Span of bridge 73 m Nos. of panels 11 nos Length of intermediate panels 6.636 m 3.318 Length of end panels 6.636 m Spacing of intermediate girders 6.636 m Spacing of end girders 6.636 m Width of slab 4.68 m Panel length of slab 4.68 m Panel width of slab 6.636 m Thickness of deck slab 0.008 m Width of carriageway 4.25 m Av. Thickness of wearing coat 0 m Density of concrete(slab) 2.5 t/m3 Density of wearing coat 2.5 t/m3 Height of truss 7.5 m Height of kerb 0.275 m Width of kerb 0.215 m Impact factor (for steel members) 1.154 Length of cross girder 4.68 m Width of member 0.4 m Effective width of bridge 5.104 m Width of footpath 0 m Overall width 5.50 m SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DESIGN OF DECK SLAB : A)Dead load calculation : Dead load intensity of deck : 0.008 * 7.85 = 0.0628 t/m2 dead loadintensity of wearing: 0 * 2.5 = 0 t/m2 total 0.0628 t/m2 Say 0.23 t/m2 Use M25 grade of concrete and spanning transversely between the cross girder . Influence co-efficient are taken from "Steel Table" by Prof. Ramamrutham. Deck slab is design like a continuous beam. B.M. due to dead load : a. + Ve B.M. at 0.5L in the end = 0.078 x 0.23 * 6.636 * 6.636 = 0.79010132 t-m/m b. -Ve B.M.at penultimate support = 0.105 x 0.23 * 6.636 * 6.636 = 1.06359793 t-m/m c. -Ve B.M. at inner support = 0.079 x 0.23 * 6.636 * 6.636 = 0.80023083 t-m/m d. +Ve B.M.at 0.5L in inner span = 0.046 0.23 * 6.636 * 6.636 = 0.46595719 t-m/m SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Live load calculation : CLASS A LOAD Length of load : 0.25 m Total load : 11.4 t Width of track : 0.5 m Width overall track : 2.3 m Clearence : 0.3 m Dispersed width of load in longitudinal direction : = 0.25 + 2 *( 0 + 0.008 ) = 0.266 m 11.4 11.4 Dispersed width of load in transverse direction : 1.22 2.708 m Be = Alpha * x ( 1 - x/l) + Bw 6.636 m l = 6.636 m x = 2.708 m Length of slab / Width of slab = 4.68 / 6.636 = 0.7052055 So Alpha = 2.48 ( As per IRC-21 cl -305.16.2 for continuous slab) Bw = 0.5 + 2 * 0 = 0.5 m Be = 2.48 * 2.708 ( 1 - 0.408082 ) + 0.5 = 3.9755 + 0.5 = 4.475 m > 1.8 m So there is overlapping. 4.475 1.8 m SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN So Be = 4.475 + 1.8 = 6.275492 m Intensity of load : Impact factor : 50 % as per IRC-6-2000 = 11.4 * 1.5 / ( 6.275492 * 1 ) = 2.72488587 t/m Total intensity of load = 2.724886 t/m = 4.1 t/m B.M. due to live load : a. + Ve B.M. at 0.5L in the end = 4.1 * 2.708182 - 4.1 * 2.70818 * 3.9282 / 6.6364 = 11.1035455 - 6.572386 = 4.53115917 tm/m b. -Ve B.M.at penultimate support = 6.57238629 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Total B.M. 1. Max . -Ve B.M. : 1.06359793 + 6.5723863 = 7.63598 tm 2. Max. + Ve B.M. : 0.79010132 + 4.5311592 = 5.32126 tm Check for depth of deck slab : Depth reqd. : SQRT( M / R b) Use M35 Grade Concrete Here Permissible compressive stress of concrete: 11.5 N/mm2 Permissible tensile stress of steel : 240 N/mm2 For bridge m : 10 k = 11.5 * 10 / 11.5 * 10 = 115 / 355 + 240 = 0.32394366 j = 1 - 0.323944 / 3 = 0.89201878 R = 0.5 * 11.5 * 0.323944 * 0.89202 = 1.66154202 Check for depth of deckslab : d reqd = SQRT 76359842.2 / 1.661542 * 1000 = 214.376337 mm Provided depth of deck slab = 8 mm Provided clear cover = 40 mm Dia. of reinforcement = 12 mm Effective depth of deck slab = 8 - 40 - 6 = -38 mm > 214.376 mm O.K. SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Main reinforcement : 1. Top reinforcement : Ast = 76359842.2 / ( 240 * 0.892019 * -38 ) = -9386.33795 mm2/m Provided 16 dia bar @ 130 mm c/c. Area provided = 1546.6 mm2 Hence OK 2.Bottom reinforcement : Ast = 53212604.9 / 240 * 0.892019 * -38 = -6541.02311 mm2/m Provided 12 dia bar @ 150 mm c/c. Area provided = 753.98 mm2 Hence OK Distribution reinforcement : Ast = 0.12 * 1000 * 8 / 100 = 9.6 mm2/m OR Ast = 0.3 * -9386.3379 = -2815.9 mm2 Provided 10 dia bar @ 200 mm c/c. Area provided = 392.7 mm2 Check for shear : Shear force = 0.23 * 6.6363636 / 2 * + 4.1 + at support 4.1 * 5.4163636 / 6.63636 = 0.76318182 + 7.446274 = 8.20945579 t Depth (d) = -38 mm Width (b) = 1000 mm Due to Dead Load 0.23 t/m 0.008 m 6.636364 m A B X X SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Reaction on Support : 0.23 6.6363636 / 2 + 4.1 + 4.1 * 5.416364 / 6.63636 = 0.763182 + 4.1 + 3.34627 = 8.209456 ton Force at section X-X : 8.20945579 - 0.23 * 0.008 = 8.20761579 t Shear stress = 82076.1579 / ( -38 * 1000 ) = -2.15989889 N/mm2 % of Tensile steel : 100 * 1546.63 -38 * 1000 ; -4.07008
Permissible shear stress : -0.683118 N/mm2 -4.07008 0.75 1.00 Hence OK -0.59402 0.37 0.42 As per Cl. 304.7.1.3.3 of IRC : 21 : 2000 The shear stress shall be increased by 15 % X * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DESIGN OF INTERMEDIATE CROSS GIRDER: Crossgirder is design as a composite section.Composite section is consist of deck slab and steelsection. Ec = 290000 kg/cm2 Es = 2110000 kg/cm2 Section Properties ( Permanent Loads) m = 15 ( For Bridge) Effective flange width ( As per IRC 21 -2000-cl-305.15.2) be = bw + l/ 5 13.35 + 468 / 5 = 106.95 cm beff = 106.95 / 15 Properties ISMB 400 Area 78.46 cm2 = 7.13 cm C.G. 20.00 cm I 20458.4 cm4 Depth 40.00 cm Section properties for dead loads : Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3)A*Yt2(cm4)Ixo(cm4) B(cm) t(cm) Slab 7.13000 0.8 5.704 0.4 2.2816 0.9 0.30421 ISMB 400 14 0.89 78.46 20.8 1631.968 33945 20458.4 Plate 33 0 0 40 0 0 0 Total 84.164 61.2 1634.25 33946 20458.7 Ycg = 1634.2496 / 84.164 = 19.41744 cm Ixx = 20458.7042 + 33945.85 - 19.41744 * 19.4174 * 84.164 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 22671.6042 cm4 Ztt = 22671.6042 / 19.41744 = 1167.58964 cm3 400 ISMB 400 400 Zbb = 22671.6042 / 21.38256 = 1060.28495 cm3 Section Properties ( Transient Loads) m = 7.5 ( For Bridge) Effective flange width ( As per IRC 21 -2000-cl-305.15.2) be = bw + l/ 5 6.675 + 468 / 5 = 100.275 cm beff = 100.275 / 7.5 Properties ISMB 400 Area 78.46 cm2 = 13.37 cm C.G. 20.00 cm I 20458.4 cm4 Depth 40.00 cm Section properties : Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3)A*Yt2(cm4)Ixo(cm4) B(cm) t(cm) Slab 13.37 0.8 10.696 0.4 4.2784 1.7 0.57045 ISMB 400 14 0.89 78.46 20.8 1631.968 33945 20458.4 Plate 33 0 0 40 0 0 0 Total 89.156 61.2 1636.246 33947 20459
SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Ycg = 1636.2464 / 89.156 = 18.35262 cm Ixx = 20458.9705 + 33946.65 - 18.35262 * 18.3526 * 89.156 = 24376.2039 cm4 Ztt = 24376.2039 / 18.35262 = 1328.21367 cm3 400 ISMB 400 400 Zbb = 24376.2039 / 22.44738 = 1085.92658 cm3 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN LOAD CALCULATION : 1) Dead load : Load due to deck slab : 0.23 * 6.636364 = 1.53 t/m Load due to crossgirder : 0.06 t/m Total UDL : 1.59 t/m 1.59 5.104 m 4.05 t 4.05 t Max. SF at end = 1.59 * 5.104 / 2 = 4.05 t Max. B.M. at mid = 4.05 * 2.552 - 1.59 * 5.104 * 5.104 / 8 = 5.17 t-m Live load analysis for Crossgirder : Load of each wheel with impact: 5.7 * 1.48 = 8.436 t A B SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 8.436 t 8.436 t 1.22 m 6.636 m 6.636 t Max. reaction at central support : 8.436 + 8.436 * 5.41636 / 6.636 : 8.436 + 6.885163 = 15.32116 ton Max. B.M. : 1.652 15.32 t 15.32 t 1.652 1.8 1.035 5.104 m 15.32 15.32 B.M. : 15.32 * 2.552 - 15.32 * 0.9 = 25.31 = 25.31 tm Max. S.F. : 15.32 t 15.32 t 1.8 2.455 5.104 A B 0.212
0.325
0.40
A B SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN S.F. : ( 15.32 * 4.255 + 15.32 * 2.455 ) / 5.104 + = 102.805002 / 5.104 = 20.1420458 = 20.1420458 t Total B.M. : 5.17 + 25.31 = 30.48 t-m Total S.F. : 4.05 + 20.14 = 24.19 t Check for compressive and tensile stress : Max. compressive stress in concrete : 517093.96 / 1167.59 * 15 due to dead load = 29.524869 kg/cm2 < 116.7 kg/cm2 Hence OK Max . Tensile stress in steel : 517093.96 / 1060.28 due to dead load = 487.69339 kg/cm2 < 1550 kg/cm2 Hence OK Max. compressive stress in concrete : 2531056.1 / 1328.21 * 7.5 due to live load = 254.08122 kg/cm2 > 116.7 kg/cm2 Revise Max . Tensile stress in steel : 2531056.1 / 1085.93 due to dead load = 2330.7801 kg/cm2 > 1550 kg/cm2 Revise Total compressive stress in concrete = 283.60608 Kg/cm2 < 116.7 Kg/cm2 Total tensile stress in steel = 2818.4735 Kg/cm2 < 1550 Kg/cm2 A B SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Shear stress = 24194.506 / ( 0.89 * 35 ) = 776.70967 Kg/cm2 < 950 Kg/cm2 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Connection of Plate and angle : Maximum shear = 24.1945063 t Horizental shear per 1 cm length = F * A y I = 24194.5063 * 12.46 * 18.97244 + #REF! * 16.387 22671.6042 = 1.06717223 * ( 236.3966 + #REF! ) = #REF! kg Provide staggere pitch Dia of rivet = 1.6 cm Shear strength of rivet = 3.14* 1.75 * 1.75 * #REF! / 4 = #REF! kg Bearing strenght = 1 * 7.5 * 2250 = 16875 kg Spacing = #REF! = #REF! cm #REF! Provided 10.68 cm spacing c/c ( Not exceed 12t) Connection of Web Plate and angle : Maximum shear = 24.1945063 t Horizental shear per 1 cm length = F * A y SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN I = 24194.5063 * 6.675 * 14.77744 + #REF! * 16.387 22671.6042 = 1.06717223 * ( 98.63943 + #REF! ) = #REF! kg Provide staggere pitch Dia of rivet = 1.6 cm Shear strength of rivet = 3.14* 1.75 * 1.75 * #REF! / 4 = #REF! kg Bearing strenght = 1 * 7.5 * 2250 = 16875 kg Spacing = #REF! = #REF! cm #REF! Provided 9.6 cm spacing c/c ( Not exceed 12t) SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DESIGN OF END CROSS GIRDER: Properties ISA 100 100 8 Area 15.39 cm2 C.G. 2.76 cm I 145.1 cm4 Depth cm Section properties : Design as a symmetical section Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3)A*Yt2(cm4)Ixo(cm4) Nos B(cm) t(cm) PL 45 1.8 81 0.9 72.9 65.6 21.87 1 PL 35 1.6 56 2.6 145.6 378.6 11.9467 1 ISA 100 100 8 10 0.8 30.78 6.16 189.6048 1168.0 290.2 2 nos Web PL 33.6 1.6 53.76 21.20 1139.712 24161.9 5057.74 1 Web PL 31.6 1.2 75.84 21.20 1607.808 34085.5 6310.9 2 ISA 100 100 8 10 0.8 30.78 36.24 1115.467 40424.5 290.2 2 PL 35 1.6 56 39.8 2228.8 88706.2 11.9467 1 PL 45 1.8 81 41.5 3361.5 139502.3 21.87 1 Total 465.16 9861.392 328492.6 12016.7 Ycg = 9861.392 / 465.16 = 21.2 cm Ixx = 12016.6733 + 328492.6 - 21.2 * 21.2 * 465.16 = 131447.744 cm4 350 16 ISA 100 100 8 Web PL 316 * 12 356.0 mm 424 Ztt = 131447.744 / 21.2 Web PL 336.0 * 16 = 6200.36527 cm3 mm * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Zbb = 131447.744 / 21.2 = 6200.36527 cm3 450 * 18 mm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Stress check for Jackup Condition : 51.5 t 51.5 t -1.198 m -1.198 7.5 m Reaction on each support A : 51.47 t B.M. at Support A : 51.5 * -1.198 = -61.65507 t-m S.F. at support A : 51.5 = 51.5 t B.M. at centre : 51.47 * 2.552 - 51.5 * 3.8 = -61.65507 t-m S.F. at centre : 0 Bending stress : -61.65507 * 100000 / 6200.37 = -994.378029 kg/cm2 < 1650kg/cm2 Shear stress : 51.465 * 1000 / 4 * 42.4 = 303.449292 kg/cm2 < 950 kg/cm2 Combined Stress : SQRT -994.378 * -994.378 + 3 * 303.45 * 303.45 A B SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 1124.73645 kg/cm2 < 2300kg/cm2 OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN CONNECTION BETWEEN CROSSGIRDER AND BOTTOM CHORD :(Intermediate Girder) Max. S.F. : 24.19451 t Use 2 nos ISA 150* 150* 12 as a cleat angle Depth : 35.00 cm Thick : 1.2 cm Shear stress : 24194.51 / ( 35 * 0.89 ) = 776.7097 kg/cm2 < 950 kg/cm2 ( 0.38fy) O.K. Design of nos. bolt : 1.Connection between crossgirder and cleat angle :(Intermediate Girder) Force : 24194.51 kg Min thick : 0.89 cm HSFG Bolt : Provide 22 dia 8 G Bolts As per table 1 of SP:6(4)-1989 Proof Load = 18180 Kg Shear per Bolt = 0.45 * 18180 * N / 1.4 = 5843.57 N Kg N = 2 Nos. of effective interfaces Shear per Bolt = 5843.571 * 2 = 11687.14 Kg Nos. of Bolts reqd. = 24194.51 / 11687.1 * 1.05 = 2.173691 Provided 6 Nos Bolt SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 2.Connection between bottomchord and cleat angle :(Intermediate Girder) Force : 24194.51 kg Min thick : 0.76 cm Dia of Bolt: 2.2 cm Gross dia : 2.35 cm Bolt value 5843.571 Kg Nos. of bolts reqd : 24194.51 * 1.05 / 5843.6 = 4.347381 nos Provided 3 nos bolt on each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN CONNECTION BETWEEN CROSSGIRDER AND BOTTOM CHORD :(End Girder) Max. S.F. : 51.5 t Use 2 nos ISA 200* 200* 16 as a cleat angle and 10mm plate both side Depth : 33.6 cm Thick : 2.6 cm Shear stress : 51465 / 2 * 33.6 * 2.6 = 294.557 kg/cm2 < 950 kg/cm2 O.K. Design of nos. of rivet : 1.Connection between crossgirder and cleat angle :(End Girder) Force : 51465 kg Min thick : 2.6 cm Dia of rivet: 2.4 cm Gross dia : 2.55 cm Permissible shear strss : 950 kg/cm2 Permissible bearing strss : 2250 kg/cm2 We provided the cleat angle on both side of web of cross girder. So double shear will be acted. Use 22 mm dia power driven rivet. Shear strength of rivet = 2 * 3.14* 2.55 * 2.55 * 950 / 4 = 9698.48 kg Bearing strength = 4 * 2.55 * 2250 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 22950 kg Rivet value : 9698.479 kg Nos. of rivets reqd : 51465 * 1.2 / 9698.5 = 6.367803 nos b Provided 20 nos of rivet SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 2.Connection between bottomchord and cleat angle :(End Girder) Force : 51465 kg Min thick : 1.6 cm Dia of rivet: 2.4 cm Gross dia : 2.55 Permissible shear strss : 950 kg/cm2 Permissible bearing strss : 2250 kg/cm2 Use 24 mm dia power driven rivet. Shear strength of rivet = 3.14* 2.55 * 2.55 * 950 / 4 = 4849.24 kg Bearing strength = 1.6 * 2.55 * 2250 = 9180 kg Rivet value : 4849.239 kg Nos. of rivets reqd : 51465 * 1.2 / 4849.2 = 12.73561 nos Provided 20 nos of rivet on each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DESIGN OF SHEAR CONNECTORS : The longitudinal shear per unit length at the interface of prefebricated section and cast- in-situ shall be evaluated from the following expression. VL = V * Ac * Ycg / I VL = Longitudinal shear per unit length. V = Vertical shear due to SIDL and live load with impact = 20870.8 kg Ac = Area of transform section on one side of interface = 0 cm2 Ycg = Distance of the centriod of the area under consideration from the neutral axis of the composite section. ( 23.013687 - 0.4 ) = 22.6137 cm I = Moment of inertia of the composite section = 22671.6 cm4 VL = 20870.8042 * 0 * 22.61369 / 22671.6 = 0 kg/cm = 0 N/mm Use ISA 75*75*8 as a shear connectors with 10 dia bar and grade of concrete is M35 For the angle connector made with mild steel (As per IRC-21-cl-611-4-1-3-1) Q = 3.32 * ( h + 0.5 t) L * SQRT fck ISA75*75*8 100mm 40mm crossgirder 150mm 10mm dia bar SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Q = The safe shear resistance in Newton's of one shear connector h = Mimimum thickness of flange = 8 mm t = Mimimum thickness of web = 8 mm L = Length of shear connector = 140 - 2 * 20 = 100 mm SQRTfck : SQRT 35 = 5.91608 Q = 3.32 * ( 75 + 0.5 * 8 ) * 100 * 5.91607978 = 3.32 * 79 * 100 * 5.91608 = 155166.941 N Spacing of shear connectors : P = Q / VL = 155166.941 / 0 = #DIV/0! mm
But P < 600 mm OR 4 * Height of connector = 600mm So We provided ISA 75*75*8 @ 200 mm C/C SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 0.9955 t 1.6 m Design of Footpath Beam : 1.7 m Intensity of live load : ( P' - 260 + 4800 ) ( 16.5 - W ) 73 15 : 400.00- 260 + 65.75342 ) ( 16.5 - 0 ) 15 : 205.75 * 1.1 : 226.3288 kg/m2 Dead load due to deck slab : 0.15 * 6.636364 * 2.5 = 2.4886 t/m Load duee to live load : 0.226 * 6.636364 = 1.502 t/m Total = 3.9906 t/m Point load due to railing and railing post : 0.15 * 6.636 = 0.9955 t B.M. : 3.99063636 * 1.7 * 1.7 / 2 + 0.99545 * 1.6 = 5.76646955 + 1.592727 = 7.35919682 t-m SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN S.F. : 3.99063636 * 1.7 + 0.995455 = 7.77954 t Provided ISMB 200 as a footpath beam A : 32.33 cm2 Ixx : 2235.4 cm4 Zxx : 223.5 cm3 Zyy : 30 cm3 Depth : 20 cm Thickness 0.57 cm Bending stress : 7.35919682 * 100000 / 223.5 = 3292.70551 kg/cm2 < 1550kg/cm2 Shear stress : 7.77953636 * 1000 / 20 * 0.57 = 682.41547 kg/cm2 Combined Stress : SQRT 3292.706 * 3292.706 + 3 * 682.42 * 682.42 = 3498.42568 kg/cm2 < 2300kg/cm2 OK DESIGN OF FOOTPATH SLAB : Dead load of footpath Slab : 0.15 * 2.5 = 0.375 t/m2 Use M35 grade of concrete and spanning transversely between the cross girder . Influence co-efficient are taken from "Steel Table" by Prof. Ramamrutham. SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Deck slab is design like a continuous beam. B.M. due to dead load : a. + Ve B.M. at 0.5L in the end = 0.078 * 0.375 * 6.6363636 * 6.63636 = 1.28820868 t-m/m b. -Ve B.M.at penultimate support SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 0.105 * 0.375 * 6.6363636 * 6.63636 = 1.73412707 t-m/m c. -Ve B.M. at inner support = 0.079 * 0.375 * 6.6363636 * 6.63636 = 1.30472417 t-m/m d. +Ve B.M.at 0.5L in inner span = 0.046 * 0.375 * 6.6363636 * 6.63636 = 0.75971281 t-m/m B.M. Due to live load : 1. +Ve B.M. at 0.5L in the end span : = 0.1 * 0.226329 * 6.636364 * 6.63636 = 0.99678182 t- m/m 2. -Ve B.M. atpenultimate support : = 0.116 * 0.226329 * 6.636364 * 6.63636 = 1.15626691 t- m/m 3. -Ve B.M. at inner support : = 0.107 * 0.226329 * 6.636364 * 6.63636 = 1.06655655 t- m/m 4. +Ve B.M. at 0.5L in inner support : = 0.086 * 0.226329 * 6.636364 * 6.63636 = 0.85723236 t- m/m Total B.M. 1. Max . -Ve B.M. : 1.73412707 + 1.1562669 = 2.89039 t- m/m 2. Max. + Ve B.M. : 1.28820868 + 0.9967818 = 2.28499 t- m/m Check for depth of deck slab : Depth reqd. : SQRT( M / R b) Here Permissible compressive stress of concrete: 11.5 N/mm2 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Permissible tensile stress of steel : 200 N/mm2 For bridge m : 10 k = 11.5 * 10 / 11.5 * 10 = 115 / 315 + 200 = 0.36507937 j = 1 - 0.365079 / 3 = 0.87830688 R = 0.5 * 11.5 * 0.365079 * 0.87831 = 1.84374738 Check for depth of deckslab : d reqd = SQRT 28903939.8 / 1.8437474 * 1000 = 125.206771 mm Provided depth of footpath slab = 150 mm Provided clear cover = 40 mm Dia. Of reinforcement = 16 mm Width of footpath beam = 125 mm Effective depth of deck slab = 150 - 40 - 8 = 102 mm > 125.207 mm O.K. Main reinforcement : 1. Top reinforcement : Ast = 28903939.8 / 200 * 0.878307 * 102 = 1613.17169 mm2 Provided 10 dia bar @ 220 mm c/c. Area provided = 357 mm2 Revise 2.Bottom reinforcement : Ast = 22849905 / 200 * 0.878307 * 102 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 1275.28704 mm2 Provided 10 dia bar @ 250 mm c/c. Area provided = 314.16 mm2 Revise Distribution reinforcement : Ast = 0.12 * 1000 * 150 / 100 = 180 mm2 Provided 8 dia bar @ 250 mm c/c. Area provided = 201.06 mm2 Hence OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Check for shear : Shear force = ( 0.375 + 0.2263288 ) * 6.63636 / 2 = 1.99531818 t/m Depth (d) = 102 mm Width (b) = 1000 mm 1.9953182 t/m 0.2125 m 6.636364 m Reaction on each Support : 1.995318 6.6363636 / 2 = 6.620829 t Force at section X-X : 6.62082851 - 1.9953182 * 0.2125 = 6.1968234 t Shear stress = 61968.234 / 102 * 1000 = 0.60753171 N/mm2 % of Tensile steel : 100 * 356.9992 102 * 1000 ; 0.349999
Permissible shear stress : 0.24 N/mm2 0.35 0.75 1.00 Revise 0.24 0.32 0.37 A B X X * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN CONNECTION BETWEEN FOOTPATH BEAM AND BOTTOM CHORD : Check for shear stress : Moment : 7.36 t-m Max. S.F.: 7.77953636 t Moment resisted by equal forces in angles , forming a couple of magnitude equal to end moment. Pull on angles : Moment = 735.91968 = 36.796 t Depth section 20 This pull will cause shear in both connecting angles to the section. Use 2 ISA 150 150 12 as cleat angles Thickness of web : 0.57 cm Depth : 15 cm Shear stress : 36795.9841 / 0.57 * 15 * 2 = 2151.81194 kg/cm2< 1075 kg/cm2 O.K. Design of nos. of rivet : 1.Connection between beam and cleat angle : Force : 36795.9841 kg Min thick : 0.57 cm Dia of rivet: 2.2 cm Gross dia : 2.35 cm Permissible shear strss : 950 kg/cm2 Permissible bearing strss : 2250 kg/cm2 We provided the cleat angle on both side of web of cross girder. So double shear will be acted. Use 20mm dia power driven rivet. Shear strength of rivet = 2 * 3.14* 2.35 * 2.35 * 950 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN / 4 = 8236.809 kg Bearing strength = 0.57 * 2.35 * 2250 = 3013.875 kg Rivet value : 3013.875 kg Nos. of rivets reqd : 36795.9841 * 1.2 / 3013.88 = 14.6506345 nos Provided 6 nos of rivet . 2.Connection between bottomchord and cleat angle : Force : 36795.9841 kg Min thick : 1.2 cm Dia of rivet: 2.2 cm Gross dia : 2.35 cm Permissible shear strss : 950 kg/cm2 Permissible bearing strss : 2250 kg/cm2 Use 20mm dia power driven rivet. Shear strength of rivet = 3.14* 2.35 * 2.35 * 950 / 4 = 4118.404 kg Bearing strength = 1.2 * 2.35 * 2250 = 6345 kg Rivet value : 4118.40438 kg SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Nos. of rivets reqd : 36795.9841 * 1.2 / 4118.4 = 10.7214292 nos Provided 6 nos rivet on each side. SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN CALCULATION OF MULTIPLYING FACTORS : 1. Class A Loading (single lane) : Half width of member : 0.2 m Width of kerb : 0.227 m Clearence : 0.15 m Half Width of overall width of load : 0.9 m P(unit load) 0.9 3.377 m 5.104 m Multiplying factor with impact : = 3.377 * 1.154 / 5.104 = 0.76353017 Axle Load 2.7 t with multipication factor = 2.061531 ton Axle Load 11.4 t with multipication factor = 8.704244 ton Axle Load 6.8 with multiplication factor = 5.192005 ton 0.2
0.227 0.40
SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 2. Class 24 R Track Loading ( Singla Lane ) : Half width of member : 0.2 m Width of kerb : 0.227 m Clearence : 0.3 m Half Width of overall width of load :1.22 m P(unit load) 1.22 3.157 m 1.937 5.104 m Multiplying factor with impact : = 3.157 * 1.1 / 5.104 = 0.68038793 Track Load 25 t with multipication factor = 17.0097 ton = 17 ton ( Say )
0.2
0.337 0.30
SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Total Wt. of Structral Steel = 168.7 ton Dead load of deck slab : 73 * 4.68 * 0 * 2.5 = 0 t Dead load of W.C : 73 * 4.25 * 0 * 2.4 = 0 t Wt of kerb : 0.215 * 0.275 * 73 * 2.5 * 2 = 21.580625 t Railing = 0.1 * 73 * 2 = 14.6 t Total Dead load : 204.880625 t Load per truss : 102.440313 t UDL on Truss : 102.440313 / 73 = 1.40329195 t/m Say : 1.41 t/m 205.86 t Snow load = 25 cm Total load of snow on the bridge = 0.25 * 4.68 * 73 * 0.9 = 76.869 ton Load on each truss = 76.869 / 2 = 38.4345 ton = 38.4345 / 73 = 0.5265 ton/m
SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Bearing Load Calculations Braking force is considered 20 % of live load coming on the span for the first train and 10% for the succeeding train as per cl. 214.2 of IRC :6. 0 Non Seismic Case Horizontal force at bearing level : I Normal Case Live Load Max. Total braking force = 83.1 kN Horizontal force at free end DL LL rc. at free end wind load m R = 0.03 x ( 514.65 + 550.00 + 200.24 + 0 ) = 0.03 x 1264.89 = 37.947 kN Horizontal force = 37.94671 + 83.1 = 79.497 kN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN at fixed end 2 Max. Vertical load = 1264.89 KN Governing Longitudnal force at Fixed End = 79.4967 kn Governing Longitudinal force at Free End = 37.9467 KN Non Seismic Case Horizontal force at bearing level : II Normal Case Live Load Min. Total braking force = 83.1 kN Horizontal force at free end DL LL rc. at free end m R = 0.03 x ( 514.65 + 0.00 - 200.24 ) = 0.03 x 314.41 = 9.4323 kN Horizontal force = 9.432288 + 83.1 = 50.982 kN at fixed end = 2 83.1 - 9.4322875 = 73.6677 KN Max. Vertical Load = 314.41 KN Governing Longitudnal force at Fixed End = 73.6677 kN Governing Longitudinal force at Free End = 9.432288 KN ii Seismic Case Live Load Max. Seismic Coefficient = 0.12 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Braking force due to live load = 41.55 kN Total braking force in normal case = 41.55 KN Fh due to seismic = 0.120 x ( 1060.18 ) = 127.22 kN Total Fh in Seismic Case = 127.221 + 41.55 = 168.7715 kN Fh - m R = 168.771 - 41.0265 = 127.75 kN Fh/2 + m R = 168.771 + 41.0265 = 125.41 kN 2 Total Vertical load = 514.65 + 0.06 * 514.65 + 275.0 = 820.53 KN Governing Longitudnal force at Fixed End = 127.745 kN Governing Horizontal force at Free End = 41.0265 KN ii Seismic Case Live Load Min. Seismic Coefficient = 0.12 Braking force due to live load = 41.55 kN Total braking force in normal case = 41.55 KN Fh due to seismic = 0.120 x ( 510.18 ) = 61.221 kN Total Fh in Seismic Case = 61.2215 + 41.55 = 102.7715 kN h SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Fh - m R = 102.771 - 24.1886 = 78.583 kN Fh/2 + m R = 102.771 + 24.1886 = 75.574 kN 2 Total Vertical load = 514.65 - 0.06 * 515 + 0.00 = 483.77 KN Governing Longitudnal force at Fixed End = 78.5829 kN Governing Horizontal force at Free End = 24.1886 KN BEARING LOADS FOR 73 M SPAN STEEL BRIDGE OVER INDUS RIVER Type of superstructure = Steel truss ( Through type) Distribution plate = Reqd. Grade of concrete for pedestal = M35 Fixed Bearing Non Seismic Case Max. Vertical Load = 1264.89 KN Min. Vertical load = 314.41 KN Hor. Force ( Max. load) = 79.49671 KN Hor. Force ( Min. Load) = 73.66771 KN Movement Long. = 0 mm Movement Trans = 0 mm Rotation = 0.01 radians Seismic Case Max. Vertical Load = 820.529 KN Min. Vertical load = 483.771 KN Hor. Force ( Max. load) = 127.745 KN Hor. Force (Min. Load) = 78.58293 KN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Movement Long. = 0 mm Movement Trans = 0 mm Rotation = 0.01 radians Guide L Bearing Non Seismic Case Max. Vertical Load = 1264.89 KN Min. Vertical Load = 314.4096 KN Horizontal force ( Max. load ) = 37.94671 KN Horizontal force ( Min. Load ) = 9.432288 KN Movement Long. = +/- 40 mm Movement trans. = +/- 4.0 mm Rotation = 0.01 radians Seismic Case Max. Vertical Load = 820.529 KN Min. Vertical Load = 483.771 KN Max. Horizontal force = 41.02645 KN Min. Horizontal force = 24.18855 KN Movement Long. = +/- 40 mm Movement trans. = +/- 2.5 mm Rotation = 0.01 radians Guide T Bearing Non Seismic Case Max. Vertical Load = 1264.89 KN Min. Vertical Load = 314.4096 KN Max. Horizontal force = 79.49671 KN Min. Horizontal force = 73.66771 KN Movement Long. = +/- 4.0 mm Movement trans. = +/-12.5 mm Rotation = 0.01 radians SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Seismic Case Max. Vertical Load = 820.529 KN Min. Vertical Load = 483.771 KN Max. Horizontal force = 127.745 KN Min. Horizontal force = 78.58293 KN Movement Long. = +/-4.0 mm Movement trans. = +/- 12.5 mm Rotation = 0.01 radians Free Float Bearing Non Seismic Case Max. Vertical Load = 1264.89 KN Min. Vertical Load = 314.4096 KN Horizontal force ( Max. Load ) = 37.94671 KN Horizontal force ( Min. Load ) = 9.432288 KN Movement Long. = +/- 40 mm Movement trans. = +/-12.5 mm Rotation = 0.01 radians Seismic Case Max. Vertical Load = 820.529 KN Min. Vertical Load = 483.771 KN Horizontal force ( Max. Load ) = 41.02645 KN Horizontal force ( Min. Load) = 24.18855 KN Movement Long. = +/- 40 mm Movement trans. = +/- 12.5 mm Rotation = 0.01 radians SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN BEARING LOADS FOR 73 M SPAN STEEL BRIDGE OVER INDUS RIVER Type of superstructure = Steel truss ( Through type) Distribution plate = Reqd. Grade of concrete for pedestal = M35 Fixed Bearing No. of bearing = 2 Non Seismic Case Max. Vertical Load = 1270 KN Min. Vertical load = 310 KN Hor. Force ( Max Load ) = 127 KN ( Min 10 % ) Hor. Force (Min. load ) = 74 KN Movement Long. = 0 mm Movement Trans = 0 mm Rotation = 0.01 radians Seismic Case Max. Vertical Load = 830 KN Min. Vertical load = 480 KN Hor. Force ( Max. Load ) = 130 KN Hor. Force ( Min. Load ) = 80 KN Movement Long. = 0 mm Movement Trans = 0 mm Rotation = 0.01 radians Guide L Bearing No. of bearing = 2 Non Seismic Case Max. Vertical Load = 1270 KN Min. Vertical Load = 310 KN Max. Horizontal force = 127 KN Min. Horizontal force = 31 KN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Movement Long. = +/- 40 mm Movement trans. = +/- 2.5 mm Rotation = 0.01 radians Seismic Case Max. Vertical Load = 830 KN Min. Vertical Load = 480 KN Max. Horizontal force = 83 KN Min. Horizontal forcee = 48 KN Movement Long. = +/- 40 mm Movement trans. = +/- 2.5 mm Rotation = 0.01 radians Guide T Bearing No. of bearing = 1 Non Seismic Case Max. Vertical Load = 1270 KN Min. Vertical Load = 310 KN Max. Horizontal force = 127 KN Min. Vertical force = 74 KN Movement Long. = +/- 2.5 mm Movement trans. = +/-15.0 mm Rotation = 0.01 radians Seismic Case Max. Vertical Load = 830 KN Min. Vertical Load = 480 KN Max. Horizontal force = 130 KN Min. Vertical force = 80 KN Movement Long. = +/-2.5 mm Movement trans. = +/- 15.0 mm Rotation = 0.01 radians Free Float Bearing No. of bearing = 1 Non Seismic Case Max. Vertical Load = 1270 KN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Min. Vertical Load = 310 KN Max. Horizontal force = 170 KN Min. Vertical force = 114 KN Movement Long. = +/- 40 mm Movement trans. = +/-15.0 mm Rotation = 0.01 radians Seismic Case Max. Vertical Load = 830 KN Min. Vertical Load = 480 KN Max. Horizontal force = 83 KN Min. Vertical force = 48 KN Movement Long. = +/- 40 mm Movement trans. = +/-15.0 mm Rotation = 0.01 radians SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN WIND LOAD ANALYSIS ( IRC-6-2000) Member Length Depth Ttop chord member : 6.636364 m 0.408 m Bottom member : 6.636364 m 0.45 m Vertical member : 7.5 m 0.25 m Secondary vertical member : 3.75 m 0.16 m diogonal member : 8.20124 m 0.25 m Case 1. For Unloaded Bridge : Intensity of wind pressure : 2.4 KN/m2 I.Exposed area per panel ( for top chord) Member Windward Truss Top Chord 2.707636 1.35 Vertical member 1.875 0.94 Diagonal member 2.05031 1.03 1 Gusset 1*1.5 1.5 0.75 Total 8.132946 4.07 Average Ht. Of Ground Level = 8 m P = 82 Kg/m2 = 0.8 KN/m2 (As per Table 4 of IRC : 6:2000) Total Exposed area = 8.13 + 4.07 = 12.20 m2 Leeward Truss SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Wind force on top chord P1 : 12.20 * 2.4 / 6.6364 = 4.411845 KN/m Governing wind force on top chord top chord P1 = 4.4118 KN/m being greater than 2.25 KN/m as minimum as per cl- 212-6-IRC-6 II.Exposed area per panel ( for bottom chord) Member Windward Truss Leeward Truss Bottom chord 6.636 * 0.683 4.53 2.27 + ST + Deck + WC + Kerb Vertical 1.88 0.94 Diagonal 2.05 1.03 Short vertical 0.00 0.00 Short diogonal 0.00 0.00 1 Gusset 1.50 0.75 Total 9.96 4.98 Total Exposed area = 9.96 + 4.98 = 14.94 m2 Wind force on bpttom chord P2 : 14.94 * 2.4 / 6.6364 = 5.401845 KN/m Governing wind force on bottom chord P2 = 5.4018 KN/m being greater than 4.5 KN/m as minimum as per cl- 212-6-IRC-6 Total wind force on the two truss : 4.41184 * 59.727 + 5.4018 * 73 = 657.842 KN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN For loaded Bridge : Length of live load : 18.84 m ( total length of train ) Height of live load : 3 m Wind load per panel on top chord /m : 0.8 * 14.94 / 6.6364 = 1.80061 KN/m < 2.25 KN/m Live load area per panel : 18.84 * 3 * 6.636 / 73 = 5.138182 m2 18.84m length of load train 3m height of load train Total exposed area bottom chord : 14.94 + 5.1382 = 20.08 m2 wind load on bottom chord /m : 20.08 * 0.8 / 6.6364 = 2.420012 KN/m < 4.5 KN/m Governing wind pressure on bridge at loaded condition as follows 1. Wind force on unloaded at top chord : 2.25 KN/m 2. Wind force on loaded bottomchord : 4.5 KN/m 3. Wind force on moving load : 3 KN/m Total wind load : 2.25 * 59.727 + 4.5 * 73 + 3 * 18.84 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 519.4064 KN III. Overturning Effect : Taking the worst case in loaded condition . wind force on top chord P1: 2.25 KN/m Wind load on moving load : 3 KN/m acting at a height of 1.5 m above deck Overturning moment about the CG of the loaded truss Moment : 2.25 * 7.5 + 1.733 * 18.84 * 3 / 73 = 18.22 KN-m/m top Overturning Effect on worst loaded case : 18.217 * 6.6364 / 5.104 = 23.686 KN on each panel point = 23.686 / 6.6364 = 3.5691 KN/m = 3.5691 / 14.1 = 0.2531 * 100 = 25.313 % of dead load Overturning moment on in unloaded condition : 4.4118 * 7.5 = 33.089 KN-m/m Overturning effect on panel point : = 33.089 * 6.6364 / 5.104 = 43.023 KN on each panel point = 43.023 / 6.6364 = 6.4829 KN/m = 6.4829 / 14.1 = 0.4598 * 100 = 45.978 % of dead load SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN LOAD ON MEMBER DUE TO SEISMIC : For design of superstructure as per IS-1893 and IRC-6 . Seismic force shall be considered only on 25% 0f LL + DL in transverse direction and only 50 % LL shall be considered for load analysis during earthquake. As per Ramchandra Dead load of the bridge : 2058.6 KN In critical condition for one train of Class B loading : 1 * 332 = 332 KN Dead load on top chord / panel : 20.586 KN/panel ( Assuming Dead load of top chord be about 10 % of total weight of bridge ) DL + 0.25 LL on the bottom chord : 2058.6 - 20.586 * 10 + 0.25 * 332 = 1935.74 KN Seismic force in Unloaded case : On top chord : 0.12 * 20.586 = 2.4703 KN/panel On bottom chord : 0.12 * 1935.7 = 232.29 KN Load on bottom chord/panel : 232.289 / 11 = 21.117 KN/panel Load on top chord per metre : 2.47032 / 6.64 = 0.3722 KN/m Load on bottom chord per metre : 21.1172 / 6.64 = 3.182 KN/m Overturning moment about cg of bottom chord member Moment : 2.47032 * 7.5 + 21.117 * 1.733 = 18.5274 + 36.596 = 55.1234446 KN/panel SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Overturning effect on panel point : 55.1234 / 5.104 = 10.8 KN = 10.8 / 6.64 = 1.6274 KN/m = 1.6274 / 14.10 = 0.11542 * 100.00 = 11.5419 % of dead load Load of 1 Train of Loading = 55.4 ton Braking force = 0.2 * 55.4 + 0.1 * 55.4 = 16.62 ton SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN SUMMARY OF FORCES Normal case Wind load case Seismic case Nature Member Dead load Class A Pedestrian Snow Braking Total wind loadTotal seismic Total Governing in tonne Load Load Load in ton in ton 1.15 % allow load 1.25% L0L1 21.73 22.17 7.71 9.41 8.31 69.32 11.08 54.51 2.61 63.71 69.32 Tensile L1L2 58.99 57.94 20.92 25.54 8.31 171.70 30.08 146.03 7.08 159.76 171.70 Tensile L2L3 87.97 81.61 31.20 35.34 8.31 244.42 44.86 213.60 10.56 228.94 244.42 Tensile L3L4 108.67 97.6 38.54 47.05 8.31 300.17 55.42 261.07 13.04 281.40 300.17 Tensile L4L5 121.09 102.7 42.94 52.43 8.31 327.42 61.76 285.60 14.53 307.91 327.42 Tensile L5L5 125.23 98.53 44.41 54.22 8.31 330.70 63.87 288.73 15.03 312.11 330.70 Tensile U1U2 41.4 41.42 14.68 17.93 115.43 21.11 103.14 4.97 108.06 115.43 Comp U2U3 74.52 71.4 26.43 32.27 204.61 38.01 182.91 8.94 191.98 204.61 Comp U3U4 99.36 90.53 35.23 43.02 268.15 50.67 239.82 11.92 252.24 268.15 Comp U4U5 115.92 101.7 41.11 50.19 308.96 59.12 276.42 13.91 291.18 308.96 Comp U5U6 124.2 100.1 44.04 53.78 322.15 63.34 288.45 14.90 304.88 322.15 Comp L0U1 53.72 52.97 19.05 23.26 149.00 27.40 133.16 6.45 139.60 149.00 Comp U1L1 53.72 48.55 19.05 23.26 144.58 27.40 129.32 6.45 136.06 144.58 Tensile L1U2 43.49 43.8 15.42 18.83 121.54 22.18 108.60 5.22 113.75 121.54 Comp U2L2 38.37 40.43 13.61 16.61 109.02 19.57 97.37 4.60 101.79 109.02 Tensile L2U3 33.25 35.67 11.79 14.40 95.11 16.96 84.93 3.99 88.71 95.11 Comp. U3L3 28.14 32.27 9.98 12.18 82.57 14.35 73.69 3.38 76.74 82.57 Tensile L3U4 23.03 27.88 8.17 9.97 69.05 11.75 61.58 2.76 63.98 69.05 Comp U4L4 17.91 25.03 6.35 7.76 57.05 9.13 50.80 2.15 52.44 57.05 Tensile L4U5 12.79 21.33 4.54 5.54 44.19 6.52 39.29 1.53 40.21 44.19 Comp. U5L5 7.67 19.26 2.72 3.32 32.97 3.91 29.18 0.92 29.29 32.97 Tensile L5U6 2.56 16.85 0.91 1.11 21.43 1.31 18.80 0.31 18.11 21.43 Comp. U1M1 4.68 14.9 1.66 2.03 23.27 2.39 20.54 0.56 20.39 23.27 Tensile U2M2 4.68 13.99 1.66 2.03 22.36 2.39 19.75 0.56 19.66 22.36 Tensile U3M3 4.68 13.95 1.66 2.03 22.32 2.39 19.72 0.56 19.63 22.32 Tensile SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN U4M4 4.68 13.95 1.66 2.03 22.32 2.39 19.72 0.56 19.63 22.32 Tensile U5M5 4.68 13.95 1.66 2.03 22.32 2.39 19.72 0.56 19.63 22.32 Tensile U6M6 4.68 13.95 1.66 2.03 22.32 2.39 19.72 0.56 19.63 22.32 Tensile SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DESIGN OF MEMBERS : Design of Tensile members : Member : L0L1 Force : 69.32 t ( tension ) A net reqd = 69.3247638 * 1000 / 1500 = 46.217 cm2 400 Provided area Plate Width(cm) Thk Area Nos Total(cm2) 2 Plate 43 0.8 2 68.8 450 ISA 100 *100*8 ISA 100 *100*8 0.8 15.39 4 61.56 Plate 430 * 8 Total 130.36 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 5 nos Deduction for hole : p = 2 * 1.6 * 5 * 2.35 = 47.6 cm2 9.4 Net Area provided = 82.76 cm2 > 46.2165 cm2 OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Design of Connection : Total area of web = 43 * 0.8 * 2 + 10 * 0.8 * 4 = 100.8 cm2 Area of gusset and splice plate required = 100.8 * 1.05 = 105.84 cm2 Provide 12 mm gusset plate on each side Area of gusset plate provided = 45 * 1.2 * 2 = 108 cm2 Area of flange = 10 * 0.8 * 4 = 32 cm2 Area of cover plates required = 32 * 1.05 = 33.6 cm2 Provide 400 * 8 mm thick cover plate at top and bottom Area of cover plate provided = 40 * 0.8 * 2 = 64 cm2 Nos. of 22 dia HSFG Bolts required In Web = 105.8 * 1500 / 5843 = 27.17 Provide 13.59 Nos. bolt on each face ( In Single Shear) 12.32244 6.79 Nos bolt on each face ( In double shear) In flange = 33.6 * 1500 / 5843 = 8.626 Provide 4.313 on each face SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : L1L2 Force = 171.7 ton A net reqd = 171.7 * 1000 / 1500 = 114.47 cm2 Provided area 400 Plate Width(cm) Thk Area Nos Total(cm2) 2 Plate 43 0.8 2 68.8 450 ISA 100 * 100*8 ISA 100 * 100*8 0.8 15.39 4 61.56 Plate 430 * 8 Total 130.36 = Dia of bolt : 2.2 cm Nos. of bolt in one rows : 5 nos Deduction for hole : = 2 * 1.6 * 2 * 2.35 + 3 * 1.8 * 2 * 2.35 = 50.42 cm2 Provide 2 No.extra plate 230 * 10 mm on inner face at joint location Area of extra plate provided = 46 cm2 Area provided : 125.9 cm2 Hence OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Design of Connection : Total area of web = 43 * 0.8 * 2 + 10 * 0.8 * 4 = 96.38 cm2 + 23 * 1 * 2 Area of gusset and splice plate required = 96.38 * 1.05 = 101.199 cm2 Provide 12 mm gusset plate on each side Area of gusset plate provided = 45 * 1.2 * 2 0 = 108 cm2 Area of flange = 10 * 0.8 * 4 = 32 cm2 Area of cover plates required = 32 * 1.05 = 33.6 cm2 Provide 400 * 8 mm thick cover plate at top and bottom Area of cover plate provided = 40 * 0.8 * 2 = 64 cm2 Nos. of 22 dia HSFG Bolts required In Web = 101.2 * 1500 / 5843 = 25.98 Provide 12.9897741 Nos. bolt on each face ( In Single Shear) 6.49488704 Nos bolt on each face ( In double shear) In flange = 33.6 * 1500 / 5843 = 8.626 Provide 4.31285299 on each face SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : L2L3 Force : 244.42 t ( tension ) A net reqd = 244.422165 * 1000 / 1500 = 162.95 cm2 400 Provided area Plate Width(cm) Thk Area Nos Total(cm2) PL 43 1.2 2 103.2 450 ISA 100*100*8 ISA 100*100*8 0.8 15.39 4 61.56 Plate 430 * 12 Total 164.76 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 5 nos Deduction for hole : = 2 * 2 * 2 * 2.35 + 2 * 2.8 * 3 * 2.35 = 68.28 cm2 Provide 2 No.extra plate 230 * 16 mm on inner face at joint location Area of extra plate provided = 73.6 cm2 Area provided : 170.1 cm2 Hence OK at joint Design of Connection : Total area of web = 43 * 1.2 * 2 + 10 * 0.8 * 4 = 140.52 cm2 + 23 * 1.6 * 2 Area of gusset and splice plate required = 140.52 * 1.05 = 147.546 cm2 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Provide 12 mm gusset plate on each side and 10 mm splice on outer side Area of gusset plate provided = 45 * 1.2 * 2 + 43 * 1 * 2 = 194 cm2 Area of flange = 10 * 0.8 * 4 = 32 cm2 Area of cover plates required = 32 * 1.05 = 33.6 cm2 Provide 400 * 8 mm thick cover plate at top and bottom Area of cover plate provided = 40 * 0.8 * 2 = 64 cm2 Nos. of 22 dia HSFG Bolts required In Web = 147.5 * 1500 / 5843 = 37.88 Provide 18.94 Nos. bolt on each face ( In Single Shear) 9.47 Nos bolt on each face ( In double shear) In flange = 33.6 * 1500 / 5843 = 8.626 Provide 4.313 on each face SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : L3L4 Force : 300.17 t ( tension ) A net reqd = 300.169571 * 1000 / 1500 = 200.11 cm2 400 Provided area Plate Width(cm) Thk Nos Total(cm2) PL 43 1.6 2 137.6 450 ISA 100*100*10 ISA 100*100*10 1 19.03 4 76.12 Plate 430*16 Total 213.72 = Dia of bolt : 2.2 cm Nos. of bolt in one rows : 5 nos Deduction for hole : = 2 * 2.6 * 2 * 2.35 + 2 * 3.2 * 3 * 2.35 = 79.56 cm2 Provide 2 No.extra plate 230 * 16 mm on inner face at joint location Area of extra plate provided = 73.6 cm2 Area provided : 207.8 cm2 Hence OK at joint Design of Connection : Total area of web = 43 * 1.6 * 2 + 10 * 1 * 4 = 171.64 cm2 + 23 * 1.6 * 2 Area of gusset and splice plate required = 171.64 * 1.05 = 180.222 cm2 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Provide 12 mm gusset plate on each side and 10 mm splice plate on outer face. Area of gusset plate provided = 45 * 1.2 * 2 + 43 * 1 * 2 = 194 cm2 Area of flange = 10 * 1 * 4 = 40 cm2 Area of cover plates required = 40 * 1.05 = 42 cm2 Provide 400 * 8 mm thick cover plate at top and bottom Area of cover plate provided = 40 * 0.8 * 2 = 64 cm2 Nos. of 22 dia HSFG Bolts required In Web = 180.2 * 1500 / 5843 = 46.27 Provide 23.13 Nos. bolt on each face ( In Single Shear) 11.57 Nos bolt on each face ( In double shear) In flange = 42 * 1500 / 5843 = 10.78 Provide 5.39 on each face SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : L4L5, L5L5 Force : 330.70 t ( tension ) A net reqd = 330.702391 * 1000 / 1500 = 220.47 cm2 400 Provided area Plate Width(cm) Thk Area Nos Total(cm2) PL 43 2 2 172 450 ISA 100*100*10 ISA 100*100*10 1 19.03 4 76.12 Plate 430*20 Total 248.12 = Dia of bolt : 2.2 cm Nos. of bolt in one rows : 5 nos Deduction for hole : = 2 * 3 * 2 * 2.35 + 2 * 2 * 3 * 2.35 = 66.4 cm2 \ Provide 2 No.extra plate 230 * 10 mm on inner face at joint location Area of extra plate provided = 46 cm2 Area provided : 227.7 cm2 Hence OK at joint SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Design of Connection : Total area of web = 43 * 2 * 2 + 10 * 1 * 4 = 258 cm2 + 46 Area of gusset and splice plate required = 258 * 1.05 = 270.9 cm2 Provide 16 mm gusset plate on each side and 430 * 16 mm splice plates on outer face. Area of gusset plate provided = 45 * 1.6 * 2 + 43 * 1.6 * 2 = 281.6 cm2 Area of flange = 10 * 1 * 4 = 40 cm2 Area of cover plates required = 40 * 1.05 = 42 cm2 Provide 400 * 8 mm thick cover plate at top and bottom Area of cover plate provided = 40 * 0.8 * 2 = 64 cm2 Nos. of 22 dia HSFG Bolts required In Web = 270.9 * 1500 / 5843 = 69.54 Provide 34.77 Nos. bolt on each face ( In Single Shear) 17.39 Nos bolt on each face ( In double shear) In flange = 42 * 1500 / 5843 = 10.78 Provide 5.39 on each face SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : L5L6 Force : #REF! t ( tension ) A net reqd = #REF! * 1000 / 1500 = #REF! cm2 Provided area 400 Plate Width(cm) Thk Area Nos Total(cm2) PL 43 2.8 2 240.8 ISA 100*100*10 1 19.03 4 76.12 450 ISA 100*100*10 Total 316.92 Plate 430*28 Dia of bolt : 2.2 cm = Nos. of bolt in one rows : 3 nos Deduction for hole : = 2 * 3.8 * 3 * 2.35 = 53.58 cm2 Provide 2 No.extra plate 230 * 12 mm on inner face at joint location p\ Area of extra plate provided = 55.2 cm2 Area provided : 318.5 cm2 Hence OK at joint SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN TOP CHORD MEMBER Member U1U2 Plate 340*8 Force 115.43 t ( compression ) 400 400 ISMC 400 Properties ISMC 400 Area 62.93 cm2 C.G. 2.83 cm Ixx 15082.8 cm4 Iyy 504.8 cm4 Moment of inertia considered in X-X direction Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.8333 ISMC 400 62.93 2 125.86 20.8 2617.9 54452 30166 Total 153.06 2628.8 54456 30168 Ycg = 2628.768 / 153.06 = 17.175 cm Ixx = 30168.4333 + 54456.4 - 153.06 * 17.175 * 17.175 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 39476.4094 cm4 r min = SQRT 39476.41 / 153.06 = SQRT 257.9146 16.0597199 cm Moment of inertia considered in Y-Y direction Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos Top PL 34 0.8 1 27.2 20.000 544 10880 2620.3 ISMC 400 62.93 1 62.93 2.83 178.09 504 504.8 ISMC 400 62.93 1 62.93 37.17 2339.1 86945 504.8 Total 153.06 3061.2 98329 3629.9 Ycg = 3061.2 / 153.06 = 20 cm Ixx = 3629.86667 + 98328.6 - 153.06 * 20 * 20 = 40734.5148 cm4 r min = SQRT 40734.51 / 153.06 = SQRT 266.1343 16.3136229 cm S.R = 0.85 * 663.636 / 16.06 35.125 30 40 = 35.1245795 1419.3 1450 1390 Permissible stress : 1419.253 kg/cm2 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Axial Stress : 115.4271 * 1000 / 153.06 = 754.1294 kg/cm2 < 1419.3 kg/cm2 Hence OK Design of connection : Total area of web = 40 * 0.84 * 2 + 10 * 0.8 * 0 = 67.2 cm2 Area of gusset and splice plate required = 67.2 * 1.05 = 70.56 cm2 Provide 12 mm gusset plate on each side and 420 * 0 mm splice plate on each face Area of gusset plate provided = 40 * 1.2 * 2 + 42 * 0 * 2 = 96 cm2 Area of flange at top = 10 * 1.53 * 2 + 34 * 0.8 * 1 = 57.8 cm2 Area of cover plates required = 57.8 * 1.05 = 60.69 cm2 Provide 400 * 12 mm thick cover plate at top Area of cover plate provided = 40 * 1.2 * 1 = 48 cm2 Area of flange at bottom = 10 * 1.53 * 2 = 30.6 cm2 Area of cover plates required = 30.6 * 1.05 = 32.13 cm2 Provide 400 * 8 mm thick cover plate bottom Area of cover plate provided = 40 * 0.8 * 1 = 32 cm2 Nos. of 22 dia HSFG Bolts required * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN In Web = 70.56 * 1500 / 5843 = 18.11 Provide 9.05699127 Nos. bolt on each face ( In Single Shear) 4.52849564 Nos bolt on each face ( In double shear) In flange at top = 60.69 * 1500 / 5843 = 15.58 Provide 7.79 on each face In flange at bottom = 32.13 * 1500 / 5843 = 8.25 Provide 4.12 on each face SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN TOP CHORD MEMBER MEMBER U1U2, U2U3 Force 204.61 t ( compression ) Plate 340 * 8 400 Properties ISA 100*100*8 400 ISA 100*100*8 Area 15.39 cm2 Plate 380 * 8 C.G. 2.76 cm I 145.1 cm4 = Moment of inertia considered in X-X direction Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos Top PL 34 0.8 1 27.2 0.400 10.88 4.352 1.4507 ISA 100*100*8 15.39 2 30.78 3.56 109.58 390.09 290.2 ISA 100*100*8 15.39 2 30.78 38.04 1170.9 44540 290.2 2 Plate 38 0.8 2 60.8 20.8 1264.6 26305 7316.3 Total 149.56 2556 71239 7898.1 Ycg = 2555.968 / 149.56 = 17.09 cm Ixx = 7898.11733 + 71238.9 - 149.56 * 17.09 * 17.09 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 35455.734 cm4 r min = SQRT 35455.73 / 149.56 = SQRT 237.067 15.3969788 cm S.R = 0.85 * 663.636 / 15.397 36.636 30 40 = 36.6364672 1410.2 1450 1390 Permissible stress : 1410.181 kg/cm2 Axial Stress : 204.6127 * 1000 / 149.56 = 1368.098 kg/cm2 < 1410.2 kg/cm2 Hence OK Design of connection : Total area of web = 38 * 0.8 * 2 + 10 * 0.8 * 4 = 92.8 cm2 Area of gusset and splice plate required = 92.8 * 1.05 = 97.44 cm2 Provide 16 mm gusset plate on each side and 420 * 0 mm splice plate on each face Area of gusset plate provided = 40 * 1.6 * 2 + 42 * 0 * 2 = 128 cm2 Area of flange at top = 10 * 0.8 * 2 + 34 * 0.8 * 1 = 43.2 cm2 Area of cover plates required = 43.2 * 1.05 = 45.36 cm2 Provide 400 * 12 mm thick cover plate at top Area of cover plate provided = 40 * 1.2 * 1 = 48 cm2 * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Area of flange at bottom = 10 * 0.8 * 2 = 16 cm2 Area of cover plates required = 16 * 1.05 = 16.8 cm2 Provide 400 * 8 mm thick cover plate bottom Area of cover plate provided = 40 * 0.8 * 1 = 32 cm2 Nos. of 22 dia HSFG Bolts required In Web = 97.44 * 1500 / 5843 = 25.01 Provide 12.51 Nos. bolt on each face ( In Single Shear) 6.25 Nos bolt on each face ( In double shear) In flange at top = 45.36 * 1500 / 5843 = 11.64 In flange at bottom = 16.8 * 1500 / 5843 = 4.31 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN MEMBER U3U4 Force 268.15 t ( compression ) Plate 340 * 8 400 Properties ISA 100*100*10 Area 19.03 cm2 C.G. 2.84 cm 400 ISA 100*100*10 I 177 cm4 Plate 380 * 12 Moment of inertia considered in X-X direction Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos Top PL 34 0.8 1 27.2 0.400 10.88 4.352 1.4507 ISA 100*100*10 19.03 2 38.06 3.64 138.54 504.28 354 ISA 100*100*10 19.03 2 38.06 37.96 1444.8 54843 354 2 Plate 38 1.2 2 91.2 20.8 1897 39457 10974 Total 194.52 3491.1 94808 11684 Ycg = 3491.136 / 194.52 = 17.947 cm Ixx = 11683.8507 + 94808.4 - 194.52 * 17.947 * 17.947 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 43835.2956 cm4 r min = SQRT 43835.3 / 194.52 = SQRT 225.3511 15.0116987 cm S.R = 0.85 * 663.636 / 15.012 37.577 30 40 = 37.576754 1404.5 1450 1390 Permissible stress : 1404.539 kg/cm2 Axial Stress : 268.1469 * 1000 / 194.52 = 1378.506 kg/cm2 < 1404.5 kg/cm2 Hence OK Design of connection : Total area of web = 38 * 1.2 * 2 + 10 * 1 * 4 = 131.2 cm2 Area of gusset and splice plate required = 131.2 * 1.05 = 137.76 cm2 Provide 12 mm gusset plate on each side and 380 *8 mm splice plate on each face Area of gusset plate provided = 40 * 1.2 * 2 + 38 * 0.8 * 2 = 156.8 cm2 Area of flange at top = 10 * 1 * 2 + 34 * 0.8 * 1 = 47.2 cm2 Area of cover plates required = 47.2 * 1.05 = 49.56 cm2 Provide 400 * 12 mm thick cover plate at top Area of cover plate provided = 45 * 1.2 * 1 = 54 cm2 * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Area of flange at bottom = 10 * 1 * 2 = 20 cm2 Area of cover plates required = 20 * 1.05 = 21 cm2 Provide 400 * 8 mm thick cover plate bottom Area of cover plate provided = 40 * 0.8 * 1 = 32 cm2 Nos. of 22 dia HSFG Bolts required In Web = 137.8 * 1500 / 5843 = 35.37 Provide 17.68 Nos. bolt on each face ( In Single Shear) 8.84 Nos bolt on each face ( In double shear) In flange at top = 49.56 * 1500 / 5843 = 12.72 In flange at bottom = 21 * 1500 / 5843 = 5.39 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member U4U5 Force 308.96 t ( compression ) Plate 340 * 8 400 400 ISA 100*100*10 Plate 380 * 16 Properties ISA 100*100*10 Area 19.03 cm2 C.G. 2.84 cm I 177 cm4 Moment of inertia considered in X-X direction Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.8333 ISA 100*100*10 19.03 2 38.06 3.64 138.54 504.28 354 ISA 100*100*10 19.03 2 38.06 37.96 1444.8 54843 354 2 Plate 38 1.6 2 121.6 20.8 2529.3 52609 14633 Total 224.92 4123.5 107961 15343 Ycg = 4123.456 / 224.92 = 18.333 cm Ixx = 15343.3667 + 107961 - 224.92 * 18.333 * 18.333 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 47708.7454 cm4 r min = SQRT 47708.75 / 224.92 = SQRT 212.1143 14.5641439 cm S.R = 0.85 * 663.636 / 14.564 38.731 30 40 = 38.7314843 1397.6 1450 1390 Permissible stress : 1397.611 kg/cm2 Axial Stress : 308.9597 * 1000 / 224.92 = 1373.643 kg/cm2 < 1397.6 kg/cm2 Hence OK Design of connection : Total area of web = 38 * 1.6 * 2 + 10 * 1 * 4 = 161.6 cm2 Area of gusset and splice plate required = 161.6 * 1.05 = 169.68 cm2 Provide 12 mm gusset plate on each side and 380 *10 mm splice plate on each face Area of gusset plate provided = 40 * 1.2 * 2 + 38 * 1 * 2 = 172 cm2 Area of flange at top = 10 * 1 * 2 + 34 * 0.8 * 1 = 47.2 cm2 Area of cover plates required = 47.2 * 1.05 = 49.56 cm2 Provide 400 * 12 mm thick cover plate at top Area of cover plate provided = 40 * 1.2 * 1 = 48 cm2 * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Area of flange at bottom = 10 * 1 * 2 = 20 cm2 Area of cover plates required = 20 * 1.05 = 21 cm2 Provide 400 * 8 mm thick cover plate bottom Area of cover plate provided = 40 * 0.8 * 1 = 32 cm2 Nos. of 22 dia HSFG Bolts required In Web = 169.7 * 1500 / 5843 = 43.56 Provide 21.78 Nos. bolt on each face ( In Single Shear) 10.89 Nos bolt on each face ( In double shear) In flange at top = 49.56 * 1500 / 5843 = 12.72 Provide 6.36 on each face In flange at bottom = 21 * 1500 / 5843 = 5.391 Provide 2.7 on each face Member U5U6 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Force 322.15 t ( compression ) Plate 340*8 400 Properties ISA 100*100*8 400 ISA 100*100*8 Area 15.39 cm2 Plate 380*20 C.G. 2.76 cm I 145.1 cm4 Moment of inertia considered in X-X direction Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.8333 ISA 100*100*8 15.39 2 30.78 3.56 109.58 390.09 290.2 ISA 100*100*8 15.39 2 30.78 38.04 1170.9 44540 290.2 2 Plate 38 2 2 152 20.8 3161.6 65761 18291 Total 240.76 4452.9 110696 18874 Ycg = 4452.928 / 240.76 = 18.495 cm Ixx = 18873.9 + 110696 - 240.76 * 18.495 * 18.495 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 47211.3345 cm4 r min = SQRT 47211.33 / 240.76 = SQRT 196.0929 14.0033186 cm S.R = 0.85 * 663.636 / 14.003 40.283 40 50 = 40.282659 1388 1390 1320 Permissible stress : 1388.021 kg/cm2 Axial Stress : 322.1512 * 1000 / 240.76 = 1338.059 kg/cm2 < 1388 kg/cm2 Hence OK Design of connection : Total area of web = 38 * 2 * 2 + 10 * 0.8 * 4 = 184 cm2 Area of gusset and splice plate required = 184 * 1.05 = 193.2 cm2 Provide 16 mm gusset plate on each side and 380 *10 mm splice plate on each face Area of gusset plate provided = 40 * 1.6 * 2 + 38 * 1 * 2 = 204 cm2 Area of flange at top = 10 * 0.8 * 2 + 34 * 0.8 * 1 = 43.2 cm2 Area of cover plates required = 43.2 * 1.05 = 45.36 cm2 Provide 400 * 12 mm thick cover plate at top Area of cover plate provided = 40 * 1.2 * 1 = 48 cm2 * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Area of flange at bottom = 10 * 0.8 * 2 = 16 cm2 Area of cover plates required = 16 * 1.05 = 16.8 cm2 Provide 400 * 8 mm thick cover plate bottom Area of cover plate provided = 40 * 0.8 * 1 = 32 cm2 Nos. of 22 dia HSFG Bolts required In Web = 193.2 * 1500 / 5843 = 49.6 Provide 24.80 Nos. bolt on each face ( In Single Shear) 12.40 Nos bolt on each face ( In double shear) In flange at top = 45.36 * 1500 / 5843 = 11.64 Provide 5.82 on each face In flange at bottom = 16.8 * 1500 / 5843 = 4.31 Provide 2.16 on each face SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Diagonal Member : Member L0U1 Force 149.00 + 22.215 ( Thrust at Portal Bracing ) = 171.215392 ( compression ) Plate 340 * 8 400 Properties ISA 100*100*8 Area 15.39 cm2 C.G. 2.76 cm 400 ISA 100*100*8 I 145.1 cm4 Plate 380 * 8 Moment of inertia considered in X-X direction Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.8333 ISA 100*100*8 15.39 2 30.78 3.56 109.58 390.09 290.2 ISA 100*100*8 15.39 2 30.78 38.04 1170.9 44540 290.2 2 Plate 38 0.8 30.4 2 60.8 20.8 1264.6 26305 7316.3 Total 149.56 2556 71239 7899.5 Ycg = 2555.968 / 149.56 = 17.09 cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Ixx = 7899.5 + 71238.9 - 149.56 * 17.09 * 17.09 = 35457.1167 cm4 r min = SQRT 35457.12 / 149.56 = SQRT 237.0762 15.397279 cm S.R = 0.85 * 820.124 / 15.397 45.275 60 70 = 45.2745815 1367.3 1220 1120 Permissible stress : 1367.254 kg/cm2 Axial Stress : 149.0004 * 1000 / 149.56 = 996.2584 kg/cm2 < 1367.3 kg/cm2 Hence OK Nos. of 22 dia bolts reqd. = 171.22 * 1000 / 5843 = 29.3 Provide 14.7 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U1L1 Force : 144.58 t ( tension ) A net reqd = 144.580405 * 1000 / 1500 = 96.387 cm2 Plate 290*12 Plate 376*10 Plate 290*12 Item Size Area (cm2) x(cm) A*x A*x2 Ixo(cm4) B(cm) t(cm) Area Nos 2 plate 29 1.2 34.8 2 69.6 14.5 1009.2 14633 4877.8 Plate 37.6 1.2 45.12 1 45.12 14.5 654.24 9486.5 5.4144 Total 114.72 1663.4 24120 4883.2 Ycg = 1663.44 / 114.72 = 14.5 cm Ixx = 4883.2144 + 24119.9 - 114.72 * 14.5 * 14.5 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 4883.2144 cm4 r min = SQRT 4883.214 / 114.72 = SQRT 42.56637 6.52429106 cm S.R = 0.85 * 820.124 / 6.5243 = 106.84768 < 300 OK Permissible stress : 1500 kg/cm2 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 4 nos Deduction for hole : = 4 * 1.2 * 2.35 * 2 = 22.56 cm2 = Provide 4 Nos. 135 * 8 mm thick plate at joint Extra Area provided = 4 * 13.5 * 0.8 = 43.2 Net area provided :157.9 - 22.56 = 135.36 cm2 Hence OK Nos. of 22 dia bolts reqd. = 144.58 * 1000 / 5843 = 24.74 Provide 12.37 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U2L2 Force : 109.02 t ( tension ) A net reqd = 109.02 * 1000 / 1500 = 72.68 cm2 Plate 230*10 Plate 380*10 Plate 230*10 Item Size Area (cm2) x(cm) A*x A*x2 Ixo(cm4) B(cm) t(cm) Area Nos 2 plate 23 1 23 2 46 11.5 529 6083.5 2027.8 Plate 38 1 38 1 38 11.5 437 5025.5 3.1667 Total 84 966 11109 2031 Ycg = 966 / 84 = 11.5 cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Ixx = 2031 + 11109 - 84 * 11.5 * 11.5 = 2031 cm4 r min = SQRT 2031 / 84 = SQRT 24.17857 4.91717108 cm S.R = 0.85 * 820.124 / 4.9172 = 141.769597 < 300 OK Permissible stress : 1500 kg/cm2 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 1 * 2.35 * 2 = 9.4 cm2 = Net area provided : 84 - 9.4 = 74.6 cm2 OK Nos. of 22 dia bolts reqd. = 109.02 * 1000 / 5843 = 18.66 Provide 9.33 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U3L3 Force : 82.57 t ( tension ) A net reqd = 82.5733434 * 1000 / 1500 = 55.049 cm2 Plate 200*8 Plate 384*8 Plate 200*8 Item Size Area (cm2) x(cm) A*x A*x2 Ixo(cm4) B(cm) t(cm) Area Nos 2 plate 20 0.8 16 2 32 10 320 3200 1066.7 Plate 38.4 0.8 30.72 1 30.72 10 307.2 3072 1.6384 Total 62.72 627.2 6272 1068.3 Ycg = 627.2 / 62.72 = 10 cm Ixx = 1068.30507 + 6272 - 62.72 * 10 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN * 10 = 1068.30507 cm4 r min = SQRT 1068.305 / 62.72 = SQRT 17.03293 4.12709646 cm S.R = 0.85 * 820.124 / 4.1271 = 168.909395 < 300 OK Permissible stress : 1500 kg/cm2 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 0.8 * 2.35 * 2 = 7.52 cm2 = Net area provided :62.72 - 7.52 = 55.2 cm2 OK Nos. of 22 dia bolts reqd. = 82.57 * 1000 / 5843 = 14.13 Provide 7.07 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U4L4,U5 L5, Force : 57.05 t ( tension ) A net reqd = 57.0460938 * 1000 / 1500 = 38.031 cm2 Plate 180*8 Plate 384*8 Plate 180*8 Item Size Area (cm2) x(cm) A*x A*x2 Ixo(cm4) B(cm) t(cm) Area Nos 2 plate 18 0.8 14.4 2 28.8 9 259.2 2332.8 777.6 Plate 38.4 0.8 30.72 1 30.72 9 276.48 2488.3 1.6384 Total 59.52 535.68 4821.1 779.24 Ycg = 535.68 / 59.52 = 9 cm Ixx = 779.2384 + 4821.12 - 59.52 * 9 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN * 9 = 779.2384 cm4 r min = SQRT 779.2384 / 59.52 = SQRT 13.09204 3.61829283 cm S.R = 0.85 * 820.124 / 3.6183 = 192.6614 < 300 OK Permissible stress : 1500 kg/cm2 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 0.8 * 2.35 * 2 = 7.52 cm2 = Net area provided :59.52 - 7.52 = 52 cm2 OK Nos. of 22 dia bolts reqd. = 57.05 * 1000 / 5843 = 9.763 Provide 4.88 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 450 Provided area Plate Width(cm) Thk Area Nos Total(cm2) PL 43 1.2 2 103.2 450 PL 430 * 12.0 4ISA100*100*10 19.03 4 76.12 Total 179.32 = 4ISA100*100*10 Dia of bolt : #REF! cm Nos. of bolt in one rows : 4 nos Deduction for hole : = #REF! * 1.2 * 4 * 2 = #REF! cm2 = Net area provided :179.3 - #REF! = #REF! cm2 #REF! SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U2L2 Force : 109.02 t ( tension ) A net reqd = 109.020593 * 1000 / 1500 = 72.68 cm2 210 400 Properties ISA 100*100*8 Area 15.39 cm2 C.G. 2.76 cm I 145.1 cm4 ISA 100*100*8 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISA 100*100*8 10 1 15.39 2 30.78 7.24 222.85 1613.4 290.2 ISA 100*100*8 10 1 15.39 2 30.78 13.76 423.53 5827.8 290.2 Plate 38 0 0 1 0 10 0 0 0 Total 61.56 646.38 7441.2 580.4 Ycg = 646.38 / 61.56 = 10.5 cm Ixx = 580.4 + 7441.23 - 61.56 * 10.5 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN * 10.5 = 1234.63506 cm4 r min = SQRT 1234.635 / 61.56 = SQRT 20.0558 4.47837025 cm S.R = 0.85 * 820.124 / 4.4784 = 155.660502 < 300 OK Permissible stress : 1500 kg/cm2 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 1 * 2.35 * 2 = 9.4 cm2 = Net area provided :61.56 - 9.4 = 52.16 cm2 Hence OK Nos. of 22 dia bolts reqd. = 109.02 * 1000 / 5843 = 18.66 Provide 9.3291625 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 450 Provided area Plate Width(cm) Thk Area Nos Total(cm2) PL 43 0.8 2 68.8 450 PL 430 * 8.0 4ISA100*100*10 19.03 4 76.12 Total 144.92 = 4ISA100*100*10 Dia of bolt : #REF! cm Nos. of bolt in one rows : 4 nos Deduction for hole : = #REF! * 0.8 * 4 * 2 = #REF! cm2 = Net area provided :144.9 - #REF! = #REF! cm2 #REF! SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U2L2 Force : 109.02 t ( tension ) A net reqd = 109.020593 * 1000 / 1500 = 72.68 cm2 208 400 Properties ISA 100*100*10 Area 19.03 cm2 C.G. 2.84 cm I 176 cm4 ISA 100*100*10 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISA 100*100*10 10 1 19.03 2 38.06 7.16 272.51 1951.2 352 ISA 100*100*10 10 1 19.03 2 38.06 13.64 519.14 7081 352 Plate 38 0 0 0 0 10 0 0 0 Total 76.12 791.65 9032.2 704 Ycg = 791.648 / 76.12 = 10.4 cm Ixx = 704 + 9032.22 - 76.12 * 10.4 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN * 10.4 = 1503.07731 cm4 r min = SQRT 1503.077 / 76.12 = SQRT 19.74615 4.44366458 cm S.R = 0.85 * 820.124 / 4.4437 = 156.876234 < 300 OK Permissible stress : 1500 kg/cm2 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 1 * 2.35 * 2 = 9.4 cm2 = Net area provided :76.12 - 9.4 = 66.72 cm2 Hence OK Nos. of 22 dia bolts reqd. = 109.02 * 1000 / 5843 = 18.66 Provide 9.3291625 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 210 Provided area Plate Width(cm) Thk Area Nos Total(cm2) Pl. 380 * 8 38 0.8 30.4 1 24.32 400 Plate 380 * 8.0 4ISA100*100*8 10 1 15.32 4 61.28 Total 85.6 = 4ISA100*100*8 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 1 * 2.35 * 2 = 9.4 cm2 = Net area provided : 85.6 - 9.4 = 76.2 cm2 Hence OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 450 Provided area Plate Width(cm) Thk Area Nos Total(cm2) PL 43 0.8 2 68.8 450 PL 430 * 8.0 4ISA75*75*8 11.38 4 45.52 Total 114.32 = 4ISA75*75*8 Dia of bolt : #REF! cm Nos. of bolt in one rows : 4 nos Deduction for hole : = #REF! * 0.8 * 4 * 2 = #REF! cm2 = Net area provided :114.3 - #REF! = #REF! cm2 #REF! SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U3L3 Force : 82.57 t ( tension ) A net reqd = 82.5733434 * 1000 / 1500 = 55.049 cm2 208 400 Properties ISA 100*100*8 Area 15.39 cm2 C.G. 2.76 cm I 145.1 cm4 ISA 100*100*8 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISA 100*100*8 10 0.8 15.39 2 30.78 7.24 222.85 1613.4 290.2 ISA 100*100*8 10 0.8 15.39 2 30.78 13.56 417.38 5659.6 290.2 Plate 38 0 0 1 0 10 0 0 0 Total 61.56 640.22 7273 580.4 Ycg = 640.224 / 61.56 = 10.4 cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Ixx = 580.4 + 7273.04 - 61.56 * 10.4 * 10.4 = 1195.11354 cm4 r min = SQRT 1195.114 / 61.56 = SQRT 19.4138 4.40610941 cm S.R = 0.85 * 820.124 / 4.4061 = 158.213358 < 300 OK Permissible stress : 1500 kg/cm2 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 0.8 * 2.35 * 2 = 7.52 cm2 = Net area provided :61.56 - 7.52 = 54.04 cm2 Hence OK Nos. of 22 dia bolts reqd. = 82.57 * 1000 / 5843 = 14.13 Provide 7.06600577 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 210 Provided area Plate Width(cm) Thk Area Nos Total(cm2) 400 4ISA 100*100*8 10 0.8 15.39 4 61.56 Total 61.56 = 4ISA 100*100*8 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 0.8 * 2.35 * 2 = 7.52 cm2 = Net area provided :61.56 - 7.52 = 54.04 cm2 Revise SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 210 Provided area Plate Width(cm) Thk Area Nos Total(cm2) 450 4ISA100*100*10 10 1 19.03 4 76.12 Total 76.12 = 4ISA100*100*10 Dia of bolt : #REF! cm Nos. of bolt in one rows : 2 nos Deduction for hole : = #REF! * 0.1 * 2 * 2 = #REF! cm2 = Net area provided :76.12 - #REF! = #REF! cm2 #REF! SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U4L4 , U5L5 Force : 57.05 t ( tension ) A net reqd = 57.0460938 * 1000 / 1500 = 38.031 cm2 160 400 Properties ISA 75*75*8 Area 11.38 cm2 C.G. 2.14 cm I 59 cm4 ISA 75*75*8 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISA 75*75*8 7.5 0.8 11.38 2 22.76 5.36 121.99 653.89 118 ISA 75*75*8 7.5 0.8 11.38 2 22.76 10.64 242.17 2576.7 118 Plate 38 0 0 1 0 7.5 0 0 0 Total 45.52 364.16 3230.5 236 Ycg = 364.16 / 45.52 = 8 cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Ixx = 236 + 3230.54 - 45.52 * 8 * 8 = 553.256192 cm4 r min = SQRT 553.2562 / 45.52 = SQRT 12.15413 3.486278 cm S.R = 0.85 * 820.124 / 3.4863 = 199.956907 < 300 OK Permissible stress : 1500 kg/cm2 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 0.8 * 2.35 * 2 = 7.52 cm2 = Net area provided :45.52 - 7.52 = 38 cm2 Hence OK Nos. of 22 dia bolts reqd. = 57.05 * 1000 / 5843 = 9.763 Provide 4.88157572 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member L1U2 Force 121.54 (Comp.) 400 Properties ISA 100*100*8 Area 15.39 cm2 C.G. 2.76 cm 270 ISA 100*100*8 I 145.1 cm4 Plate 250 * 10 Moment of inertia considered in X-X direction Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos Top PL 34 0 1 0 0.000 0 0 2.8333 ISA 100*100*8 15.39 2 30.78 2.76 84.953 234.47 290.2 ISA 100*100*8 15.39 2 30.78 24.24 746.11 18086 290.2 2 Plate 25 1 25 2 50 13.5 675 9112.5 2604.2 Total 111.56 1506.1 27433 3187.4 Ycg = 1506.06 / 111.56 = 13.5 cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Ixx = 3187.4 + 27432.6 - 111.56 * 13.5 * 13.5 = 10288.1983 cm4 r min = SQRT 10288.2 / 111.56 = SQRT 92.22121 9.60318752 cm S.R = 0.85 * 820.124 / 9.6032 72.591 60 70 = 72.5910394 1094.1 1220 1120 Permissible stress : 1094.09 kg/cm2 Axial Stress : 121.5432 * 1000 / 111.56 = 1089.487 kg/cm2 < 1094.1 kg/cm2 Hence OK Nos. of 22 dia bolts reqd. = 121.54 * 1000 / 5843 = 20.8 Provide 10.4 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 160 Provided area Plate Width(cm) Thk Area Nos Total(cm2) 400 4ISA75*75*8 7.5 0.8 11.38 4 45.52 Total 45.52 = 4ISA75*75*8 Dia of bolt : 2.2 cm Nos. of bolt in one rows : 2 nos Deduction for hole : = 2 * 0.8 * 2.15 * 2 = 6.88 cm2 = Net area provided :45.52 - 6.88 = 38.64 cm2 Hence OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member L2U3, L3U4 Force 95.11 t ( Comp.) 400 300 Properties ISMC 300 Area 45.64 cm2 C.G. 2.36 cm Ixx 6362.6 cm4 Iyy 310.8 cm4 ISMC 300 Calculations for Moment Of Inertia about yy axis: Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Iyo(cm4) B(cm) t(cm) Area Nos ISMC 300 30 0.76 45.64 1 45.64 2.36 107.71 254.2 310.8 ISMC 300 30 0.76 45.64 1 45.64 37.64 1717.9 64661 310.8 Total 91.28 1825.6 64916 621.6 Ycg = 1825.6 / 91.28 = 20 cm Iyy 621.6 + 64915.6 - 91.28 * 20 * 20 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 29025.1611 cm4 r min = SQRT 29025.16 / 91.28 = SQRT 317.9794 17.8319773 cm Calculations for Moment Of Inertia about xx axis: Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISMC 300 40 0.76 45.64 2 91.28 15 1369.2 20538 12725 Total 91.28 1369.2 20538 12725 Ycg = 1369.2 / 91.28 = 15 cm Ixx 12725.2 + 20538 - 91.28 * 15 * 15 = 12725.2 cm4 r min = SQRT 12725.2 / 91.28 = SQRT 139.4084 11.807134 cm Slenderness ratio = 0.85 * 820.124 / 11.807 59.04 70 80 = 59.04 1240.5 1120 1010 Permissible stress : = 1240.549 kg/cm2 Axial Stress : 95.10803 * 1000 / 91.28 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 1041.937 kg/cm2 < 1240.5 kg/cm2 Hence OK Nos. of 22 dia bolts reqd. = 95.11 * 1000 / 5843 = 16.28 Provide 8.14 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member L4U5, L5U6 Force = 44.19 ( Comp.) 400 200 Properties ISMC 200 Area 28.21 cm2 C.G. 2.17 cm Ixx 1819.3 cm4 Iyy 140.4 cm4 ISMC 200 Calculations for Moment Of Inertia about yy axis: Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Iyo(cm4) B(cm) t(cm) Area Nos ISMC 200 20 0.61 28.21 1 28.21 2.17 61.216 132.84 140.4 ISMC 200 20 0.61 28.21 1 28.21 37.83 1067.2 40372 140.4 Total 56.42 1128.4 40504 280.8 Ycg = 1128.4 / 56.42 = 20 cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Iyy 280.8 + 40504.4 - 56.42 * 20 * 20 = 18217.2201 cm4 r min = SQRT 18217.22 / 56.42 = SQRT 322.8859 17.969025 cm Calculations for Moment Of Inertia about xx axis: Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISMC 200 20 0.61 28.21 2 56.42 10 564.2 5642 3638.6 Total 56.42 564.2 5642 3638.6 Ycg = 564.2 / 56.42 = 10 cm Ixx 3638.6 + 5642 - 56.42 * 10 * 10 = 3638.6 cm4 r min = SQRT 3638.6 / 56.42 = SQRT 64.49132 8.03064849 cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Slenderness ratio = 0.85 * 820.124 / 8.0306 86.81 60 70 = 86.81 951.94 1220 1120 Permissible stress : = 951.9439 kg/cm2 Axial Stress : 44.19 * 1000 / 56.42 = 783.2955 kg/cm2 < 951.94 kg/cm2 Hence OK Nos. of 22 dia bolts reqd. = 44.19 * 1000 / 5843 = 7.56 Provide 3.78 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member U4L4 Force = 22.32 ( Comp.) 400 250 Properties ISMC 250 Area 38.67 cm2 C.G. 2.3 cm Ixx 3816.8 cm4 Iyy 219.1 ISMC 250 Calculations for Moment Of Inertia about yy axis: Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Iyo(cm4) B(cm) t(cm) Area Nos ISMC 250 25 0.71 38.67 1 38.67 2.3 88.941 204.56 219.1 ISMC 250 25 0.71 38.67 1 38.67 37.7 1457.9 54961 219.1 Total 77.34 1546.8 55166 438.2 Ycg = 1546.8 / 77.34 = 20 cm Iyy 438.2 + 55165.8 - 77.34 * 20 * 20 = 24668.0486 cm4 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN r min = SQRT 24668.05 / 77.34 = SQRT 318.9559 17.8593362 cm Calculations for Moment Of Inertia about xx axis: Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISMC 250 25 0.71 38.67 2 77.34 12.5 966.75 12084 7633.6 Total 77.34 966.75 12084 7633.6 Ycg = 966.75 / 77.34 = 12.5 cm Ixx 7633.6 + 12084.4 - 77.34 * 12.5 * 12.5 = 7633.6 cm4 r min = SQRT 7633.6 / 77.34 = SQRT 98.70184 9.93487977 cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Slenderness ratio = 0.85 * 820.124 / 9.9349 70.17 70 80 = 70.17 1118.2 1120 1010 Permissible stress : = 1118.158 kg/cm2 Axial Stress : 22.32 * 1000 / 77.34 = 288.5443 kg/cm2 < 1118.2 kg/cm2 Hence OK Member U5L5, U6L6 Force = 22.32 ( Comp.) 400 200 Properties ISMC 200 Area 28.21 cm2 C.G. 2.17 cm Ixx 1819.3 cm4 Iyy 140.4 ISMC 200 Calculations for Moment Of Inertia about yy axis: Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Iyo(cm4) B(cm) t(cm) Area Nos ISMC 200 20 0.61 28.21 1 28.21 2.17 61.216 132.84 140.4 ISMC 200 20 0.61 28.21 1 28.21 37.83 1067.2 40372 140.4 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Total 56.42 1128.4 40504 280.8 Ycg = 1128.4 / 56.42 = 20 cm Iyy 280.8 + 40504.4 - 56.42 * 20 * 20 = 18217.2201 cm4 r min = SQRT 18217.22 / 56.42 = SQRT 322.8859 17.969025 cm Calculations for Moment Of Inertia about xx axis: Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISMC 200 20 0.61 28.21 2 56.42 10 564.2 5642 3638.6 Total 56.42 564.2 5642 3638.6 Ycg = 564.2 / 56.42 = 10 cm Ixx 3638.6 +E1746 5642 - 56.42 * 10 * 10 = 3638.6 cm4 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN r min = SQRT 3638.6 / 56.42 = SQRT 64.49132 8.03064849 cm Slenderness ratio = 0.85 * 820.124 / 8.0306 86.81 90 100 = 86.81 931.94 900 800 Permissible stress : = 931.9439 kg/cm2 Axial Stress : 22.32 * 1000 / 56.42 = 395.5338 kg/cm2 < 931.94 kg/cm2 Hence OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 400 Properties ISA 75*75*8 Area 11.38 cm2 C.G. 2.14 cm 450 PL 430 * 8 I 59 cm4 ISA 75*75*8 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISA 75*75*8 11.38 2 22.76 2.14 48.706 104.23 118 ISA 75*75*8 11.38 2 22.76 42.86 975.49 41810 118 PL 43 0.8 1 34.4 22.5 774 17415 5300.5 PL 43 0.8 1 34.4 22.5 774 17415 5300.5 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Total 114.32 2572.2 76744 10837 Ycg = 2572.2 / 114.32 = 22.5 cm Ixx = 10836.9333 + 76743.9 - 114.32 * 22.5 * 22.5 = 29706.3207 cm4 r min = SQRT 29706.32 / 114.32 = SQRT 259.8524 16.1199364 cm S.R = 0.87 * 750 / 16.12 40.478 20 30 = 40.4778271 1418.6 1480 1450 Permissible stress : 1418.567 kg/cm2 Flexural Stress : 95.10803 * 1000 / 114.32 = 831.9457 kg/cm2 < 1418.6 kg/cm2 Hence OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member U1M1, U2M2, U3M3 , U4M4, U5M5, U6M6 Force 23.27 t ( Tension) 160 0 Properties ISA 75*75 8 Area 11.38 cm2 C.G. 2.14 cm I 59 cm4 ISA 75*75 8 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISA 75*75 8 7.5 0.8 11.38 2 22.76 5.36 121.99 653.89 118 ISA 75*75 8 7.5 0.8 11.38 2 22.76 10.64 242.17 2576.7 118 Plate 38 0 0 1 0 7.5 0 0 0 Total 45.52 364.16 3230.5 236 Ycg = 364.16 / 45.52 = 8 cm Ixx = 236 + 3230.54 - 45.52 * 8 * 8 = 553.256192 cm4 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN r min = SQRT 553.2562 / 45.52 = SQRT 12.15413 3.486278 cm S.R = 0.85 * 750 / 3.4863 182.86 90 100 = 182.859772 -28.6 900 800 Permissible stress : 1500 kg/cm2 Axial Stress : 23.26601 * 1000 / 45.52 = 511.1163 kg/cm2 < 1500 kg/cm2 Hence OK Nos. of 22 dia bolts reqd. = 23.27 * 1000 / 5843 = 3.98 Provide 1.99 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 400 Properties ISA 75*75*8 Area 11.38 cm2 C.G. 2.14 cm 450 PL 430 * 8 I 59 cm4 ISA 75*75*8 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISA 75*75*8 11.38 2 22.76 2.14 48.706 104.23 118 ISA 75*75*8 11.38 2 22.76 42.86 975.49 41810 118 PL 43 0.8 1 34.4 22.5 774 17415 5300.5 PL 43 0.8 1 34.4 22.5 774 17415 5300.5 Total 114.32 2572.2 76744 10837 Ycg = 2572.2 / 114.32 = 22.5 cm Ixx = 10836.9333 + 76743.9 - 114.32 * 22.5 * 22.5 = 29706.3207 cm4 r min = SQRT 29706.32 / 114.32 = SQRT 259.8524 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 16.1199364 cm S.R = 0.87 * 750 / 16.12 40.478 20 30 = 40.4778271 1418.6 1480 1450 Permissible stress : 1418.567 kg/cm2 Flexural Stress : 23.26601 * 1000 / 114.32 = 203.5166 kg/cm2 < 1418.6 kg/cm2 Hence OK Member U4M4 Force 22.3160145 t 210 400 Properties ISA 100*100*10 Area 19.03 cm2 C.G. 2.84 cm I 177 cm4 ISA 100*100*10 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISA 100*100*10 10 1 19.03 2 38.06 7.16 272.51 1951.2 354 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN ISA 100*100*10 10 1 19.03 2 38.06 13.84 526.75 7290.2 354 Total 76.12 799.26 9241.4 708 Ycg = 799.26 / 76.12 = 10.5 cm Ixx = 708 + 9241.39 - 76.12 * 10.5 * 10.5 = 1557.16427 cm4 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN r min = SQRT 1557.164 / 76.12 = SQRT 20.4567 4.52290875 cm S.R = 0.87 * 750 / 4.5229 144.27 60 70 = 144.265568 377.34 1220 1120 Permissible stress : 377.3443 kg/cm2 Flexural Stress : 22.31601 * 1000 / 76.12 = 293.1689 kg/cm2 < 377.34 kg/cm2 Hence OK Member U4L4, U5L5, U6L6 ( compression ) Force 22.3160145 t 270 400 Properties ISA 130*130* 8 Area 20.22 cm2 C.G. 3.5 cm I 328.3 cm4 ISA 130*130* 8 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN ISA 130*130* 8 13 0.8 20.22 2 40.44 9.5 384.18 3649.7 656.6 ISA 130*130* 8 13 0.8 20.22 2 40.44 17.5 707.7 12385 656.6 Total 80.88 1091.9 16034 1313.2 Ycg = 1091.88 / 80.88 = 13.5 cm Ixx = 1313.2 + 16034.5 - 80.88 * 13.5 * 13.5 = 2607.28 cm4 r min = SQRT 2607.28 / 80.88 = SQRT 32.2364 5.67771077 cm S.R = 0.85 * 650 / 5.6777 97.31 90 100 = 97.3103461 826.9 900 800 Permissible stress : 826.8965 kg/cm2 Axial Stress : 22.31601 * 1000 / 80.88 = 275.9151 kg/cm2 < 826.9 kg/cm2 Hence OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member Short Diagonals ( compression ) Force 0.00 t 210 400 Properties ISA 75*75*8 Area 11.28 cm2 C.G. 2.14 cm I 59 cm4 ISA 75*75*8 Item Size Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) Area Nos ISA 75*75*8 10 0.8 11.28 2 22.56 7.86 177.32 1393.7 118 ISA 75*75*8 10 0.8 11.28 2 22.56 13.14 296.44 3895.2 118 Total 45.12 473.76 5288.9 236 Ycg = 473.76 / 45.12 = 10.5 cm Ixx = 236 + 5288.95 - 45.12 * 10.5 * 10.5 = 550.468352 cm4 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN r min = SQRT 550.4684 / 45.12 = SQRT 12.2001 3.49286365 cm S.R = 0.85 * 410.062 / 3.4929 99.79 100 110 = 99.7899481 801.68 800 720 Permissible stress : 801.6804 kg/cm2 Axial Stress : 0 * 1000 / 45.12 = 0 kg/cm2 < 801.68 kg/cm2 Hence OK Nos. of 22 dia bolts reqd. = 0.00 * 1000 / 5843 = 0 Provide 0 Nos. On each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DESIGN OF WIND BRACING : Depth of top chord member : 0.4 m Depth of bottom chord member : 0.45 m Depth of diagonal member : 0.4 m Depth of vertical member : 0.3 m Width of top chord member : 0.4 m width of bottom chord member : 0.4 m Width of diagonal member : 0.4 m Width of vertical member : 0.4 m Total length of top chord : 66.36 m Total length of bottom chord : 73 m Total length of diagonal member: 180.43 m Total length of vertical member : 82.5 m Total nos. of top joint : 11 nos Total nos.of bottom joint : 23 nos Total nos. of middle joint : 0 nos Gusset area in one joint : 1 m2 Wind pressure(when unloaded) : 2.4 KN/m2 Wind pressure(when loaded) : 1.5 KN/m2 Total length of end portal : 10.208 m Width of bridge : 5.104 m Distance between bearing level to CL of bottom chord : 0.225 m Distance between bearing level to CL of top chord : 7.725 m SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN S. L. Nos. Details of exposed Depth width Face Total length / Area area in m in m in m in m in m2 1 Top Chord 0.4 0.4 0.4 66.36 2 Bottom chord 0.45 0.4 0.45 73.00 3 Diagonal member 0.4 0.4 0.4 180.43 4 Vertical member 0.3 0.4 0.3 82.50 5 End post 0.2 0.3 0.2 10.21 6 Top gusset 11 7 Bottom gusset 23 8 Middle gusset 0 Wind load on windward girder is as follows : SL. Nos. Elements Depth Length Area Pressure Load in m in m in m2 in KN/m2 KN 1 Top Chord 0.4 66.36 2.4 63.71 2 Bottom chord 0.45 73.00 2.4 78.84 3 Diagonal member 0.4 180.43 2.4 173.21 4 Vertical member 0.3 82.50 2.4 59.40 5 End post 0.2 10.21 2.4 4.90 6 Top gusset 11 2.4 26.40 7 Bottom gusset 23 2.4 55.20 8 Middle gusset 0 2.4 0.00 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Wind load on leeward girder is as follows : As per Clause. 212.2 of IRC :6 for Leeward truss only 50 % area is considered for wind load forces . But some author take this as 75 %. As per Clause 4.12 of Design of Steel structures Vol. -II the wind load on Leewaard truss is considered as 75 %. So, for design purposes we take the area as 75 % on conservative side. SL. Nos. Elements Depth Length Area Pressure Load in m in m in m2 in KN/m2 KN 1 Top Chord 0.4 66.36 1.8 47.781818 2 Bottom chord 0.45 73.00 1.8 59.13 3 Diagonal member 0.4 180.43 1.8 129.90763 4 Vertical member 0.3 82.50 1.8 44.55 5 End post 0.2 10.21 1.8 3.67488 6 Top gusset 11 1.8 19.8 7 Bottom gusset 23 1.8 41.4 8 Middle gusset 0 1.8 0 Wind load acting on top chord member(p1) : (windward and leeward) = wind load on top chord + 0.5 * vertical + 0.5 * diagonal + end post + top gusset + 0.5 * middle gusset = 111.49 + 51.975 + 151.56 + 8.57 + 46.20 + 0 = 369.80 KN Wind load acting on bottom chord member(p2) : (windward and leeward) = wind load on bottom chord + 0.5 * vertical + 0.5 * diagonal + end post + bottom gusset + middle gusset = 137.97 + 51.975 + 151.5589 + 8.57472 + 96.6 + 0 = 446.67863 KN SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Overturning effect of wind when bridge is unloaded : 7.5 m 0.225 m 5.104 2R * 5.104 = P 1 * 7.725 + P 2 * 0.225 = 2856.70 + 100.50 2 R = 2957.20 / 5.104 = 579.39 KN 2. When bridge is loaded : 279.17 Wind pressure on top chord member : P1 = 369.80 * 1.5 / 2.4 = 231.12 KN Wind pressure on bottom chord member : P 2 = 446.68 * 1.5 / 2.4 = 279.17 KN Wind load on moving train P3 : 18.8 * 1 * 3 = 56.4 KN 2R 2R P1 P2 Level of bearing SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Wind load is acted on moving load at 1.5m above the road surface. Distance between road surface and bearing level is 0.80m 0.8 Moving load act on : 2.3 m 2. Overturning effect on bridge when bridge is loaded. 1.5 7.5 m 0.225 m 5.104 2R * 5.104 = P1 * 7.725 + P2 * 0.225 + P3 * 2.3 2R * 5.104 = 2856.70 + 100.50 + 56.4 * 2.3 = 3086.92 2R = 3087 / 5.104 = 605 KN 2R 2R P1 P2 Level of bearing P3 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Due to overturning a thrust 604.80 KN acts down ward on leeward girder. Wind load on Top chord Member : 369.80 KN Wind load per metre : = 369.80 / 66.36 = 5.57 KN/m Wind Load per panel = 5.57 * 6.64 = 36.98 KN/m 18.49 36.98 36.98 36.98 36.98 36.98 36.98 36.98 36.98 36.98 18.49 U1` U2 U3 U4 U5 U6 U5 U4 U3 U2 U1 5.104 6.64 6.64 6.64 6.64 6.64 6.64 6.64 6.64 6.64 6.64 184.90 184.90 Shear due to wind : 166.41 KN Shear due to Top Chord : 2.50 * 1154.27 * 2 = 57.714 KN 100 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Total Shear on Top Lateral Bracing : 166.41 + 57.71353 = 224.12 KN (Compression) Length of Diagonal Member : 6.63636 ^ 2 + 5.104 ^ 2 = 8.372105 m Load on Diagonal Member : 224.12 * Cosce q * 0.5 : 224.12 * 8.37 * 05 = 183.81504 KN (Tension) 5.104 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Lateral Bracing : Force : 224.12 KN (Compression) Effective length : 0.85 * 5.104 = 4.3384 m Max. allowable slenderness ratio : 140 (Compression member) Section use shown in the figure Properties ISA 130 * 130 *8 Width of flange 13 cm Area 20.22 cm2 ISA 130 * 130 *8 M.I. 328.3 cm4 Nos. ISA 2 Thickness 0.8 cm Depth 13 cm Item size(cm) Area (cm) Yt(cm) A * Yt(cm3)A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) ISA 130 * 130 *8 13 0.8 40.44 3.5 141.54 495.39 656.6 Total 40.44 141.54 495.39 656.6 Ixx : 656.6 cm4 r min = 4.0294416 cm S.R = 0.85 * 510.4 / 4.029442 = 107.67 < 140 Permissible stress : 70.40 N/mm2 107.67 130 140 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 70.40 57 51 Load carrying capacity of member : = 70.40 * 40.44 * 100 / 1000 = 284.70 KN > 224.12 KN O.K. We are providing 12 mm gusset to connect Bracing with Top chord member Nos. of Bolt Calculation : Bolt value = 5843.57143 ton Nos of bolt reqd. 22412.3317 *1.05 / 5843.57 = 4.02715164 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Diagonal Bracing : Force : 190.06 KN (Compression) Effective length : 0.85 * 8.3721 = 7.1162891 m Max. allowable slenderness ratio : 140 (Compression member) Section use shown in the figure Properties ISA 150 * 150 *12 Width of flange 15 cm Area 34.59 cm2 ISA 150 * 150 *12 M.I. 735.4 cm4 Nos. ISA 1 Thickness 1.2 cm Depth 15 cm Item size(cm) Area (cm) Yt(cm) A * Yt(cm3)A*Yt2(cm4) Ixo(cm4) B(cm) t(cm) ISA 150 * 150 *12 15 1.2 34.59 3.5 121.065 423.7275 735.4 Total 34.59 121.065 423.7275 735.4 Ixx : 735.4 cm4 r min = 3.07 cm S.R = 0.85 * 418.6052386 / 3.07 = 115.90 < 140 Permissible stress : 66.87 N/mm2 115.90 120 130 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 66.87 64 57 Load carrying capacity of member : = 66.87 * 30.78 * 100 / 1000 = 205.82 KN > 190.06 KN O.K. We are providing 12 mm gusset to connect Bracing with Top chord member Nos. of Bolt Calculation : Bolt value = 5843.57143 ton Nos of bolt reqd. 19006.2 *1.05 / 5843.57 = 3.41512211 Prtovide 4 nos bolt on each side Connection between gusset and Top chord member Dia of bolt : 2.2 cm Contact width of gusset with member : 40 cm Strenght of gusset plate : 40 * 1.2 * 1500 = 72000 kg Bolt value : 5843.57143 kg No.of rivet reqd : 72000 / 5843.57 = 12.32 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Provided 13 nos rivet SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Design of Portal Bracing : 1 2 222.15 KN 5.104 1 I J 1 m G 2 1 H 3.601 8.20 m 3.601 Step 1. Reaction Additional lateral load on portal 1.25 % of two end top chord = 2 * 0.0125 * 149.00 = 3.7250101 t Total Horizontal force = 184.90 + 37.2501 = 222.15 KN 510.95 Horizontal reaction in the end at the point of contraflexures = 222.15 / 2 = 111.07 KN = 11.107 t Reaction R due to overturning effect = 222.15 * 4.601 / 5.104 = 200.24 KN Hence Force in Member HE = 200.24 ( Comp.) Force in Member BG = 200.24 ( Tensile ) Force in Member HD is found by passing section 1-1 taking moments about H V1 * 3.601 - JD * 1.00 = 0 JD = 111.07 * 3.6006 / 1.00 A F B C E D V1 V2 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 399.94 KN ( Tensile ) Similarly passing section 2-2 and taking moment about G V2 * 3.6006198 + 222.15 * 1.00 - CI * 1 = 0 CI * 1.000 = 111.0749 * 3.60 + 222.15 * 1.00 CI = 622.08848 KN ( Comp. ) Force in Member IJ is found by equating the force of left half of the portal bracing to zero IJ = 222.15 - 111.07 = 111.07 KN ( Comp.) For finding the force in HJ take moments about D 111.075 * 4.60 - HJ * SIN 45 * 1 HJ * SIN 45 * 1.00 = 511.01 HJ = 722.68096 KN ( Comp.) Similarly GI = 722.68096 KN ( Tensile) HD = 722.68096 * COS 45 - 200.24 = 511.01167 - 200.24 = 310.77 KN ( Tensile) Similarly GC = 310.77 KN ( Comp.) We are using same section for portal bracing and knee bracing Max. Force = 722.68096 KN ( Comp. ) SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Section use shown in the figure 300 200 s ISMC 200 Item size(cm) Area (cm) Yt(cm) A * Yt(cm3)A*Yt2(cm4) Ixo(cm4) nos B(cm) t(cm) ISMC 200 8 1.24 56.42 10 564.2 5642.0 3638.6 2 Total 56.42 564.2 5642 3638.60 Ycg = 10.00 cm Ixx = 5642 + 3638.60 - 56.42 x 10.0 x 10.0 = 3638.6 cm^4 r min = 8.031 cm S.R = 0.85 * 510.4 / 8.030648 = 54.02 < 140 Permissible stress : 1279.77 Kg/cm2 54.02 50 60 1279.8 1320 1220 Load carrying capacity of member : SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 1279.8 * 56.42 / 100 = 722.05 KN > 722.68 KN O.K. We are provided 8 mm gusset to connect Bracing with Top chord member Bolt value = 5843.57 kg Nos of bolts for member = 72268.09557 x 1.05 = 12.985466 nos 5843.57 = 6.4927332 Nos. on each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Design of Portal Bracing : 184.90 KN 5.104 #REF! #REF! #REF! Step 1. Reaction Horizental reaction in the end at the point of contraflexures = 184.900 / 2 = 92.450 KN = 9.245 t Additional lateral load on portal 2.50 % of two end top chord = 2 * 0.0250 * 149.0004 = 7.4500203 t Total load on portal = 9.245 + 7.45 = 16.70 t(compression) Section used as shown in the figure Properties of ISMC 150 nos 2 a 20.22 cm2 h 15 cm2 b 13 cm A F B C E D V1 V2 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN tf 1.25 cm tw 0.54 cm Cyy 2.22 cm Ixx 328.3 cm4 Iyy 102.3 cm4 150 400 Item size(cm) Area (cm) Yt(cm) A * Yt A * Yt2 Ixx B(cm) t(cm) cm3 cm4 cm4 2ISMC150 13 0.54 40.44 7.5 303.3 2274.75 656.6 Total 13 40.44 303.3 2274.75 656.6 ISMC300 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Ycg = 303.3 / 40.44 = 7.5 cm Ixx = 656.6 + 2274.75 - 40.44 * 7.5 * 7.5 = 656.6 cm4 Z xx = 656.6 / 7.5 = 87.54667 cm3 r min = SQRT 656.6 / 40.44 = SQRT 16.24 4.03 cm S.R = 0.87 * 510.4 / 4.03 110.20 120 130 = 110.20 708.59 640 570 Permissible stress : 708.59 kg/cm2 Flexural Stress : 16.70 * 1000 / 40.44 = 412.83 kg/cm2 < 708.59 kg/cm2 O.K. Nos. of rivet Calculation : Use 12 mm thick gusset plate. Use 22mm dia MS rivet Shear strength of rivet = 1 * #REF! * #REF! * 0.785 * #REF! = #REF! kg SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Bearing strength = 0.54 * #REF! * #REF! = #REF! kg Rivet value : #REF! kg Nos of rivet reqd : 16695.0 * 1.05 / #REF! = #REF! Provided 10 nos of rivet on each side SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DEFLECTION CALCULATION : Member Area Length K D. L. L. L . Deflection Deflection in cm2 in m in tonne in tonne due to D.L. due to L.L L0L1 130.36 6.636 -0.22 -21.73 -22.17 0.24 0.25 L1L2 130.36 6.636 -0.66 -58.99 -57.94 1.98 1.95 L2L3 164.76 6.636 -1.11 -87.97 -81.61 3.93 3.65 L3L4 213.72 6.636 -1.55 -108.67 -97.6 5.23 4.70 L4L5 248.12 6.636 -1.99 -121.09 -102.65 6.45 5.46 L5L5 248.12 6.636 -2.43 -125.23 -98.53 8.14 6.40 U1U2 149.56 6.636 0.44 41.4 41.42 0.81 0.81 U2U3 149.56 6.636 0.88 74.52 71.4 2.91 2.79 U3U4 194.52 6.636 1.33 99.36 90.53 4.51 4.11 U4U5 224.92 6.636 1.77 115.92 101.74 6.05 5.31 U5U6 240.76 6.636 2.21 124.2 100.13 7.57 6.10 L0U1 149.56 8.20 0.55 53.72 52.97 1.62 1.60 U2L1 111.56 8.20 0.55 43.49 43.8 1.76 1.77 U3L2 91.28 8.20 0.55 33.25 35.67 1.64 1.76 U4L3 91.28 8.20 0.55 23.03 27.88 1.14 1.38 U5L4 56.42 8.20 0.55 12.79 21.33 1.02 1.71 U6L5 56.42 8.20 0.55 2.56 16.85 0.20 1.35 U1L1 114.72 8.20 -0.55 -53.72 -48.55 2.11 1.91 U2L2 84 8.20 -0.55 -38.37 -40.43 2.06 2.17 U3L3 62.72 8.20 -0.55 -28.14 -32.27 2.02 2.32 U4L4 59.52 8.20 -0.55 -17.91 -25.03 1.36 1.90 U5L5 59.52 8.20 -0.55 -7.67 -19.26 0.58 1.46 Verticals 45.52 7.5 0 4.68 14.90 0.00 0.00 63.34 60.84 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Modulus of elasticity : 211000 N/mm2 Deflection due to D.L : 2 * 6334139 / 211000 = 60.03923228 mm Deflection due to L.L : 2 * 6084481 / 211000 = 57.67280738 mm Total deflection : 60.0392323 + 57.6728 = 117.71204 < 73000 / 600 = 117.71 mm < 121.67 Hence O.K. Design of Camber : Height of camber : Deflection due to D.L. + 0.75*Deflection due to L.L. = 60.0392323 + 43.2546 = 103.293838 mm = 110.00 mm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DESIGN OF LACING: 400 BOTTOM CHORD MEMBER 50 8 Member L0L1 80 cm 24.19355 Force : 69.324764 t 108 108 184 Inclination of lacing : 45 degree 412.9504 Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm Force resisted by the lacing bar : 0.5 * 2.5 * 69.324764 / 100 * 1.414 = 1.225315199 t Used 50 * 8 mm flat r min : 0.8 / SQRT 12 = = 0.8 / 3.46 = 0.23 cm 112.68 110 120 : 1 * 26.02 = 112.68 <140 OK 698.59 720 640 0.23 * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Min. thickness of lacing = 26.02 / 40 = 0.65 cm < 0.8 cm OK Permissible stress : 698.59 kg/cm2 Load carrying capacity of lacing : 4 * 698.5878 = 2794.4 kg = 2.79 t > 1.225315 t OK Member L1L2 400 50 10 80 cm Force : 171.70111 t 108 108 184 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm Force resisted by the lacing bar : 0.5 * 2.5 * 171.70111 / 100 * 1.414 = 3.034817114 t * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Used 50 * 10 mm flat r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 90.14 110 120 : 1 * 26.02 = 90.14 <140 OK 878.87 720 640 0.29 Permissible stress : 878.87 kg/cm2 Load carrying capacity of lacing : 5 * 878.8702 = 4394.4 kg = 4.39 t > 3.034817 t OK Member L2L3 400 288 50 10 80 cm Force : 244.42217 t 112 112 176 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Force resisted by the lacing bar : 0.5 * 2.5 * 244.42217 / 100 * 1.414 = 4.320161775 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 86.22 90 100 : 1 * 24.89 = 86.22 <140 OK 937.78 900 800 0.29 Permissible stress : 937.78 kg/cm2 Load carrying capacity of lacing : 5 * 937.7796 = 4688.9 kg = 4.69 t > 4.320162 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member L3L4 400 Flat 50 12 80 cm Force : 300.16957 t 284 116 116 168 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm Force resisted by the lacing bar : 0.5 * 2.5 * 300.16957 / 100 * 1.414 = 5.305497167 t Used 50 * 12 mm flat r min : 1.2 / SQRT 12 = = 1.2 / 3.46 = 0.35 cm 68.59 80 90 : 1 * 23.76 = 68.59 <140 OK 1135.6 1010 900 0.35 *
SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Permissible stress : 1135.56 kg/cm2 Load carrying capacity of lacing : 6 * 1135.557 = 6813.3 kg = 6.81 t > 5.305497 t OK Member L4L5 , L5L5 400 50 12 80 cm Force : 330.70239 t 116 116 168 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm Force resisted by the lacing bar : 0.5 * 2.5 * 330.70239 / 100 * 1.414 = 5.845164768 t * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Used 50 * 12 mm flat r min : 1.2 / SQRT 12 = = 1.2 / 3.46 = 0.35 cm 68.59 70 80 : 1 * 23.76 = 68.59 <140 OK 1135.6 1120 1010 0.35 Permissible stress : 1135.56 kg/cm2 Load carrying capacity of lacing : 6 * 1135.557 = 6813.3 kg = 6.81 t > 5.845165 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member L5L6 400 65 12 80 cm Force : #REF! t 128 128 144 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm Force resisted by the lacing bar : 0.5 * 2.5 * #REF! / 100 * 1.414 = #REF! t Used 65 * 12 mm flat r min : 1.2 / SQRT 12 = = 1.2 / 3.46 = 0.35 cm 58.79 50 60 : 1 * 20.36 = 58.79 <140 OK 1232.1 1320 1220 0.35 Permissible stress : 1232.12 kg/cm2 * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Load carrying capacity of lacing : 7.8 * 1232.122 = 9610.6 kg = 9.61 t > #REF! t #REF! SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN TOP CHORD MEMBERS : Member U1U2 400 50 8 74.601207 cm Force : 115.42705 t : 36.6 ( whole section) r min : 3.1 cm 108 108 184 Inclination of lacing : 43 degree Spacing of lacing bar : 2 * 40 * Tan 43 = 74.6012069 cm 155 Spacing of lacing : 75 = 24.43 r min 3.07 < 0.7 * 36.636 < 25.645527 OK Force resisted by the lacing bar : 0.5 * 2.5 * 115.42705 / 100 * 1.3673 = 1.972832208 t Used 50 * 8 mm flat * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN r min : 0.8 / SQRT 12 = = 0.8 / 3.46 = 0.23 cm 108.94 110 120 : 1 * 25.16 = 108.94 <140 OK 728.47 720 640 0.23 Permissible stress : 728.47 kg/cm2 Load carrying capacity of lacing : 4 * 728.4727 = 2913.9 kg = 2.91 t > 1.972832 t OK Member U2U3 400 50 10 74.601207 cm Force : 204.61269 t : 36.6 ( whole section) r min : 3.1 cm 108 108 184 Inclination of lacing : 43 degree Spacing of lacing bar : 2 * 40 * Tan 43 = 74.6012069 cm * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Spacing of lacing : 75 = 24.43 r min 3.07 < 0.7 * 36.636 < 25.645527 OK Force resisted by the lacing bar : 0.5 * 2.5 * 204.61269 / 100 * 1.3673 = 3.497156907 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 87.15 90 100 : 1 * 25.16 = 87.15 <140 OK 928.47 900 800 0.29 Permissible stress : 928.47 kg/cm2 Load carrying capacity of lacing : 5 * 928.4727 = 4642.4 kg = 4.64 t > 3.497157 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member U3U4 400 50 12 74.601207 cm Force : 268.14692 t : 37.6 ( whole section) r min : 3.1 cm 112 112 176 Inclination of lacing : 43 degree Spacing of lacing bar : 2 * 40 * Tan 43 = 74.6012069 cm Spacing of lacing : 74.60120689 = 24.46 r min 3.05 < 0.7 * 37.577 < 26.303728 OK Force resisted by the lacing bar : 0.5 * 2.5 * 268.14692 / 100 * 1.3673 = 4.583058135 t Used 50 * 12 mm flat * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN r min : 1.2 / SQRT 12 = = 1.2 / 3.46 = 0.35 cm 69.47 90 100 : 1 * 24.06 = 69.47 <140 OK 1105.3 900 800 0.35 Permissible stress : 1105.30 kg/cm2 Load carrying capacity of lacing : 6 * 1105.304 = 6631.8 kg = 6.63 t > 4.583058 t OK Member U4U5 400 50 12 56.8 cm Force : 308.95974 t : 38.7 ( whole section) r min : 3.1 cm 116 116 168 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 28.4 * Tan 45 = 56.8 cm * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Spacing of lacing : 75 = 24.59 r min 3.05 < 0.7 * 38.731 < 27.112039 OK Force resisted by the lacing bar : 0.5 * 2.5 * 308.95974 / 100 * 1.3 = 5.020595823 t Used 50 * 12 mm flat r min : 1.2 / SQRT 12 = = 1.2 / 3.46 = 0.35 cm 68.59 70 80 : 1 * 23.76 = 68.59 <140 OK 1135.6 1120 1010 0.35 Permissible stress : 1135.56 kg/cm2 Load carrying capacity of lacing : 6 * 1135.557 = 6813.3 kg = 6.81 t > 5.020596 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member U5U6 400 50 12 56 cm Force : 322.15115 t : 40.3 ( whole section) r min : 3.1 cm 120 120 160 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 28 * Tan 45 - 0 = 56 cm Spacing of lacing : 56 = 18.24 r min 3.07 < 0.7 * 40.283 < 28.197861 OK Force resisted by the lacing bar : 0.5 * 2.5 * 322.15115 / 100 * 1.414 = 5.694021633 t Used 50 * 12 mm flat * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN r min : 1.2 / SQRT 12 = = 1.2 / 3.46 = 0.35 cm 65.32 50 60 : 1 * 22.63 = 65.32 <140 OK 1166.8 1320 1220 0.35 Permissible stress : 1166.80 kg/cm2 Load carrying capacity of lacing : 6 * 1166.803 = 7000.8 kg = 7.00 t > 5.694022 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DIAGONALS MEMBERS : Member L0U1 400 50 10 80 cm Force : 171.21539 t : 45.3 ( whole section) r min : 3.1 cm 108 108 184 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm Spacing of lacing : 80 = 26.06 r min 3.07 < 0.7 * 45.275 < 31.692207 OK * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Force resisted by the lacing bar : 0.5 * 2.5 * 171.21539 / 100 * 1.414 = 3.02623206 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 90.14 90 100 : 1 * 26.02 = 90.14 <140 OK 898.59 900 800 0.29 Permissible stress : 898.59 kg/cm2 Load carrying capacity of lacing : 5 * 898.5878 = 4492.9 kg = 4.49 t > 3.026232 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member L1U2 400 50 8 80 cm Force : 121.54 t 110 110 180 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 22 = 80 cm Force resisted by the lacing bar : 0.5 * 2.5 * 121.54316 / 100 * 1.414 = 2.148275279 t Used 50 * 8 mm flat r min : 0.8 / SQRT 12 = 0.8 / 3.46 = 0.23 cm 110.23 110 120 : 1 * 25.46 = 110.23 <140 OK 718.18 720 640 * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 0.23 Permissible stress : 718.18 kg/cm2 Load carrying capacity of lacing : 4 * 718.1837 = 2872.7 kg = 2.87 t > 2.148275 t OK Member L2U3, L3U4 400 50 10 80 cm Force : 95.11 t 90 90 220 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm 30.6513 * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Force resisted by the lacing bar : 0.5 * 2.5 * 95.10803 / 100 * 1.414 = 1.681034433 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 107.78 110 120 : 1 * 31.11 = 107.78 <140 OK 737.78 720 640 0.29 Permissible stress : 737.78 kg/cm2 Load carrying capacity of lacing : 5 * 737.7796 = 3688.9 kg = 3.69 t > 1.681034 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member L3U4 400 50 10 80 cm Force : 69.05 t 80 80 240 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm Force resisted by the lacing bar : 1 * 2.5 * 69.048657 / 100 * 1.414 = 2.440870013 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 117.58 110 120 : 1 * 33.94 = 117.58 <140 OK 659.4 720 640 * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 0.29 Permissible stress : 659.40 kg/cm2 Load carrying capacity of lacing : 5 * 659.3959 = 3297.0 kg = 3.30 t > 2.44087 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member L4U5 , L5U6 400 50 10 65 cm Force : 44.19 t 75 75 250 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 32.5 * Tan 45 = 65 cm Force resisted by the lacing bar : 1 * 2.5 * 44.193531 / 100 * 1.414 (Lacing provided one side only) = 1.104838275 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 122.47 120 130 : 1 * 35.36 = 122.47 <140 OK 622.68 640 570 0.29 * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Permissible stress : 622.68 kg/cm2 Load carrying capacity of lacing : 5 * 622.6786 = 3113.4 kg = 3.11 t > 1.104838 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : Vertical member U1L1 , Short Verticals 400 50 10 80 cm Force : 57.046094 t 75 75 250 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm Force resisted by the lacing bar : 1 * 2.5 * 57.046094 / 100 * 1.414 (Lacing provided one side only) = 2.016579417 t Used 50 * 10 mm flat * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 122.47 120 130 : 1 * 35.36 = 122.47 <140 OK 622.68 640 570 0.29 Permissible stress : 622.68 kg/cm2 Load carrying capacity of lacing : 5 * 622.6786 = 3113.4 kg = 3.11 t > 2.016579 t OK Member : U2L2, U3L3, U4L4, U5L5 400 50 10 80 cm Force : 95.10803 t : 59.0 ( whole section) r min : 18.0 cm 75 75 250 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Spacing of lacing : 80 = 4.45 r min 17.97 < 0.7 * 59.041 < 41.328722 OK Force resisted by the lacing bar : 0.5 * 2.5 * 95.10803 / 100 * 1.414 = 1.681034433 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 122.47 120 130 : 1 * 35.36 = 122.47 <140 OK 622.68 640 570 0.29 Permissible stress : 622.68 kg/cm2 Load carrying capacity of lacing : 5 * 622.6786 = 3113.4 kg = 3.11 t > 1.681034 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U1M1, U2M2, U3M3 , U4M4, U5M5, U6M6 400 50 10 80 cm Force : 23.266014 t : 182.9 ( whole section) r min : 2.3 cm 75 75 250 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 - = 80 cm Spacing of lacing : 80 = 35.09 r min 2.28 < 0.7 * 182.86 < 128.00184 OK Force resisted by the lacing bar : 1 * 2.5 * 23.266014 / 100 * 1.414 = 0.822453611 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 1 / 3.46 = 0.29 cm 122.47 130 140 : 1 * 35.36 = 122.47 <140 OK 615.15 570 510 0.29 Permissible stress : 615.15 kg/cm2 Load carrying capacity of lacing : 5 * 615.1531 = 3075.8 kg = 3.08 t > 0.822454 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : U4M4 400 50 10 64 cm Force : 22.316014 t : 144.3 ( whole section) r min : 4.5 cm 80 80 240 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 - 16 = 64 cm Spacing of lacing : 64 = 14.15 r min 4.52 < 0.7 * 144.27 < 100.9859 OK Force resisted by the lacing bar : 1 * 2.5 * 22.316014 / 100 (Lacing provided one side only) = 0.557900362 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = = 1 / 3.46 = 0.29 cm 117.58 110 120 * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN : 1 * 33.94 = 117.58 <140 OK 659.4 720 640 0.29 Permissible stress : 659.40 kg/cm2 Load carrying capacity of lacing : 5 * 659.3959 = 3297.0 kg = 3.30 t > 0.5579 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Member : Short Diagonals 400 50 10 80 cm Force : 0 t : 99.8 ( whole section) r min : 2.3 cm 75 75 250 Inclination of lacing : 45 degree Spacing of lacing bar : 2 * 40 * Tan 45 = 80 cm Spacing of lacing : 80 = 35.09 r min 2.28 < 0.7 * 99.79 < 69.852964 OK Force resisted by the lacing bar : 1 * 2.5 * 0 / 100 (Lacing provided one side only) = 0 t Used 50 * 10 mm flat r min : 1 / SQRT 12 = * Flat SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 1 / 3.46 = 0.29 cm 122.47 120 130 : 1 * 35.36 = 122.47 <140 OK 622.68 640 570 0.29 Permissible stress : 622.68 kg/cm2 Load carrying capacity of lacing : 5 * 622.6786 = 3113.4 kg = 3.11 t > 0 t OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DESIGN OF BEARING : Dead load reaction at each support : 1.41 * 73 / 2 = 51.465 t L. L. Reaction : Class B Load will be critical . Support reaction taken from Staad output file. Reaction in each bearing : 23.17 t ( with impact ) Wind load Reaction : 36.98 7.5 h= P1 P2 t SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 44.67 0.75 m 5104 mm R = 1/ 2 S ( P1 * ( h + 0.75 ) + P2 * 0.75 ) = 0.098 * ( 36.98 * 8.25 + 44.67 * 0.75 ) = 0.10 * 338.59 = 33.17 t Total vertical load : 51.465 + 23.17 + 33.169 = 107.80 t P2 2R 2R t S = SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Horizontal force due to braking : 9.96 t ( 0.2 *33.2 +0.1 *33.2 ) The entire horizontal force will be resisted by Rocker bearing. Horizontal force on each bearing : 9.96 / 2 = 4.98 t Horizontal force due to Seismic : 0.144 * 51.465 * 4 = 29.64384 t Horizontal load on each bearing : 29.64384 / 2 = 14.82192 t Total horizontal load : 4.98 + 14.82192 = 19.80192 t DEFORMATION : The horizontal deformation or movement due temperature varition. Assumed 25 degree as a standard temperature. Movement : 1.17E-05 * 25 * 73000 = 21.35 mm Design of Rocker Bearing : 40 40 40 40 1 2 3 4 5 mm mm mm mm 150mm 400mm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Size of Bearing plate : Mark Length Width Thickness Dia mm mm mm mm 1 600 400 40 2 400 200 40 3 400 200 40 4 600 400 40 5 4 Nos. 30 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Check for Bearing pressure : Permissible bearing pressure : 85 kg/cm2 Length of pedestal : 900 mm Width of pedestal : 700 mm Loaded area of bearing A1 : 60 * 40 = 2400 cm2 Dispersed area of pedestal A2 : 90 * 70 = 6300 cm2 Allowable bearing pressure : 85 SQRT A 2 / A 1 = 85 SQRT 6300 / 2400 = 137.72 kg/cm2 Allowable flextural compressive stress for M25 concrete as per cl. 303.1. IRC-21 Flextural compressive stress : 83.3 kg/cm2 Max vertical load on each bearing : 107.804 t Moment at base due to longitudinal force acting through the Pin. Moment : 19.80192 * 0.08 = 1.584154 t-m : 107803.644 / 2400 = 44.92 kg/cm2 : 158415.36 * 6 60 * 1600 : 9.90 kg/cm2 < 1.0 co cal c cal co cal cc c cal c + SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN => 44.918185 9.90096 <1 137.71574 83.3 => 0.3261659 0.118859064 <1 => 0.445025 <1 Hence OK Design of Rocker Pin : Load will be carried by Pin : 19.80192 / 4 = 4.95048 t Permissible shear stress as per Appendix- 3 IRC - 83 : 975 kg/cm2 Under seismic case : 975 * 1.25 = 1218.75 kg/cm2 ( 25 % allowable in seismic condition) cc c + + SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Area reqd . : 4950.48 / 1218.75 = 4.061932 cm2 Provided dia : 3.14 * 9 / 4 : 7.065 cm2 > 4.06193 cm2 Hence OK Gross dia : 1.1 * 30 = 33 mm 2.5 + 30 = 32.5 mm Consider least one . Provided gross dia : 32.5 mm Design of Bottom Plate : 40 40 35.02 40.0 44.92 49.869 54.82 100 100 100 100 Check for Bending & Shear : Section 1-1: S. F. : 0.5 ( 49.9 + 54.82 ) * 60 * 10 mm mm 2 2 1 1 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN = 31406.343 kg Moment : 31406.343 * 2 * 54.8 + 49.87 * 3.3333 49.9 + 54.82 159.51 = 31406.343 * 104.688 * 3.333333 = 159506.95 kg-cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Shear stress fs = 31406.3429 / 60 * 4 = 130.86 kg/cm2 < 950 kg/cm2 Bending stress fb = 159507 * 6 / 60 * 16 = 996.92 < 1650kg/cm2 O.K. Combined stress = SQRT ( 130.8597622 ^2 + 3 * 996.92 ^2 ) = 1731.66497 Kg/cm2 < 2250 Kg/cm2 OK S. F. : 0.5 ( 44.9 + 54.82 ) * 60 * 20 = 59842.398 kg Moment : 59842.398 * 2 * 54.8 + 44.92 * 6.6667 44.9 + 54.82 = 59842.398 * 154.56 * 6.666667 99.737 = 618225.9 kg-cm Shear stress fs = 59842 / 60 * 8 = 124.67 kg/cm2 < 950 kg/cm2 Bending stress fb = 618226 * 6 / 60 * 64 = 965.98 < 1650kg/cm2 O.K. Combined stress = SQRT ( 124.6716622 ^2 + 3 * 965.98 ^2 ) = 1677.7614 Kg/cm2 < 2250 Kg/cm2 OK Radius of Curved Surface : SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Load per unit of effective length : 107804 / 400 = 269.51 kg/mm = 2695.1 N/mm Working load : 8 d1 = 2695.09 = d1 = 336.89 r 1 = 168.44319 mm Provided radius of curved surface : 170 mm DESIGN OF SLIDING BEARING : 40 40 40 40 1 2 3 4 5 mm mm mm mm 200 mm 400mm 4mm 4.5 mm 6 7 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Size of Bearing plate : Mark Length Width Thickness Dia mm mm mm mm 1 600 400 40 2 400 200 40 3 400 200 40 4 600 400 40 5 4 Nos. 30 6 400 100 4.5 PTFE 7 500 300 4 PTFE Sheet : Allowable bearing pressure on PTFE sheet as per table 6 of BS : 5400 section 9.1.1983 I. For permanent load : 306 kg/cm2 II. For full design load : 459 kg/cm2 Max Bearing stress : 107804 / 40 * 10 = 269.51 kg/cm2 < 459 kg/cm2 Hence OK Max Bearing stress (DL) : 51465 / 40 * 10 = 128.66 kg/cm2 < 306 kg/cm2 Hence OK Design of Anchor Bolts : No of anchor bolt provided : 12 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Force on each bolt under normal case : 4.98 / 12 = 0.415 t Force on each bolt under Seismic case : 19.8019 / 12 = 1.6502 t Permissible shear stress as per appendix -3 of IRC - 1985 I. Under normal condition : 950 kg/cm2 II.Under seismic condition : 1263.5 kg/cm2 Area reqd for Anchor bolt : 1650.2 / 1263.5 = 1.31 cm2 Provided 16 mm Anchor bolt Area provided : 3.14 * 1.6 * 1.6 / 4 = 2.0096 cm2 hence OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN DESIGNING OF EXPANSION JOINT : Length of span 73 m Max. temperature 25 ` C Min. temperature -25 ` C Expansion co-effcient 0.0000117 Modulus of elasticity 21100 kg/mm2 1. During contraction Movement = -25 * 1.2E-05 * 73 * 1000 mm = -21.3525 mm 2. During expansion Movement = 25 * 1.2E-05 * 73 *1000 mm = 21.3525 mm 3. Movement due to deflection Movement = PL /AE = 2 * 13273 ( 7705.673759 + 20918.44 + 31195.035 + 38535 + 42940 ) 21100 13036 13036 16476 21372 24812 = 1.26 ( 0.59110722 + 1.60467 + 1.8933622 + 1.8031 + 1.73 ) = 9.5901064 mm Expansion gap at the time of contraction = -21.3525 - 9.590106434 = -30.94261 mm Expansion gap at the time of expansion = 21.3525 9.590106434 = 11.762394 mm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN We are providing expansion gap at the time construction = 50 mm At the time of min.temp.(-35C) = 50 - -30.9426 = 80.94260643 mm At the time of max.temp(50C) = 50 - 21.3525 = 28.6475 mm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Design of Joint : 171.22 t 69.32 Design of gusset plate : Member L0U1: Force : 171.215 t Reqd. Area : 149.56 cm2 Height of gusset : 70 cm Provided 16 mm thick gusset plate on each side. Design of bolt : HSFG Bolt : Provide 22 dia 8 G Bolts As per table 1 of SP:6(4)-1989 Proof Load = 18180 Kg Shear per Bolt = 0.45 * 18180 * N / 1.4 L0 L1 U1 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN = 5843.6 N Kg Member L0L1 Force : 69.3248 t Bolt value = 5843.6 Kg Nos of bolt reqd : 69324.76376 * 1.05 / 5843.57 = 12.45659488 nos Provided nos of bolt on each side : 6.22829744 nos Member :L0U1 Force : 171.215 t Nos of bolt reqd : 171215.3923 * 1.05 / 5843.57 = 30.7647753 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Provided nos of bolt on each side : 15.3823877 nos Joint :L1 23.27 t 0.00 0 69.3248 t 171.70 t Design of gusset plate : Max. Force : 171.7011097 t Reqd. Area : 114.4674065 cm2 Height of gusset plate = 60 cm Size of gusset plate (2nos): 2 60 * 1.2 = 144 cm2 Size of housing plate : 45 * 0 = 0 cm2 Size of cover plate : 45 * 0 = 0 cm2 Size of top plate : 45 * 0 = 0 cm2 Total area provided = 144 cm2 > 114.47 cm2 OK Provided 12 mm gusset plate both side Member : L1L2 Force : 171.701 t U1
L0 L2 L1 * k1
k2
SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN bolt value : 5843.57 kg Nos of bolt reqd : 171701.1097 * 1.05 / 5843.57 = 30.8520513 Provided nos of bolt on each side : 15.43 nos Member : K1L1 Force : 0 t Nos of bolt reqd : 0 * 1.05 / 5843.57 = 0 Provided nos of bolt on each side : 0.00 nos Member : L1U1 Force : 23.266 t Nos of bolt reqd : 23266.01447 * 1.05 / 5843.57 = 4.18054532 Provided nos of bolt on each side : 2.09 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Member : L1K2 Force : 0 t Nos of bolt reqd : 0 * 1.05 / 5843.57 = 0 Provided nos of bolt on each side : 0.00 nos No. of bolt for Housing plate :(Typ) Force :Strength of Housing plate Strength of gusset plate : 40 * 0.8 * 1500 = 48000 kg Nos of bolt reqd : 48000 * 1.05 / 5843.57 = 8.62 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Provided nos of bolt on each side : 9 nos No. of bolt for Top plate :(Typ) Force :Strength of top plate Use 22 mm dia power driven bolt. 40 * 0.8 * 1500 = 48000 kg Nos of bolt reqd : 48000 * 1.05 / 5843.57 = 8.62 nos Provided nos of bolt on each side : 9 nos Joint L2: 144.58 22.36 t 0 171.70 t 244.42 t Design of gusset plate : Max.Force : 244.422 t Reqd area for gusset: 162.9481103 cm2 Height of gusset = 70 cm L1 L3 U2 L2 * U1 K3 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Size of gusset plate(2nos) : 2 70 * 1.2 = 168 cm2 Size of housing plate(2 nos) : 40 * 0.8 *2 = 64 cm2 Size of cover plate : 45 * 0 = 0 cm2 Size of top plate (1 nos) : 40 * 0 *2 = 0 cm2 Total area provided = 232 cm2 > 162.95 cm2 OK Provided 12 mm gusset plate both side Design of bolt : Member : L2L3 Force : 244.422 t Nos of bolt reqd : 244422l * 1.05 / 5843.57 = 43.9189076 Provided nos of bolt on each side : 21.96 nos Member : L2U1 Force : 144.58 t Nos of bolt reqd : 144580.4054 * 1.05 / 5843.57 = 25.9788774 Provided nos of bolt on each side : 12.99 nos Member : L2U2 Force : 22.356 t * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Nos of bolt reqd : 22356.01447 * 1.05 / 5843.57 = 4.0170323 Provided nos of bolt on each side : 2.008516151 nos Joint L3: 121.54 22.32 0 244.42 t 300.17 t Design of gusset plate : Force : 300.17 t Reqd area for gusset: 200.1130473 cm2 Height of gusset plate = 70 cm Size of gusset plate (2nos): 2 70 * 1.2 = 168 cm2 Size of housing plate(2 nos) : 40 * 0.8 *2 = 64 cm2 Size of top cover plate : 2 * 0 = 0 cm2 Size of web cover plate : 38 * 0 = 0 cm2 Size of bottom cover plate : 2 * 0 = 0 cm2 Size of top plate (1nos) : 40 * 0 *2 = 0 cm2 Total area provided = 232 cm2 > 200.11 cm2 OK Provided 16 mm gusset plate both side L2 L4 U2 L3 U3 K4 * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Design of bolt Member : L3L4 Force : 300.17 t bolt value : 5843.571429 kg Nos of bolt reqd : 300169.571 * 1.05 / 5843.6 = 53.9358598 Provided nos of bolt on each side : 26.97 nos Member : L3U3 Force : 22.316 t bolt value : 5843.57 kg Nos of bolt reqd : 22316.01447 * 1.05 / 5843.57 = 4.00984492 Provided nos of bolt on each side : 2.00 nos Member : L3U2 Force : 121.543 t bolt value : 5843.57 kg SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Nos of bolt reqd : 121543.1558 * 1.05 / 5843.57 = 21.8394376 Provided nos of bolt on each side : 10.9197188 nos Joint L4: 22.32 109.02 0 300.17 t 327.42 t Design of gusset plate : Force : 327.422 t Reqd area for gusset: 220.4682609 cm2 Height of gusset plate = 70 cm Size of gusset plate (2nos): 2 70 * 1.6 = 224 cm2 Size of housing plate(2 nos) : 40 * 0.8 *2 = 64 cm2 Size of top cover plate : 2 * 0 = 0 cm2 Size of web cover plate : 38 * 0 = 0 cm2 Size of bottom cover plate : 2 * 0 = 0 cm2 L3 L5
U3 L4 U4 K5 * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Size of top plate (1nos) : 40 * 0 *2 = 0 cm2 Total area provided = 288 cm2 > 220.47 cm2 OK Provided 16 mm gusset plate both side Design of bolt Member : L4L5 Force : 327.422 t bolt value : 5843.571429 kg Nos of bolt reqd : 327421.686 * 1.05 / 5843.6 = 58.8326462 Provided nos of bolt on each side : 29.41632312 nos Member : L4U4 Force : 22.316 t bolt value : 5843.57 kg Nos of bolt reqd : 22316.01447 * 1.05 / 5843.57 = 4.00984492 Provided nos of bolt on each side : 2.004922459 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Member : L4U3 Force : 109.021 t bolt value : 5843.57 kg Nos of bolt reqd : 109020.593 * 1.05 / 5843.57 = 19.5893255 Provided nos of bolt on each side : 9.794662736 nos Joint L5: 22.32 95.11 0 327.42 t 327.42 t Design of gusset plate : Force : 327.42 t Reqd area for gusset: 220.4682609 cm2 Height of gusset plate = 70 cm Size of gusset plate (2nos): 2 70 * 1.6 = 224 cm2 Size of housing plate(2 nos) : 40 * 0.8 *2 = 64 cm2 L4 L4
U4 L5 U5 K6
* SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Size of top cover plate : 2 * 0 = 0 cm2 Size of web cover plate : 38 * 0 = 0 cm2 Size of bottom cover plate : 2 * 0 = 0 cm2 Size of top plate (1nos) : 40 * 0 *2 = 0 cm2 Total area provided = 288 cm2 > 220.47 cm2 OK Provided 16 mm gusset plate both side Design of bolt Member : L5L4 Force : 327.422 t bolt value : 5843.571429 kg Nos of bolt reqd : 327421.686 * 1.05 / 5843.6 = 58.8326462 Provided nos of bolt on each side : 29.41632312 nos Member : L5U5 Force : 22.316 t bolt value : 5843.57 kg Nos of bolt reqd : 22316.01447 * 1.05 / 5843.57 = 4.00984492 Provided nos of bolt on each side : 2.004922459 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Member : L5U4 Force : 95.108 t bolt value : 5843.57 kg Nos of bolt reqd : 95108.03014 * 1.05 / 5843.57 = 17.0894517 Provided nos of bolt on each side : 8.544725847 nos Joint L6: #REF! #REF! #REF! #REF! t #REF! t Design of gusset plate : Force : #REF! t Reqd area for gusset: 220.4682609 cm2 L5 L5 U5 L6 U6 U5 * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Size of gusset plate (2nos): 2 100 * 1.6 = 320 cm2 Size of housing plate(2 nos) : 40 * 0.8 * 2 = 64 cm2 Size of top cover plate : 2 * 0 = 0 cm2 Size of web cover plate : 38 * 0 = 0 cm2 Size of bottom cover plate : 2 * 0 = 0 cm2 Size of top plate (1nos) : 40 * 0 * 2 = 0 cm2 Total area provided = 384 cm2 > 220.47 cm2 OK Provided 16 mm gusset plate both side Design of bolt Member : L5L6 Force : #REF! t bolt value : 5843.571429 kg Nos of bolt reqd : #REF! * 1.05 / 5843.6 = #REF! Provided nos of bolt on each side : #REF! nos Member : L6U6 Force : #REF! t bolt value : 5843.57 kg Nos of bolt reqd : #REF! * 1.2 / 5843.57 = #REF! * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Provided nos of bolt on each side : #REF! nos Member : L6U5 Force : #REF! t bolt value : 5843.57 kg Nos of bolt reqd : #REF! * 1.2 / 5843.57 = #REF! Provided nos of bolt on each side : #REF! nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Joint U1 115.43 t 171.215 t Design of gusset : Force : 115.427 t Reqd. area : 153.06 cm2 Height of Gusset : 70 cm Reqd thickness : 153.06 / 70 = 2.18657 cm Provided 16mm thick gusset on each side and 8 mm top plate Design of bolt : Member : U1U2 Force : 115.427 t bolt value : 5843.57 kg U1 L0 L1 U2 L2
* SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Nos of bolt reqd : 115427.0511 * 1.05 / 5843.57 = 20.7404676 Provided nos of bolt on each side : 10.37023378 nos Joint U2 204.61 t Design of gusset : Force : 204.613 t Reqd. area : 149.56 cm2 Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom Aqrea of plates = 40 * 0.8 * 2 = 64 cm2 Area of gusset plates required = 85.56 Height of Gusset : 60 cm Reqd thickness : 85.56 / 60 = 1.426 cm U2 L2 U3 L3
* U1 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Provided 12 mm thick gusset on each side Design of bolt : Member : U2U3 Force : 204.613 t bolt value : 5843.57 kg Nos of bolt reqd : 204612.6919 * 1.05 / 5843.57 = 36.7657569 Provided nos of bolt on each side : 18.38287844 nos Joint U3 268.15 t Design of gusset : L3 U3 U4 L4
* U2 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Force : 268.147 t Reqd. area : 194.52 cm2 Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom Aqrea of plates = 40 * 0.8 * 2 = 64 cm2 Area of gusset plates required = 130.52 cm2 Height of Gusset : 70 cm Reqd thickness : 130.52 / 70 = 1.8646 cm Provided 12 mm thick gusset on each side Member : U3U4 Force : 268.147 t bolt value : 5843.57 kg Nos of bolt reqd : 268146.9226 * 1.05 / 5843.57 = 48.1818819 Provided nos of bolt on each side : 24.09094097 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Joint U4 Design of gusset : 308.96 t U3 L4 L5 Force : 308.96 t Reqd. area : 224.92 cm2 Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom Aqrea of plates = 40 * 0.8 * 2 = 64 cm2 Area of gusset plates required = 160.92 cm2 Height of Gusset : 70 cm U4 U5 * SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Reqd thickness : 160.92 / 70 = 2.2989 cm Provided 12 mm thick gusset on each side Design of bolt : Member : U4U5 Force : 308.96 t bolt value : 5843.57 kg Nos of bolt reqd : 308959.743 * 1.05 / 5843.57 = 55.5153187 Provided nos of bolt on each side : 27.75765934 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Joint U5 Design of gusset : #REF! t L5 L6 Force : #REF! t Reqd. area : 240.76 cm2 Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom Aqrea of plates = 40 * 0.8 * 2 = 64 cm2 Area of gusset plates required = 176.76 cm2 Height of Gusset : 90 cm Reqd thickness : 176.76 / 90 = 1.964 cm U5 U6 * U4 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Provided 16 mm thick gusset on each side Design of bolt : Member : U5U6 Force : #REF! t bolt value : 5843.57 kg Nos of bolt reqd : #REF! * 1.05 / 5843.57 = #REF! Provided nos of bolt on each side : #REF! nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Joint K1 : 149 0.00 149.00 L0 0.00 Design of gusset : Force : 149 t U1 K1 S1 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Reqd. area : 149.56 cm2 Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom Aqrea of plates = 40 * 0.8 * 2 = 64 cm2 Area of gusset plates required = 85.56 cm2 Height of Gusset : 40 cm Reqd thickness : 85.56 / 40 = 2.139 cm Provide 12 mm thick gusset on each side and 10 mm thick plate at top face. Design of bolt : Member : K1S1 Force : 0 t bolt value : 5843.57 kg Nos of bolt reqd : 0 * 1.05 / 5843.57 = 0 Provided nos of bolt on each side : 0 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN No. of bolt for to fixing gusset plate with short Verticals :(Typ) Force :Strenght of gusset plate Provided 10 mm gusset plate to fix Vertical member with Bottom chord members Strenght of gusset plate : 40 * 1 * 1500 = 60000 kg bolt value : 5843.571429 Kg Nos of bolt reqd : 60000 * 1.05 / 5843.57 = 10.78107811 nos Provided nos of bolt : 11 nos SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN 2.0 Modular Ratio (m): = 211000/29580.40 = 7.50 Creep Factor (K c ) : 0.5 Modular Ratio for permanent loadings (m p ): = m/K c = 7.50/0.5 = 15.00 min should be 15 Modular Ratio for transient loadings (m t ): 7.50 No Steel only m t m p 1500 1.085 1.085 Cross sectional area (A) (Cm 2 ): #REF! #REF! #REF! C.g. distance from top (Cm): #REF! #REF! 25 C.g. distance from left (Cm): 12.500 75.000 75.000 250 X # I x-x (I about x-axis) (Cm 4 ): #REF! #REF! #REF! #REF! Radious of Gyration r yy (cm) : #REF! 25 Radious of Gyration r xx (cm) : #REF! 250 1960 0.430 196.000 196.000 Cross sectional area (A) (Cm 2 ): 494.960 1148.293 821.627 C.g. distance from top (Cm): 49.09 39.05 49.60 C.g. distance from left (Cm): 21.5 98.00 98.00 350 I x-x (I about x-axis) (Cm 4 ): 580100.0 ######## ######## I y-y (I about y-axis) (Cm 4 ): ######## 147315.5 114780.5 16 I x-y (torsional constant) (Cm 4 ): ######## ######## ######## Calculation of section properties Member Profile Item Values I n t e r m e d i a t e
C r o s s
G i r d e r s Effective width of compression flange (m): 2 5 0 1 E n d
C r o s s
G i r d e r s Effective width of compression flange (Cm): 2 5 0 2 0 8 4 8 9 0 0 Y Y Y X SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN 430 1500 0.180 1.500 1.500 Cross sectional area (A) (Cm 2 ): 104.40 604.40 354.40 C.g. distance from top (Cm): 25.00 18.98 23.55 C.g. distance from left (Cm): 9.000 75.00 75.00 180 I x-x (I about x-axis) (Cm 4 ): 42274.8 189769.6 158859.8 10 I y-y (I about y-axis) (Cm 4 ): 1555.2 18221.9 3638.5 Area = I x-y (torsional constant) (Cm 4 ): 0.0 0.0 0.0 104.4 Radious of Gyration r yy (cm) : 3.86 16 Radious of Gyration r xx (cm) : 20.12 180 424 Cross sectional area (A) (Cm 2 ): 455.68 - - C.g. distance from bottom (Cm): 51.600 - - C.g. distance from left (Cm): 21.20 - - 16 I x-x (I about x-axis) (Cm 4 ): 616836.8 - - 392 I y-y (I about y-axis) (Cm 4 ): 153566.1 - - I x-y (torsional constant) (Cm 4 ): ######## - - Radious of Gyration r yy (cm) : 18.36 Radious of Gyration r xx (cm) : 36.79 424 324 Cross sectional area (A) (Cm 2 ): 142.96 - - C.g. distance from bottom (Cm): 17.500 - - C.g. distance from left (Cm): 16.20 - - 10 E n d
C r o s s
G i r d e r s 3 2 L o n g i t u d i n a l
G i r d e r Effective width of compression flange (m): 2 5 0 1 6 2 5 0 0 B o t t o m
C h o r d
1 6 # # # 3 1 6 D i a g o n a l
V e r t i c a l
l o n g 1 2 3 2 6 4 Y Y Y X X X Y SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN I x-x (I about x-axis) (Cm 4 ): 27983.4 - - I y-y (I about y-axis) (Cm 4 ): 22873.6 - - I x-y (torsional constant) (Cm 4 ): 37798.66 - - Radious of Gyration r yy (cm) : 12.65 Radious of Gyration r xx (cm) : 13.99 324 324 Cross sectional area (A) (Cm 2 ): 120.80 - - C.g. distance from bottom (Cm): 15.000 - - C.g. distance from left (Cm): 16.20 - - 10 I x-x (I about x-axis) (Cm 4 ): 17282.87 - - I y-y (I about y-axis) (Cm 4 ): 19472.14 - - I x-y (torsional constant) (Cm 4 ): 27456.70 - - Radious of Gyration r yy (cm) : 12.70 Radious of Gyration r xx (cm) : 11.96 324 324 Cross sectional area (A) (Cm 2 ): 289.280 - - C.g. distance from top (Cm): 30.600 - - C.g. distance from left (Cm): 16.20 - - 16 16 I x-x (I about x-axis) (Cm 4 ): 144101.9 - - I y-y (I about y-axis) (Cm 4 ): 53086.8 - - I x-y (torsional constant) (Cm 4 ): 119282.2 - - 16 Radious of Gyration r yy (cm) : 13.55 Radious of Gyration r xx (cm) : 22.32 324
324 Cross sectional area (A) (Cm 2 ): 315.200 - - D i a g o n a l
V e r t i c a l
l o n g 4 1 2 D i a g o n a l
V e r t i c a l
s h o r t 1 0 2 8 0 5 1 0 T o p
C h o r d
( T C 1 ) 6 5 8 0 T o p
C h o r d
( T C 2 )
X X Y X Y Y X X Y SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN C.g. distance from top (Cm): 31.000 - - C.g. distance from left (Cm): 16.20 - - 20 16 I x-x (I about x-axis) (Cm 4 ): 168669.9 - - I y-y (I about y-axis) (Cm 4 ): 55354.3 - - I x-y (torsional constant) (Cm 4 ): 130223.2 - - 20 Radious of Gyration r yy (cm) : 13.25 Radious of Gyration r xx (cm) : 23.13 324
300 Cross sectional area (A) (cm 2 ): 131.040 - - C.g. distance from top (cm): 16.200 - - C.g. distance from left (cm): 15.000 - - 12 # # # # I x-x (I about x-axis) (cm 4 ): 25257.07 - - 16 I y-y (I about y-axis) (cm 4 ): 7200.00 - - I x-y (torsional constant) (cm 4 ): 98.74 - - Radious of Gyration r yy (cm) : 7.41 - - Radious of Gyration r xx (cm) : 13.88 - - 300 250 Cross sectional area (A) (cm 2 ): 80.400 - - C.g. distance from top (cm): 16.200 - - C.g. distance from left (cm): 12.500 - - 10 # # # # I x-x (I about x-axis) (cm 4 ): 14665.71 - - 10 I y-y (I about y-axis) (cm 4 ): 2604.17 - - I x-y (torsional constant) (cm 4 ): 26.80 - - Radious of Gyration r yy (cm) : 5.69 - - Radious of Gyration r xx (cm) : 13.51 - - T o p
C h o r d
( T C 2 )
7 5 8 0 V e r t i c a l 8 V e r t i c a l
S h o r t9 X Y Y SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN 250 250 Cross sectional area (A) (cm 2 ): 106.800 - - C.g. distance from top (cm): 15.000 - - C.g. distance from left (cm): 12.500 - - 10 # # # # I x-x (I about x-axis) (cm 4 ): 17735.27 - - 16 I y-y (I about y-axis) (cm 4 ): 4166.67 - - I x-y (torsional constant) (cm 4 ): 77.20 - - Radious of Gyration r yy (cm) : 6.25 - - Radious of Gyration r xx (cm) : 12.89 - - 250 L125x95x12 Cross sectional area (A) (cm 2 ): 49.960 y C.g. distance from top (cm): 3.960 1.2 C.g. distance from Y-axis (cm): 3.070 I x-x (I about x-axis) (cm 4 ): 765.20 x x I y-y (I about y-axis) (cm 4 ): 452.74 3.96 Radious of Gyration r xx (cm) : 3.91 Radious of Gyration r yy (cm) : 3.01 y Area = 24.98 412 Cross sectional area (A) (Cm 2 ): 369.600 - - C.g. distance from top (Cm): 31.000 - - 20 C.g. distance from left (Cm): 21.400 - - 16 I x-x (I about x-axis) (Cm 4 ): 206109.9 - - # # I y-y (I about y-axis) (Cm 4 ): 104895.5 - - V e r t i c a l
S h o r t T o p
C h o r d
B r a c i n g 10 T o p
L o n g i t u d i n a l
b r a c i n g I n t e r m e d i a t e
T o p
C h o r d
X X Y SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN 20 I x-y (torsional constant) (Cm 4 ): 210354.0 - - L90x90x10 y Cross sectional area (A) (cm 2 ): 34.06 1.2 C.g. distance from top (cm): 2.59 x x Radious of Gyration r yy (cm) : 4.20 Radious of Gyration r xx (cm) : 2.73 2.59 y Area = 17.03 140 Cross sectional area (A) (cm 2 ): 51.200 - - C.g. distance from top (cm): 10.000 - - C.g. distance from left (cm): 4.766 - - 10 # # # # I x-x (I about x-axis) (cm 4 ): 3423.21 - - I y-y (I about y-axis) (cm 4 ): 1038.25 - - 12 I x-y (torsional constant) (cm 4 ): 21.99 - - Radious of Gyration r yy (cm) : 4.50 - - Radious of Gyration r xx (cm) : 8.18 - - 140 1000 70761.4 0.400 1.000 1.000 Cross sectional area (A) (Cm 2 ): 279.360 612.693 446.0 T o p
D i a g o n a l
B r a c i n g
11 E n d
C r o s s
G i r d e r s Effective width of compression flange (m): 2 5 0 I n t e r m e d i a t e
T o p
C h o r d
K n e e
v e r t i c a l
b r a c i n g X X Y Y SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN C.g. distance from top (Cm): 31.518 32.570 40.070 200 C.g. distance from left (Cm): 20.000 50.000 50.000 # # # # 12 I x-x (I about x-axis) (Cm 4 ): 157091.7 468938.8 368035.5 I y-y (I about y-axis) (Cm 4 ): 70144.09 75082.4 I x-y (torsional constant) (Cm 4 ): 226.25 263267.5 263869.2 2 0 400 Radious of Gyration r yy (cm) : 15.85 11.07 12.60 Radious of Gyration r xx (cm) : 23.71 27.67 28.73 E n d
C r o s s
G i r d e r s 12 1 6 Y SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN 3.3 Design of Intermediate cross girders Span : 5.10 m Spacing between cross girders 6.6364 m Impact factors: Final value of C da = 1.00 Summary of STAAD output units : Force - Mton, Moments - Mton-meter sign convention : -ve for tension, hogging moments, tensile stress +ve for compression, sagging moments, compressive stress -2.00 20.30 0.00 0.00 0.00 44.70 -1.00 7.50 0.00 0.00 0.00 23.10 -1.00 7.50 0.00 0.00 0.00 23.10 -1.00 7.50 0.00 0.00 0.00 23.10 Design forces for midspan (including impact): Axial Load -2.0 t live load +DL+SIDL Wind load(+z) +DL+ SIDL Seismic load(z&y)+DL+ SIDL Temp. Rise+DL+ SIDL SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Moment (M z ) 44.7 t-m Moment (M y ) 0.0 t-m Shear (F y ) 20.3 t Flexural stress at top of concrete slab (in conc. units): 1.84 N/mm 2 Flexural stress at bottom of concrete slab (in conc. units): 0.35 N/mm 2 Flexural stress at top of steel beam (in steel units): 5.28 N/mm 2 Flexural stress at bottom of steel beam (in steel units): -48.32 N/mm 2 Flexural tensile stress at bottom of steel beam for corresonding value of My : 0.00 N/mm 2 Shear stress : 28.19 N/mm 2 Axial stress : -1.05 N/mm 2 Allowable stresses Flexural tensile stress in steel: 155.00 N/mm 2 Flexural compressive stress: (in steel) Flexural compressive stress in concrete: 11.67 N/mm 2 SAFE Allowable shear stress in steel: 87.50 N/mm 2 SAFE Since the top flange of the beam will be supported continuously by the concrete deck slab, so the allowable compressive stress shall be same as allowable tensile stress. Since both of the allowable stresses are more than the actual stresses in the beam, the beam is safe. SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN 2.0 Modular Ratio (m): = /0.00 = #DIV/0! Creep Factor (K c ) : 0.5 Modular Ratio for permanent loadings (m p ): = m/K c = #DIV/0! #DIV/0! min should be 15 Modular Ratio for transient loadings (m t ): #DIV/0! No Steel only m t m p 1500 0.250 0.000 0.000 Cross sectional area (A) (Cm 2 ): 191.00 #DIV/0! #DIV/0! C.g. distance from top (Cm): 30.00 #DIV/0! #DIV/0! 25 C.g. distance from left (Cm): 12.500 75.000 75.000 250 X I x-x (I about x-axis) (Cm 4 ): 291857.8 #DIV/0! #DIV/0! I y-y (I about y-axis) (Cm 4 ): 6510.4 #DIV/0! #DIV/0! Area= 12 I x-y (torsional constant) (Cm 4 ): 0.00000 0.00000 0.00000 191 Radious of Gyration r yy (cm) : 5.84 25 Radious of Gyration r xx (cm) : 39.09 250 Item Values I n t e r m e d i a t e
C r o s s
G i r d e r s Effective width of compression flange (m): 2 5 0 1 6 0 0 Calculation of section properties Member Profile Y Y X SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN 1.0 Basic Design Data: Statical scheme : Main Girders : Simply supported Warren type subdivided truss Cross Girders : Simply supported plate girders supported on the Built-up Bottom chord Top chord bracings : Braced Top Chord Deck level bracing : Span of Main girders : 80 m (c/c of bearing) Trans. c/c distance between truss : 5.85 m carriageway width : 4.25 m (supported on truss) Width of Bottom Chord : 0.424 m Total width of structure : 6.274 m (outer to outer) Wearing coarse thickness : 65 mm to be provided 90 mm for design purpose Cross fall on deck slab : 2.5 % on both sides Avg. thickness of deck slab : 250 mm Live load : One lane of Class A loading No bracing, but the composite deck will provide lateral stiffness. SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Density of concrete : 2.5 t/m 3 Density of wearing coarse : 2.2 t/m 3 Density of steel : 7.85 t/m 3 Grade of Concrete : M 35 Grade of Steel used for Truss : Fe 410WB (IS:2062) Yield Stress of Steel : 250 MPa Grade of Steel used for Truss : Fe 540WB (IS:2062) Yield Stress of Steel : 390 MPa Modulus of Elasticity of Steel : 2.11E+05 MPa Poisson's Ratio of steel 0.3 Modulus of Elasticity of Conc. : 29580.40 MPa Coefficient of thermal expansion Steel : 0.0000117 /C R. C. Concrete : 0.0000117 /C (as per IRC:22) SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN DESIGN OF INTERMEDIATE CROSS GIRDER: Crossgirder is design as a composite section.Composite section is consist of deck slab and steelsection. Ec = 290000 kg/cm2 Es = 2110000 kg/cm2 Section Properties ( Permanent Loads) m = 15 ( For Bridge) Effective flange width ( As per IRC 21 -2000-cl-305.15.2) be = bw + l/ 5 13.35 + 468 / 5 = 106.95 cm beff = 106.95 / 15 Properties ISMB 400 Area 78.46 cm2 = 7.13 cm C.G. 20.00 cm I 20458.4 cm4 Section properties for dead loads : Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3)A*Yt2(cm4)Ixo(cm4) B(cm) t(cm) Slab 7.13000 0 0 0 0 0.0 0 ISMB 400 14 0.89 78.46 20 1569.2 31384 20458.4 Plate 17 0.8 13.6 #REF! #REF! #REF! 0.7253 Total 92.06 #REF! #REF! #REF! 20459.13 Ycg = #REF! / 92.06 = #REF! cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Ixx = 20459.13 + #REF! - #REF! * #REF! * 92.06 = #REF! cm4 Ztt = #REF! / #REF! = #REF! cm3 #REF! ISMB 400 #REF! Zbb = #REF! / #REF! = #REF! cm3 Section Properties ( Steel section only) m = 15 ( For Bridge) Effective flange width ( As per IRC 21 -2000-cl-305.15.2) be = bw + l/ 5 13.35 + 468 / 5 = 106.95 cm beff = 106.95 / 15 Properties ISMB 400 Area 78.46 cm2 = 7.13 cm C.G. 20.00 cm I 20458.4 cm4 Depth 40.00 cm
SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Section properties for dead loads : Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3)A*Yt2(cm4)Ixo(cm4) B(cm) t(cm) Slab 7.13000 0 0 0 0 0.0 0 ISMB 400 14 0.89 78.46 20 1569.2 31384 20458.4 Plate 17 0.8 13.6 40.4 549.44 22197 0.7253 Total 92.06 60.4 2118.64 53581 20459.13 Ycg = 2118.64 / 92.06 = 23.01369 cm Ixx = 20459.13 + 53581.38 - 23.01369 * 23.01369 * 92.06 = 25282.78 cm4 Ztt = 25282.78 / 23.01369 = 1098.598 cm3 400 ISMB 400 408 Zbb = 25282.78 / 17.78631 = 1421.474 cm3 Section Properties ( Transient Loads) m = 7.5 ( For Bridge) Effective flange width ( As per IRC 21 -2000-cl-305.15.2) be = bw + l/ 5 6.675 + 468 / 5 = 100.275 cm beff = 100.275 / 7.5 Properties ISMB 400 Area 78.46 cm2
SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN = 13.37 cm C.G. 20.00 cm I 20458.4 cm4 Depth 40.00 cm Section properties : Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3)A*Yt2(cm4)Ixo(cm4) B(cm) t(cm) Slab 13.37 0 0 0 0 0.0 0 ISMB 400 14 0.89 78.46 20 1569.2 31384 20458.4 Plate 17 0.8 13.6 40.4 549.44 22197 0.7253 Total 92.06 60.4 2118.64 53581 20459.13 Ycg = 2118.64 / 92.06 = 23.01369 cm Ixx = 20459.13 + 53581.38 - 23.01369 * 23.01369 * 92.06 = 25282.78 cm4 Ztt = 25282.78 / 23.01369 = 1098.598 cm3 400 ISMB 400 #REF! Zbb = 25282.78 / 17.06631 = 1481.444 cm3 LOAD CALCULATION : 1) Dead load : Load due to deck slab : 0.0628 * 6.636364 = 0.42 t/m Load due to crossgirder : 0.07 t/m SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Total UDL : 0.49 t/m 0.49 5.104 m 1.25 t 1.25 t Max. SF at end = 0.49 * 5.104 / 2 = 1.25 t Max. B.M. at mid = 1.25 * 2.552 - 0.49 * 5.104 * 5.104 / 8 = 1.59 t-m 2) SIDL : Load due to Wearing Coat : 0 * 6.636364 = 0.00 t/m 0.00 5.104 m 0.00 t 0.00 t Max. SF at end = 0.00 * 5.104 / 2 = 0.00 t Max. B.M. at mid = 0.00 * 2.552 - 0.00 * 5.104 * 5.104 / 8 A B A B SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN = 0.00 t-m Live load analysis for Crossgirder : Load of each wheel with impact: 5.7 * 1.48 = 8.436 t 8.436 t 8.436 t 1.22 m 6.636 m 6.636 t Max. reaction at central support : 8.436 + 6.1 * 5.416364 / 6.636364 : 8.436 + 4.978603 = 13.4146 ton SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN Max. B.M. : 1.652 13.41 t 13.41 t 1.652 1.8 1.035 5.104 m 13.41 13.41 B.M. : 8.44 * 3.05 - 8.44 * 0.61 = 20.58 = 20.58 tm Max. B.M. Due to pedestrian load: 1.402 1.402 1.525 t/m 2.3 0.5 t/m 0.537 0.975 0.975 5.104 m 3.24 t 3.24 t As per Cl. 207.4 of IRC:6:2000 the remaining width of carriageway shall be loaded with 500 Kg/m2 Load on Cross Girder = 0.5 * 6.636364 = 3.318182 ton Load on deck slab = 3.318182 * 0.975 = 3.235227 ton/m Load on truss = 3.235227 / 6.636364 = 0.4875 ton/m B.M. at centre : 3.24 * 2.552 - 3.24 * 1.5275 = 3.31 = 3.31 tm Max. S.F. : 13.41 t 13.41 t 1.8 2.455 A B 0.212
0.325
0.40
A B SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN 5.104 S.F. : ( 13.41 * 4.255 + 13.41 * 2.455 ) / 5.104 + = 90.01198 / 5.104 = 17.63558 = 17.63558 t Max. Shear force due to pedestrian load = 3.24 ton Total B.M. : 1.59 + 20.58 + 0.00 + 0.00 = 22.18 tm DL LL SIDL PL Total S.F. : 1.25 + 17.64 + 0.00 + 3.24 = 22.12 ton DL LL SIDL PL Check for compressive and tensile stress : Max. compressive stress in concrete : 2217629.6 / 2003.09 * 1 due to dead load = 1107.1043 kg/cm2 < 1550 kg/cm2 Hence OK Max . Tensile stress in steel : 2217629.6 / 749.62 due to dead load = 2958.3384 kg/cm2 > 1550 kg/cm2 Revise Max. compressive stress in concrete : 0 / #REF! * 15 due to SIDL load = #REF! kg/cm2 #REF! 116.7 kg/cm2 #REF! Max . Tensile stress in steel : 0 / #REF! due to SIDL = #REF! kg/cm2 #REF! 1550 kg/cm2 #REF! Max. compressive stress in concrete : 2381906.7 / 1098.598 * 7.5 A B SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN due to Live load = 289.08449 kg/cm2 > 116.7 kg/cm2 Revise Max . Tensile stress in steel : 2381906.7 / 1481.444 due to Live load = 1607.8279 kg/cm2 > 1550 kg/cm2 Revise Total compressive stress in concrete = #REF! Kg/cm2 < 116.7 Kg/cm2 Total tensile stress in steel = #REF! Kg/cm2 < 1550 Kg/cm2 Shear stress = 22118.811 / ( 0.89 * 35 ) = 710.07418 Kg/cm2 < 950 Kg/cm2 Deflection due to dead load = 5/384 * wL^4/EI = 5/384* 2.3000 * 5104.000 ^4/(2.11*10^5* 252827841 ) = 0.38098 mm Deflection due to Live Load = W * a ( 3 l^2 - 4 a^2) /24EI = 134146 * 1652 * ( 3 * 5104.000 ^2- 4* 1652 = 11.63781 mm ^2)/ (24* 2.11*10^5* 252827841 ) Max permissible deflection = L/800 = 5104 / 800 = 6.38 mm OK Total deflection = 12.01879 mm Max. permissible deflection = 5104 / 600 = 8.506667 mm OK SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Design of Steel deck for the bridge The bridge is provided with intermediate cross girder at 3.318 m spacing. The stringers are supported on the cross girders which are provided at 0.40 m spacing. On the stringers steel decking consisting of 8 mm thick chequered plate is supporeted. The deck slab and stringers are designed for Class A loading Dispersion is considered as 2 : 1 on chequred plate Dispersed size of wheel = (500 + 32) * ( 250 +32) mm = 532 * 282 mm Impact factor = 9 / ( 13.5 + 3.318 ) = 0.5351409 Load with impact = 5.70 * 1.53514092 = 8.7503032 ton = 16.447938 t/m Design of Stringers Weight of wearing coat = 0 * 0.5 = 0 400 * 8 mm ISMB 300 Section Properties S, No. Item Size Area y Ay Ay^2 Ixx 1 Deck slab 400 8 32 0.4 12.8 5.12 1.706666667 2 ISMB 300 300 56.26 15.8 888.908 14044.75 8603.6 Total 88.26 901.708 14049.87 8605.306667 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN yt = 901.708 / 88.26 = 10.216497 cm yb = 30.8 - 10.21649671 = 20.583503 cm Ixx = 8605.3067 + 14049.8664 - 88.26 * 10.2165 * 10.2165 = 13442.876 cm4 Ztt = 13442.876 / 10.21649671 = 1315.801 cm3 Zbb = 13442.876 / 20.58350329 = 653.08981 cm3 Dead Load moment Self weight = 0.008826 * 7.85 + 0 = 0.0692841 t/m = 0.07 t/m B.M. = 0.07 * 3.318 ^2 /8 = 0.0963298 tm Dead load shear force = 0.07 * 3.318 / 2 = 0.11613 ton Snow Load Snow load on stringer = 0.25 * 0.4 * 0.9 = 0.09 t/m B.M. = 0.09 * 3.318 ^2/8 = 0.1238526 tm Snow Load shear force = 0.09 * 3.318 / 2 8.7514 = 0.14931 ton Live Load Bending Moment 16.4479384 t/m 0.581895 1.454738 A B C D E 0.4 0.4 0.4 0.4 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN RA = 8.7503032 /2 * 0.532/4 / 0.4 = 1.4547379 ton RC = 1.4547379 ton RB = 8.7503032 - 2.909475829 = 5.8408274 ton 5.841 5.841 1.659 1.2 0.459 3.318 m B.M. at centre = 5.841 * 1.659 - 5.841 * 0.6 = 6.1854362 tm Live load shear force 1.659 5.841 5.841 1.2 3.318 m Max . Shear force = 5.841 + 5.841 * 2.118 / 3.318 = 9.56923986 ton Total B.M. = 0.0963298 + 0.123852645 + 6.185436 = 6.4056187 tm Total shear force = 0.11613 + 0.14931 + 9.56924 = 9.8346799 ton Stress at top = 640561.87 / 1315.800966 = 486.82277 Kg/cm2 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Stress at bottom = 640561.87 / 653.0898099 = 980.81743 Kg/cm2 < 1550 Kg/cm2 OK Shear stress = 9.8346799 * 1000 / ( 27.52 * 0.75 ) = 476.48643 Kg/cm2 < 950 Kg/cm2 OK Deflection due to Live Load 5.841 5.841 1.059 1.2 1.059 3.318 m Max deflection = 5840.827 * 331.8 ^3 /( 6 * 2040000 * 13442.88 ) * ( ( 3/4* 1.059 / 3.318 - ( 1.059 / 3.318)^3) = 1.296671 * ( 0.23937613 - 0.032513 ) = 1.296671 * 0.206863 = 0.268233 cm Permissible deflection = 331.8 / 800 = 0.41475 cm SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Design of Intermediate Cross Girder Dead Load The stringers are provided at 0.40 m spacing. So, the dead load is assumed to be uniformly distributed over the cross girder Total Nos. of stringers = 12 Dead Load of the stringers = 0.005626 * 3.318 * 7.85 * 12 = 1.7584378 ton Dead Load on Cross Girder = 1.75843781 / 5.104 = 0.345 t/m Dead Load due to deck slab = 0.008 * 3.318 * 7.85 = 0.208 t/m Dead Load due to wearing Coat = 0 * 3.318 * 2.5 = 0 t/m Dead load of Cross girder = 0.0169704 * 7.85 = 0.1332176 t/m Total dead Load = 0.686 t/m C/c of truss = 5.104 m Moment due to dead load = 0.686 * 5.104 ^ 2 / 8 = 2.2342142 tm Live Load 5.7 5.7 1.2 A 3.318 B 3.318 C Max Reaction at Girder B = 5.7 * 2.118 / 3.318 + 5.7 = 9.34 ton Impact factor = 9 / ( 13.5 + 5.104 ) = 0.484 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Max Reaction with impact = 9.34 * 1.484 = 13.856 ton 15.44 15.44 1.8 A 5.104 B B.M. in Cross Girder = 15.44 * 2.552 - 15.44 * 0.9 = 25.50688 tm Shear force in Cross Girder 15.44 15.44 1.8 A 5.104 B Max. shear force = 15.44 + 15.44 * 3.304 / 5.104 = 25.43 ton Section Properties at centre : 1028.8 * 8 Effective width of deck slab = 5.104 / 5 + 0.008 = 1.0288 m SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN S, No. Item Size Area y Ay Ay^2 Ixx 1 Deck slab 1028.8 8 82.304 0.4 32.9216 13.16864 4.389546667 2 Top Flange 190 10 19 1.3 24.7 32.11 258.0833333 3 Web 430 8 34.4 23.3 801.52 18675.42 5300.466667 4 Bottom flange 340 10 34 45.3 1540.2 69771.06 2.833333333 Total 169.704 2399.342 88491.75 5565.77288 yt = 2399.3416 / 169.704 = 14.138392 cm yb = 45.8 - 14.13839155 = 31.661608 cm Ixx = 5565.7729 + 88491.75464 - 169.704 * 14.13839 * 14.13839 = 60134.697 cm4 Ztt = 60134.697 / 14.13839155 45218 / 25 = 4253.2912 cm3 1808.72 Zbb = 60134.697 / 31.66160845 = 1899.2938 cm3 Total B.M. at centre = 2.23421422 + 25.50688 = 28.95 tm Total shear force at end = 27.005 ton Stress at top = 2895000 / 4253.29121 = 680.64937 Kg/cm2 Stress at bottom = 2895000 / 1899.293796 = 1524.2508 Kg/cm2 < 1550 Kg/cm2 OK Shear stress = = 27004.8589 / ( 0.8 * 43 ) = 785.02497 Kg/cm2 < 950 Kg/cm2 OK Deflection due to Live Load 15.440 15.440 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN 1.652 1.8 1.652 W a* (3L2-4a2)/24EI 5.104 m Max deflection = 15440 * 510.4 ^3 /( 6 * 2040000 * 60134.7 ) * ( ( 3/4* 1.652 / 5 - ( 1.652 / 5.00)^3) = 2.789156 * ( 0.24275078 - 0.033908 ) = 2.789156 * 0.2088431 = 0.582496 cm 3.42159E+11 Permissible deflection = 510.4 / 800 0.323667712 71457558329 = 0.638 cm 0.208843099 0.582495912 SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN Design of Steel deck Thickness of flooring = 8 mm Dead load of flooring = 0.008 * 7850 = 62.8 Kg/m2 Bending moment = 62.8 * 0.26^2 / 8 = 0.53066 Kgm/m Live Load IRC Class B governs Maximumm wheel load of 3.4 ton is placed at centre of span for max. dispersion is considered 2 H : 1V with chequered plate thickness as 8 mm Dispersion size of wheel = ( 380 +32) * ( 200 +32) = 412 * 232 Load with impact = 3.4 * 1.55 = 5.27 ton y = 0.3 * 0.26 + 0.232 = 0.31 m x = 0.412 m Load per meter = 5.27 / ( 0.31 * 0.412 ) = 41.262136 t/m2 B.M. = 41.26214 * 0.26 ^2 / 8 = 0.348665 tm/m Total B.M. = 0.000531 + 0.34866505 = 0.349196 tm/m SATVIR GUPTA FABRICATOR DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN I = 1 * 0.008 ^3/12 = 4.27E-08 m4 = 4.2667 cm4 Zt = 10.667 cm3 Zb = 10.667 cm4 Stress at top = 34919.571 / 10.667 = 3273.7098 Kg/cm2 < 1836 Kg/cm2 Check for deflection W = 41.26214 ton/m = 412.6214 Kg/cm deflection = 5/384 * 412.62136 * 26 ^ 4/ ( 2040000 * 4.266667 ) = 0.282075 cm Permissible deflection = 26 / 800 = 0.0325 cm SATVIR GUPTA FABRICATOR