Output Summary

Page 1
Released to the following HTRI Member Company:
Alpha-ECC
EngineeringTeam
Xhpe E Ver. 5.00 5/28/2014 14:47 SN: Friendsl SI-DH Units
Rating - Horizontal Countercurrent Flow Hairpin With Single-Segmental Baffles
No Data Check Messages.
See Runtime Message Report for Informative Messages.
Process Conditions Hot Shellside Cold Tubeside
Fluid name STEAM-WATER COOLING WATER
Flow rate (1000-kg/hr) 0.1980 7.1800
Inlet/Outlet Y (Wt. frac vap.) 1.000 0.000 0.000 0.000
Inlet/Outlet T (Deg C) 121.78 121.65 32.00 47.00
Inlet P/Avg (kgf/cm2A) 2.143 2.139 7.033 6.929
dP/Allow. (kgf/cm2) 8.799e-3 0.100 0.209 1.500
Fouling (m2-K/W) 0.000090 0.000180
Exchanger Performance
Shell h (W/m2-K) 17822.6 Actual U (W/m2-K) 1747.87
Tube h (W/m2-K) 8409.02 Required U (W/m2-K) 1120.72
Hot regime (--) Gravity Duty (kW) 123.
Cold regime (--) Sens. Liquid Area (m2) 1.338
EMTD (Deg C) 82.0 Overdesign (%) 55.96
Shell Geometry Baffle Geometry
Type (--)
Hairpin
Baffle type (--) Single-Seg.
Shell ID (mm)
102.000
Baffle cut (Pct Dia.) 35.00
Series (--)
1
Baffle orientation (--) Parallel
Parallel (--)
1
Central spacing (mm)
500.000
Orientation (deg)
0.00
Crosspasses (--)
14
Tube Geometry Nozzles
Tube type (--) Plain Shell inlet (mm)
77.927
Tube OD (mm)
19.050
Shell outlet (mm)
77.927
Nominal length (mm)
3500.
Inlet height (mm)
19.824
Pitch ratio (--)
1.3123
Outlet height (mm)
19.824
Layout (deg)
30
Tube inlet (mm)
52.502
Tubecount (--)
3
Tube outlet (mm)
52.502
Thermal Resistance, % Velocities, m/s Flow Fractions
Shell 9.81 Shellside 1.78 A 0.000
Tube 26.69 Tubeside 1.66 B 0.449
Fouling 56.18 Crossflow 1.01 C 0.508
Metal 7.329 Window 9.15 E 0.043
F 0.000
HEAT EXCHANGER SPECIFICATION SHEET Page 2
SI-DH Units
Job No.
Customer Reference No.
Address Proposal No.
Plant Location Date 5/28/2014 Rev
Service of Unit Item No.
Size 102.000 x 7470.91 mm Type Hairpin Horz. Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 1.34 / 1.34 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 1.34 / 1.34 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name STEAM-WATER COOLING WATER
Fluid Quantity, Total 1000-kg/hr 0.1980 7.1800
Vapor (In/Out)
0.1980
Liquid 0.1980 7.1800 7.1800
Steam 0.1980
Water
0.1980 7.1800 7.1800
Noncondensables
Temperature (In/Out) C
121.78 121.65 32.00 47.00
Specific Gravity 0.9422 0.9957 0.9901
Viscosity cP 0.0130 0.2287 0.7644 0.5755
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat kJ/kg-C 2.1845 4.2493 4.1780 4.1777
Thermal Conductivity W/m-K 0.0272 0.6841 0.6183 0.6376
Latent Heat kcal/kg 525.127 525.215
Inlet Pressure kgf/cm2A 2.143 7.033
Velocity m/s 1.78 1.66
Pressure Drop, Allow/Calc kgf/cm2 0.100 8.799e-3 1.500 0.209
Fouling Resistance (min) m2-K/W 0.000090 0.000180
Heat Exchanged kW
123.
MTD (Corrected) 82.0 C
Transfer Rate, Service 1120.72 W/m2-K Clean 3988.02 W/m2-K
Actual
1747.87 W/m2-K
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kgf/cm2G 10.546 / 10.546 /
Design Temperature C
No Passes per Shell 1 1
Corrosion Allowance mm
Connections In mm 1 @ 77.927 1 @ 52.502
Size & Out mm 1 @ 77.927 1 @ 52.502
Rating Intermediate @ @
Tube No.
3
OD 19.050 mm Thk(Avg) 2.108 mm Length 7471. mm Pitch 25.000 mm Layout 30
Tube Type Plain Material CARBON STEEL
Shell ID 102.000 mm OD mm Shell Cover
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate None
Baffles-Cross Type SINGLE-SEG. %Cut (Diam) 35.0 Spacing(c/c) 500.000 Inlet 725.265 mm
Baffles-Long Seal Type
Supports-Tube U-Bend Type
Bypass Seal Arrangement Tube-Tubesheet Joint
Expansion Joint Type
Rho-V2-Inlet Nozzle 112.43 kg/m-s2 Bundle Entrance 0.00 Bundle Exit 0.00 kg/m-s2
Gaskets-Shell Side Tube Side
-Floating Head
Code Requirements TEMA Class
Weight/Shell 290.85 Filled with Water 355.99 Bundle 25.30 kg
Remarks:
Reprinted with Permission (v5 )
3500 mm
105 mm
300 mm
3644 mm