FLYER 14th EDITION - SEPTEMBER 2013 MES Product Survey 2013 the invaluable guide to accelerate the evaluation of your potential MES solution FLYER cgi.com 2 CONTENT SUMMARY 1. Objectives 1. Participants 1. Reading Guide 2. ABOUT MES, MESA AND ISA95 2. MESA Manufacturing Operations Models 2. ANSI / ISA95 Standard 2. B2MML Standard 3. OBSERVATIONS AND TRENDS 3. Business Issues 3. Manufacturing Maturity
FLYER 14th EDITION - SEPTEMBER 2013 MES Product Survey 2013 the invaluable guide to accelerate the evaluation of your potential MES solution FLYER cgi.com 2 CONTENT SUMMARY 1. Objectives 1. Participants 1. Reading Guide 2. ABOUT MES, MESA AND ISA95 2. MESA Manufacturing Operations Models 2. ANSI / ISA95 Standard 2. B2MML Standard 3. OBSERVATIONS AND TRENDS 3. Business Issues 3. Manufacturing Maturity
FLYER 14th EDITION - SEPTEMBER 2013 MES Product Survey 2013 the invaluable guide to accelerate the evaluation of your potential MES solution FLYER cgi.com 2 CONTENT SUMMARY 1. Objectives 1. Participants 1. Reading Guide 2. ABOUT MES, MESA AND ISA95 2. MESA Manufacturing Operations Models 2. ANSI / ISA95 Standard 2. B2MML Standard 3. OBSERVATIONS AND TRENDS 3. Business Issues 3. Manufacturing Maturity
MES Product Survey 2013 The invaluable guide to accelerate the evaluation of your potential MES solution
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cgi.com 2013 CGI GROUP INC 2
CONTENT SUMMARY 1 INTRODUCTION 1.1 MES Product Survey 1.2 Objectives 1.3 Participants 1.4 Reading Guide 2 ABOUT MES, MESA AND ISA95 2.1 Manufacturing Execution Systems (MES) 2.2 Marking out with Other Systems 2.3 MESA International 2.4 MESA Global Education Program 2.5 MESA Manufacturing Operations Models 2.6 ANSI/ISA95 Standard 2.7 B2MML Standard 3 OBSERVATIONS AND TRENDS 3.1 Business Issues 3.2 Manufacturing Maturity 3.3 Standardization is Key 3.4 Global Manufacturing 3.5 CGIs Manufacturing ATLAS 3.6 Blueprint Architecture and Value Adding Roadmap 3.7 Metrics Matter 3.8 Multi-Site Template Based MES 3.9 Collaborative Manufacturing 3.10 Validation and Regulatory Compliance 3.11 Quality by Design and Process Analytical Technology (PAT) 3.12 The Business Case for MES 3.13 MES Selection: Best Practices 3.14 Important Aspects when Selecting MES 3.15 MES and ERP 3.16 Demarcation between ERP and MES: Rs and Cs 3.17 MES and LIMS 3.18 MES and Enterprise Asset Management (EAM) 3.19 MES, PDM and PLM 3.20 Lean and Sustainability 3.21 Integration Approaches 3.22 Software as a Service (SaaS) 4 RESULTS OF THE 2013 SURVEY 4.1 Summary 4.2 Scope of the Questionnaire 4.3 Production and Logistical Typologies 4.4 Industry Sectors 4.5 MESA Compliance 4.6 MESA Strategic Initiatives 4.7 ISA95 Compliance 4.8 Configurability 4.9 Internal Quality Assurance Systems 4.10 Validation and Regulatory Compliance 4.11 Projects 56 4.12 Deployment and Multi-Site Roll-Out 4.12.1 Expertise for Successful Implementation 4.12.2 Multi-Site Roll-Out 4.12.3 Prerequisites for Successful Reduction of Cost and Throughput Time 4.12.4 Tools for Implementation and Maintenance to Lower TCO 4.13 Helpdesk and Support 4.14 Languages 4.15 Platforms62 4.16 Databases 4.17 Technology 4.18 Architecture 4.19 Integration Approach 4.20 Mobile Solutions 4.21 Incident Management 5 DETAILS PER PRODUCT 5.1 Product Data Sheets 5.2 ISA95 Compliance Details 5.3 Scores for Support of Manufacturing Operations 6 ANNEXES CONTENT, PRODUCTS & VENDORS
MESA COMPLIANCE No. Product Vendor 1 Aegis FactoryLogix Aegis Software 2 Ampla Schneider Electric 3 AquiWEB Astre Software 4 aspenONE Aspen Technology 5 ATS CM4D ATS International B.V. 6 ATS Inspect ATS International B.V. 7 Broner MES Broner Metals Solutions 8 CamstarManufacturing Camstar Systems, Inc. 9 CAS-MES Shenyang Institute of Automation (SIA) 10 Clinicopia Catalent CTS Informatics, Inc 11 cmNavigo Critical Manufacturing, S.A. 12 COOX / MESbox ORDINAL Software 13 cpmPlus ABB Ltd 14 D2000 Entis IPESOFT s.r.o. 15 Dabom ACS Co., Ltd. 16 Delfoi Planner Delfoi Oy/Ltd 17 DIAMES CSM Systems AG 18 Easy95 Ninety-Five 19 edinn M2 edinn global, s.l. 20 Evolutio Siemens Industry Software (formerly Active SA) 21 Eyelit Manufacturing Eyelit Inc. 22 EZ-MES EazyWorks LLC 23 Factory Framework FORCAM GmbH 24 FactoryTalk Rockwell Automation 25 FlexNet AprisoCorporation 26 Floormation Infinite Functions, Inc. 27 Hydra MES MPDV Mikrolab GmbH 28 IBS:MES IBS AG 29 InFrame Synapse advanced control products Information Technology AG 30 IntegraMES Epic Data International Inc. 31 Interax CIMx Software 32 Intuition Executive Honeywell Process Solutions 33 iTAC.MES.Suite iTAC Software AG 34 Krones MES Krones AG 35 Legato Gefasoft AG 36 LG CNS ezMES LG CNS 37 LineWorks camLine GmbH 38 MAN-IT VIA Information Tools 39 Marco Trac-It Marco Limited 40 MEScontrol.net BrightEye (formerly MESware) 41 MESplus MiracomInc Co., Ltd. 42 Mestec SmartBox Mestec Limited 43 MOM4 NearSoft Europe GmbH 44 MV2 Paper-Less, LLC 45 nanoTrack SAMSUNG SDS Co., Ltd 46 nMetric Suite nMetric, LLC 47 Nova-LIMS Novatek International 48 Objective De Clercq Solutions 49 Operator Operator Systems ApS 50 PAS-X WerumSoftware & Systems AG 51 PC-Factory MES PPI-Multitask Sistemas e Automao Ltda 52 Performix xMES Performix Inc. 53 PI System OSIsoft, LLC 54 PILOT Suite Felten GmbH 55 Plant iT ProLeiT AG 56 PlantMaster Belgian Monitoring Systems Bvba (BMSvision) 57 PRODAC PRODAC Systems - ENDIMO ltd. 58 Proficy for Manufacturing GE Intelligent Platforms 59 ProMANAGE Doruk Automation and Software Inc. 60 PSImetals PSI Metals GmbH 61 QIS QiSOFT 62 Quartis Optima Bodet - Osys 63 Qubes Creative IT 64 SAP ERP SAP AG 65 SAP ME SAP AG 66 SAP MII SAP AG 67 Shopfloor-Online Lighthouse Systems Ltd 68 SIMATIC IT Siemens AG 69 Solumina iBASEt 70 Syncade Suite Emerson Process Management 71 TrakSYS Parsec Automation Corp. 72 Wonderware MES Software Invensys 73 Yokogawa MIPP Yokogawa Electric Corporation 1 2 3 4 5 6 P r o d u c t T r a c k in g
a n d G e n e a lo g y R e s o u r c e
A llo c a tio n a n d
S ta t u s P e r f o r m a n c e
A n a ly s is P r o c e s s
M a n a g e m e n t D a ta
C o lle c tio n
a n d A c q u is itio n Q u a lity
M a n a g e m e n t L a b o r
M a n a g e m e n t D is p a t c h in g
P r o d u c tio n U n its L o g is t ic s
f o c u s e d : T M S , W M S C o n tr o ls : P L C , D C S 2009 2011 2013 80- 100% 60 - 80% 40- 60% 20 - 40% 0- 20%
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MES Product Survey 2013
cgi.com 2013 CGI GROUP INC 3 ISA-95 COMPLIANCE Part 3 - Activity Models
OTHER GRAPHS Focus on Industry Sectors
Validation and Regulatory Compliance
Platforms, Databases, Architecture and Technology
0% 10% 20% 30% 40% 50% 60% <=20% 20-40% 40-60% 60-80% >80% Product s Support of activit ies Production Maintenance Quality Inventory 0% 10% 20% 30% 40% 50% 60% 70% F o o d
& B e v . A u t o m o t iv e E le c t r o n ic s C o n s . P a c k e d
G o o d s M a c h in e r y a n d
T o o lin g P h a r m a c e u t ic a l H e a v y M e t a ls P la s t ic s
& R u b b e r A e r o s p a c e &
D e f e n s e F in e
C h e m ic a ls M e d ic a l D e v ic e s S e m ic o n d u c t o r s P a p e r a n d
P u lp B u lk C h e m ic a ls O t h e r L if e S c ie n c e s H o m e & P e r s . C a r e O il a n d
G a s P r e s s
& P r in t in g P e t r o c h e m ic a l U t ilit ie s
a n d
P u b lic
S e c t o r B u ild in g
&
I n f r a M in in g 0% 20% 40% 60% 80% 100% Production Maintenance Quality Inventory Standard +Configurable 2007 2009 2011 2013 0% 20% 40% 60% 80% 100% Win 2000 Win 2003 Win 2008 Win 2012 Unix Linux AS/400 Open VMS 2005 2007 2009 2011 2013 0% 20% 40% 60% 80% 100% Oracle SQL-server Progress Informix Ingress Sybase DB/2 2001 2004 2007 2010 2013 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Deployed FDA Developed GAMP 21 CFR Part 11 Compliant Validation Dossier 2005 2007 2009 2011 2013 0% 20% 40% 60% 80% 100% Com-techn OPC ODBC XML dotNet J 2EE AJ AX 2007 2009 2011 2013 0% 20% 40% 60% 80% 100% Client/ Server Load Balancing Distributed Architecture DNA Thin Client Web based architecture* SOA 2004 2007 2010 2013
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MES Product Survey 2013
cgi.com 2013 CGI GROUP INC 4 Mobile Solutions
PRODUCT INFORMATION SHEETS - Vendor Details - USPs (Product & Vendor) - Product Details - Alliances - ISA-95 Compliance - Interfaces - Configurability - Major Functions - MESA Compliance & Strategic Initiatives - Industry Sector Solutions - Implementation & Deployment - Specific Industrial Processes - Specific Implementation Aspects - Mobile Solutions - Tools for Implementation and Maintenance - Supported/Unsupported Aspects - Product Improvements - Reference Project
ORDER INFORMATION An electronic version of the report "MES Product Survey 2013" can be ordered via: - Website of CGIs MES Centre of Excellence: www.cgi.com/en/manufacturing - Website of MESA International: www.mesa.org After receipt of your payment of 500,=or US$ 750,=(excl. VAT) the report (in printable PDF format) will be send via e-mail. Premium members of MESA International can purchase the report for US$ 375,=(via MESA's website).
CONTACT INFORMATION CGI MES Centre of Excellence Phone: +31 88 564 5278 PO Box 7015 Fax: +31 26 376 5010 6801 HA Arnhem E-mail: jan.snoeij@cgi.com The Netherlands For all 73 products! 0% 20% 40% 60% 80% 100% P r o d u c t T r a c k i n g a n d G e n e a l o g y R e s o u r c e A ll o c a ti o n
a n d S t a tu s P e r f o r m a n c e
A n a l y s i s P r o c e s s M a n a g e m e n t D a ta C o ll e c ti o n / A c q u is i ti o n Q u a li ty M a n a g e m e n t
L a b o r M a n a g e m e n t D is p a tc h i n g P r o d u c t io n U n it s 2009 2010 2011 2012 2013 exp.2014 0% 20% 40% 60% 80% 2009 2010 2011 2012 2013 expected 2014 Founded in 1976, CGI is a global IT and business process services provider delivering high-quality business consulting, systems integration and outsourcing services. With 69,000 professionals in 40 countries, CGI has an industry-leading track record of on-time, on-budget projects, aligning our teams with clients business strategies to achieve top-to-bottom line results. 65% 20% 10% 5% Business Logics Out-of-the-box Configurable With libraries Custom made 55% 30% 10% 5% GUI Out-of-the-box Configurable With libraries Custom made 45% 30% 15% 10% Reporting Out-of-the-box Configurable With libraries Custom made