A WARM WELCOME FROM

Promote Energy Efficiency & Environmental Performance

in addition to providing adequate &
reliable supply of electricity
BY
MD. ABDUL ALIM
WELLMAKE ENGINEERING & TECHNOLOGY
OVERVIEW ON IG AUDIT
RESULTS IN
STEEL & RE-ROLLING PLANTS
WELLMAKE ENGINEERING & TECHNOLOGY
PROJECT OVERVIEW
USAIDs energy program, Catalyzing Clean Energy in Bangladesh (CCEB)
Project supports the development of a low greenhouse gas (GHG)
polluting economy and promotes clean energy, energy efficiency and
energy conservation in Bangladesh. CCEBisa five-year programbeginning
2012 and is implemented by Deloitte Consulting LLP. The key focus of the
programincludes:
Improving the Regulatory EnvironmentforCleanEnergy Development
Strengthening Analytical Capacity forEnergy SectorPlanning &Policy-making
Supporting Industrial Energy Efficiency Analysisand Adoption
Promoting Demand Side ManagementProgramsforElectric Utilities
Conducting MarketAnalysisand Promotionofusing Improved Cook stoves
SCOPE OF WORKS
1. Project identification and development
2. Walk-through energy audits at selected industrial facilities
3. Investment grade energy audits at industrial facilities
4. Project Finance Facilitation
5. Follow-up technical assistance in procurement, installation & monitoring.
6. Project Implementation Oversight and Monitoring
MAIN ENERGY RESOURCES
InSteel &Re-Rollingsectorthe mainenergy resourcesare
ELECTRICITY
NATURALGAS
The source ofelectricityismainly
GRIDSUPPLY
CAPTIVEPOWERGENERATIONBYGASGENERATOR
POWERGENERATIONBYDIESELGENERATORASSTANDBYSOURCE
MAIN ENERGY RESOURCES
Natural gasismainly used for
Re-heatingfurnace operation
Captive powergenerationby gasgenerator
PROCESS FLOW DIAGRAM-1
PROCESS FLOW DIAGRAM-2
SAVING OPPORTUNITIES
Electrical energy savings
Natural gassavings
Productivity increasing
SAVING OPPORTUNITIES
Majorelectricity consumersare
Inductionfurnace
Motor&pumps
Continuouscasting machine
Shearing machines
Lamps, fans&others
SAVING OPPORTUNITIES
Majorconsumerofnatural gas
Re-heating furnace
Gasgeneratorforcaptive powergeneration
SAVING OPPORTUNITIES
Electrical energy
savings from pump
operationby
Optimizing operation
Installation of VFD on
continuous running
pumps
SAVING OPPORTUNITIES
Electrical energy
savings from induction
furnace by
Optimizing operation
Installation of proper
insulation
SAVING OPPORTUNITIES
Natural gas savings from
re-heating furnace by
Optimizing operation
Installation of proper
insulation
Replacing expired re-
heating furnace by
energy efficientmodel
CAUSES OF INEFFICIENCIES
Nonengineered design&planning
Impropersizing &improperdimensioning
Actual capacity confirmation
No energy efficiency concept
Improperplacementorplanlayout
Improper&nonlinearheating
Nonprofessional installation
Nonprofessional workmanship
Nontrained &unskilled contractor
Copy oftraditional installation
CAUSES OF INEFFICIENCIES
Poorquality materialsofinstallation
Lowprice consideration
Locally available materials
Inefficientoperation
Impropermaintenance
Lackoftrained &skilled manpower
Lackoftechnical knowhow
No idea aboutenergy efficiency
BARRIERS OF ENERGY EFFICENCY ACHIEVEMENT
Lackofownersinterestonenergy efficiency
Owners (decision making persons) are too busy to think about energy
efficiency. Very hard to reachthem
No perceived value forfree services- Perceived asstudentclassproject
Not necessary-already doing/not needed-Negative approach of
employees
Negative attitude ofmiddle managementforpersonal ego
Absence of qualified positive attitude personnel to implement energy
efficiencyactivities
Data on energy use of systems is very limited. Industrial systems are not
typically separated metered, so the cost of their operation isnot known to
management
Opportunitiesto become more energy efficientare overlooked
OVERVIEW OF INVESTMENT GRADE ENERGY AUDIT
Executive Summary of Investment Grade
Energy Audit
REPORT-WT-SSRM-F1-ES.pdf
Financial Analysis
Net Present Value
Internal Rate of Return
ECM-SUMMARY-ABC.xls
The Mar ket pl ac e:
THANK YOU FOR ATTENDING
For energy efficient services, technologies&productsrelated
enquiries, please contact:
WELLMAKEENGINEERING &TECHNOLOGY
wellmake&@wellmakebd.com