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404 Westridge Dr.

• Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS

BLSi7080 Programmable Servo Amplifier


BLSi7080 Programmable Servo Amplifier

Features: Description:
• BLSi7080 can be programmed for stand-alone opera- The BLSi7080 programmable servo drive include a mo-
tion with the easy to use Si™ Programmer Windows tion controller, digital PID position loop, amplifier and
software (software and programming cable included). 80 volt power supply. These features make it suitable for
• BLSi7080 can be operated in real time from a host PC a wide range of motion applications using either brush
or PLC using the Si™ Command Language (SCL), via or brushless motors.
RS-232.
• Direct 120/240 volt, 50/60 Hz AC input. No external The BLSi7080 includes Applied Motion’s easy to use
Power Supply needed. Si™ Programmer Windows software for the rapid devel-
• Continuous current of 7A, peak current to 14A. opment of stand-alone motion control programs. The
• Speeds to 6,000 rpm. Motor and load dependent. BLSi7080 can also be commanded in real time from a
• 20 kHz precision PWM amplifier. host PC or PLC, using the Si™ Command Language
• Pluggable screw terminal connectors for AC power, (SCL).
motor phases, communications and I/O. For multi-axis applications, up to eight BLSi7080 drives
• Pluggable, industry standard D connector for encoder can be networked using the SiNet™ Hub. Up to 32 drives
and commutation signals. can be connected using the built-in RS-485 interface.
• Optically isolated RS-232, RS-485 or RS-422 commu- Networking also allows the BLSi7080 to be mixed with
nications. other Si™ drive models, stepper and servo.
• Optically isolated I/O.
• Internal regeneration clamp circuit. No external com- The BLSi7080 includes 8 programmable inputs for trig-
ponents needed. gering, branching, position sensing and end of travel de-
tection. 3 programmable outputs can send signals to
Options: other electronic devices and activate relays.

• Five custom matched Applied Motion Alpha series Tuning the PID loop of either model is easy with our
brushless servomotors. Quick Tuner software, which features a built-in oscillo-
• Standard or custom length extension cables. scope. Software selection of encoder line count and
• Complete system configuration ordering. commutation sequence allows the motor to be config-
• SiNet™ Hub compatible for networking with all Ap- ured without swapping wires.
plied Motion intelligent stepper and servo drives to
create full machine control.
• Two custom configured operator interfaces are avail-
able the MMI-01 and backlit MMI-02. MMI can be
used to display messages or by the operator to enter
command data such as move speeds, distance or loop
counts.
136
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS

BLSi7080 Technical Specifications


POWER AMPLIFIER SECTION:
AMPLIFIER TYPE ................................................. 3 phase MOSFET.
CURRENT CONTROL ............................................ 4 quadrant, pulse width modulated, switching at 20 kHz.
AC INPUT ............................................................. 90 – 130 Volts @ 4 amps maximum or 180 – 260 Volts @ 2 amps maxi-
mum. Externally switch selectable. 50/60 Hz.
OUTPUT CURRENT .............................................. 7.0 amps continuous. 14 amps peak current, 2 seconds max.
INTERNAL DC BUS VOLTAGE .............................. 90 VDC NO LOAD, 70 VDC @ 7 amps maximum load (with AC input at
specified values).
MAXIMUM CONTINUOUS OUTPUT POWER ........ 400 Watts.
PROTECTION CIRCUITS ...................................... Drive over temperature. Over-voltage resulting from motor regeneration.
POSITION RESOLUTION ...................................... Set via software to match encoder resolutions from a minimum of 25 lines
to a maximum of 12,500 lines per revolution producing a minimum of 100
counts to a maximum of 50,000 counts per revolution in quadrature.
MOTION UPDATE ................................................. 12,800 Hz.
SERVO UPDATE ................................................... 4,266 Hz.
ENCODER INPUTS ............................................... Differential 5 V, A & B quadrature.
COMMUTATION INPUTS ...................................... 5 V TTL level, filtered.
ENCODER POWER ............................................... 5 VDC, 200 mA (maximum) provided by drive.
ENCODER RESOLUTION ...................................... 100 to 50,000 counts/rev (25 to 12,500 lines).

CONTROLLER SECTION:
SERIAL COMMUNICATION .................................. RS-232 programming port. Optically isolated.
STATUS LED’S ..................................................... DC power (red), Overtemp (yellow). Regeneration Clamp (yellow)
NETWORK COMMUNICATION ............................. RS-485 or RS-422 programming and SCL (SiNet Command Language) se-
rial port. Optically isolated. Up to 32 devices can be connected on a
multidropped network.
INPUTS ................................................................ 8 user programmable inputs:
2 dedicated, optically isolated limit switch inputs, 5 – 24 VDC. 4 general
purpose, filtered inputs. The Feed to Sensor instruction can use these in-
puts for sensing needs. The Wait Input instruction can wait for one of the
inputs to see a given voltage state or signal edge. The If Input instruction
can branch based on the state of an input. 2 jog inputs (cw and ccw) that
can also be used as general purpose inputs.
OUTPUTS ............................................................. 3 general purpose, optically isolated outputs for interfacing to other equip-
ment. Can be opened, closed, or programmed to send a pulse by the Set
Output instruction.
PARAMETER RANGES ......................................... Distance: 1 to 16,000,000 encoder counts (CW or CCW), absolute position
2 billion.
Speed: .025 to 100 revolutions per second.
Acceleration: 1 to 3,000 rev/sec/sec.
Deceleration: 1 to 3,000 rev/sec/sec (set independently from acceleration).
Time Delays: .01 to 300 seconds.
Output Pulse Widths: 2 to 500 milliseconds.
Iterations per loop: 1 to 65,535.
OPTIONAL OPERATOR INTERFACE (MMI) .......... NEMA 4X rated (splash proof & dust proof).
4 x 20 characters liquid crystal display (LCD) standard or backlit.
20 key membrane keypad.
Overall size: 4.9 x 4.9 x 1.42 inches.
Optional backlit display.

SYSTEM SPECIFICATIONS:
OVERALL SIZE ..................................................... 4˝ x 8˝ x 5.3˝.
CHASSIS MATERIAL ............................................ Steel, painted black with white characters. Black anodized aluminum heat
sink.
WEIGHT ................................................................ 11 Lbs.
AMBIENT TEMPERATURE .................................... 0 to 40C (32 to 104F) normal operating.
0 to 70C (32 to 150F) maximum.
HUMIDITY ............................................................ Maximum of 90% non-condensing.
CONNECTORS ...................................................... Pluggable screw terminal connectors for input power, I/O signals, Commu-
nications and motor, DB-15 for encoder/Hall signals.
RECOMMENDED MOTORS .................................. Can drive 30W to 400W BLDC motor. 137
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS

BLSi7080 Technical Drawings

MECHANICAL OUTLINE

4.00 " 0.06" 5.45 "

2.02 "
1.25 "
0.25"

POWER
PC/MMI
TEMP
REGEN GND
RS-485/422

TX–
IN1 TX+
COM RX–
IN2 RX+
IN3
COM
IN4
CW JOG/IN5
FEEDBACK
MOTOR

JOG/IN COM
CCW JOG/IN6
CW LIMIT+
CW LIMIT–
CCW LIMIT+
CCW LIMIT–
OUT1+ 90V pk
OUT1–
OUT2+
G
OUT2–
8.00 " 8.97 "
MOTOR

OUT3+ PHASE C
OUT3– PHASE B
PHASE A 9.25 "

BLSi7080
Programmable Servo Drive

AC POWER L1

L2/N

2.15"
4.12 " 5.30 "

BLOCK DIAGRAM

80 Volt DC
120 - 240 VAC Power Supply
Regeneration
Clamp Circuit

INPUT1
INPUT2 Internal
Logic
INPUT3
Supply eeprom
INPUT4 MOSFET
CW JOG/IN5 PWM motor
Optical
CCW JOG/IN6 Power
Isolation
CW LIMIT Amplifier
CCW LIMIT
Si™
Programmable
OUT1
Controller
OUT2 PID encoder
OUT3 Servo
Loop
PC/MMI RS232
Optical
Isolation
RS485/422 RS485/422

138
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS

BLSi7080 Connectors
LEDs
I/O connector
RS-232 connector
inputs 1–4
RS-485/422 connector
I/O connector
jog cw & ccw
motor encoder I/O connector
I/O connector
cw & ccw limits
motor connector
I/O connector
outputs 1–3

AC power connector

I/O ENCODER I/O COMMUNICATIONS


DB-15 CONNECTOR position no.
position no.
position no. 1 RS-232
1 in 1
1 A+ 2 RS-485 GND
2 com
2 A– 3 RS-485 TX –
3 in 2
3 B+ 4 RS-485 TX +
4 in 3
4 B– 5 RS-485 RX –
5 com
5 INDEX + 6 RS-485 RX +
6 in 4
6 INDEX –
7 cw jog/in 5
7 SHIELD
8 jog/in com
8 NO CONNECTION
9 ccw jog/in 6
9 +5 VDC
10 cw limit +
10 GROUND
11 cw limit –
11 HALL 1 MOTOR
12 ccw limit +
12 HALL 2
13 ccw limit – position no.
13 HALL 3
14 out 1+ 1 GROUND
14 NO CONNECTION
15 out 1– 2 PHASE C
15 NO CONNECTION
16 out 2+ 3 PHASE B
17 out 2– 4 PHASE A
18 out 3+
19 out 3–
AC POWER
position no.
1 L1
2 L2/N
3 G
139
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS

Recommended Motors for BLSi7080


METRIC

Mounting Flange inches (mm) ■ 1.10 (28 mm) ■ 1.57 (40 mm) ■ 2.36 (60 mm)

Part Number A0030-104-2-000 A0050-104-3-000 A0100-104-3-000 A0200-104-4-000 A0400-105-4-000

System P/N 2802 4002 4012 6001 6011

Voltage V 48 48 48 48 60

Output Power W 30 50 100 200 400

Maximum Operating
rpm 5,000 5,000 5,000 5,000 3,600
Speed
Continuous Operating
rpm 3,000
Speed
N.m. 0.095 0.159 0.318 0.64 1.27
Continuous Stall Torque
lb-in 0.84 1.41 2.81 5.66 11.24

Peak Torque N.m. 0.286 0.48 0.95 1.91 3.82


(@ 3X rated current) lb-in 2.53 4.25 8.41 16.9 33.8

N.m./A 0.06 0.08 0.11 0.095 0.19


KT Torque Constant
lb-in/A 0.64 0.71 0.97 0.84 1.68

KE Voltage Constant V/krpm 6.60 8.40 11.7 10.0 20.4

Winding Resistance Ohm 2.80 2.60 2.00 0.37 0.63

Winding Inductance mH 1.80 3.10 2.60 1.10 2.00

Continuous Stall
amps 1.5 2 3 6.7 6.5
Current
g-cm2 10 23 42 200 360
Rotor Inertia
oz-in-sec2 1.42 X 10-4 3.262 X 10-4 5.952 X 10-4 2.832 X 10-3 5.10 X 10-3

Maximum Winding
Class B (130˚C)
Temp
N.m. 0.02 0.03 0.03 0.04 0.04
Friction Torque (max)
lb-in 0.18 0.27 0.27 0.35 0.35

Weight (lbs) .077 0.88 1.10 2.42 3.52

Phases 3

Poles 8

Note: All electrical specs are phase to phase.


BLSi7080 amplifier uses 2X peak current limit.

BLSi7080 Extension Cables


MOTOR TO ENCODER TO
AMPLIFIER CABLES AMPLIFIER CABLES
PART NUMBER LENGTH PART NUMBER LENGTH
BLMTR-CA-04 4 ft BLENC-CA-04 4 ft
BLMTR-CA-10 10 ft BLENC-CA-10 10 ft
BLMTR-CA-20 20 ft BLENC-CA-20 20 ft
BLMTR-CA-XX custom length BLENC-CA-XX custom length

140
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS

Recommended 28 mm Alpha Motor for BLSi7080


DIMENSION “L”
L mm (inch)
PART NUMBER
MOTOR CONNECTOR: A0030-104-2-000 87.0 (3.43)
ENCODER CONNECTOR: HOUSING AMP #206153-1
HOUSING AMP #206036-3 PINS AMP #1-66099-4 (4 PCS)
PINS AMP #1-66103-7 (15 PCS) CABLE CLAMP AMP #206062-3
CABLE CLAMP AMP #206070-1

2.0
20 ± 1

5.0 28
0.08 A
305 +76 0.05 B
POTTING
–0
0
Ø6.000 –0.012
Ø28
LABEL
Ø38 REF
0.6 X 45˚
(57)
L±1 0
2 X Ø3.0 ON
Ø25.000 –0.021
A Ø33 B.C.
B

Recommended 40 mm Alpha Motor for BLSi7080


DIMENSION “L”
L mm (inch)
PART NUMBER

A0050-104-3-000 70.6 (2.78)


ENCODER CONNECTOR:
HOUSING AMP #206036-3 MOTOR CONNECTOR:
HOUSING AMP #206153-1 A0100-104-3-000 88.4 (3.48)
PINS AMP #1-66103-7 (15 PCS)
CABLE CLAMP AMP #206070-1 PINS AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3

A
2.5
22.15 40
25 ± 1
12.2
29.2 5.0
305 +76 15.0 0.08 A
–0 0.05 B

10.0 +0
Ø8.000 –.009

LABEL
0.75(.03) X 45˚
L ±1
+0
Ø30.00 –0.021
2 X Ø4.5 THRU
B 180˚ APART
ON A Ø46 B.C.

141
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS

Recommended 60 mm Alpha Motor for BLSi7080


DIMENSION “L”
L mm (inch)
PART NUMBER

A0200-104-4-000 93 (3.66)

A0400-105-4-000 121 (4.76)

ENCODER CONNECTOR:
HOUSING AMP #206036-3 MOTOR CONNECTOR:
PIN AMP #1-66103-7 (15 PCS) HOUSING AMP #206153-1
CABLE CLAMP AMP #206070-1 PIN AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3
A

3.0 60
30 ± 1
305 +76
6.0
–0 0.08 A
0.05 B
0
Ø14.0 –0.011

0.75 X 45˚

LABEL L±1 +0
Ø50.0 –0.025
B 4 X Ø5.5 THRU
ON A Ø70 B.C.

142
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS
BLSi7080 Torque Curves
with 28mm, 40 mm & 60 mm Alpha Brushless Servo Motors

A0030-104-2-000, Alpha Motor A0050-104-3-000, Alpha Motor


BLSi7080 set at 1.7 amps (3.4 peak) BLSi7080 set at 2.0 amps (4.0 peak)
30 50

25
40
20
30
oz-in

oz-in
15
20
10

5 10

0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000

rpm rpm
Peak Continuous Peak Continuous

A0100-104-3-000, Alpha Motor A0200-104-4-000, Alpha Motor


BLSi7080 set at 3.0 amps (6.0 peak) BLSi7080 set at 7.0 amps (14.0 peak)
100 200

80 160

60 120
oz-in

oz-in

40 80

20 40

0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000

rpm rpm
Peak Continuous Peak Continuous

A0400-105-4-000, Alpha Motor


BLSi7080 set at 7.0 amps (14.0 peak)
360

300

240
oz-in

180

120

60

0
0 1000 2000 3000 4000 5000

rpm
Peak Continuous

143
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS

BLSi7080 Motor Extension Cable Drawings


ENCODER EXTENSION CABLE CONNECTOR:
ENCODER EXTENSION CABLE HOUSING AMP #206037-1
PINS AMP #1-66105-8 (15 PINS)
CABLE CLAMP AMP #206070-1
“L” +3
–0
AMP

APPLIED MOTION
P/N: BLENC-CA-XX

BELDON 9541 15 CONDUCTOR CABLE

(4) encoder B– encoder index + (5)


(3) encoder B+ encoder index – (6)
DIMENSION “L” PART #
(2) encoder A– shield (7)
(1) encoder A+ no connection (8) 6
2 1
3
4 feet BLENC-CA-04 10 7
14 11
1 2 3 4 5 6 7 8 15 16

9 10 11 12 13 14 15
10 feet BLENC-CA-10

(9) +5 VDC 20 feet BLENC-CA-20


no connection (15)
(10) ground (+5 return)
no connection (14)
(11) Hall 1
Hall 3 (13)
(12) Hall 2

MOTOR EXTENSION CABLE CONNECTOR:


MOTOR POWER EXTENSION CABLE HOUSING AMP #206060-1
PINS AMP #1-66101-8 (4 PINS)
CABLE CLAMP AMP #206062-3
4 x 1.5 “L” + 3
–0
APPLIED MOTION
P/N: BLMTR-CA-XX

3 x .2"
STRIP &
TIN DIP BELDON 9418 4 CONDUCTOR CABLE
1
2
3
4

DIMENSION “L” PART #

4 feet BLMTR-CA-04

10 feet BLMTR-CA-10

20 feet BLMTR-CA-20

Motor Phase Excitation Sequence


MECHANICAL (SHAFT) ANGLE 0° 15° 30° 45° 60° 75° 90°
ELEC. ANGLE 0° 60° 120° 180° 240° 300° 360°
VAB VBC VCA

MOTOR SHAFT CAN BE LOCKED AT “O°” BY APPLYING THE


Motor Back EMF

RATED CURRENT + TO TERMINAL “B” AND – TO TERMINAL “A”. CCW (VIEWING SHAFT END)

ENCODER RESOLUTION 2,000 LINES/REV

Hall 1+

Hall 2+

Hall 3+

144
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
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SERVO
COMPLETE SYSTEM ORDERING SYSTEMS

Drive Type Motor System Number Extension Cable System Number


BLSi7080 2802 04

BLSi7080 Ordering Information


x
BL 7080 4002 10
4012 20
6001
6011 System Ordering Example: BLSi7080-4002-10

PROGRAMMABLE DRIVE ORDERING


Drive Type Description
BLSi7080 Packaged 7.0 amp continuous, 80 VDC programmable
servo drive with Si™ software.

x
BL 7080 Packaged 7.0 amp continuous, 80 VDC programmable
or pulse & direction servo drive

INDIVIDUAL MOTOR ORDERING


Motor Part Number Description System Number
A0030-104-2-000 30 watt, 48 volt, 28 mm frame 2802

A0050-104-3-000 50 watt, 48 volt, 40 mm frame 4002

A0100-104-3-000 100 watt, 48 volt, 40 mm frame 4012

A0200-104-4-000 200 watt, 48 volt, 60 mm frame 6001

A0400-105-4-000 400 watt, 60 volt, 60 mm frame 6011

INDIVIDUAL EXTENSION MOTOR CABLE ORDERING INDIVIDUAL EXTENSION ENCODER CABLE ORDERING
Motor Cable Length System Number Encoder Cable Length System Number
BLMTR-CA-04 4 feet 04 BLENC-CA-04 4 feet 04

BLMTR-CA-10 10 feet 10 BLENC-CA-10 10 feet 10

BLMTR-CA-20 20 feet 20 BLENC-CA-20 20 feet 20

BLMTR-CA-XX Custom Length N/A BLENC-CA-XX Custom Length N/A

OPTIONAL ACCESSORIES
Type Description
MMI-01 Standard man-machine interface.

MMI-02 Man-machine interface with backlit display.

145
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
SERVO
SYSTEMS

BLx7080 Servo Amplifier


BL 7080 Servo Amplifier

Features: Description
• BLx7080 can be used with any motion control- The BLx7080 programmable servo drives include
x

ler, PLC indexer or other controller that generates a motion controller, digital PID position loop, am-
pulse and direction commands, or can be set to plifier and 80 volt power supply. These features
perform preset moves or jog functions. makes it suitable for a wide range of motion appli-
• Direct 120/240 volt, 50/60 Hz AC input. No exter- cations using either brush or brushless motors.
nal Power Supply needed.
• Continuous current of 7A, peak current to 14A. The BLx7080 accepts pulse and direction com-
• Speeds to 6,000 rpm. Motor and load dependent. mands from any type of motion controller, and also
• 20 kHz precision PWM amplifier. includes preset moves and jog capabilities. The
• Pluggable screw terminal connectors for AC BLx has seven inputs and one output.
power, motor phases, communications and I/O. Tuning the PID loop is easy with our Quick Tuner
• Pluggable, industry standard D connector for en- software, which features a built-in oscilloscope.
coder and commutation signals. Software selection of encoder line count and com-
• Optically isolated RS-232. mutation sequence allows the motor to be config-
• Optically isolated I/O. ured without swapping wires.
• Internal regeneration clamp circuit. No external
components needed.

Options
• Five custom matched Applied Motion Alpha se-
ries brushless servomotors.
• Standard or custom length extension cables.
• Complete system configuration ordering.

146
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
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SERVO
SYSTEMS

BLX7080 Technical Specifications


POWER AMPLIFIER:
AMPLIFIER TYPE .......................................... 3 phase MOSFET.
CURRENT CONTROL ..................................... 4 quadrant, pulse width modulated, switching at 20 kHz.
AC INPUT ...................................................... 120 Volts @ 4 amps maximum or 240 Volts @ 2 amps maximum. Ex-
ternally switch selectable. 50/60 Hz.
OUTPUT CURRENT ....................................... 7.0 amps continuous. 14 amps peak current, 2 seconds max.
INTERNAL DC BUS VOLTAGE ........................ 90 VDC NO LOAD, 70 VDC @ 7 amps maximum load (with AC input at
specified values).
MAXIMUM CONTINUOUS OUTPUT POWER . 400 Watts.
PROTECTION CIRCUITS ................................ Drive over temperature. Over-voltage resulting from motor regenera-
tion.
POSITION RESOLUTION ............................... Electronic gearing feature allows any resolution from 200 to 65,535
steps per rev.
MOTION UPDATE .......................................... 12,800 Hz.
SERVO UPDATE ............................................ 4,266 Hz.
ENABLE INPUT .............................................. Programmable inputs on the logic connector (IN1 – IN6) that can be
used to disable the drive. The current to the servomotor will be turned
off. The BLx7080 operates normally without any connections to the
enable circuit. Use this feature only to disable the amplifier.
ENCODER INPUTS ........................................ Differential 5 V, A & B quadrature.
COMMUTATION INPUTS ............................... 5 V TTL level, filtered.
ENCODER POWER ........................................ 5 VDC, 200 mA (maximum) provided by drive.
ENCODER RESOLUTION ............................... 100 to 50,000 counts/rev (25 to 12,500 lines).

CONTROL SECTION:
SERIAL COMMUNICATION ............................ RS-232 programming port. Optically isolated.
STATUS LED’S ............................................... DC power (red), Overtemp (yellow). Regeneration Clamp (yellow)
INPUTS .......................................................... 7 dedicated/user programmable inputs:
IN1/STEP & IN2/DIR: differential, high speed, optically isolated. 5V,
440 ohm, 2 mHz max step rate, 1 msec direction set up and hold
time. These inputs also accept Encoder A & B quadrature or Step-up/
Step-Down signals. IN3/SPEED & IN4/SENSOR: optically isolated, 5 –
24V, 2,200 ohm. IN5 & IN6: optically isolated, 5 – 24V, 2,200 ohm,
General purpose inputs.
ANALOG1: 0 – 5V, 10 bit resolution. Maximum impedance of driving
signal or potentiometer: 10k ohm.
OUTPUT ........................................................ 1 optically isolated (can source or sink current), 100 mA, 30V max.

SYSTEM SPECIFICATIONS:
OVERALL SIZE .............................................. 4˝ x 8˝ x 5.3˝.
CHASSIS MATERIAL ..................................... Steel, painted black with white characters. Black anodized aluminum
heat sink.
WEIGHT ......................................................... 11 Lbs.
AMBIENT TEMPERATURE ............................. 0 to 40C (32 to 104F) normal operating.
0 to 70C (32 to 150F) maximum.
HUMIDITY ..................................................... Maximum of 90% non-condensing.
CONNECTORS ............................................... Pluggable screw terminal connectors for input power, I/O signals,
Communications and motor, DB-15 for encoder/Hall signals.
RECOMMENDED MOTORS ........................... Can drive 30W to 400W BLDC motor.

147
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831/761-6555 • 800/525-1609 • FAX 831/761-6544
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SERVO
SYSTEMS

x
BL 7080 Technical Drawings
MECHANICAL OUTLINE

4.00 " 5.45 "


0.06"
2.02 "
1.25 "
0.25"

POWER
PC
TEMP
REGEN

IN1/STEP
COM
IN2/DIR
IN3/SPEED
COM
Optically Isolated I/O

IN4/SENSOR
IN5
FEEDBACK
MOTOR

COM
IN6
COM
OUT1+
OUT1–

90V pk
+5V OUT
ANALOG IN
GND G
8.00 " 8.97 "
MOTOR

PHASE C
PHASE B
PHASE A
9.25 "

AC POWER L1
L2/N

2.15"
4.12 " 5.30 "

BLOCK DIAGRAM

80 Volt DC
120 - 240 VAC Power Supply
Regeneration
Clamp Circuit

IN1/STEP
IN2/DIR Internal
IN3/SPEED Optical Logic
Supply eeprom
IN4/SENSOR Isolation MOSFET
IN5 PWM
IN6 motor
Power
OUT1
Amplifier

+5V OUT
ANALOG IN Filter PID encoder
GND Servo
Loop

PC RS232
148
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SERVO
SYSTEMS

x
BL 7080 Connectors

LEDs RS-232 connector


power
overtemp
regeneration motor encoder I/O connector

I/O
inputs, outputs motor connector
to motor windings
Analog I/O

AC power connector

I/O MOTOR ENCODER I/O COMMUNICATIONS


position no. position no.
position no.
1 A+ 1 RS-232
1 in 1/step+
2 A–
2 in 1/step–
3 B+ MOTOR
3 in 2/dir+
4 B–
4 in 2/dir– position no.
5 INDEX +
5 in 3/speed 1 GROUND
6 INDEX –
6 com 2 PHASE C
7 SHIELD
7 in 4/sensor 3 PHASE B
8 NO CONNECTION
8 in 5 4 PHASE A
9 +5 VDC
9 com
10 GROUND
10 in 6
11 HALL 1 AC POWER
11 out 1+
12 HALL 2
12 out 1– position no.
13 HALL 3
1 L1
14 NO CONNECTION
2 L2/N
15 NO CONNECTION
ANALOG I/O 3 GROUND
position no.
1 +5 out
2 analog in
3 GROUND

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SYSTEMS

Recommended Motors for BL x7080


METRIC

Mounting Flange inches (mm) ■ 1.10 (28 mm) ■ 1.57 (40 mm) ■ 2.36 (60 mm)

Part Number A0030-104-2-000 A0050-104-3-000 A0100-104-3-000 A0200-104-4-000 A0400-105-4-000

System P/N 2802 4002 4012 6001 6011

Voltage V 48 48 48 48 60

Output Power W 30 50 100 200 400

Maximum Operating
rpm 5,000 5,000 5,000 5,000 3,600
Speed
Continuous Operating
rpm 3,000
Speed
N.m. 0.095 0.159 0.318 0.64 1.27
Continuous Stall Torque
lb-in 0.84 1.41 2.81 5.66 11.24

Peak Torque N.m. 0.286 0.48 0.95 1.91 3.82


(@ 3X rated current) lb-in 2.53 4.25 8.41 16.9 33.8

N.m./A 0.06 0.08 0.11 0.095 0.19


KT Torque Constant
lb-in/A 0.64 0.71 0.97 0.84 1.68

KE Voltage Constant V/krpm 6.60 8.40 11.7 10.0 20.4

Winding Resistance Ohm 2.80 2.60 2.00 0.37 0.63

Winding Inductance mH 1.80 3.10 2.60 1.10 2.00

Continuous Stall
amps 1.5 2 3 6.7 6.5
Current
g-cm2 10 23 42 200 360
Rotor Inertia
oz-in-sec2 1.42 X 10-4 3.262 X 10-4 5.952 X 10-4 2.832 X 10-3 5.10 X 10-3

Maximum Winding
Class B (130˚C)
Temp
N.m. 0.02 0.03 0.03 0.04 0.04
Friction Torque (max)
lb-in 0.18 0.27 0.27 0.35 0.35

Weight (lbs) .077 0.88 1.10 2.42 3.52

Phases 3

Poles 8

Note: All electrical specs are phase to phase.


BLX7080 amplifier uses 2X peak current limit.

BLx7080 Extension Cables


MOTOR TO ENCODER TO
AMPLIFIER CABLES AMPLIFIER CABLES
PART NUMBER LENGTH PART NUMBER LENGTH
BLMTR-CA-04 4 ft BLENC-CA-04 4 ft
BLMTR-CA-10 10 ft BLENC-CA-10 10 ft
BLMTR-CA-20 20 ft BLENC-CA-20 20 ft
BLMTR-CA-XX custom length BLENC-CA-XX custom length

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SYSTEMS

Recommended 28 mm Alpha Motor for the BL x7080


DIMENSION “L”
L mm (inch)
PART NUMBER
MOTOR CONNECTOR: A0030-104-2-000 87.0 (3.43)
ENCODER CONNECTOR: HOUSING AMP #206153-1
HOUSING AMP #206036-3 PINS AMP #1-66099-4 (4 PCS)
PINS AMP #1-66103-7 (15 PCS) CABLE CLAMP AMP #206062-3
CABLE CLAMP AMP #206070-1

2.0
20 ± 1

5.0 28
0.08 A
305 +76 0.05 B
POTTING
–0
0
Ø6.000 –0.012
Ø28
LABEL
Ø38 REF
0.6 X 45˚
(57)
L±1 0
2 X Ø3.0 ON
Ø25.000 –0.021
A Ø33 B.C.
B

Recommended 40 mm Alpha Motor for the BLx7080


DIMENSION “L”
L mm (inch)
PART NUMBER

A0050-104-3-000 70.6 (2.78)


ENCODER CONNECTOR:
HOUSING AMP #206036-3 MOTOR CONNECTOR:
HOUSING AMP #206153-1 A0100-104-3-000 88.4 (3.48)
PINS AMP #1-66103-7 (15 PCS)
CABLE CLAMP AMP #206070-1 PINS AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3

A
2.5
22.15 40
25 ± 1
12.2
29.2 5.0
305 +76 15.0 0.08 A
–0 0.05 B

10.0 +0
Ø8.000 –.009

LABEL
0.75(.03) X 45˚
L ±1
+0
Ø30.00 –0.021
2 X Ø4.5 THRU
B 180˚ APART
ON A Ø46 B.C.

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SYSTEMS

Recommended 60 mm Alpha Motor for the BL x7080


DIMENSION “L”
L mm (inch)
PART NUMBER

A0200-104-4-000 93 (3.66)

A0400-105-4-000 121 (4.76)

ENCODER CONNECTOR:
HOUSING AMP #206036-3 MOTOR CONNECTOR:
PIN AMP #1-66103-7 (15 PCS) HOUSING AMP #206153-1
CABLE CLAMP AMP #206070-1 PIN AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3
A

3.0 60
30 ± 1
305 +76
6.0
–0 0.08 A
0.05 B
0
Ø14.0 –0.011

0.75 X 45˚

LABEL L±1 +0
Ø50.0 –0.025
B 4 X Ø5.5 THRU
ON A Ø70 B.C.

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SERVO
SYSTEMS
BLx7080 Torque Curves
with 28mm, 40 mm & 60 mm Alpha Brushless Servo Motors

A0030-104-2-000, Alpha Motor A0050-104-3-000, Alpha Motor


BLX7080 set at 1.7 amps (3.4 peak) BLX7080 set at 2.0 amps (4.0 peak)
30 50

25 40
20
30
oz-in

oz-in
15
20
10

5 10

0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000

rpm rpm
Peak Continuous Peak Continuous

A0100-104-3-000, Alpha Motor A0200-104-4-000, Alpha Motor


BLX7080 set at 3.0 amps (6.0 peak) BLX7080 set at 7.0 amps (14.0 peak)
100 200

80 160

60 120
oz-in

oz-in

40 80

20 40

0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000

rpm rpm
Peak Continuous Peak Continuous

A0400-105-4-000, Alpha Motor


BLX7080 set at 7.0 amps (14.0 peak)
360

300

240
oz-in

180

120

60

0
0 1000 2000 3000 4000 5000

rpm
Peak Continuous

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SYSTEMS

BLx7080 Motor Extension Cable Drawings


ENCODER EXTENSION CABLE CONNECTOR:
ENCODER EXTENSION CABLE HOUSING AMP #206037-1
PINS AMP #1-66105-8 (15 PINS)
CABLE CLAMP AMP #206070-1
“L” +3
–0
AMP

APPLIED MOTION
P/N: BLENC-CA-XX

BELDON 9541 15 CONDUCTOR CABLE

(4) encoder B– encoder index + (5)


(3) encoder B+ encoder index – (6)
DIMENSION “L” PART #
(2) encoder A– shield (7)
(1) encoder A+ no connection (8) 6
2 1
3
4 feet BLENC-CA-04 10 7
14 11
1 2 3 4 5 6 7 8 15 16

9 10 11 12 13 14 15
10 feet BLENC-CA-10

(9) +5 VDC 20 feet BLENC-CA-20


no connection (15)
(10) ground (+5 return)
no connection (14)
(11) Hall 1
Hall 3 (13)
(12) Hall 2

MOTOR EXTENSION CABLE CONNECTOR:


MOTOR POWER EXTENSION CABLE HOUSING AMP #206060-1
PINS AMP #1-66101-8 (4 PINS)
CABLE CLAMP AMP #206062-3
4 x 1.5 “L” + 3
–0
APPLIED MOTION
P/N: BLMTR-CA-XX

3 x .2"
STRIP &
TIN DIP BELDON 9418 4 CONDUCTOR CABLE
1
2
3
4

DIMENSION “L” PART #

4 feet BLMTR-CA-04

10 feet BLMTR-CA-10

20 feet BLMTR-CA-20

Motor Phase Excitation Sequence


MECHANICAL (SHAFT) ANGLE 0° 15° 30° 45° 60° 75° 90°
ELEC. ANGLE 0° 60° 120° 180° 240° 300° 360°
VAB VBC VCA

MOTOR SHAFT CAN BE LOCKED AT “O°” BY APPLYING THE


Motor Back EMF

RATED CURRENT + TO TERMINAL “B” AND – TO TERMINAL “A”. CCW (VIEWING SHAFT END)

ENCODER RESOLUTION 2,000 LINES/REV

Hall 1+

Hall 2+

Hall 3+

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SERVO
COMPLETE SYSTEM ORDERING SYSTEMS

Drive Type Motor System Number Extension Cable System Number


BLSi7080 2802 04

BLx7080 Ordering Information


x
BL 7080 4002 10
4012 20
6001
6011 System Ordering Example: BLX7080-4002-10

PROGRAMMABLE DRIVE ORDERING


Drive Type Description
BLSi7080 Packaged 7.0 amp continuous, 80 VDC programmable
servo drive with Si™ software.

x
BL 7080 Packaged 7.0 amp continuous, 80 VDC programmable
or pulse & direction servo drive

INDIVIDUAL MOTOR ORDERING


Motor Part Number Description System Number
A0030-104-2-000 30 watt, 48 volt, 28 mm frame 2802

A0050-104-3-000 50 watt, 48 volt, 40 mm frame 4002

A0100-104-3-000 100 watt, 48 volt, 40 mm frame 4012

A0200-104-4-000 200 watt, 48 volt, 60 mm frame 6001

A0400-105-4-000 400 watt, 60 volt, 60 mm frame 6011

INDIVIDUAL EXTENSION MOTOR CABLE ORDERING INDIVIDUAL EXTENSION ENCODER CABLE ORDERING
Motor Cable Length System Number Encoder Cable Length System Number
BLMTR-CA-04 4 feet 04 BLENC-CA-04 4 feet 04

BLMTR-CA-10 10 feet 10 BLENC-CA-10 10 feet 10

BLMTR-CA-20 20 feet 20 BLENC-CA-20 20 feet 20

BLMTR-CA-XX Custom Length N/A BLENC-CA-XX Custom Length N/A

OPTIONAL ACCESSORIES
Type Description
MMI-01 Standard man-machine interface.

MMI-02 Man-machine interface with backlit display.

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OPEN FRAME
SYSTEMS
SERVO
AMPLIFIERS

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AMPLIFIERS

Open Frame Servo Amplifiers

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AMPLIFIERS

BL7080x Servo Amplifier


BL7080x Servo Amplifier

Features: Description:
• BL7080x can be used with any motion controller, The BL7080x servo amplifier is suitable for a wide
PLC indexer or other controller that generates range of motion applications and is designed
pulse and direction commands, or can be set to around a precise, powerful and efficient PWM am-
perform preset moves or jog functions. plifier. BL7080x is a servo amplifier that can accept
• Requires 24-80 VDC power supply. pulse and direction commands from any type of
• Continuous current of 7A, peak current to 14A motion controller as well as providing the user with
• Speeds to 6000 rpm. Motor and load dependent. preset programming capabilities.
• 20 kHz precision PWM amplifier.
• Compatible motors and extension cables avail- Tuning the PID loop on the BL7080x is easy with
able from stock. our Quick Tuner™ software, featuring a built-in os-
• Compact size (2 x 3 x 6 inches). cilloscope. Software selection of encoder line
• Screw terminal connectors for power, motor count and commutation sequence allows the motor
phases and I/O. to be configured without swapping wires.
• Pluggable, industry standard D connector for en-
coder and commutation signals.

Options:
• Eight Applied Motion Alpha series servo motors
specifically designed for optimized performance
with the BL7080X amplifier. These motors feature
low profile right angle strain relief, shielded motor
and encoder cables and mil style connectors.
• Standard or custom length extension cables for
the motor and encoder that allow for quick, plug
and play system set up.
• Regeneration clamp circuit (recommended).
• Recommended power supplies: PS430, PS1050
and PS1070.

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AMPLIFIERS

BL7080x Technical Specifications

POWER AMPLIFIER:
AMPLIFIER TYPE ....................................... 3 phase MOSFET.
CURRENT CONTROL .................................. 4 quadrant, pulse width modulated, switching at 20 KHz.
OUTPUT CURRENT .................................... 7.0 amps continuous. 14 amps peak current, 2 seconds max.
DC BUS VOLTAGE ...................................... 24 to 80 VDC. 7 amps typical maximum load.
MAXIMUM CONTINUOUS OUTPUT POWER 560 Watts.
PROTECTION CIRCUITS ............................. Drive over temperature.
POSITION RESOLUTION ............................ Electronic gearing feature allows any resolution from 200 to
65,535 steps per rev.
MOTION UPDATE ....................................... 12800 Hz.
SERVO UPDATE ......................................... 4266 Hz.
ENABLE INPUT ........................................... Two terminals on the logic connector (EN+ AND EN–) that can be
used to disable the drive. The current to the servo motor will be
turned off. The BL7080x operates normally without any connections
to the enable circuit. Use this feature only to disable the amplifier.

CONTROLLER SECTION BL7080x:


INPUTS ....................................................... IN1/STEP & IN2/DIR: differential, high speed, optically isolated.
5V, 440 ohm, 2 MHz max step rate, 1 msec direction set up and
hold time. IN3/SPEED & IN4/SENSOR: differential, optically iso-
lated, 5 – 24V, 2200 ohm. ANALOG1: 0 – 5V, 10 bit resolution.
Maximum impedance of driving signal or potentiometer: 10 k ohm.
OUTPUT ..................................................... Differential (can source or sink current), optically isolated. 100
mA, 30V max.
ENCODER INPUTS ..................................... Differential O – 5 V, A & B quadrature.
COMMUTATION INPUTS ............................ O – 5 V TTL level, filtered.
ENCODER POWER ..................................... 5 VDC, 200 mA provided by drive.
ENCODER RESOLUTION ............................ 100 – 50,000 counts/rev (25 – 12,500 lines).

SYSTEM SPECIFICATIONS:
OVERALL SIZE ...........................................
2 x 3 x 6 inches.
CHASSIS MATERIAL ..................................
Aluminum, black anodized with integral heat sink.
WEIGHT ......................................................
1 Lb.
AMBIENT TEMPERATURE ..........................
0˚ to 70˚C (32˚ to 50˚F).
HUMIDITY ..................................................
Maximum of 90% non-condensing.
CONNECTORS ............................................
Screw terminal connectors for input power, I/O signals and motor,
DB-15 for encoder/Hall signals.
RECOMMENDED MOTORS ........................ Can drive 30W to 400W BLDC motor.

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AMPLIFIERS

BL7080x Technical Drawings

MECHANICAL OUTLINE
5.70" 0.15"

0.17"

1.345"

6 x Ø.170 .720" 2.08"

6.00" 0.25" 2.00"

2.45" 3.00"

5.70" 0.25"
0.150"

BLOCK DIAGRAM

24 - 80 VDC
Internal
Logic
Supply eeprom
IN1/STEP MOSFET
IN2/DIR PWM motor
IN3/SPEED Optical Power
IN4/SENSOR
Isolation Amplifier
OUT1 x
Controller
+5V OUT
PID encoder
ANALOG IN Filter Servo
GND Loop
PC RS232

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AMPLIFIERS

Recommended Motors for the BL7080x


Mounting Flange inches (mm) ■ 1.10 (28 mm) ■ 1.57 (40 mm) ■ 2.36 (60 mm)

Part Number A0030-103-2-000 A0030-104-2-000 A0050-103-3-000 A0050-104-3-000 A0100-103-3-000 A0100-104-3-000 A0200-104-4-000 A0400-105-4-000

Voltage V 24 48 24 48 24 48 48 60

Output Power W 30 30 50 50 100 100 200 400

Maximum Operating
rpm 5,000 5,000 5,000 5,000 4,000 5,000 5,000 3,600
Speed
Continuous Operating
rpm 3,000
Speed
N.m. 0.095 0.095 0.159 0.159 0.318 0.318 0.64 1.27
Continuous Stall Torque
lb-in 0.84 0.84 1.41 1.41 2.81 2.81 5.66 11.24

Peak Torque N.m. 0.286 0.286 0.48 0.48 0.95 0.95 1.91 3.82
(@ 3X rated current) lb-in 2.53 2.53 4.25 4.25 8.41 8.41 16.9 33.8

N.m./A 0.03 0.06 0.03 0.08 0.07 0.11 0.095 0.19


KT Torque Constant
lb-in/A 0.33 0.64 0.27 0.71 0.63 0.97 0.84 1.68

KE Voltage Constant V/krpm 3.40 6.60 5.40 8.40 7.40 11.7 10.0 20.4

Winding Resistance Ohm 0.78 2.80 1.11 2.60 0.79 2.00 0.37 0.63

Winding Inductance mH 0.480 1.80 1.27 3.10 1.17 2.60 1.10 2.00

Continuous Stall
amps 2.9 1.5 3.1 2 4.5 3 6.7 6.5
Current
g-cm2 10 10 23 23 42 42 200 360
Rotor Inertia
oz-in-sec2 1.42 x 10-4 1.42 x 10-4 3.26 x 10-4 3.26 x 10-4 5.95 x 10-4 5.95 x 10-4 2.83 x 10-3 5.10 x 10-3

Maximum Winding
Class B (130° C)
Temp
N.m. 0.02 0.02 0.03 0.03 0.03 0.03 0.04 0.04
Friction Torque (max)
lb-in 0.18 0.18 0.27 0.27 0.27 0.27 0.35 0.35

Weight (lbs) .077 0.88 1.10 2.42 3.52

Phases 3

Poles 8

Note: All electrical specs are phase to phase.


BL7080x amplifier uses 2X peak current limit.

Recommended Extension Cables


MOTOR TO ENCODER TO
AMPLIFIER CABLES AMPLIFIER CABLES
PART NUMBER LENGTH PART NUMBER LENGTH
BLMTR-CA-04 4 ft BLENC-CA-04 4 ft
BLMTR-CA-10 10 ft BLENC-CA-10 10 ft
BLMTR-CA-20 20 ft BLENC-CA-20 20 ft
BLMTR-CA-XX custom length BLENC-CA-XX custom length

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AMPLIFIERS

Recommended 28 mm Alpha Motor for the BL7080x


DIMENSION “L”
L mm (inch)
PART NUMBER
MOTOR CONNECTOR:
A0030-103-2-000 87.0 (3.43)
ENCODER CONNECTOR: HOUSING AMP #206153-1
HOUSING AMP #206036-3 PINS AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3 A0030-104-2-000 87.0 (3.43)
PINS AMP #1-66103-7 (15 PCS)
CABLE CLAMP AMP #206070-1

2.0
20 ± 1

5.0 28
0.08 A
305 +76 0.05 B
POTTING
–0
0
Ø6.000 –0.012
Ø28
LABEL
Ø38 REF
0.6 X 45˚
(57)
L±1 0
2 X Ø3.0 ON
Ø25.000 –0.021
A Ø33 B.C.
B

Recommended 40 mm Alpha Motor for the BL7080x


DIMENSION “L”
L mm (inch)
PART NUMBER

A0030-101-3-000 61.5 (2.42)

A0030-102-3-000 61.5 (2.42)

A0050-101-3-000 70.6 (2.78)

A0050-102-3-000 70.6 (2.78)

A0050-103-3-000 70.6 (2.78)

A0050-104-3-000 70.6 (2.78)

ENCODER CONNECTOR: A0100-101-3-000 88.4 (3.48)


HOUSING AMP #206036-3 MOTOR CONNECTOR:
PINS AMP #1-66103-7 (15 PCS) HOUSING AMP #206153-1 A0100-102-3-000 88.4 (3.48)
CABLE CLAMP AMP #206070-1 PINS AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3 A0100-103-3-000 88.4 (3.48)

A A0100-104-3-000 88.4 (3.48)

2.5
22.15 40
25 ± 1
12.2
29.2 5.0
305 +76 15.0 0.08 A
–0 0.05 B

10.0 +0
Ø8.000 –.009

LABEL
0.75(.03) X 45˚
L ±1
+0
Ø30.00 –0.021
2 X Ø4.5 THRU
B 180˚ APART
162 ON A Ø46 B.C.
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OPEN FRAME
SERVO
AMPLIFIERS

Recommended 60 mm Alpha Motor for the BL7080x


DIMENSION “L”
L mm (inch)
PART NUMBER

A0200-104-4-000 93 (3.66)
ENCODER CONNECTOR:
HOUSING AMP #206036-3 MOTOR CONNECTOR: A0400-105-4-000 121 (4.76)
PIN AMP #1-66103-7 (15 PCS) HOUSING AMP #206153-1
CABLE CLAMP AMP #206070-1 PIN AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3
A

3.0 60
30 ± 1
305 +76
6.0
–0 0.08 A
0.05 B
0
Ø14.0 –0.011

0.75 X 45˚

LABEL L±1 +0
Ø50.0 –0.025
B 4 X Ø5.5 THRU
ON A Ø70 B.C.
BL7080x Motor & Encoder Connector Detail
MOTOR POWER CONNECTOR MOTOR ENCODER CONNECTOR
1 2
1 3 6
7 10
2 11 14
3
15 16
4

MOTOR CONNECTION TABLE ENCODER CONNECTION TABLE


PIN NUMBER FUNCTION COLOR PIN NUMBER FUNCTION COLOR
PIN NUMBER FUNCTION COLOR
1 A+ BLUE 9 Hall 2+ GREY

1 A RED 2 A– BLUE/BLACK 10 Hall 2– GREY/BLACK

3 B+ GREEN 11 Hall 3+ WHITE


2 B WHITE
4 B– GREEN/BLACK 12 Hall 3– WHITE/BLACK

3 C BLACK 5 Index Z+ YELLOW 13 +5V RED

6 Index Z– YELLOW/BLACK 14 OV BLACK


4 DRAIN GREEN
7 Hall 1+ BROWN 15 DRAIN W/SHRINK TUBING

8 Hall 1– BROWN/BLACK 16 N/C N/C

MATING
CONNECTOR MATING
CONNECTOR CONNECTOR
CONNECTOR
HOUSING AMP# 206153-1 AMP# 206060-1
HOUSING AMP# 206036-3 AMP# 206037-1

PINS AMP# 1-66099-4 (4 pcs) AMP# 1-66101-8 (4 pcs) PINS AMP# 1-66103-7 (15 pcs) AMP# 1-66105-8 (15 pcs)

CABLE CABLE
AMP# 206062-3 AMP# 206062-3 AMP# 206070-1 AMP# 206070-1
CLAMP CLAMP 163
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AMPLIFIERS

BL7080x Torque Curves


with 28 mm & 40 mm Brushless Servo Motors

A0030-103-2-000, Alpha Motor A0030-104-2-000, Alpha Motor


w/PS430 Power Supply (30 VDC) w/PS1050 Power Supply (50 VDC)
BL7080x set at 2.9 amps (5.8 peak) BL7080x set at 1.38 amps (2.76 peak)
30 30

25 25

20 20
oz-in

oz-in
15 15

10 10

5 5

0 0
0 2000 4000 6000 8000 10000 12000 0 2000 4000 6000 8000 10000

rpm rpm
Peak Continuous Peak Continuous

A0050-103-3-000, Alpha Motor A0050-104-3-000, Alpha Motor


w/PS430 Power Supply (30 VDC) w/PS1050 Power Supply (50 VDC)
BL7080x set at 3.1 amps (6.2 peak) BL7080x set at 2.0 amps (4.0 peak)
50 50

40 40

30 30
oz-in
oz-in

20 20

10 10

0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 0 1000 2000 3000 4000 5000 6000 7000 8000

rpm rpm
Peak Continuous Peak Continuous

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SERVO
AMPLIFIERS

BL7080x Torque Curves


with 40 mm & 60 mm Brushless Servo Motors

A0100-103-3-000, Alpha Motor A0100-104-3-000, Alpha Motor


w/PS430 Power Supply (30 VDC) w/PS1050 Power Supply (50 VDC)
BL7080x set at 4.75 amps (9.5 peak) BL7080x set at 3.0 amps (6.0 peak)
100 100

80 80

60 60
oz-in

oz-in

40 40

20 20

0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000

rpm rpm
Peak Continuous Peak Continuous

A0200-104-4-000, Alpha Motor A0400-105-4-000, Alpha Motor


w/PS1050 Power Supply (50 VDC) w/PS1070 Power Supply (70 VDC)
BL7080x set at 7.0 amps (14.0 peak) BL7080x set at 7.0 amps (14.0 peak)
200 350

300
150
250
oz-in

200
oz-in

100
150

50 100

50
0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 0 1000 2000 3000 4000 5000
rpm rpm
Peak Continuous
Peak Continuous

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AMPLIFIERS

BL7080x Motor Extension Cable Drawings


ENCODER EXTENSION CABLE CONNECTOR:
ENCODER EXTENSION CABLE HOUSING AMP #206037-1
PINS AMP #1-66105-8 (15 PINS)
CABLE CLAMP AMP #206070-1
“L” +3
–0
AMP

APPLIED MOTION
P/N: BLENC-CA-XX

BELDON 9541 15 CONDUCTOR CABLE

(4) encoder B– encoder index + (5)


(3) encoder B+ encoder index – (6)
DIMENSION “L” PART #
(2) encoder A– shield (7)
(1) encoder A+ no connection (8) 6
2 1
3
4 feet BLENC-CA-04 10 7
14 11
1 2 3 4 5 6 7 8 15 16

9 10 11 12 13 14 15
10 feet BLENC-CA-10

(9) +5 VDC 20 feet BLENC-CA-20


no connection (15)
(10) ground (+5 return)
no connection (14)
(11) Hall 1
Hall 3 (13)
(12) Hall 2

MOTOR EXTENSION CABLE CONNECTOR:


MOTOR POWER EXTENSION CABLE HOUSING AMP #206060-1
PINS AMP #1-66101-8 (4 PINS)
CABLE CLAMP AMP #206062-3
4 x 1.5 “L” + 3
–0
APPLIED MOTION
P/N: BLMTR-CA-XX

3 x .2"
STRIP &
TIN DIP BELDON 9418 4 CONDUCTOR CABLE
1
2
3
4

DIMENSION “L” PART #

4 feet BLMTR-CA-04

10 feet BLMTR-CA-10

20 feet BLMTR-CA-20

Motor Phase Excitation Sequence


MECHANICAL (SHAFT) ANGLE 0° 15° 30° 45° 60° 75° 90°
ELEC. ANGLE 0° 60° 120° 180° 240° 300° 360°
VAB VBC VCA

MOTOR SHAFT CAN BE LOCKED AT “O°” BY APPLYING THE


Motor Back EMF

RATED CURRENT + TO TERMINAL “B” AND – TO TERMINAL “A”. CCW (VIEWING SHAFT END)

ENCODER RESOLUTION 2,000 LINES/REV

Hall 1+

Hall 2+

Hall 3+

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AMPLIFIERS

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AMPLIFIERS

BL7080i Servo Amplifier


BL7080i Programmable Servo Amplifier

Features: Description
• BL7080i can be programmed for stand-alone op- The BL7080i programmable servo amplifier is suit-
eration with the easy to use Si Programmer™ able for a wide range of motion applications and is
Windows software (software and programming designed around a precise, powerful and efficient
cable included). PWM amplifier. BL7080i is an intelligent servo am-
• BL7080i can be operated in real time from a host plifier that includes a sophisticated motion control-
PC or PLC using the Si Command Language ler integrated with a PID control loop.
(SCL), via RS232.
• Requires 24-80 VDC power supply. The BL7080i includes Applied Motion’s easy to use
• Continuous current of 7A, peak currents to 14A Si Programmer™ Windows software for the rapid
• Speeds to 6000 rpm. Motor and load dependent. development of stand-alone motion control pro-
• 20 kHz precision PWM amplifier. grams. BL7080i can also be commanded in real
• Compatible motors and extension cables avail- time from a host PC or PLC, using the Si Command
able from stock. Language™ (SCL).
• Compact size (2 x 3 x 6 inches). Tuning the PID loop on the BL7080i is easy with
• Screw terminal connectors for power, motor our Quick Tuner™ software, featuring a built-in os-
phases and I/O. cilloscope. Software selection of encoder line
• Pluggable, industry standard D connector for en- count and commutation sequence allows the motor
coder and commutation signals. to be configured without swapping wires.
Options: For multi-axis applications, up to eight BL7080i
drives can be networked using the SiNet Hub. The
• Eight Applied Motion Alpha series servo motors hub also allows BL7080i to be mixed with other
specifically designed for optimized performance Si™ drive models, stepper and servo.
with the BL7080i amplifier. These motors feature
low profile right angle strain relief, shielded mo- The BL7080i includes 8 programmable optical iso-
tor and encoder cables and mil style connectors. lated inputs for triggering, branching, position
• Standard or custom length extension cables for sensing and end of travel detection. 3 program-
the motor and encoder that allow for quick, plug mable optical isolated outputs can send signals to
and play system set up. other electronic devices and activate relays.
• Regeneration clamp circuit (recommended).
• Recommended power supplies: PS430, PS1050
and PS1070.

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BL7080i Technical Specifications AMPLIFIERS

POWER AMPLIFIER:
AMPLIFIER TYPE ....................................... 3 phase MOSFET.
CURRENT CONTROL .................................. 4 quadrant, pulse width modulated, switching at 20 KHz.
OUTPUT CURRENT .................................... 7.0 amps continuous. 14 amps peak current, 2 seconds max.
DC BUS VOLTAGE ...................................... 24 to 80 VDC. 7 amps typical maximum load.
MAXIMUM CONTINUOUS OUTPUT POWER 560 Watts.
PROTECTION CIRCUITS ............................. Drive over temperature.
POSITION RESOLUTION ............................ Set via software to match encoder resolutions from a minimum of
25 lines to a maximum of 12,500 lines per revolution producing a
minimum of 100 counts to a maximum of 50,000 counts per revo-
lution in quadrature.
MOTION UPDATE ....................................... 12800 Hz.
SERVO UPDATE ......................................... 4266 Hz.

CONTROLLER SECTION:
SERIAL COMMUNICATION ......................... RS-232 programming port.
STATUS LED'S ............................................ DC power (red), Overtemp (yellow).
INPUTS ....................................................... 8 user programmable inputs:
2 dedicated, optically isolated limit switch inputs, 5 – 24 VDC.
4 general purpose, filtered inputs. The Feed to Sensor instruction
can use these inputs for homing or other sensing needs. The
Wait Input instruction can wait for one of the inputs to see a
given voltage state or signal edge. The If Input instruction can
branch based on the state of an input. 2 jog inputs (cw and ccw)
that can also be used as general purpose inputs.
OUTPUTS ................................................... 4 user outputs:
Drive fault (activated by overcurrent or overtemperature condition).
3 general purpose, optically isolated outputs for interfacing to
other equipment. Can be set, opened or closed, or programmed
to send a pulse by the Set Output instruction.
PARAMETER RANGES ............................... Distance: 1 to 16,000,000 (CW or CCW), absolute position ± 2 billion.
Speed: .025 to 100 revolutions per second.
Acceleration: 1 to 3,000 rev/sec/sec.
Deceleration: 1 to 3,000 rev/sec/sec (set independently from ac-
celeration).
Time Delays: .01 to 300 seconds.
Output Pulse Widths: 2 to 500 milliseconds.
Iterations per loop: 1 to 65,535.
OPTIONAL OPERATOR INTERFACE (MMI) NEMA 4X rated (splash proof & dust proof).
4 x 20 characters liquid crystal display (LCD) standard or backlit.
20 key membrane keypad.
Overall size: 4.9 x 4.9 x 1.42 inches.
Optional backlit display.

SYSTEM SPECIFICATIONS:
OVERALL SIZE ...........................................
2 x 3 x 6 inches.
CHASSIS MATERIAL ..................................
Aluminum, black anodized with integral heat sink.
WEIGHT ......................................................
1 Lb.
AMBIENT TEMPERATURE ..........................
0˚ to 70˚C (32˚ to 50˚F).
HUMIDITY ..................................................
Maximum of 90% non-condensing.
CONNECTORS ............................................
Screw terminal connectors for input power, I/O signals and motor,
DB-15 for encoder/Hall signals.
RECOMMENDED MOTORS ........................ Can drive 30W to 400W BLDC motor.
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AMPLIFIERS

BL7080i Technical Drawings

MECHANICAL OUTLINE

5.70" 0.15"

0.17"

1.345"

6 x Ø.170 .720" 2.08"

6.00" 0.25" 2.00"

2.45" 3.00"

5.70" 0.25"
0.150"

BLOCK DIAGRAM

24 - 80 VDC
Internal
INPUT1 Logic
INPUT2 Supply eeprom
INPUT3 MOSFET
INPUT4 PWM motor
CW JOG/IN5 Power
Optical
CCW JOG/IN6 Amplifier
Isolation Si™
CW LIMIT
Programmable
CCW LIMIT
Controller
OUT1
PID encoder
OUT2 Servo
OUT3 Loop
PC/MMI RS232

170
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AMPLIFIERS

Recommended Motors for the BL7080i


Mounting Flange inches (mm) ■ 1.10 (28 mm) ■ 1.57 (40 mm) ■ 2.36 (60 mm)

Part Number A0030-103-2-000 A0030-104-2-000 A0050-103-3-000 A0050-104-3-000 A0100-103-3-000 A0100-104-3-000 A0200-104-4-000 A0400-105-4-000

Voltage V 24 48 24 48 24 48 48 60

Output Power W 30 30 50 50 100 100 200 400

Maximum Operating
rpm 5,000 5,000 5,000 5,000 4,000 5,000 5,000 3,600
Speed
Continuous Operating
rpm 3,000
Speed
N.m. 0.095 0.095 0.159 0.159 0.318 0.318 0.64 1.27
Continuous Stall Torque
lb-in 0.84 0.84 1.41 1.41 2.81 2.81 5.66 11.24

Peak Torque N.m. 0.286 0.286 0.48 0.48 0.95 0.95 1.91 3.82
(@ 3X rated current) lb-in 2.53 2.53 4.25 4.25 8.41 8.41 16.9 33.8

N.m./A 0.03 0.06 0.03 0.08 0.07 0.11 0.095 0.19


KT Torque Constant
lb-in/A 0.33 0.64 0.27 0.71 0.63 0.97 0.84 1.68

KE Voltage Constant V/krpm 3.40 6.60 5.40 8.40 7.40 11.7 10.0 20.4

Winding Resistance Ohm 0.78 2.80 1.11 2.60 0.79 2.00 0.37 0.63

Winding Inductance mH 0.480 1.80 1.27 3.10 1.17 2.60 1.10 2.00

Continuous Stall
amps 2.9 1.5 3.1 2 4.5 3 6.7 6.5
Current
g-cm2 10 10 23 23 42 42 200 360
Rotor Inertia
oz-in-sec2 1.42 x 10-4 1.42 x 10-4 3.26 x 10-4 3.26 x 10-4 5.95 x 10-4 5.95 x 10-4 2.83 x 10-3 5.10 x 10-3

Maximum Winding
Class B (130° C)
Temp
N.m. 0.02 0.02 0.03 0.03 0.03 0.03 0.04 0.04
Friction Torque (max)
lb-in 0.18 0.18 0.27 0.27 0.27 0.27 0.35 0.35

Weight (lbs) .077 0.88 1.10 2.42 3.52

Phases 3

Poles 8

Note: All electrical specs are phase to phase.


BL7080i amplifier uses 2X peak current limit.

Recommended Extension Cables


MOTOR TO ENCODER TO
AMPLIFIER CABLES AMPLIFIER CABLES
PART NUMBER LENGTH PART NUMBER LENGTH
BLMTR-CA-04 4 ft BLENC-CA-04 4 ft
BLMTR-CA-10 10 ft BLENC-CA-10 10 ft
BLMTR-CA-20 20 ft BLENC-CA-20 20 ft
BLMTR-CA-XX custom length BLENC-CA-XX custom length

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AMPLIFIERS

Recommended 28 mm Alpha Motor for the BL7080i


DIMENSION “L”
L mm (inch)
PART NUMBER
MOTOR CONNECTOR:
A0030-103-2-000 87.0 (3.43)
ENCODER CONNECTOR: HOUSING AMP #206153-1
HOUSING AMP #206036-3 PINS AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3 A0030-104-2-000 87.0 (3.43)
PINS AMP #1-66103-7 (15 PCS)
CABLE CLAMP AMP #206070-1

2.0
20 ± 1

5.0 28
0.08 A
305 +76 0.05 B
POTTING
–0
0
Ø6.000 –0.012
Ø28
LABEL
Ø38 REF
0.6 X 45˚
(57)
L±1 0
2 X Ø3.0 ON
Ø25.000 –0.021
A Ø33 B.C.
B

Recommended 40 mm Alpha Motor for the BL7080i


DIMENSION “L”
L mm (inch)
PART NUMBER

A0030-101-3-000 61.5 (2.42)

A0030-102-3-000 61.5 (2.42)

A0050-101-3-000 70.6 (2.78)

A0050-102-3-000 70.6 (2.78)

A0050-103-3-000 70.6 (2.78)

ENCODER CONNECTOR: A0050-104-3-000 70.6 (2.78)

HOUSING AMP #206036-3 MOTOR CONNECTOR:


HOUSING AMP #206153-1 A0100-101-3-000 88.4 (3.48)
PINS AMP #1-66103-7 (15 PCS)
CABLE CLAMP AMP #206070-1 PINS AMP #1-66099-4 (4 PCS) A0100-102-3-000 88.4 (3.48)
CABLE CLAMP AMP #206062-3
A0100-103-3-000 88.4 (3.48)

A0100-104-3-000 88.4 (3.48)


A
2.5
22.15 40
25 ± 1
12.2
29.2 5.0
305 +76 15.0 0.08 A
–0 0.05 B

10.0 +0
Ø8.000 –.009

LABEL
0.75(.03) X 45˚
L ±1
+0
Ø30.00 –0.021
2 X Ø4.5 THRU
B 180˚ APART
ON A Ø46 B.C.

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Recommended 60 mm Alpha Motor for the BL7080i


DIMENSION “L”
L mm (inch)
PART NUMBER

A0200-104-4-000 93 (3.66)

A0400-105-4-000 121 (4.76)


ENCODER CONNECTOR:
HOUSING AMP #206036-3 MOTOR CONNECTOR:
PIN AMP #1-66103-7 (15 PCS) HOUSING AMP #206153-1
CABLE CLAMP AMP #206070-1 PIN AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3
A

3.0 60
30 ± 1
305 +76
6.0
–0 0.08 A
0.05 B
0
Ø14.0 –0.011

0.75 X 45˚

LABEL L±1 +0
Ø50.0 –0.025
B 4 X Ø5.5 THRU
ON A Ø70 B.C.

BL7080i Motor & Encoder Connector Detail


MOTOR POWER CONNECTOR MOTOR ENCODER CONNECTOR
1 2
1 3 6
7 10
2 11 14
3
15 16
4

MOTOR CONNECTION TABLE ENCODER CONNECTION TABLE


PIN NUMBER FUNCTION COLOR PIN NUMBER FUNCTION COLOR
PIN NUMBER FUNCTION COLOR
1 A+ BLUE 9 Hall 2+ GREY

1 A RED 2 A– BLUE/BLACK 10 Hall 2– GREY/BLACK

3 B+ GREEN 11 Hall 3+ WHITE


2 B WHITE
4 B– GREEN/BLACK 12 Hall 3– WHITE/BLACK

3 C BLACK 5 Index Z+ YELLOW 13 +5V RED

6 Index Z– YELLOW/BLACK 14 OV BLACK


4 DRAIN GREEN
7 Hall 1+ BROWN 15 DRAIN W/SHRINK TUBING

8 Hall 1– BROWN/BLACK 16 N/C N/C

MATING
CONNECTOR MATING
CONNECTOR CONNECTOR
CONNECTOR
HOUSING AMP# 206153-1 AMP# 206060-1
HOUSING AMP# 206036-3 AMP# 206037-1

PINS AMP# 1-66099-4 (4 pcs) AMP# 1-66101-8 (4 pcs) PINS AMP# 1-66103-7 (15 pcs) AMP# 1-66105-8 (15 pcs)

CABLE CABLE
AMP# 206062-3 AMP# 206062-3 AMP# 206070-1 AMP# 206070-1
CLAMP CLAMP 173
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OPEN FRAME
SERVO
AMPLIFIERS

BL7080i Torque Curves


with 28 mm & 40 mm Brushless Servo Motors

A0030-103-2-000, Alpha Motor A0030-104-2-000, Alpha Motor


w/PS430 Power Supply (30 VDC) w/PS1050 Power Supply (50 VDC)
BL7080i set at 2.9 amps (5.8 peak) BL7080i set at 1.38 amps (2.76 peak)
30 30

25 25

20 20
oz-in

oz-in
15 15

10 10

5 5

0 0
0 2000 4000 6000 8000 10000 12000 0 2000 4000 6000 8000 10000

rpm rpm
Peak Continuous Peak Continuous

A0050-103-3-000, Alpha Motor A0050-104-3-000, Alpha Motor


w/PS430 Power Supply (30 VDC) w/PS1050 Power Supply (50 VDC)
BL7080i set at 3.1 amps (6.2 peak) BL7080i set at 2.0 amps (4.0 peak)
50 50

40 40

30 30
oz-in
oz-in

20 20

10 10

0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 0 1000 2000 3000 4000 5000 6000 7000 8000

rpm rpm
Peak Continuous Peak Continuous

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SERVO
AMPLIFIERS

BL7080i Torque Curves


with 40 mm & 60 mm Brushless Servo Motors

A0100-103-3-000, Alpha Motor A0100-104-3-000, Alpha Motor


w/PS430 Power Supply (30 VDC) w/PS1050 Power Supply (50 VDC)
BL7080i set at 4.75 amps (9.5 peak) BL7080x set at 3.0 amps (6.0 peak)
100 100

80 80

60 60
oz-in

oz-in

40 40

20 20

0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000

rpm rpm
Peak Continuous Peak Continuous

A0200-104-4-000, Alpha Motor A0400-105-4-000, Alpha Motor


w/PS1050 Power Supply (50 VDC) w/PS1070 Power Supply (70 VDC)
BL7080i set at 7.0 amps (14.0 peak) BL7080i set at 7.0 amps (14.0 peak)
200 350

300
150
250
oz-in

200
oz-in

100
150

50 100

50
0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 0 1000 2000 3000 4000 5000
rpm rpm
Peak Continuous
Peak Continuous

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SERVO
AMPLIFIERS

BL7080i Motor Extension Cable Drawings


ENCODER EXTENSION CABLE CONNECTOR:
ENCODER EXTENSION CABLE HOUSING AMP #206037-1
PINS AMP #1-66105-8 (15 PINS)
CABLE CLAMP AMP #206070-1
“L” +3
–0
AMP

APPLIED MOTION
P/N: BLENC-CA-XX

BELDON 9541 15 CONDUCTOR CABLE

(4) encoder B– encoder index + (5)


(3) encoder B+ encoder index – (6)
DIMENSION “L” PART #
(2) encoder A– shield (7)
(1) encoder A+ no connection (8) 6
2 1
3
4 feet BLENC-CA-04 10 7
14 11
1 2 3 4 5 6 7 8 15 16

9 10 11 12 13 14 15
10 feet BLENC-CA-10

(9) +5 VDC 20 feet BLENC-CA-20


no connection (15)
(10) ground (+5 return)
no connection (14)
(11) Hall 1
Hall 3 (13)
(12) Hall 2

MOTOR EXTENSION CABLE CONNECTOR:


MOTOR POWER EXTENSION CABLE HOUSING AMP #206060-1
PINS AMP #1-66101-8 (4 PINS)
CABLE CLAMP AMP #206062-3
4 x 1.5 “L” + 3
–0
APPLIED MOTION
P/N: BLMTR-CA-XX

3 x .2"
STRIP &
TIN DIP BELDON 9418 4 CONDUCTOR CABLE
1
2
3
4

DIMENSION “L” PART #

4 feet BLMTR-CA-04

10 feet BLMTR-CA-10

20 feet BLMTR-CA-20

Motor Phase Excitation Sequence


MECHANICAL (SHAFT) ANGLE 0° 15° 30° 45° 60° 75° 90°
ELEC. ANGLE 0° 60° 120° 180° 240° 300° 360°
VAB VBC VCA

MOTOR SHAFT CAN BE LOCKED AT “O°” BY APPLYING THE


Motor Back EMF

RATED CURRENT + TO TERMINAL “B” AND – TO TERMINAL “A”. CCW (VIEWING SHAFT END)

ENCODER RESOLUTION 2,000 LINES/REV

Hall 1+

Hall 2+

Hall 3+

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AMPLIFIERS

Regeneration Clamp
Regeneration Clamp

Features Description
Two versions are available: As with most servo systems a clamp circuit is re-
The RC-010 is a lower cost version with an open quired to limit increase power supply buss voltage
frame design that mounts to the target system when the motor is decelerating under load. This is
with nylon standoffs. commonly referred to as “regeneration” which is
The RC-050 is mounted on a heat sink and has a what happens when DC motors are driven by their
50 watt power resistor for more continuous cur- load. During regeneration the DC motor can pro-
rent handling. duce enough voltage to actually exceed the input
Size: power supply voltage. More sophisticated servo
RC-010 is 2.6˝ x 2.75˝ x 2˝ tall (with stand offs). amplifiers deal with this by channeling the in-
RC-050 is 3˝ x 4˝ x 2.25˝ tall. creased motor voltage back to the source power
Voltage Range: supply. If the voltage is not clamped to a safe level
24 to 80 VDC, no user adjustments. the amplifier can be damaged or destroyed.
Peak Power:
RC-010 – 800 Watts. The BL7080i and BL7080x servo amplifier/control-
RC-050 – 800 Watts. lers are types that channel the increasing voltage
Continuous Power: back to the input power supply. In some cases this
RC-010 – 10 Watts. can be handled by placing a significant size capaci-
RC-050 – 50 Watts. tor at the input to “absorb” the voltage impulse.
Connection: However, this is often not enough especially in
6 pin screw terminal block accepts 12 – 18 guage cases where a large inertial mass is being deceler-
wire. ated.
Indicators: For this reason Applied Motion Products offers a
A green LED indicates power supply voltage is “Regen Clamp” module for our servo drive prod-
present. A red LED indicates when the clamp is ucts. With this module one or more servo drives
operating. This is typically a very short time since can be protected from “Over Voltage” conditions
it is only on when the servo is decelerating. by placing the clamp module between the power
Protection: supply and the drive. The clamp tracks the input
The power supply is internally connected to an power supply and will operate from 24 to 80 volts.
“Input Diode” that protects it from the higher re- No adjustments are needed.
generation voltages. The diode protects the sys-
tem from connecting the power supply in The Regen Clamp is designed to handle a wide
reverse. If the clamp circuit were to fail the diode range of conditions. The voltage input matches the
will continue to protect the power supply from needs of the AMP servo drives by providing 24 to
over-voltage. 80 VDC capabilities. The clamps come in different
versions for moderate to high power operation. Ex-
ternal power resistors can be added for even
greater continuous power requirements. The mod-
ules are small and compact to minimize impact on
the system design. More than one servo drive can
be connected to the clamp module with the poten-
178 tial to handle an entire multi-axis sytem.
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AMPLIFIERS

Technical Specifications
Clamp MOSFET:

At the heart of the circuit is a power MOSFET designed


Terminal Block Input Diode for 20 amp continuous operation (with the RC-050 ver-
Vin 1 sion).
GND1 2 Power
GND2 3 Resistor
Vout 4 Indicator LEDS:
R1 5 Filter Over-Voltage
R2 6 Cap. Sense Circuit
A green LED is used to indicate power supply input while
Green LED a red LED is used to indicate when the clamp is on.
Power Indication
Red LED Clamp MOSFET
Clamp Indication External Power Resistor:
An external Power Resistor may be added to increase
the continuous and/or peak power of the clamp circuit.
Circuit Diagram:
The internal resistor is a 10 ohm value with either 10
The regeneration circuit is designed to provide a wide Watt or 50 Watt ratings depending on the version. An
range of voltage clamping operation with a simple and external value can be added with a value of no less then
reliable design. The block diagram gives a simplified 10 ohms for a combined resistance of 5 ohms (16 amps
view of the circuit design showing the major parts. peak). In some cases the internal resistor should be dis-
connected and entirely replaced where continuous op-
eration will exceed its rating.
Terminal Block:

A 6 connection terminal block provides easy connection Example 1 (using the RC-010)
access to the clamp. The terminal are designed for wire A single servo drive is connected to the Regen Clamp
sizes from 12 – 28 AWG. module with no external resistor required. This design will
work in most cases where the load is primarily “Frictional”
as opposed to “Inertial.”
Input Diode:

The input diode provides over-voltage and reverse volt- 24 to 80


VDC + Vin
age protection. If the input power supply is connected in Regen
Power – GND 1
reverse this diode will prevent failure. During over-volt- Supply GND 2
Clamp
age conditions the diode blocks the higher regeneration (RC-010)
Vout
voltage from feeding into the input power supply. The in-
put is designed to handle 20 amps continuous (RC-050)
+
with peaks greater than 100 amps.
– BL7080i

Internal Power Resistor:

For moderate power operation this may be all that is re-


quired for safe operation. This resistor is designed to Example 2 (using the RC-050)
“sink” up to 8 amps when using an 80 volt power sup- Two servo drives are connected to the Regen Clamp mod-
ply, but only 2.5 amps when using a 24 volt supply. ule. An external power resistor is used to supplement the
Larger power resistors can be added to the circuit by internal resistor. This design will work in cases where the
connecting between the “R1” and the “R2” terminals. load has significant “Inertial” content.

Filter Capacitor: 24 to 80
VDC + Vin

To smooth out operation and allow the “Clamp” to work Power – GND 1
Regen
at a low switching frequency a large capacitor is added Supply GND 2 Clamp
across the voltage output. Vout (RC-050)
External Power R1
Resistor R2
10 ohm 50 W
Over-Voltage Sense Circuit:

This part of the clamp senses when on over-voltage oc-


+ +
curs. When the “Vout” exceeds the “Vin” by approxi- BL7080i – – BL7080i
mately 1.2 volts the clamp will turn on. When “Vout” Drive #1 Drive #2
drops to about 1 volt below “Vin” the clamp turns off. 179
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OPEN FRAME
ALPHA
SERVO
AMPLIFIERS
MOTORS

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ALPHA
SERVO
MOTORS

Alpha Brushless Servo Motors

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ALPHA
SERVO
MOTORS

Alpha Brushless Servo Motors

Applied Motion’s Alpha Series Servo Motors provide approximately twice the torque per frame
size as conventional servo motors. The rotor inertia has been optimally designed for typical
loads, giving the Alpha Series optimum power ratings for their size.

FEATURES
• Compact size.
• Speeds as high as 5,000 rpm.
• Built-in high resolution incremental
encoder with differential outputs.
• 4 frame sizes: 28 mm, 40 mm, 60 mm,
80 mm.
• Power ratings range from 30 to 950
watts.
OPTIONS
• Matching planetary gearheads, stan-
dard or metric output.
• Built-in fail-safe holding brake.
• Built-in absolute encoder or brushless
resolver.

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ALPHA
SERVO
MOTORS

Part Numbering System

A0000-000-0-000
Custom Features/Optional Gearhead
Wattage Rating Frame Size
A0030 = 30 watts 1 = 22 mm
A0050 = 50 watts Encoder Type Voltage 2 = 28 mm
A0100 = 100 watts 1 = 2,000 C/T 1 = 100 3 = 40 mm
A0200 = 200 watts 2 = 2,048 C/T 2 = 200 4 = 60 mm
A0400 = 400 watts 3 = abs encoder 3 = 24 5 = 80 mm
A0600 = 600 watts 4 = resolver 4 = 48
A0800 = 800 watts 5 = 60
A0950 = 950 watts 6 = 80
Shaft Type
0 = round
1 = one flat
2 = two flats
3 = keyway
4 = N/A
5 = brake option w/round shaft
6 = brake option w/one flat
7 = brake option w/two flats
8 = brake option w/keyway

EXAMPLE:
A0600-102-5-S10
600 watts
2,000 count encoder
round shaft
200 volts
80 mm frame
Standard 10:1 ratio gearhead

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ALPHA DIMENSION “L”


MOTOR CONNECTOR: L mm (inch)
SERVO PART NUMBER
HOUSING AMP #206153-1
MOTORS ENCODER CONNECTOR:
PINS AMP #1-66099-4 (4 PCS) A0030-103-2-000 87.0 (3.43)
HOUSING AMP #206036-3
PINS AMP #1-66103-7 (15 PCS) CABLE CLAMP AMP #206062-3
A0030-104-2-000 87.0 (3.43)
CABLE CLAMP AMP #206070-1
28 mm Alpha Motors

2.0
20 ± 1

5.0 28
0.08 A
305 +76 0.05 B
POTTING
–0
0
Ø6.000 –0.012
Ø28
LABEL
Ø38 REF
0.6 X 45˚
(57)
L±1 0
2 X Ø3.0 ON
Ø25.000 –0.021
A Ø33 B.C.
B

Mounting Flange inches (mm) ■ 1.10 (28 mm)

Part Number A0030-103-2-000 A0030-104-2-000

Voltage V 24 48

Output Power W 30 30

Maximum Operating
rpm 5,000 5,000
Speed
Continuous Operating
rpm 3,000
Speed
N.m. 0.095 0.095
Continuous Stall Torque
lb-in 0.84 0.84

Peak Torque N.m. 0.286 0.286


(@ 3X rated current) lb-in 2.53 2.53

N.m./A 0.03 0.06


KT Torque Constant
lb-in/A 0.33 0.64

KE Voltage Constant V/krpm 3.40 6.60

Winding Resistance Ohm 0.78 2.80

Winding Inductance mH 0.48 1.8

Continuous Stall
amps 2.9 1.5
Current

g-cm2 10 10
Rotor Inertia
oz-in-sec2 1.42 x 10-4 1.42 x 10-4
Maximum Winding
Class B (130° C)
Temp
N.m. 0.02 0.02
Friction Torque (max)
lb-in 0.18 0.18

Weight (lbs) .77 .77

Phases 3

Poles 8
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ALPHA
SERVO
MOTORS

Torque Curves
28 mm Alpha Motors

N•n Lb-in A0030-103-2-000 N•n Lb-in


A0030-104-2-000
.57 5 .57 5

.45 4 .45 4

.34 3 .34 3

.23 2 .23 2

.11 1 .11 1

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
rpm rpm
Peak Continuous Peak Continuous

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ALPHA
DIMENSION “L”
SERVO ENCODER CONNECTOR: PART NUMBER
L mm (inch)
MOTOR CONNECTOR:
MOTORS HOUSING AMP #206036-3
PINS AMP #1-66103-7 (15 PCS) HOUSING AMP #206153-1
CABLE CLAMP AMP #206070-1 PINS AMP #1-66099-4 (4 PCS) A0030-101-3-000 61.5 (2.42)
CABLE CLAMP AMP #206062-3

A0030-102-3-000 61.5 (2.42)


A
40 mm Alpha Motors

2.5
22.15 40
25 ± 1 A0050-101-3-000 70.6 (2.78)
12.2
29.2 5.0
305 +76 15.0 0.08 A
–0 0.05 B A0050-102-3-000 70.6 (2.78)

10.0 +0
Ø8.000 –.009 A0050-103-3-000 70.6 (2.78)

A0050-104-3-000 70.6 (2.78)


LABEL
0.75(.03) X 45˚
L ±1 A0100-101-3-000 88.4 (3.48)
+0
Ø30.00 –0.021
2 X Ø4.5 THRU
B 180˚ APART A0100-102-3-000 88.4 (3.48)
ON A Ø46 B.C.

A0100-103-3-000 88.4 (3.48)

A0100-104-3-000 88.4 (3.48)

Mounting Flange inches (mm) ■ 1.57 (40 mm)

Part Number A0030-101-3-00 A0030-102-3-000 A0050-101-3-000 A0050-102-3-000 A0050-103-3-000

Voltage V 100 200 100 200 24

Output Power W 30 30 50 50 50

Maximum Operating
rpm 5,000
Speed
Continuous Operating
rpm 3,000
Speed
N.m. 0.095 0.095 0.159 0.159 0.159
Continuous Stall Torque
lb-in .84 .84 1.41 1.41 1.41

Peak Torque N.m. 0.29 0.29 0.48 0.48 0.48


(@ 3X rated current) lb-in 2.57 2.57 4.25 4.25 4.25

N.m./A .18 .37 .19 .36 0.03


KT Torque Constant
lb-in/A 1.59 3.27 1.68 3.19 0.27

KE Voltage Constant V/krpm 19.2 38.5 19.7 38.0 5.40

Winding Resistance Ohm 34.5 136.0 13.6 54.0 1.11

Winding Inductance mH 30.0 120.0 16.9 63.0 1.27

Continuous Stall Current amps 0.6 0.3 0.9 0.5 3.1

g-cm2 13 13 23 23 23
Rotor Inertia
oz-in-sec 2 1.84 x 10-4 1.84 x 10-4 3.26 x 10-4 3.26 x 10-4 3.26 x 10-4

Maximum Winding Temp Class B (130˚ C)

N.m. 0.03
Friction Torque (max)
lb-in 0.27

Weight (lbs) .66 .66 .88 .88 .88

Phases 3

Poles 8

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ALPHA
DIMENSION “L”
ENCODER CONNECTOR: PART NUMBER
L mm (inch) SERVO
MOTOR CONNECTOR:
HOUSING AMP #206036-3
PINS AMP #1-66103-7 (15 PCS) HOUSING AMP #206153-1 MOTORS
CABLE CLAMP AMP #206070-1 PINS AMP #1-66099-4 (4 PCS) A0030-101-3-000 61.5 (2.42)
CABLE CLAMP AMP #206062-3

A0030-102-3-000 61.5 (2.42)


A
2.5
22.15 40
25 ± 1 A0050-101-3-000 70.6 (2.78)
12.2
29.2 5.0
305 +76 15.0 0.08 A
–0 0.05 B A0050-102-3-000 70.6 (2.78)

10.0 +0
Ø8.000 –.009 A0050-103-3-000 70.6 (2.78)

A0050-104-3-000 70.6 (2.78)


LABEL
0.75(.03) X 45˚
L ±1 A0100-101-3-000 88.4 (3.48)
+0
Ø30.00 –0.021
2 X Ø4.5 THRU
B 180˚ APART A0100-102-3-000 88.4 (3.48)
ON A Ø46 B.C.

A0100-103-3-000 88.4 (3.48)

A0100-104-3-000 88.4 (3.48)

Mounting Flange inches (mm) ■ 1.57 (40 mm)

Part Number A0050-104-3-000 A0100-101-3-000 A0100-102-3-000 A0100-103-3-000 A0100-104-3-000

Voltage V 48 100 200 24 48

Output Power W 50 100 100 100 100

Maximum Operating
rpm 5,000 4,000 5,000
Speed
Continuous Operating
rpm 3,000
Speed
N.m. 0.159 0.318 0.318 0.318 0.318
Continuous Stall Torque
lb-in 1.41 2.81 2.81 2.81 2.81

Peak Torque N.m. 0.48 0.95 0.95 0.95 0.95


(@ 3X rated current) lb-in 4.25 8.41 8.41 8.41 8.41

N.m./A 0.08 .22 .38 0.071 0.11


KT Torque Constant
lb-in/A 0.71 1.95 3.36 0.63 0.97

KE Voltage Constant V/krpm 8.40 23.0 39.8 7.40 11.7

Winding Resistance Ohm 2.60 7.4 22.8 0.79 2.00

Winding Inductance mH 3.10 10.0 34.0 1.17 2.60

Continuous Stall Current amps 2 1.5 0.9 4.5 3

g-cm2 23 42 42 42 42
Rotor Inertia
oz-in-sec2 3.26 x 10-4 5.95 x 10-4 5.95 x 10-4 5.95 x 10-4 5.95 x 10-4

Maximum Winding Temp Class B (130˚ C)

N.m. 0.03
Friction Torque (max)
lb-in 0.27

Weight (lbs) 0.88 1.10 1.10 1.10 1.10

Phases 3

Poles 8

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ALPHA
SERVO
MOTORS Torque Curves
40 mm Alpha Motors
TORQUE
N•m Lb•in
A0030-101-3-000 TORQUE
N•m Lb•in
A0030-102-3-000
.45 4 .45 4

.34 3 .34 3

.23 2 .23 2

.11 1 .11 1

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
SPEED (rpm) SPEED (rpm)

MAXIMUM TORQUE MAXIMUM TORQUE


CONTINUOUS TORQUE CONTINUOUS TORQUE

TORQUE
N•m Lb•in
A0050-101-3-000 TORQUE
N•m Lb•in
A0050-102-3-000
.57 5 .57 5

.45 4 .45 4

.34 3 .34 3

.23 2 .23 2

.11 1 .11 1

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
SPEED (rpm) SPEED (rpm)

MAXIMUM TORQUE MAXIMUM TORQUE


CONTINUOUS TORQUE CONTINUOUS TORQUE

TORQUE
N•m Lb•in
A0050-103-3-000 TORQUE
N•m Lb•in
A0050-104-3-000
.57 5 .57 5

.45 4 .45 4

.34 3 .34 3

.23 2 .23 2

.11 1 .11 1

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
SPEED (rpm) SPEED (rpm)

MAXIMUM TORQUE MAXIMUM TORQUE


CONTINUOUS TORQUE CONTINUOUS TORQUE

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ALPHA
SERVO
MOTORS

TORQUE
N•m Lb•in
A0100-101-3-000 TORQUE
N•m Lb•in
A0100-102-3-000
1.13 10 1.13 10

.90 8 .90 8

.68 6 .68 6

.45 4 .45 4

.23 2 .23 2

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
SPEED (rpm) SPEED (rpm)

MAXIMUM TORQUE MAXIMUM TORQUE


CONTINUOUS TORQUE CONTINUOUS TORQUE

TORQUE
N•m Lb•in
A0100-103-3-000 TORQUE
N•m Lb•in
A0100-104-3-000
1.13 10 1.13 10

.90 8 .90 8

.68 6 .68 6

.45 4 .45 4

.23 2 .23 2

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
SPEED (rpm) SPEED (rpm)

MAXIMUM TORQUE MAXIMUM TORQUE


CONTINUOUS TORQUE CONTINUOUS TORQUE

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ALPHA
SERVO ENCODER CONNECTOR: DIMENSION “L”
MOTOR CONNECTOR: L mm (inch)
MOTORS HOUSING AMP #206036-3
PIN AMP #1-66103-7 (15 PCS) HOUSING AMP #206153-1 PART NUMBER
CABLE CLAMP AMP #206070-1 PIN AMP #1-66099-4 (4 PCS)
CABLE CLAMP AMP #206062-3 A0200-104-4-000 93 (3.66)
A

A0400-105-4-000 121 (4.76)


60 mm Alpha Motors

3.0 60
30 ± 1
305 +76
6.0
–0 0.08 A
0.05 B
0
Ø14.0 –0.011

0.75 X 45˚

LABEL L±1 +0
Ø50.0 –0.025
B 4 X Ø5.5 THRU
ON A Ø70 B.C.

Mounting Flange inches (mm) ■ 2.36 (60 mm)

Part Number A0200-101-4-000 A200-102-4-000 A0200-104-4-000 A0400-101-4-000 A0400-102-4-000 A0400-105-4-000

Voltage V 100 200 48 100 200 60

Output Power W 200 400

Maximum Operating
rpm 5,000 3,600
Speed
Continuous Operating
rpm 3,000
Speed
N.m. 0.64 1.27
Continuous Stall Torque
lb-in 5.66 11.24

Peak Torque N.m. 1.91 3.82


(@ 3X rated current) lb-in 16.9 33.8

N.m./A .20 .48 0.095 .26 .42 0.19


KT Torque Constant
lb-in/A 1.77 4.25 0.84 2.30 3.72 1.68

KE Voltage Constant V/krpm 21.3 50.4 10.0 26.9 43.6 20.4

Winding Resistance Ohm 1.4 7.4 .37 0.9 2.4 0.63

Winding Inductance mH 4.8 27.0 1.10 3.4 9.0 2.00

Continuous Stall
amps 3.2 1.4 6.7 5.2 3.2 6.5
Current

g-cm2 200 200 200 360 360 360


Rotor Inertia
oz-in-sec 2 2.83 x 10-3 2.83 x 10-3 2.83 x 10-3 5.10 x 10-3 5.10 x 10-3 5.10 x 10-3
Maximum Winding
Class B (130° C)
Temp
N.m. 0.04
Friction Torque (max)
lb-in 0.35

Weight (lbs) 2.42 3.52

Phases 3

Poles 8

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ALPHA
SERVO
Torque Curves MOTORS

60 mm Alpha Motors
TORQUE
N•m Lb•in
A0200-101-4-000 TORQUE
N•m Lb•in
A0200-102-4-000
2.03 18 2.03 18
1.70 15 1.70 15
1.36 12 1.36 12
1.02 9 1.02 9
.68 6 .68 6
.34 3 .34 3
0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
SPEED (rpm) SPEED (rpm)

MAXIMUM TORQUE MAXIMUM TORQUE


CONTINUOUS TORQUE CONTINUOUS TORQUE

TORQUE
N•m Lb•in
A0200-104-4-000 TORQUE
N•m Lb•in
A0400-101-4-000
2.26 20 3.95 35
3.39 30
1.70 15
2.83 25
2.26 20
1.13 10
1.70 15
.57 5 1.13 10
.57 5
0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
SPEED (rpm) SPEED (rpm)

MAXIMUM TORQUE MAXIMUM TORQUE


CONTINUOUS TORQUE CONTINUOUS TORQUE

TORQUE
N•m Lb•in
A0400-102-4-000 TORQUE
N•m Lb•in
A0400-105-4-000
3.95 35 3.95 35
3.39 30 3.39 30
2.83 25 2.83 25
2.26 20 2.26 20
1.70 15 1.70 15
1.13 10 1.13 10
.57 5 .57 5
0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
SPEED (rpm) SPEED (rpm)

MAXIMUM TORQUE MAXIMUM TORQUE


CONTINUOUS TORQUE CONTINUOUS TORQUE

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ALPHA
SERVO ENCODER CONNECTOR:
MOTOR CONNECTOR:
MOTORS HOUSING AMP #206036-3
PIN AMP #1-66103-7 (15 PCS) HOUSING AMP #206153-1
CABLE CLAMP AMP #206070-1 PIN AMP #1-66099-4 (4 PCS) DIMENSION “L”
CABLE CLAMP AMP #206062-3 L mm (inch)
PART NUMBER
A
A0600-102-5-000 128 (5.04)
80 mm Alpha Motors

3.0 ± 0.3 2X 80.0


35 ± 1.0
305 +76 A0800-102-5-000 145 (5.71)
8.0
–0 0.07 A
0.06 B
0 A0950-102-5-000 160 (6.30)
Ø19.0 –0.013

2X 63.73

1.0 X 45˚

LABEL L±1
Ø70.0 ± .05
B 4 X Ø6.6
Ø90.0 B.C. REF

Mounting Flange inches (mm) ■ 3.15 (80)

Part Number A0600-102-5-000 A0800-102-5-000 A0950-102-5-000

Voltage V 200 200 200

Output Power W 600 800 950

Maximum Operating
rpm 5,000 3,500
Speed
Continuous Operating
rpm 3,000
Speed
Continuous Stall N.m. 1.91 2.55 3.02
Torque lb-in 16.9 22.57 26.75

N.m. 5.73 7.64 9.06


Peak Torque
lb-in 50.71 67.61 80.19

N.m./A .47 .57 0.71


KT Torque Constant
lb-in/A 4.16 5.05 6.28

KE Voltage Constant V/krpm 49.0 59.4 74.3

Winding Resistance Ohm 1.25 1.20 1.45

Winding Inductance mH 8.0 8.7 10.9

Continuous Stall
amps 4.2 4.6 4.4
Current
g-cm2 1000 1300 1620
Rotor Inertia
oz-in-sec2 1.42 x 10-2 1.84 x 10-2 2.29 x 10-2
Maximum Winding
°C 130˚C
Temp

N.m. 0.10
Friction Torque
lb-in 0.89

Motor Weight lbs. 5.73 7.04 8.36

Phases 3

Poles 8

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ALPHA
SERVO
Torque Curves MOTORS

80 mm Alpha Motors

TORQUE
N•m Lb•in
A0600-102-5-000 TORQUE
N•m Lb•in
A0800-102-5-000
6.78 60 7.91 70
5.65 50 6.78 60
5.65 50
4.52 40
4.52 40
3.39 30
3.39 30
2.26 20
2.26 20
1.13 10 1.13 10
0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
SPEED (rpm) SPEED (rpm)

MAXIMUM TORQUE MAXIMUM TORQUE


CONTINUOUS TORQUE CONTINUOUS TORQUE

TORQUE
N•m Lb•in
A0950-102-5-000
11.3 100

9.0 80

6.8 60

4.5 40

2.3 20

0 0
0 1000 2000 3000 4000 5000
SPEED (rpm)

MAXIMUM TORQUE
CONTINUOUS TORQUE

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ALPHA
SERVO
MOTORS
40 mm Alpha Motors w/Optional Gearhead

40 mm Alpha Motor with Optional Gearhead


Standard Dimension Gearhead

0.866
0.187
2.050 0.562
0.063

.4995
1.725 .5000 LABEL
0.125 0.062
1.65
1.25
SQ. L

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ALPHA
SERVO
40 mm Alpha Motor with Optional Gearhead MOTORS
Standard Dimension Gearhead

Motor Rated Gearhead Rated


Torque Torque
Length Motor Winding Cont Peak Cont Peak
P/N Ratio* Inches Watts Volts lb-in lb-in lb-in lb-in

A0030-101-3-S05 5:1 5.05 30 100 0.84 2.57 143 223


A0030-101-3-S10 10:1 5.05 30 100 0.84 2.57 56 84
A0030-101-3-S25 25:1 5.68 30 100 0.84 2.57 171 267
A0030-102-3-S05 5:1 5.05 30 200 0.84 2.57 143 223
A0030-102-3-S10 10:1 5.05 30 200 0.84 2.57 56 84
A0030-102-3-S25 25:1 5.68 30 200 0.84 2.57 171 267

A0050-101-3-S05 5:1 5.41 50 100 1.41 4.25 143 223


A0050-101-3-S10 10:1 5.41 50 100 1.41 4.25 56 84
A0050-101-3-S25 25:1 6.04 50 100 1.41 4.25 171 267
A0050-102-3-S05 5:1 5.41 50 200 1.41 4.25 143 223
A0050-102-3-S10 10:1 5.41 50 200 1.41 4.25 56 84
A0050-102-3-S25 25:1 6.04 50 200 1.41 4.25 171 267
A0050-103-3-S05 5:1 5.41 50 24 1.41 4.25 143 223
A0050-103-3-S10 10:1 5.41 50 24 1.41 4.25 56 84
A0050-103-3-S25 25:1 6.04 50 24 1.41 4.25 171 267
A0050-104-3-S05 5:1 5.41 50 48 1.41 4.25 143 223
A0050-104-3-S10 10:1 5.41 50 48 1.41 4.25 56 84
A0050-104-3-S25 25:1 6.04 50 48 1.41 4.25 171 267

A0100-101-3-S05 5:1 6.11 100 100 2.81 8.41 143 223


A0100-101-3-S10 10:1 6.11 100 100 2.81 8.41 56 84
A0100-101-3-S25 25:1 6.74 100 100 2.81 8.41 171 267
A0100-102-3-S05 5:1 6.11 100 200 2.81 8.41 143 223
A0100-102-3-S10 10:1 6.11 100 200 2.81 8.41 56 84
A0100-102-3-S25 25:1 6.74 100 200 2.81 8.41 171 267
A0100-103-3-S05 5:1 6.11 100 24 2.81 8.41 143 223
A0100-103-3-S10 10:1 6.11 100 24 2.81 8.41 56 84
A0100-103-3-S25 25:1 6.74 100 24 2.81 8.41 171 267
A0100-104-3-S05 5:1 6.11 100 48 2.81 8.41 143 223
A0100-104-3-S10 10:1 6.11 100 48 2.81 8.41 56 84
A0100-104-3-S25 25:1 6.74 100 48 2.81 8.41 171 267
*Other ratios available upon request
Radial Load (lbs.) 400
Axial Load (lbs.) 400

Backlash Ratings (arc minutes) Standard Low


Single Stage (3:1 – 10:1) 6 3
Double Stage (15:1 – 100:1) 10 5

Note:
Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead
torque ratings.

195
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com

ALPHA
SERVO
MOTORS
40 mm Alpha Motors w/Optional Gearhead

40 mm Alpha Motor with Optional Gearhead


Metric Dimension Gearhead

5.0

30.0 30.0
4.5 52.0
5.0
13.0
16.0
M4 X 0.7

12.0 LABEL
40.0 12.0
42.0
L

196
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com

ALPHA
SERVO
40 mm Alpha Motor with Optional Gearhead MOTORS
Metric Dimension Gearhead

Motor Rated Gearhead Rated


Torque Torque
Length Motor Winding Cont Peak Cont Peak
P/N Ratio* mm Watts Volts lb-in lb-in lb-in lb-in

A0030-101-3-M05 5:1 141 30 100 0.84 2.57 148 232


A0030-101-3-M10 10:1 141 30 100 0.84 2.57 56 84
A0030-101-3-M25 25:1 154 30 100 0.84 2.57 153 238
A0030-102-3-M05 5:1 141 30 200 0.84 2.57 148 232
A0030-102-3-M10 10:1 141 30 200 0.84 2.57 56 84
A0030-102-3-M25 25:1 154 30 200 0.84 2.57 153 238

A0050-101-3-M05 5:1 141 50 100 1.41 4.25 148 232


A0050-101-3-M10 10:1 141 50 100 1.41 4.25 56 84
A0050-101-3-M25 25:1 154 50 100 1.41 4.25 153 238
A0050-102-3-M05 5:1 141 50 200 1.41 4.25 148 232
A0050-102-3-M10 10:1 141 50 200 1.41 4.25 56 84
A0050-102-3-M25 25:1 154 50 200 1.41 4.25 153 238
A0050-103-3-M05 5:1 141 50 24 1.41 4.25 148 232
A0050-103-3-M10 10:1 141 50 24 1.41 4.25 56 84
A0050-103-3-M25 25:1 154 50 24 1.41 4.25 153 238
A0050-104-3-M05 5:1 141 50 48 1.41 4.25 148 232
A0050-104-3-M10 10:1 141 50 48 1.41 4.25 56 84
A0050-104-3-M25 25:1 154 50 48 1.41 4.25 153 238

A0100-101-3-M05 5:1 141 100 100 2.81 8.41 148 232


A0100-101-3-M10 10:1 141 100 100 2.81 8.41 56 84
A0100-101-3-M25 25:1 154 100 100 2.81 8.41 153 238
A0100-102-3-M05 5:1 141 100 200 2.81 8.41 148 232
A0100-102-3-M10 10:1 141 100 200 2.81 8.41 56 84
A0100-102-3-M25 25:1 154 100 200 2.81 8.41 153 238
A0100-103-3-M05 5:1 141 100 24 2.81 8.41 148 232
A0100-103-3-M10 10:1 141 100 24 2.81 8.41 56 84
A0100-103-3-M25 25:1 154 100 24 2.81 8.41 153 238
A0100-104-3-M05 5:1 141 100 48 2.81 8.41 148 232
A0100-104-3-M10 10:1 141 100 48 2.81 8.41 56 84
A0100-104-3-M25 25:1 154 100 48 2.81 8.41 153 238
*Other ratios available upon request
Radial Load (lbs.) 205
Axial Load (lbs.) 205

Backlash Ratings (arc minutes) Standard Low


Single Stage (3:1 – 10:1) 6 3
Double Stage (15:1 – 100:1) 10 5

Note:
Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead
torque ratings.

197
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com

ALPHA
SERVO
MOTORS
60 mm Alpha Motor with Optional Gearhead
Standard Dimension Gearhead
60 mm Alpha Motors w/Optional Gearhead

1.500
0.250
2.950 0.562
0.063

.4995
2.625 .5000
0.205 0.062
2.25
1.25
SQ. L

Motor Rated Gearhead Rated


Torque Torque
Length Motor Winding Cont Peak Cont Peak
P/N Ratio* Inches Watts Volts lb-in lb-in lb-in lb-in

A0200-101-4-S05 5:1 6.46 200 100 5.66 16.9 317 496


A0200-101-4-S10 10:1 6.46 200 100 5.66 16.9 119 179
A0200-101-4-S25 25:1 7.56 200 100 5.66 16.9 380 594
A0200-102-4-S05 5:1 6.46 200 200 5.66 16.9 317 496
A0200-102-4-S10 10:1 6.46 200 200 5.66 16.9 119 179
A0200-102-4-S25 25:1 7.56 200 200 5.66 16.9 380 594
A0200-104-4-S05 5:1 6.46 200 48 5.66 16.9 317 496
A0200-104-4-S10 10:1 6.46 200 48 5.66 16.9 119 179
A0200-104-4-S25 25:1 7.56 200 48 5.66 16.9 380 594

A0400-101-4-S05 5:1 7.56 400 100 11.24 33.8 317 496


A0400-101-4-S10 10:1 7.56 400 100 11.24 33.8 119 179
A0400-101-4-S25 25:1 8.36 400 100 11.24 33.8 380 594
A0400-102-4-S05 5:1 7.56 400 200 11.24 33.8 317 496
A0400-102-4-S10 10:1 7.56 400 200 11.24 33.8 119 179
A0400-102-4-S25 25:1 8.36 400 200 11.24 33.8 380 594
A0400-105-4-S05 5:1 7.56 400 60 11.24 33.8 317 496
A0400-105-4-S10 10:1 7.56 400 60 11.24 33.8 119 179
A0400-105-4-S25 25:1 8.36 400 60 11.24 33.8 380 594
*Other ratios available upon request

Radial Load (lbs.) 400


Axial Load (lbs.) 400

Backlash Ratings (arc minutes) Standard Low


Single Stage (3:1 – 10:1) 6 3
Double Stage (15:1 – 100:1) 10 5

Note:
Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead
198 torque ratings.
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com

ALPHA
SERVO
60 mm Alpha Motor with Optional Gearhead MOTORS

Metric Dimension Gearhead

60 mm Alpha Motors w/Optional Gearhead


5.0

68.0 47.0
5.5 85.0
6.0
16.0
20.0
M5 X 0.8

12.7
60.0 20.0
62.0
L

Motor Rated Gearhead Rated


Torque Torque
Length Motor Winding Cont Peak Cont Peak
P/N Ratio* mm Watts Volts lb-in lb-in lb-in lb-in

A0200-101-4-M05 5:1 166 200 100 5.66 16.9 328 521


A0200-101-4-M10 10:1 166 200 100 5.66 16.9 119 179
A0200-101-4-M25 25:1 187 200 100 5.66 16.9 339 530
A0200-102-4-M05 5:1 166 200 200 5.66 16.9 328 521
A0200-102-4-M10 10:1 166 200 200 5.66 16.9 119 179
A0200-102-4-M25 25:1 187 200 200 5.66 16.9 339 530
A0200-104-4-M05 5:1 166 200 48 5.66 16.9 328 521
A0200-104-4-M10 10:1 166 200 48 5.66 16.9 119 179
A0200-104-4-M25 25:1 187 200 48 5.66 16.9 339 530

A0400-101-4-M05 5:1 166 400 100 11.24 33.8 328 521


A0400-101-4-M10 10:1 166 400 100 11.24 33.8 119 179
A0400-101-4-M25 25:1 187 400 100 11.24 33.8 339 530
A0400-102-4-M05 5:1 166 400 200 11.24 33.8 328 521
A0400-102-4-M10 10:1 166 400 200 11.24 33.8 119 179
A0400-102-4-M25 25:1 187 400 200 11.24 33.8 339 530
A0400-105-4-M05 5:1 166 400 60 11.24 33.8 328 521
A0400-105-4-M10 10:1 166 400 60 11.24 33.8 119 179
A0400-105-4-M25 25:1 187 400 60 11.24 33.8 339 530
*Other ratios available upon request

Radial Load (lbs.) 320


Axial Load (lbs.) 368

Backlash Ratings (arc minutes) Standard Low


Single Stage (3:1 – 10:1) 6 3
Double Stage (15:1 – 100:1) 10 5

Note:
Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead
torque ratings. 199
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com

ALPHA
SERVO
MOTORS
80 mm Alpha Motor with Optional Gearhead
Standard Dimension Gearhead
80 mm Alpha Motors w/Optional Gearhead

2.875
0.312
4.375 0.562
0.094

.7495
3.875 .7500
0.220 0.062
3.25
1.50
SQ. L

Motor Rated Gearhead Rated


Torque Torque
Length Motor Winding Cont Peak Cont Peak
P/N Ratio* Inches Watts Volts lb-in lb-in lb-in lb-in

A0600-102-5-S05 5:1 7.84 600 200 16.9 50.71 1113 1740


A0600-102-5-S10 10:1 7.84 600 200 16.9 50.71 552 828
A0600-102-5-S25 25:1 8.64 600 200 16.9 50.71 1333 2083

A0800-102-5-S05 5:1 8.51 800 200 22.57 67.61 1113 1740


A0800-102-5-S10 10:1 8.51 800 200 22.57 67.61 552 828
A0800-102-5-S25 25:1 9.31 800 200 22.57 67.61 1333 2083

A0950-102-5-S05 5:1 9.10 950 200 26.73 80.19 1113 1740


A0950-102-5-S10 10:1 9.10 950 200 26.73 80.19 552 828
A0950-102-5-S25 25:1 9.90 950 200 26.73 80.19 1333 2083
*Other ratios available upon request
Radial Load (lbs.) 875
Axial Load (lbs.) 875

Backlash Ratings (arc minutes) Standard Low


Single Stage (3:1 – 10:1) 6 3
Double Stage (15:1 – 100:1) 10 5

Note:
Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead
torque ratings.

200
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com

ALPHA
SERVO
80 mm Alpha Motor with Optional Gearhead MOTORS

Metric Dimension Gearhead

8.0

85.0 56.0
6.6 111.0
7.0
22.0
30.0
M8 X 1.25

16.0
70.0 20.0
76.0
L

Motor Rated Gearhead Rated


Torque Torque
Length Motor Winding Cont Peak Cont Peak
P/N Ratio* mm Watts Volts lb-in lb-in lb-in lb-in

A0600-102-5-M05 5:1 234 600 200 16.9 50.71 1145 1798


A0600-102-5-M10 10:1 234 600 200 16.9 50.71 552 828
A0600-102-5-M25 25:1 262 600 200 16.9 50.71 1205 1883

A0800-102-5-M05 5:1 234 800 200 22.57 67.61 1145 1798


A0800-102-5-M10 10:1 234 800 200 22.57 67.61 552 828
A0800-102-5-M25 25:1 262 800 200 22.57 67.61 1205 1883

A0950-102-5-M05 5:1 234 950 200 26.73 80.19 1145 1798


A0950-102-5-M10 10:1 234 950 200 26.73 80.19 552 828
A0950-102-5-M25 25:1 262 950 200 26.73 80.19 1205 1883
*Other ratios available upon request
Radial Load (lbs.) 490
Axial Load (lbs.) 515

Backlash Ratings (arc minutes) Standard Low


Single Stage (3:1 – 10:1) 6 3
Double Stage (15:1 – 100:1) 10 5

Note:
Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead
torque ratings.

201
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com

ALPHA
SERVO
MOTORS

Motor Connectors

MOTOR POWER CONNECTOR MOTOR ENCODER CONNECTOR


1
2 1 2
3 3 6
4 7 10
11 14
15 16

MOTOR CONNECTION TABLE


ENCODER CONNECTION TABLE
PIN NUMBER FUNCTION COLOR
PIN NUMBER FUNCTION COLOR PIN NUMBER FUNCTION COLOR

1 A RED 1 A+ BLUE 9 Hall 2+ GREY

2 A– BLUE/BLACK 10 Hall 2– GREY/BLACK


2 B WHITE 3 B+ GREEN 11 Hall 3+ WHITE

4 B– GREEN/BLACK 12 Hall 3– WHITE/BLACK


3 C BLACK
5 Index Z+ YELLOW 13 +5V RED
4 DRAIN GREEN 6 Index Z– YELLOW/BLACK 14 OV BLACK

7 Hall 1+ BROWN 15 DRAIN W/SHRINK TUBING

8 Hall 1– BROWN/BLACK 16 N/C N/C


MATING
CONNECTOR
CONNECTOR
MATING
HOUSING AMP# 206153-1 AMP# 206060-1 CONNECTOR
CONNECTOR

HOUSING AMP# 206036-3 AMP# 206037-1


PINS AMP# 1-66099-4 (4 pcs) AMP# 1-66101-8 (4 pcs)

CABLE PINS AMP# 1-66103-7 (15 pcs) AMP# 1-66105-8 (15 pcs)
AMP# 206062-3 AMP# 206062-3
CLAMP
CABLE
AMP# 206070-1 AMP# 206070-1
CLAMP

202
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com

ALPHA
SERVO
MOTORS

Recommended Extension Cables


MOTOR TO ENCODER TO
AMPLIFIER CABLES AMPLIFIER CABLES
PART NUMBER LENGTH PART NUMBER LENGTH
BLMTR-CA-04 4 ft BLENC-CA-04 4 ft
BLMTR-CA-10 10 ft BLENC-CA-10 10 ft
BLMTR-CA-20 20 ft BLENC-CA-20 20 ft
BLMTR-CA-XX custom length BLENC-CA-XX custom length

Extension Cable Drawings


ENCODER EXTENSION CABLE CONNECTOR:
ENCODER EXTENSION CABLE HOUSING AMP #206037-1
PINS AMP #1-66105-8 (15 PINS)
CABLE CLAMP AMP #206070-1
“L” +3
–0
AMP

APPLIED MOTION
P/N: BLENC-CA-XX

BELDON 9541 15 CONDUCTOR CABLE

(4) encoder B– encoder index + (5)


(3) encoder B+ encoder index – (6)
DIMENSION “L” PART #
(2) encoder A– shield (7)
(1) encoder A+ no connection (8) 6
2 1
3
4 feet BLENC-CA-04 10 7
14 11
1 2 3 4 5 6 7 8 15 16

9 10 11 12 13 14 15
10 feet BLENC-CA-10

(9) +5 VDC 20 feet BLENC-CA-20


no connection (15)
(10) ground (+5 return)
no connection (14)
(11) Hall 1
Hall 3 (13)
(12) Hall 2

MOTOR EXTENSION CABLE CONNECTOR:


MOTOR POWER EXTENSION CABLE HOUSING AMP #206060-1
PINS AMP #1-66101-8 (4 PINS)
CABLE CLAMP AMP #206062-3
4 x 1.5 “L” + 3
–0
APPLIED MOTION
P/N: BLMTR-CA-XX

3 x .2"
STRIP &
TIN DIP BELDON 9418 4 CONDUCTOR CABLE
1
2
3
4

DIMENSION “L” PART #

4 feet BLMTR-CA-04

10 feet BLMTR-CA-10

20 feet BLMTR-CA-20

203