %
and EG
y C 12,B ' D (
and the corresponding emission factors of the (4 )1
7E<
(4)1
V 1.%* tC;%/)1h8 and +4 )1 C-- 7E<
+4)1
V1.1? tC;%/)1h8: the baseline emission is
computed.
Baseline emission BE
electricity: y
V EG
y
# E<
captive: y
V 7EG
y: 12,B 1D%
O E<
(4)1
8 K 7EG
y: 12,B 'D(
O E<
+4)1
)
7c8 Emission reductions$
9he emission reduction E,y by the project activity during a given year y is the difference bet.een the
baseline emissions through substitution of electricity generation .ith fossil fuels 7BEy8 and project
emissions 7-Ey8: as follo.s$
E,y V BEy C -Ey
1here$
E,y are the emissions reductions of the project activity during the year y in tons of C;%:
BEy are the baseline emissions due to the displacement of electricity during the year y in tons of C;%
-Ey are the project emissions during the year y in tons of C;%
9herefore
E,y V BEy C -Ey
CDM Ee!"#i$e %o&r' page %?
E,y V %6%:++1 0 %1+4 V%64:*41 tC;
%
/yr
?,*,; S'55#r) o "2e e+-#n"e es"i5#"ion o e5ission re-'!"ions$
:e#r Es"i5#"ion o
.ro/e!" #!"i0i")
e5issions
("ons)
Es"i5#"ion o
4#se(ine
e5issions
("ons)
Es"i5#"ion o
(e#B#6e ("ons)
Es"i5#"ion o
o0er#((
e5ission
re-'!"ions
("ons)
Lear 1 %1+4 %6%:++1 4 %64:*41
Lear % %1+4 %6%:++1 4 %64:*41
Lear ' %1+4 %6%:++1 4 %64:*41
Lear ( %1+4 %6%:++1 4 %64:*41
Lear * %1+4 %6%:++1 4 %64:*41
Lear + %1+4 %6%:++1 4 %64:*41
Lear 6 %1+4 %6%:++1 4 %64:*41
Lear 5 %1+4 %6%:++1 4 %64:*41
Lear ? %1+4 %6%:++1 4 %64:*41
Lear 14 %1+4 %6%:++1 4 %64:*41
To"#( %1*00 %< @%*<*10 0 %<@0A<010
CDM Ee!"#i$e %o&r' page '4
?,@ A..(i!#"ion o "2e 5oni"orin6 5e"2o-o(o6) #n- -es!ri."ion o "2e 5oni"orin6 .(#n$
?,@,1 D#"# #n- .#r#5e"ers 5oni"ore-$
,$opy this table for each data and parameter-
D#"# 7 P#r#5e"er$ EG
(4 WGen
Data unit$ )1h/year
Description$ 9otal electricity generated from the (4 )1 captive po.er plant at B-/ 7from
both A<BC1 and 12,B1D%8
ource of data to be
used$
;nsite &nstrumentation. 9he instrument used .ould be the 1att transducer of
accuracy K/C 4.*P.
3alue of data applied
for the purpose of
calculating e#pected
emission reductions in
section B.*
%?+:%6%
Description of
measurement methods
and procedures to be
applied$
9ri vector energy meters of 4.% class accuracy have been installed to measure the
gross energy generated.
UA/UC procedures to
be applied$
9he data displayed in the energy meter .ill be recorded in the DC. 9he shift
engineer .ill archive the data in the plant log boo! .hich .ill be revie.ed by the
General )anager 7;D)8 .ho .ill in turn report to the 3ice -resident 0 -o.er
73- C -o.er8 -o.er -lant 2ead on daily basis. 9his data .ill be available up to
t.o years after the crediting period
All the meters are calibrated annually by the )eter ,elay 9esting division of the
state utility.
Any comment$ 9his data .ill be measured
C
(4 WAu#
Data unit$ )12/yr
Description$ Au#iliary Consumption by the (4 )1 C--
ource of data to be
used$
Data records of B-/
for the purpose of
section B.*
%?:+%6.%
Description of
measurement methods
applied$
C
UA/UC procedures to
be applied$
C
Any comment$ 9his parameter is calculated using the formulae EG
(4WGen
C

EG
(4W>et
(4W>et
Data unit$ )1h/yr
Description$ >et electricity generated from the (4 )1 C--
ource of data to be
used$
&ndividual distribution energy meters
for the purpose of
section B.*
%++:+(*
Description of
measurement methods
applied$
9rivector energy meters of 4.* class accuracy have been installed as individual
distribution meter to measure the net energy consumption.
UA/UC procedures to
be applied$
9he data displayed in the individual distribution energy meters .ill be recorded in
the DC. 9he shift engineer .ill archive the data in the plant log boo! .hich .ill
be revie.ed by the G) 7;D)8 .ho .ill in turn report to the 3- C -o.er on daily
basis. 9his data .ill be available up to t.o years after the crediting period
state utility.
Any comment$ 9his data .ill be measured.
+4WGen
Data unit$ )1h/year
Description$ 9otal electricity generated from the +4 )1 captive po.er plant at B-/ 7from
both A<BC% and 12,B'D(8
ource of data to be
used$
;nsite &nstrumentation. 9he instrument used .ould be the 1att transducer of
accuracy K/C 4.*P.
for the purpose of
section B.*
'*5:15'
Description of
measurement methods
applied$
9ri vector energy meters of 4.% class accuracy have been installed to measure the
gross energy generated.
UA/UC procedures to
be applied$
9he data displayed in the energy meters .ill be recorded in the DC. 9he shift
G) 7;D)8 .ho .ill in turn report to the 3- C -o.er on daily basis. 9his data
.ill be available up to t.o years after the crediting period.
state utility.
+4WAu#
Data unit$ )12/yr
CDM Ee!"#i$e %o&r' page '%
Description$ Au#iliary Consumption by the +4 )1 C--
ource of data to be
used$
Data records of B-/
for the purpose of
section B.*
'*:515.'
Description of
measurement methods
applied$
C
UA/UC procedures to
be applied$
C
Any comment$ 9his parameter is calculated using the formulae EG
+4WGen
C

EG
+4W>et
9his data .ill be measured
+4W>et
Data unit$ )1h/yr
Description$ >et electricity generated from the +4 )1 C--
ource of data to be
used$
&ndividual distribution energy meters
for the purpose of
section B.*
'%%:'+*
Description of
measurement methods
applied$
9rivector energy meters of 4.* class accuracy have been installed as individual
distribution meter to measure the net energy consumption.
UA/UC procedures to
be applied$
9he data displayed in the individual distribution energy meters .ill be recorded in
the DC. 9he shift engineer .ill archive the data in the plant log boo! .hich .ill
be revie.ed by the G) 7;D)8.ho .ill in turn report to the 3- C -o.er on daily
basis. 9his data .ill be available up to t.o years after the crediting period
state utility.
Any comment$ 9his parameter is measured
D#"# 7 P#r#5e"er$ FS
CHR?1
Data unit$ 9/day
Description$ 9otal steam generation from 12,B1
ource of data to be
used$
;nsite instrumentation 7<lo. meter of Emerson ma!e having an accuracy of K/C
4.4+*PM 9ag 1C<9 14'A: 14'B and 14'C8
for the purpose of
?11
CDM Ee!"#i$e %o&r' page ''
section B.*
Description of
measurement methods
applied$
<lo. meter of Emerson ma!e having an accuracy of K/C4.4+*PM 9ag 1C<9 14'A:
14'B and 14'C has been installed to measure the flo..

UA/UC procedures to
be applied$
9he data displayed in the flo. meter .ill be recorded in the DC. 9he shift
A detailed calibration system is already in place at B-/. 9he flo. meter is
calibrated annually.
Data / -arameter$ U
12,B%
Data unit$ 9/day
Description$ 9otal steam generation from 12,B%
ource of data to be
used$
4.4+*PM 9ag 1C<9 %4'A: %4'B and %4'C8
for the purpose of
section B.*
5?5
Description of
measurement methods
applied$
<lo. meter of Emerson ma!e having an accuracy of K/C4.4+*PM 9ag 1C<9 %4'A:
%4'B and %4'C has been installed to measure the flo..
UA/UC procedures to
be applied$
.ill be available up to t.o years after the crediting period
Data / -arameter$ U
12,B'
Data unit$ 9/day
Description$ 9otal steam generation from 12,B'
ource of data to be
used$
4.4+*PM 9ag 1C<9 (4'A: (4'B and (4'C8
for the purpose of
section B.*
6(4
Description of
measurement methods
<lo. meter of Emerson ma!e having an accuracy of K/C4.4+*PM 9ag 1C<9 (4'A:
(4'B and (4'C has beem installed to measure the flo..
CDM Ee!"#i$e %o&r' page '(
applied$
UA/UC procedures to
be applied$
Any comment$
Data / -arameter$ U
12,B(
Data unit$ 9/day
Description$ 9otal steam generation from 12,B(
ource of data to be
used$
4.4+*PM 9ag 1C<9 *4'A: *4'B and *4'C8
for the purpose of
section B.*
+*?
Description of
measurement methods
applied$
<lo. meter of Emerson ma!e having an accuracy of K/C4.4+*PM 9ag 1C<9 *4'A:
*4'B and *4'C has been installed to measure the flo.
UA/UC procedures to
be applied$
AF?C1
Data unit$ 9/day
Description$ 9otal steam generation from A<BC1
ource of data to be
used$
;nsite instrumentation 7<lo. meter of Emerson ma!e .ith accuracy of K/C 4.1PM
9ag$ BC<9 '4%A: '4%B and '4%C8
for the purpose of
section B.*
151?
Description of
measurement methods
applied$
<lo. meter of Emerson ma!e .ith accuracy of K/C 4.1PM 9ag$ BC<9 '4%A: '4%B
and '4%C has been installed to measure the flo..
CDM Ee!"#i$e %o&r' page '*
UA/UC procedures to
be applied$
AF?C%
Data unit$ 9/day
Description$ 9otal steam generation from A<BC%
ource of data to be
used$
;nsite instrumentation 7<lo. meter of Emerson ma!e .ith accuracy of K/C
4.4+*PM 9ag$ BC<9 +4%A: +4%B and +4%C8
for the purpose of
section B.*
%6+(
Description of
measurement methods
applied$
<lo. meter of Emerson ma!e .ith accuracy of K/C 4.4+*PM 9ag$ BC<9 +4%A:
+4%B and +4%C has been installed to measure the flo..
UA/UC procedures to
be applied$
TG1
Data unit$ 9/day
Description$ 9otal steam inlet to the turbine 79G18
ource of data to be
used$
;nsite instrumentation 7<lo. meter 7<9 1418 of ABB ma!e .ith accuracy of C/
K4.4+*P8
for the purpose of
section B.*
'((+
Description of
measurement methods
applied$
<lo. meter 7<9 1418 of ABB ma!e .ith accuracy of C/ K4.4+*P has been
installed to measure the flo.
UA/UC procedures to
be applied$
CDM Ee!"#i$e %o&r' page '+
TG%
Data unit$ 9/day
Description$ 9otal steam inlet to the turbine 79G%8
ource of data to be
used$
;nsite instrumentation 7<lo. meter 7<9 1*418 of ,osemount ma!e .ith accuracy
of C/ K4.4+*P8
for the purpose of
section B.*
'?**
Description of
measurement methods
applied$
<lo. meter 7<9 1*418 of ,osemount ma!e .ith accuracy of C/ K4.4+*P has been
installed to measure the flo.
UA/UC procedures to
be applied$
(oss1
Data unit$ 9/day
Description$ 9otal steam lost due to venting: blo. do.n etc at (4 )1 C--
ource of data to be
used$
9he data is calculated
for the purpose of
section B.*
151.'5
Description of
measurement methods
applied$
9his data .ill be calculated as the difference bet.een total steam generated by the
12,B 1D% and A<BC1 boilers and the steam at turbine 9G1 inlet.
UA/UC procedures to
be applied$
C
Any comment$ 9his data .ill be calculated
Data / -arameter$ U
loss%
Data unit$ 9/day
Description$ 9otal steam lost due to venting: blo. do.n etc at +4 )1 C--
ource of data to be
used$
9he data is calculated
for the purpose of
section B.*
%45.%4
Description of
measurement methods
applied$
9his data .ill be calculated as the difference bet.een total steam generated by the
12,B 'D( and A<BC% boilers and the steam at turbine 9G% inlet.
UA/UC procedures to
be applied$
C
Any comment$ 9his data .ill be calculated
D#"# 7 P#r#5e"er$ T
CHR?1
Data unit$
4
C
Description$ Average steam temperature from 12,B1
ource of data to be
used$
;nsite instrumentation 7temperature gauge of ABB ma!e .ith accuracy of K/C
4.%4PM 9ag nos$ 1C99C11*A: 11*B: 11*C8
for the purpose of
section B.*
*%4
Description of
measurement methods
applied$
9emperature gauge of ABB ma!e .ith accuracy of K/C4.%4PM 9ag nos$ 1C99C
11*A: 11*B: 11*C has been installed.
UA/UC procedures to
be applied$
9he data displayed in the temperature gauge .ill be recorded in the DC. 9he shift
A detailed calibration system is already in place at B-/. 9he 9emperature gauge
.ill be calibrated annually.
D#"# 7 P#r#5e"er$ T
CHR?%
Data unit$
4
C
Description$ Average steam temperature from 12,B%
ource of data to be
used$
;nsite instrumentation 7temperature gauge of ABB ma!e .ith accuracy of K/C
4.%4PM 9ag nos$ 1C99C%1*A: %1*B: %1*C8
for the purpose of
section B.*
*%4
Description of
measurement methods
applied$
9emperature gauge of ABB ma!e .ith accuracy of K/C4.%4PM 9ag nos$ 1C99C
%1*A: %1*B: %1*C has been installed to measure the temperature.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ T
CHR?3
Data unit$
4
C
Description$ Average steam temperature from 12,B'
CDM Ee!"#i$e %o&r' page '?
ource of data to be
used$
;nsite instrumentation 7temperature gauge of Emerson ma!e .ith accuracy of K/C
4.%4PM 9ag nos$ 1C99C(1*A: (1*B: (1*C8
for the purpose of
section B.*
*%4
Description of
measurement methods
applied$
9emperature gauge of Emerson ma!e .ith accuracy of K/C4.%4PM 9ag nos$ 1C
99C(1*A: (1*B: (1*C has been installed to measure the temperature.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ T
CHR?;
Data unit$
4
C
Description$ Average steam temperature from 12,B(
ource of data to be
used$
;nsite instrumentation 7temperature gauge of Emerson ma!e .ith accuracy of K/C
4.%4PM 9ag nos$ 1C99C*1*A: *1*B: *1*C8
for the purpose of
section B.*
*%4
Description of
measurement methods
applied$
9he temperature gauge of Emerson ma!e .ith accuracy of K/C4.%4PM 9ag nos$ 1C
99C*1*A: *1*B: *1*C has been installed to measure the temperature.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ T
AF?C1
Data unit$
4
C
Description$ Average steam temperature from A<BC1 boiler
ource of data to be
used$
;nsite instrumentation 79emperature gauge of ,osemount ma!e .ith accuracy of
K/C4.%PM 9ag nos$ 99C'%1A: '%1B: '%1C8
3alue of data applied *%4
CDM Ee!"#i$e %o&r' page (4
for the purpose of
section B.*
Description of
measurement methods
applied$
9emperature gauge of ,osemount ma!e .ith accuracy of K/C4.%PM 9ag nos$ 99C
'%1A: '%1B: '%1C has been installed to measure the temperature.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ T
AF?C%
Data unit$
4
C
Description$ Average steam temperature from A<BC% boiler
ource of data to be
used$
;nsite instrumentation 79emperature gauge of ABB ma!e .ith accuracy of K/C
4.%PM 9ag nos$ 1C99C%1*A: %1*B: %1*C8
for the purpose of
section B.*
*%4
Description of
measurement methods
applied$
9emperature gauge of ABB ma!e .ith accuracy of K/C4.%PM 9ag nos$ 1C99C
%1*A: %1*B: %1*C has been installed to measure the temperature.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ T
TG1
Data unit$
4
C
Description$ Average steam temperature at the inlet of 9urbine 79G18 of (4 )1 C--
ource of data to be
used$
;nsite instrumentation 7temperature gaugeM 9/C direct to DC module: of
accuracy 4.*PM 9ag >o$ 9EC14%8
for the purpose of
*14
section B.*
Description of
measurement methods
applied$
9emperature gaugeM 9/C direct to DC module: of accuracy 4.*PM 9ag >o$ 9EC
14% has been installed to measure the temperature.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ T
TG%
Data unit$
4
C
Description$ Average steam temperature at the inlet of 9urbine 79G%8 of +4 )1 C--
ource of data to be
used$
;nsite instrumentation 7temperature gaugeM 9/C direct to DC module: of
accuracy 4.*PM 9ag >o$ 9EC%4%8
for the purpose of
section B.*
*14
Description of
measurement methods
applied$
9emperature gaugeM 9/C direct to DC module: of accuracy 4.*PM 9ag >o$ 9EC
%4% has been installed to measure the temperature.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ P
CHR?1
Data unit$ @g/cm
%
Description$ Average steam pressure from 12,B1
ource of data to be
used$
;nsite instrumentation 7-ressure gauge of Emerson ma!e .ith accuracy of K/C
4.1PM 9ag >o$ 1C-9 14+A: 14+B: 14+C8
for the purpose of
section B.*
55
Description of
measurement methods
-ressure gauge of Emerson ma!e .ith accuracy of K/C 4.1PM 9ag >o$ 1C-9
14+A: 14+B: 14+C has been installed to measure the pressure
CDM Ee!"#i$e %o&r' page (%
applied$
UA/UC procedures to
be applied$
9he data displayed in the pressure gauge .ill be recorded in the DC. 9he shift
A detailed calibration system is already in place at B-/. 9he -ressure gauge is
D#"# 7 P#r#5e"er$ P
CHR?%
Data unit$ @g/cm
%
Description$ Average steam pressure from 12,B%
ource of data to be
used$
4.1PM 9ag >o$ 1C-9 %4+A: %4+B: %4+C8
for the purpose of
section B.*
55
Description of
measurement methods
applied$
-ressure gauge of Emerson ma!e .ith accuracy of K/C 4.1PM 9ag >o$ 1C-9
%4+A: %4+B: %4+C has been installed to measure the pressure.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ P
CHR?3
Data unit$ @g/cm
%
Description$ Average steam pressure from 12,B'
ource of data to be
used$
4.4+*PM 9ag >o$ 1C-9 (4+A: (4+B: (4+C8
for the purpose of
section B.*
55
Description of
measurement methods
applied$
-ressure gauge of Emerson ma!e .ith accuracy of K/C 4.4+*PM 9ag >o$ 1C-9
(4+A: (4+B: (4+C has already been installed to measure the pressure.
UA/UC procedures to 9he data displayed in the pressure gauge .ill be recorded in the DC. 9he shift
CDM Ee!"#i$e %o&r' page ('
be applied$ engineer .ill archive the data in the plant log boo! .hich .ill be revie.ed by the
D#"# 7 P#r#5e"er$ P
CHR?;
Data unit$ @g/cm
%
Description$ Average steam pressure from 12,B(
ource of data to be
used$
4.4+*PM 9ag >o$ 1C-9 *4+A: *4+B: *4+C8
for the purpose of
section B.*
55
Description of
measurement methods
applied$
-ressure gauge of Emerson ma!e .ith accuracy of K/C 4.4+*PM 9ag >o$ 1C-9
*4+A: *4+B: *4+C has been installed to measure the pressure.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ P
AF?C1
Data unit$ @g/cm
%
Description$ Average steam pressure from A<BC1
ource of data to be
used$
;nsite instrumentation 7-ressure gauge of ,osemount ma!e: .ith accuracy of K/C
4.1PM 9ag >o$ BC-9 '1(A: '1(B:'1(C8
for the purpose of
section B.*
55
Description of
measurement methods
applied$
-ressure gauge of ,osemount ma!e: .ith accuracy of K/C 4.1PM 9ag >o$ BC-9
'1(A: '1(B:'1(C has been installed to measure the pressure
UA/UC procedures to
be applied$
CDM Ee!"#i$e %o&r' page ((
D#"# 7 P#r#5e"er$ P
AF?C%
Data unit$ @g/cm
%
Description$ Average steam pressure from A<BC%
ource of data to be
used$
;nsite instrumentation 7-ressure gauge of ,osemount ma!e: .ith accuracy of K/C
4.1PM 9ag >o$ BC-9 +1(A: +1(B: +1(C8
for the purpose of
section B.*
55
Description of
measurement methods
applied$
-ressure gauge of ,osemount ma!e: .ith accuracy of K/C 4.1PM 9ag >o$ BC-9
+1(A: +1(B: +1(C has been installed to measure the pressure.
UA/UC procedures to
be applied$
calibrated annually
D#"# 7 P#r#5e"er$ P
TG1
Data unit$ @g/cm
%
Description$ Average steam pressure inlet of 9urbine 79G18 of (4 )1 C--
ource of data to be
used$
;nsite instrumentation 7-ressure gauge of ABB ma!e .ith accuracy of K/C 4.1PM
9ag no$ -9C14'8
for the purpose of
section B.*
5(
Description of
measurement methods
applied$
-ressure gauge of ABB ma!e .ith accuracy of K/C 4.1PM 9ag no$ -9C14' has
been installed to measure the pressure.
UA/UC procedures to
be applied$
CDM Ee!"#i$e %o&r' page (*
D#"# 7 P#r#5e"er$ P
TG%
Data unit$ @g/cm
%
Description$ Average steam pressure inlet of 9urbine 79G%8 of +4 )1 C--
ource of data to be
used$
;nsite instrumentation 7-ressure gauge of ,osemount ma!e .ith accuracy of K/C
4.1PM 9ag no$ -9C%4%A: %4%B:%4%C8
for the purpose of
section B.*
5(
Description of
measurement methods
applied$
-ressure gauge of ,osemount ma!e .ith accuracy of K/C 4.1PM 9ag no$ -9C
%4%A: %4%B:%4%C has been installed to measure the pressure.
UA/UC procedures to
be applied$
D#"# 7 P#r#5e"er$ H
CHR?1
Data unit$ !Cal/!g
Description$ Enthaply of steam generated from 12,B1
ource of data to be
used$
team tables
for the purpose of
section B.*
51%.?+
Description of
measurement methods
applied$
9his data .ill be calculated from steam tables based on steam pressure 7-
12,B1
8
and steam temperature 79
12,B1
8. 9he data .ill be archived either electronically or
in paper and .ill be available up to t.o years after crediting period.
UA/UC procedures to
be applied$
C
Any comment$ 9his data .ill be calculated from the steam table
D#"# 7 P#r#5e"er$ H
CHR?%
Data unit$ !Cal/!g
Description$ Enthaply of steam generated from 12,B%
ource of data to be
used$
team tables
CDM Ee!"#i$e %o&r' page (+
for the purpose of
section B.*
51%.?+
Description of
measurement methods
applied$
12,B%
8
12,B%
in paper and .ill be available upto t.o years after crediting period.
UA/UC procedures to
be applied$
C
D#"# 7 P#r#5e"er$ H
CHR?3
Data unit$ !Cal/!g
Description$ Enthaply of steam generated from 12,B'
ource of data to be
used$
team tables
for the purpose of
section B.*
51%.?+
Description of
measurement methods
applied$
12,B'
8
12,B'
UA/UC procedures to
be applied$
C
D#"# 7 P#r#5e"er$ H
CHR?;
Data unit$ !Cal/!g
Description$ Enthaply of steam generated from 12,B(
ource of data to be
used$
team tables
for the purpose of
section B.*
51%.?+
Description of
measurement methods
applied$
12,B(
8
12,B(
UA/UC procedures to
be applied$
C
D#"# 7 P#r#5e"er$ H
AF?C1
Data unit$ !Cal/!g
Description$ Enthaply of steam from A<BC1
ource of data to be
used$
team tables
for the purpose of
section B.*
51%.?+
Description of
measurement methods
applied$
A<BC1
8
A<BC1
UA/UC procedures to
be applied$
C
D#"# 7 P#r#5e"er$ H
AF?C%
Data unit$ !Cal/!g
Description$ Enthaply of steam from A<BC%
ource of data to be
used$
team tables
for the purpose of
section B.*
51%.?+
Description of
measurement methods
applied$
A<BC%
8
A<BC%
UA/UC procedures to
be applied$
C
D#"# 7 P#r#5e"er$ H
TG1
Data unit$ !Cal/!g
Description$ Enthaply of steam at turbine inlet 79G18 of the (4 )1 C--
ource of data to be
used$
team tables
for the purpose of
section B.*
51%.?+
Description of
measurement methods
9G1
8 and
steam temperature 79
9G1
8. 9he data .ill be archived either electronically or in
applied$
paper and .ill be available upto t.o years after crediting period.
UA/UC procedures to
be applied$
C
D#"# 7 P#r#5e"er$ H
TG%
Data unit$ !Cal/!g
Description$ Enthaply of steam at turbine inlet 79G%8 of the +4 )1 C--
ource of data to be
used$
team tables
for the purpose of
section B.*
51%.?+
Description of
measurement methods
applied$
9G%
8 and
steam temperature 79
9G%
8. 9he data .ill be archived either electronically or in
paper and .ill be available upto t.o years after crediting period.
UA/UC procedures to
be applied$
C
?,@,% Des!ri."ion o "2e 5oni"orin6 .(#n$
Or6#nis#"ion s"r'!"'re #n- Pro!e-'re or Moni"orin6 #n- Re.or"in6 o -#"#$
9he ;rganisation structure for monitoring of parameters for the CD) project activity is provided belo.
in <ig B.%.
9he 3ice -resident C 73- C -o.er8 is responsible for the operation and maintenance of the po.er plant.
9he 3- is assisted by General )anager 7;peration and )aintenanceC ;D)8: Assistant General
)anager 7Controls D&nstrumentation: CD&8 and )anager C -o.er -lant 7)anager 0 +4 )1: )anager 0
(4 )1: )anager C Stility8. ,egular shift engineers monitor the operation of the plant for all the three
shifts and .ill prepare the daily and monthly reports .hich .ill be revie.ed by the General )anager
7;D)8 .ho .ill be reporting to the 3- 0 -o.er on a daily basis. 9he 3- reports to the Director and the
Director .ould be overall responsible for the operation and maintenance of the po.er plant.
V. P. Power
G. M. ( ! M"
#GM ($ ! I"
Manager (%& M'" Manager ((& M'" Manager ()tility"
*ngineer +e,el (--
engineers"
CDM Ee!"#i$e %o&r' page (?
Fi6 ?,%$ Or6#nis#"ion s"r'!"'re #" ?PSL or Moni"orin6 o P#r#5e"ers in "2e CDM .ro/e!"
Procedures for emergency Preparedness

All the parameters measured 7e.g. 9emperature: pressure: flo.8 are having %44 P stand by. &n the
event of failure/ malfunctioning of one eAuipment/ instrument: the value from the standby can be
considered.
CDM Ee!"#i$e %o&r' page *4
$alibration of instruments
All the monitoring eAuipments are calibrated annually as mentioned in section B.6.1 of this document
to ensure the accuracy of all the monitoring parameters.
'odalities and Procedures towards periodic training for the monitoring personnel
1. A yearly internal training schedule is prepared to impart training to the monitoring personnel.
%. All monitoring personnel are trained as per the schedule and training is imparted on the
maintenance and calibration of pressure: temperature and flo. measuring systems.
'. &n case of any change in the measuring system fe. selected engineers are sent to the supplier
premises to be trained on operation: maintenance and calibration of such systems.

$"' internal audit team
A CD) internal audit team .ith representative from all the relevant departments .ill be responsible
for data collection and archiving. 9he team .ill audit all aspects mentioned in the -DD and .ill report
to the Board Auarterly. &n case of any deviation: corrective and preventive action .ill be ta!en by the
respective 2ead of Department 72;D8.
?,& D#"e o !o5.(e"ion o "2e #..(i!#"ion o "2e 4#se(ine s"'-) #n- 5oni"orin6 5e"2o-o(o6) #n-
"2e n#5e o "2e res.onsi4(e .erson(s)7en"i")(ies)
45/14/%446.
9he contact detail of the person responsible is given in Anne#C1.
CDM Ee!"#i$e %o&r' page *1
SECTION C, D'r#"ion o "2e .ro/e!" #!"i0i") 7 !re-i"in6 .erio-
C,1 D'r#"ion o "2e .ro/e!" #!"i0i")$
C,1,1, S"#r"in6 -#"e o "2e .ro/e!" #!"i0i")$
%6/4%/%44'
C,1,%, E+.e!"e- o.er#"ion#( (ie"i5e o "2e .ro/e!" #!"i0i")$
%* years
C,% C2oi!e o "2e !re-i"in6 .erio- #n- re(#"e- inor5#"ion$
<i#ed crediting period is chosen
C,%,1, Rene9#4(e !re-i"in6 .erio-
C,%,1,1, S"#r"in6 -#"e o "2e irs" !re-i"in6 .erio-$
QQ
C,%,1,%, Len6"2 o "2e irs" !re-i"in6 .erio-$
QQ
C,%,%, Fi+e- !re-i"in6 .erio-$
C,%,%,1, S"#r"in6 -#"e$
41/4%/%445 or subseAuent to the date of registration of the project .hich ever is later.
C,%,%,%, Len6"2$
14 years: 4 months
PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03
CDM Ee!"#i$e %o&r' page *%
SECTION D, En0iron5en"#( i5.#!"s
QQ
D,1, Do!'5en"#"ion on "2e #n#()sis o "2e en0iron5en"#( i5.#!"s< in!('-in6 "r#ns4o'n-#r) i5.#!"s$
Assessment of Environmental &mpacts due to the project activity .as carried out as a part of the Environmental &mpact Assessment 7E&A8 for the integrated
steel plant .hich includes the project activity as .ell: and submitted to the local pollution control board and )inistry of Environment and <orests 7)oE<8:
Government of &ndia 7Go&8. ;n revie.ing and assessing the report: both the ;rissa tate -ollution Control Board 7;-CB8 and )oE< have accorded
clearances to set up the plant. Certain impacts due to the project activity during construction and operational phases are discussed belo.$
D'rin6 !ons"r'!"ion
8mpacts on air
During construction phase civil .or!s have been carried out .hich .ould have impacted the air Auality. 1ater spraying .as underta!en to suppress the dust
from such activities. <urther these impacts upon the ambient air Auality .ill not be permanent and .ill cease once the construction is completed.
8mpacts on water
During construction a lot of debris: mud etc: .ould have been generated and also during the monsoon season the storm .ater runCoffs .ill contain large
amounts of suspended solids. 2o.ever such storm .ater runCoffs .ill occur only during the %C' months of monsoon season and hence all these impacts are very
much temporary and .ill cease to e#ist after the construction phase.
8mpacts on noise
>oise levels .ould have increased due to increased movement of truc!s and other diesel po.ered material handling eAuipment. 2o.ever the movement of truc!s
and machinery .as regulated to only during day time to reduce the impacts of increased noise levels. ince the construction phase is temporary: the impact of
noise levels .ould cease to e#ist beyond the construction phase.
8mpacts on ecology
9he integrated steel plant 7including the project activity8 has come up over about 1'44 acres of land. ome part of this land is village forest for .hich deC
reservation has been carried out .ith forest department official. As the area of land cleared is small: the impact .ill be insignificant.
8mpact on socio-economics
CDM Ee!"#i$e %o&r' page *'
9he construction phase involved generation of lot of employment: both direct and indirect .hich has positively benefitted the socioeconomic environment.
D'rin6 o.er#"ion
8mpacts on air
9he prime impacts on ambient air Auality are due to stac! emissions. 2o.ever all the procedures have been applied to ensure that the stac! emission is
maintained .ithin the norms of the ambient air Auality.. B-/ has installed electrostatic precipitators 7E-s8 to reduce the particulate emissions to less than
144 mg/nm
'
.
&n order to reduce the effects of the fugitive emission and hence to maintain the .or! =one air Auality all the fugitive emission points have been provided .ith
dust suppression system/.ater sprin!lers. As the habitation centres at Eharsuguda and ambalpur are located about 1+ !m and (* !m a.ay from the plant
respectively: the impact of air pollutants on these receptors are e#pected to be negligible. 2ence no significant impact is e#pected.
8mpacts on water
9he .ater system of the plant has been designed based on ma#imum reCcirculation and thus effective discharge from the plant to outside .ill be almost
insignificant. 9hus no significant impact is e#pected.
9he domestic and sanitary .astes e#pected to be generated from the identified facilities .ill be treated effectively and hence no adverse impact on .ater is
envisaged.
8mpacts on noise level
During normal operations: the ambient noise levels .ill increase significantly only close to the turbines and other machinery but this .ill be confined only .ithin
the shop boundary. 9he noise levels .ill be minimi=ed .hen the noise reaches the plant boundary and the nearest residential areas beyond the plant boundary: as
elaborate green belt development is envisaged for attenuation of noise. -ersonnel operating close to the noise generating eAuipments are provided .ith personnel
protective eAuipments 7--E8 in order to reduce the impacts of high noise levels.
All the eAuipments have been designed as per the reAuirement of ;2A 7;ccupational afety and 2ealth Association8 standard and hence no adverse impact
due to the noise levels is envisaged.
CDM Ee!"#i$e %o&r' page *(
8mpact on ecology#
As the plant is designed for ma#imum recirculation after proper treatment: no effluent .ould be allo.ed to discharge into the .ater bodies. 9herefore no
adverse impact is e#pected on aAuatic bodies and therefore the ecology. Greenbelt development .ould positively affect the ecology.
Socio-Economic 8mpacts
9he project activity leads to upCliftment of s!illed and uns!illed manpo.er in the region. 9he project .ill be providing employment opportunities not only during
the construction phase: but also during its operational lifetime. 9he project activity improves employment rate and livelihood of local populace in the vicinity of
the project.
Conclusion
9he net impact under environmental pollution category .ould be positive as all necessary abatement measures .ould be adopted and periodically monitored.
B-/ monitors the Air and 1ater Auality regularly and the reports are submitted to the local pollution control boards. 9he project activity does not have any
major adverse impacts on environment during its construction or operational phase. 9he socio economic parameters .ould sho. positive impacts due to
increased job opportunities.
D,%, I en0iron5en"#( i5.#!"s #re !onsi-ere- si6nii!#n" 4) "2e .ro/e!" .#r"i!i.#n"s or "2e 2os" P#r")< .(e#se .ro0i-e !on!('sions #n- #(( reeren!es
"o s'..or" -o!'5en"#"ion o #n en0iron5en"#( i5.#!" #ssess5en" 'n-er"#Ben in #!!or-#n!e 9i"2 "2e .ro!e-'res #s re='ire- 4) "2e 2os" P#r")$
2ost party regulations reAuires B-/ to obtain environmental clearance in the form of I>o objection CertificateJ from ;-CB. 9he local pollution control
boards after revie.ing the project have accorded Iconsent to establishJ and Iconsent to operateJ.
SECTION E, S"#Be2o(-ers3 !o55en"s
QQ
CDM Ee!"#i$e %o&r' page **
E,1, ?rie -es!ri."ion 2o9 !o55en"s 4) (o!#( s"#Be2o(-ers 2#0e 4een in0i"e- #n- !o5.i(e-$

B-/ published a notice in English 79imes of &ndia8 and local 7Dharitri8 ne.s daily: inviting vie.s: comments: objections and suggestions from the sta!eholders
about the proposed project activity. ubseAuent to this the public hearing meeting .as conducted on 1+th Euly: %44' at 9ahasil office: ,engali. 9he
sta!eholders identified for this project are the tate government: tate pollution control board: ,epresentatives of the local panchayat etc. After a detailed
discussion: an unanimous decision .as given in favour of the proposed project.
9he village -anchayat /local elected body of representatives administering the local area have provided their consent / permission to set up the project. 9he no
objection certificate from the local panchayat for setting up this project .as obtained: .hich .ill be provided to the D;E during validation.
E,%, S'55#r) o "2e !o55en"s re!ei0e-$

As per the public hearing document conducted for the integrated steel plant 7including the project activity8 of B-/: some of the sta!eholders have emphasised
upon creation of local employment opportunities.
9he concerned sta!eholders have given their consent to the project after due e#planation from the project promoter that all the pollution control measures .ill be
underta!en by the company to ensure no adverse impact on air : .ater: noise and solid .astes beyond the stipulated norms due to the project. All the rest of the
sta!eholders have supported the project activity considering the potential of the project to generate employment opportunities for unemployed youth in the
nearby villages
CDM Ee!"#i$e %o&r' page *+
E,3, Re.or" on 2o9 -'e #!!o'n" 9#s "#Ben o #n) !o55en"s re!ei0e-$
B-/ has provided direct and indirect employment opportunities to local persons. B-/ has provided for adeAuate employment opportunities and infrastructure
7.ater supply: electricity: sanitation facilities: schools etc8
1?
.
B-/ has ta!en measures to control air: .ater and noise pollution and are complying .ith the environmental standards prescribed by the tate -ollution
Control Board
%4
.
1?
%4
,eference$ Document by ;-CB for air and .ater Auality report at B-/ provided to the D;E$
Anne+ 1
CONTACT INFORMATION ON PARTICIPANTS IN THE PROJECT ACTIVIT:
;rgani=ation$ Bhushan -o.er D teel /imited
treet/-.;.Bo#$ -lot >o. ':
Building$ &ndustrial Area: -haseC1
City$ Chandigarh
tate/,egion$ Chandigarh
-ostfi#/T&-$ 1+4441
Country$ &ndia
9elephone$ K ?1 16% '?116'5C'?
<AO$ K ?1 16% '?1164(
EC)ail$ neerajXbhushanchd.com
S,/$ ....bhushanpo.ersteel.com
,epresented by$
9itle$ 3ice -resident
alutation$ )r.
/ast >ame$ Arora
)iddle >ame$ C
<irst >ame$ >eeraj
Department$ <inance
)obile$ K ?1 ?51(14(%1%
Direct <AO$ C
Direct tel$ C
-ersonal EC)ail$ aroraneeraj(%1W?Xhotmail.com
Anne+ %
INFORMATION REGARDING PU?LIC FUNDING
9here .as no public funding for this project
Anne+ 3
?ASELINE INFORMATION
9he project activity generates electricity by using .aste gases emanating out of the D,& !iln in the production
facility. 9hus it displaces eAuivalent Auantum of po.er .hich other.ise .ould have been generated in a captive
coal: coal .ashery rejects and coal char fired plant. 9he emission reduction due to the project activity .ill depend
upon the net Auantity of electricity supplied by the 12,B and the C;
%
baseline emission factor of the coal:coal
.ashery rejects and coal char based captive po.er plant.
Emission ,eduction Estimation from the -roject Activity
Calculation of baseline emission factor 7t C;
%
/)1h8 0 (4 )1 baseline plant 712,B
1D %M A<BC 18
Carbon Emission <actor of the Coal
used in the baseline plant 7tC/9E8
%+.1
Efficiency of baseline plant %5 P
Emission <actor of the baseline plant 7t
C;
%
/)1h8
1.%*
Calculation of baseline emission factor 7t C;
%
/)1h8 0 +4 )1 baseline plant
712,B 'D(M A<BC % 8
Carbon Emission <actor of the Coal
used in the baseline plant 7tC/9E8
%+.1
Efficiency of baseline plant %? P
Emission <actor of the baseline plant 7t
C;
%
/)1h8
1.1?
Emission ,eduction due to the project activity
Lear Emission ,eduction 7t C;%8
Lear 1
%64:*41
Lear %
%64:*41
Lear ' %64:*41
Lear ( %64:*41
Lear * %64:*41
Lear + %64:*41
Lear 6 %64:*41
Lear 5 %64:*41
Lear ? %64:*41
Lear 14 %64:*41
Anne+ - ;
MONITORING PLAN
A, THE METHODOLOG: REFUIRES MONITORING OF THE FOLLOCING$
1, >et electricity generation
%. Au#iliary po.er consumption
'. team flo. at the outlet of 12,B 1: %: 'D(: A<BCB 1D% and inlet to 9G& D &&
(. team 9emperature at the outlet of 12,B 1: %: 'D(: A<BCB 1D% and inlet to 9G&D &&
*. team pressure at the outlet of 12,B 1: %: 'D(: A<BCB 1D % and inlet to 9G &D&&
B-/ has installed meters to monitor all the above mentioned parameters. All the meters are annually calibrated
to ensure a proper monitoring mechanism.
?, ESTIMATION OF NET POCER GENERATED FROM CHR?
Contribution to >et Electricity Generation from
12,B V 7P Contribution of Enthalpy of team
from 12,B O >et Electricity Generated8
No"e$
P Contribution of Enthalpy of team from 12,B is ascertained by dividing the aggregate steam enthalpy at the
12,Bs outlet by enthalpy of the steam at the inlet to the turbine. 9his has been discussed in detail .ith all the
related algorithms in section B.+.' of this document.
1. team enthalpy 72
CHR?
D 2
AF?C
8 in !Cal/!g is derived by using thermodynamic steam tables: based on the
pressure and temperature readings.
%. <lo. Auantity 7US
12,?
D U
A<BC
8 is determined from the recorded steam flo. at DC.
Or6#nis#"ion s"r'!"'re #n- Pro!e-'re or Moni"orin6 #n- Re.or"in6 o -#"#$
9he ;rganisation structure for monitoring of parameters for the CD) project activity is provided in <ig B.% in
section B.6.%. 9he 3ice -resident C 73- C -o.er8 is responsible for the operation and maintenance of the po.er
plant. 9he 3- is assisted by General )anager 7;peration and )aintenanceC ;D)8: Assistant General )anager
7Controls D&nstrumentation: CD&8 and )anager C -o.er -lant 7)anager 0 +4 )1: )anager 0 (4 )1:
)anager C Stility8. ,egular shift engineers monitor the operation of the plant for all the three shifts and .ill
prepare the daily and monthly reports .hich .ill be revie.ed by the General )anager 7;D)8 .ho .ill be
reporting to the 3- 0 -o.er on a daily basis. 9he 3- reports to the Director and the Director .ould be overall
responsible for the operation and maintenance of the po.er plant.
Procedures for emergency Preparedness

All the parameters measured 7e.g. 9emperature: pressure: flo.8 are having %44 P stand by. &n the event of
failure/ malfunctioning of one eAuipment/ instrument: the value from the standby can be considered.
$alibration of instruments
All the monitoring eAuipments are calibrated annually as mentioned in section B.6.1 of this document to
ensure the accuracy of all the monitoring parameters.
'odalities and Procedures towards periodic training for the monitoring personnel
A yearly internal training schedule is prepared to impart training to the monitoring personnel.
All monitoring personnel are trained as per the schedule and training is imparted on the maintenance and
calibration of pressure: temperature and flo. measuring systems.
&n case of any change in the measuring system fe. selected engineers are sent to the supplier premises to
be trained on operation: maintenance and calibration of such systems.

$"' internal audit team
A CD) internal audit team .ith representative from all the relevant departments .ill be responsible for data
collection and archiving. 9he team .ill audit all aspects mentioned in the -DD and .ill report to the Board
Auarterly. &n case of any deviation: corrective and preventive action .ill be ta!en by the respective 2ead of
Department 72;D8.
Anne+ - A
A44re0i#"ions
ABC After Burning Chamber
A<BC Atmospheric <luidised Bed Combustion
B-/ Bhushan -o.er D teel /imited
CD) Clean Development )echanism
C-- Captive -o.er -lant
CE, Certified Emission ,eduction
CE,C Central Electricity ,egulatory Commission
CEA Central Electricity Authority
Cm Centimeter
C;% Carbon dio#ide
D,& Direct ,educed &ron
D;E Designated ;perational Entity
E&A Environmental &mpact Assessment
E- Electrostatic -recipitator
G2G Green 2ouse Gas
G,&DC; Grid Corporation of ;rissa /imited
&>, &ndian ,upees
@g @ilogram
@1h @ilo.att 2our
)1 )ega 1att
)1h )ega.att hour
)oE< )inistry of Environment and <orests
);S )emoranding of Snderstaning
;E,C ;rissa Electricity ,egulatory Commission
;-9C/ ;rissa -o.er 9ransmission Corporation /imited
;-CB ;rissa tate -ollution Control Board
-/< -lant /oad <actor
--A -o.er -urchase Agreement
--E -ersonal -rotective EAuipment
,E9/ ,eliance Energy 9rading /imited
,-) ,evolutions per minute
/DC tate /oad Despatch Centre
9G 9urbine Generator
9-D 9ons per day
9-2 9on -er 2our
S><CCC Snited >ations <rame.or! Convention of Climate Change
12, 1aste 2eat ,ecovery
12,B 1aste 2eat ,ecovery Boilers
Anne+ *
LIST OF REFERENCES
Sr, No Reeren!es
1, @yoto -rotocol to the Snited >ations <rame.or! Convention on Climate Change
7S><CCC8 999,'n!!!,in"7!-5
%. 1ebsite of Snited >ations <rame.or! Convention on Climate Change:
2"".$77'n!!!,in"
'. S><CCC decision 16/C-.6$ )odalities and procedures for a clean development
mechanism as defined in article 1% of the @yoto -rotocol
(. Detailed project report on 12, po.er plant of Bhushan -o.er D teel /imited
*. 1ebsite of Central Electric Authority 7CEA8: )inistry of -o.er: Govt. of &ndiaC
999,!e#,ni!,in
+. CEA published document I1+
th
Electric -o.er urvey of &ndiaJ
6. 1ebsite of Climate Change Cell: )inistry of Environment D <orest: Govt. of &ndia.
999,en0or,ni!,in
5. CEA ,eport of the E#pert Committee on fuels for -o.er Generation: E#ecutive
ummary 0 By Government of &ndia: Central Electricity Authority: -lanning 1ing:
dated <ebruary %44(

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