Escolar Documentos
Profissional Documentos
Cultura Documentos
Department of Mechanical Engineering, National Research Centre, 12622 Dokki, Cairo, Egypt
Received 14 September 2006; received in revised form 16 February 2007; accepted 25 February 2007
Available online 6 March 2007
Abstract
A novel design optimization model for placing frequencies of a wind turbine tower/nacelle/rotor structure in free yawing motion is
developed and discussed. The main aim is to avoid large amplitudes caused by the yawing-induced vibrations in the case of horizontal-
axis wind turbines or rotational motion of the blades about the tower axis in case of vertical-axis wind turbines. This can be a major
cause of fatigue failure and might severely damage the whole tower/nacelle/rotor structure. The mathematical formulation considers a
single pole tower conguration having thin-walled circular cross section with constant taper along the tower height. The nacelle/rotor
combination is modeled as a rigid mass elastically supported at the top of the tower by the torsional spring of the yawing mechanism.
Adequate scaling and non-dimensionalization of the various parameters and variables are given in order to make the model valid for a
variety of wind turbine congurations and types of the material of construction. The resulting governing differential equation of motion
is solved analytically by transforming it into a standard form of Bessels equation, which leads to the necessary exact solutions for the
frequencies and mode shapes. Several cases of study are examined for different values of the yawing stiffness and inertia parameters by
considering both conditions of locked and unlocked yawing mechanism. Useful design charts are developed for placing the frequencies at
their needed target values with no penalty of increasing the total structural weight of the system. In all, the developed model guarantees
full separation of the system frequencies from the critical exciting yawing frequencies by proper choice of the optimization design
parameters.
r 2007 Elsevier Ltd. All rights reserved.
Keywords: Wind turbines; Design optimization; Yawing dynamics; Torsional vibration
1. Introduction
One of the most important aspects of R&D in the wind
energy programs is the accuracy of analyzing structural
dynamics of wind turbines; a crucial factor in determining
fatigue life of the turbine. In addition, the expected future
increase in the size of wind turbines put high demands for
ultimate load-carrying capacity and resonance avoidance.
Madsen et al. [1] demonstrated that a wind turbine design
should comprise investigation of the strength with regard to
ultimate and fatigue loads. These loads may arise from
extreme situations such as extreme wind speeds with parked
rotor (i.e. locked yawing mechanism), or during yawing
motion with unlocked yawing mechanism in normal
operating conditions. The ultimate strength of a wind
turbine is mainly governed by the tower/rotor structure,
which represents the main-load-carrying part of the turbine.
Therefore, the need to optimize designs further emphasizes
the need for accurate predictions of the ultimate strength as
well as the structural dynamics of the system. Research is
continuing for a better investigation of the dynamic
interactions between the rotor, nacelle and the tower
structures. A recent paper dealing with this issue and the
simulation of wind turbine dynamics was presented by
Florin et al. [2], who developed different tools for
performing the analysis of the interaction between the
mechanical system of the wind turbine and the electrical grid
as well as the calculation of the dynamic loads on the turbine
structure. In case of horizontal-axis wind turbines, the
rotation of the nacelle/rotor combination with respect to the
tower axis, called yawing motion, is an important degree of
freedom in the system dynamics. Such a rigid body motion is
produced by the yawing mechanism to direct the rotor
ARTICLE IN PRESS
www.elsevier.com/locate/ijmecsci
0020-7403/$ - see front matter r 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijmecsci.2007.02.007
xH
K
y
ct I
N
q
2
j
qt
2
q
2
c
qt
2
_ _
, 2
where GJ(x) and rI
p
(x) represent the torsional stiffness and
the mass polar moment of inertia per unit length,
ARTICLE IN PRESS
Nomenclature
G shear modulus of tower material
H hub height
h tower wall thickness
h
o
wall thickness at tower base
I
N
mass polar moment of inertia of the nacelle/
rotor combination
J torsional constant of the tower cross sectional
area
K
y
yawing stiffness coefcient
r mean radius of the tower cross section
r
H
mean radius at top of tower
r
o
mean radius at tower base
t time variable
x distance along tower height measured from its
base
j(x, t) elastic rotation of the tower section
c(t) rigid body rotation of the rotor/nacelle combi-
nation relative to the top of tower
r mass density of tower material
D taper ratio (r
H
/r
o
)
b (1D)
o circular frequency of torsional vibration
^ o dimensionless frequency oH
r=G
_
z ^ o=b
x z D
K.Y. Maalawi / International Journal of Mechanical Sciences 49 (2007) 11301138 1131
respectively. The twisting angle j(x, t) is assumed
to be separable in space and time, j(x, t) F(x) q(t),
where the time dependence q(t) is harmonic with circular
frequency o.
The associated eigenvalue problem can be written
directly in the form
d
dx
GJx
dF
dx
_ _
rI
p
xo
2
Fx 0. (3)
The boundary conditions are obtained by substituting
for d
2
q=dt
2
o
2
q in Eq. (2) to get:
at x 0 Fx 0
at x H
GJ
c
o
dF
dx
K
y
0; c
o
GJ
o
2
I
N
dF
dx
F
_ _
. 4
Considering a tapered, thin-walled tower, the various
cross sectional parameters are dened by the following
expressions (refer to Fig. 1):
mean radius : r r
o
1 b^ x,
wall thickness : h h
o
1 b^ x,
torsional constant : J I
p
2pr
3
h. 5
The variables r and h are assumed to have the same
linear distribution, and ^ x and b are dimensionless
quantities dened as:
^ x
x
H
; b 1 D; D r
H
=r
o
, (6)
where D denotes the taper ratio of the wind turbine tower.
3. Solution procedure
The second-order ordinary differential equation given by
Eq. (3) with the associated boundary conditions of Eq. (4)
can lead to a closed-form solution for calculating the
frequencies and mode shapes. Solutions for other special
cases corresponding to some limiting conditions, such as a
uniform tower with D 1 (i.e. b 0), are given latter in
Table 2 of this section.
Introducing the transformation
^ x
1
b
1
^ o
y; ba0, (7)
the torsional constant of the tower cross section can be
expressed as
J 2pr
3
o
h
o
b
^ o
_ _
4
y
4
, (8)
where ^ o oH
r=G
_
is a dimensionless frequency para-
meter. Eq. (3) is now transformed into
d
2
F
dy
2
4
y
dF
dy
F 0, (9)
which can be further transformed to the standard form of
Bessels equation by setting F (y)
3/2
y, to get
y
2
d
2
y
dy
2
y
dy
dy
y
2
9
4
_ _
y 0, (10)
which has the solution
yy C
1
J
3=2
C
2
J
3=2
, (11)
where C
1
and C
2
are constants of integration and J
3/2
and J
3/2
are Bessels functions of order k 73/2, given
by [13]
J
3=2
y
2
py
3
sin y y cos y,
J
3=2
y
2
py
3
cos y y sin y. 12
ARTICLE IN PRESS
Fig. 1. Horizontal-axis wind turbine in free yawing motion.
K.Y. Maalawi / International Journal of Mechanical Sciences 49 (2007) 11301138 1132
Finally, the exact analytical solution of the associated
eigenvalue problem can be shown to have the form:
Fy A
y cos y sin y
y
3
_ _
B
y sin y cos y
y
3
_ _
, (13)
where A and B are constants depend on the imposed
boundary conditions:
at y z ^ o=b Fy 0
at y x zD
^ odF=dy
c
o
^
K
y
=
^
J 0;
c
o
^
J
^ o
^
I
N
dF
dy
F
_ _
. 14
All quantities with the hat symbol (4) are dimensionless
quantities obtained by dividing by the corresponding
parameters of a baseline tower design having uniform
properties and same structural mass, height and material of
the optimized tower design (refer to Table 1). Applying the
boundary conditions, as described by Eqs. (14), and
considering only nontrivial solution of Eq. (13), that is
A60 and B60, it is straightforward to obtain the frequency
equation in the following compacted form:
^ o
2
a ^ o
^
J=
^
I
N
^
K
y
=
^
J 0;
a
x ^ o 1 zx tan ^ o
x
2
3z tan ^ o 3x1 z tan ^ o
. 15
It is to be noted that in the above equations
^
J is the
dimensionless torsional constant at the top of tower and is
equal to ^ r
3
o
^
h
o
D
4
(refer to Eq. (5)). The frequency equations
for the special cases of the limiting conditions are
summarized in Table 2.
Once the exact dimensionless natural frequencies have
been determined the associated mode shapes can be
obtained from:
Fy A
y cos y y sin y
y
3
_ _
z tan z
1 z tan z
_ _ _
y sin y cos y
y
3
_ __
. 16
4. Formulation of the optimum design problem
Attractive goals of designing efcient structures of wind
turbines include minimization of structural weight, max-
imization of the fundamental frequencies [810], and
maximization of energy capture by the wind rotor [14]. In
the present model formulation the design variable vector is
selected to be
X
D
fD;
^
h
o
; ^ r
o
g, (17)
which is expressed in a normalized form with respect to the
baseline design having uniform mass and stiffness proper-
ties (refer to Table 1). This is usually recommended in
order to improve the accuracy and efciency of the
numerical optimization process, and to make the model
valid for a variety of wind turbine congurations and
material of construction. The stiffness and inertia
^
K
y
;
^
I
N
2
subject to mass equality constraint :
^
M
_
1
0
^ r
^
h d^ x 1
and the side constraints : X
L
pX
D
pX
U
, 18
where o* is the target frequency,
^
M is the dimensionless
structural mass of the tower and ^ r and
^
h are dened in
Table 1. X
L
and X
U
are the lower and upper limiting
values imposed on the design variables vector X
D
in order
to avoid having non-negative values or odd-shaped designs
in the attained optimum solutions. Approximate values of
the target frequencies are usually chosen to be within close
ARTICLE IN PRESS
Table 1
Denition of dimensionless quantities
Quantity Notation Dimensionless expression
Circular frequency o
^ o oH
r=G
_
Spatial coordinate x ^ x x=H
Tower Mean radius r ^ r r=r
b
Tower wall thickness h ^
h h=h
b
Tower torsional constant J ^
J J=J
b
^ r
3
^
h
Nacelle/rotor polar
moment of inertia
I
N
^
I
N
I
N
=rHJ
b
Yawing stiffness
coefcient
K
y
^
K
y
^ o
Ky
GJ
b
=H
Structural mass M ^
M
M
M
b
Baseline design parameters: M
b
structural mass 2pHr
b
h
b
, J
b
tor-
sional constant of tower cross section ( 2pr
b
3
h
b
), where r
b
mean
radius, h
b
wall thickness; ^ o
b
the circular frequency p/2.
Table 2
Frequency equation for the limiting conditions
Condition Reduced frequency equation
Locked yawing mechanism
^
K
y
! 1
a ^ o
^
J=
^
I
N
0
Uniform tower with no
taper (D 1; b 0)
Apply Eq. (15) with a tan ^ o
Stand-alone tapered tower
with no attached masses at
the top
^
I
N
0
3 x
2
3zx tan ^ o 3 ^ o zx
2
0
K.Y. Maalawi / International Journal of Mechanical Sciences 49 (2007) 11301138 1133
ranges; sometimes called frequency-windows; of those
corresponding to the reference baseline design, which
are adjusted to be far away from the critical exciting
yawing frequencies. The latter can be estimated from
statistical data analysis of the wind speed and direction
variation at the specic site in which the wind turbine will
be installed.
The above optimization problem described by Eq. (18)
may be thought as a search in the design space for a
point corresponding to the minimum value of the objec-
tive function and such that it lie within the region bounded
by subspaces representing the constraint functions. It
can be solved by a number of iterative techniques, such
as the sequential search methods [15,16], which have
received a great deal of attention and are the most
promising. A method, which has a wide applicability in
engineering applications, is the penalty function method in
which the original objective function FX
D
is augmented
with terms, called penalty terms, such that as X
D
approaches a constraint surface one term increases
indenitely. Since the algorithm seeks to minimize the
value of the objective function then it will try not to
penetrate any constraint surface. Thus all constraints are
taken into consideration by representing them by penalty
terms in the objective function expression. The most
commonly used interior penalty function [16] is cast in
the form
FX
D
; p FX
D
p
M
j1
1
G
j
X
D
, (19)
where F X
D
; p is the modied objective function and p
is a multiplier. A sequence of unconstrained minimization
problems is solved with successively decreasing values of p.
The MATLAB optimization Toolbox [16] offers routines
that implement the interior penalty function method via a
built-in function named fminsearch. Several other
computer program packages are available now for solving
the above design optimization model, which can be coded
to interact with structural and eigenvalue analyses software
[15,16].
5. Results and discussions
The developed mathematical model has been implemen-
ted for calculating the frequencies of typical wind rotor/
tower structure in free yawing motion. As has been
mentioned earlier, the target frequencies, at which the
yawing frequencies needed to be close to, depend on the
site characteristics and the specic conguration and
operating conditions of the wind turbine. Various cases
of study are examined including, tower alone and tower/
nacelle/rotor with both locked and unlocked yaw condi-
tions. The main features and trends in each case are
presented and discussed in this section.
5.1. Torsional frequencies of tower alone
It is useful to consider rst the case of stand-alone tower
with no tip mass. This case of study can be regarded as a
guide design condition with which the other conditions of
locked and unlocked yawing mechanism can be compared.
Fig. 2 shows the variation of the rst three dimensionless
natural frequencies with the tapering ratio of a tower in
torsional vibration. It is seen that the frequencies decrease
with increasing taper. Towers having complete conical
shapes shall have the maximum frequencies ^ o
1;max
4:4934 for D 0, which is favorable from structural
design point of view. However, such congurations
violate the requirement of having an adequate space at
the top of the tower for supporting the wind rotor/nacelle
combination.
In order to place the ith frequency at its desired value ^ o
i
,
the rst step is to calculate the dimensionless frequency ^ o
i
for known properties of the tower material and hub height,
and then obtain the corresponding value of the taper ratio
from the curves presented in Fig. 2. The next step is to
choose appropriate value for the dimensionless thickness
^
h
o
at the tower base and nd the corresponding radius of the
cross section ^ r
o
at the determined taper ratio (see Fig. 3),
which should satisfy the equality mass constraint given in
Eq. (18).
ARTICLE IN PRESS
0
2.5
5
7.5
10
0 0.2 0.4 0.6 0.8 1
Taper ratio,
T
o
r
s
i
o
n
a
l
f
r
e
q
u
e
n
c
i
e
s
^
M 1:0.
K.Y. Maalawi / International Journal of Mechanical Sciences 49 (2007) 11301138 1138