SRM University, Kattankulathur- 603203

FacultyofEngineering&Technology,
School ofMechanical Engineeiing
DepaftmentofMechanical Engineering
Courseplan Date: 20 Dec 2013
Course code ME0025
Course title Process Planning & Cost Estimation
Semester VIII
Academic year / 2013-' 14/ Even semester
Section Details (Dec 2013 - May 2014-)
SectionDetails:
Sec. Class
Room
Name Room
No
Ph/mobile no e-mail- id Students
contact
time
VP
Haridasan
MEC
104
9444950
033
haridasan. vp@ktr.srmuni Thursd
ay
1300-
1330
hrs
v.ac.In
DirectassessmentDetails:
NAME OF
ASSESS-MENT
MARKS TOPICS TENTATIVE
DATE
DURATION
Cycle Test-
I
10 Process Planning;
Costing,Estimation,Costs
& Expenses
100
Minutes
Surprise
Test
05 Estimation of costs in
different shops
30-45
Minutes
Cycle Test-
II
10 Estimation of costs in
fabrication shops;
Estimation of machining
Time & Costs
100
Minutes
Model Examination
20 Entire Syllabus
20-04-2013
3 hours
I
Attendance
05

End Semester 50 Entire Syllabus
23-05-2013
3 hours
I
Examination
I
I
Syllabus of the course
ME002S - PROCESS PLANNING AND COST ESTIMATION
PURPOSE
To impart clear knowledge about process planning, costing and estimation of machining
time.
INSTRUCTIONAL OBJECTIVES
To understand the basic concepts of
1. Process planning
2. Different methods of cost estimation in different manufacturing shops.
PROCESS PLANNING 7
Process planning: - Selection and analysis - Manual, Experience based planning - CAPP -
Variant - Generative - Processes analysis - Types of Production.
COSTING, ESTIMATION, COSTS AND EXPENSES 10
Aims of costing and estimation - Functions and procedure - Introduction to costs,
Computing material cost, Direct labor cost, Analysis of overhead costs - Factory expenses,
Administrative expenses, Selling and distributing expenses - Cost ladder - Cost of product -
Depreciation - Analysis of depreciation.
ESITMATION OF COSTS IN DIFFERENT SHOPS 8
-Estimation in foundry shop - Pattern cost - Casting cost - Illustrative examples. Estimation
in Forging shop - Losses in forging - Forging cost - Illustrative examples.
ESTIMATION OF COSTS IN FABRICATION SHOPS 8
Estimation in welding shop - Gas cutting - Electric welding - Illustrative examples.
Estimation in sheet metal shop - Shearing and forming - Illustrative examples.
ESITMATION OF MACHINING TIMES AND COSTS 12
Estimation of machining time for lathe operations - Estimation of machining time for drilling,
boring, shaping, planning, milling and grinding operations - Illustrative examples.
TOTAL 4S
TEXT BOOKS
1. Adithan, M. S., and Pabla, Estimating and Costing, Konark Publishers Pvt., Ltd, 1989.
2. Chitale, A. K., and Gupta, R. c., Product Design and manufacturing, Prentice Hall of
India, New Delhi, 1997.
REFERENCE BOOKS
1. Nanua Singh, System ApproaCh to Computer Integrated Design and Manufacturing,
John Wiley & Sons, NewY6rk, 1996.
2. Joseph G. Monks, OperationS t1ana{/ein-eht, Theory and Problems, McGraw Hill Book
Company, New Delhi, 1982. .
3. Narang, G. B. S. and Kumar, V.; Production and Planning, Khanna Publishers, New
Delhi, 1995.
4. Banga, T. R. and Sharma, S. c.; Estimating and Costing, Khanna publishers, New
Delhi, 1986.
Expected learning outcome of the toutse
L T P C
EOO25 PROCESS PLANNING AND COST ESTIMATION 0 3 3 0
Prerequisite
Nil
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Student outcomes Program Educational Objectives
The main objective of the B.Tech in Mechanical Engineering
j
Program is toprovide aperiodically-updated curriculum so that,
following the completion ofthe program and with a few years
ofexperience, ouralumni will havetheexpertiseto:
1. Practice 2. Enhance 3. Solve 4. Work in
mechanical professional industrial, large cross-
engineering in practice to social, and functional
different meet the environmental teams and
disciplines global problems with pursue Iife-
towards system standards appropriate long
design, with ethical techniques learning.,
realization, and and social and tools.
;
manufacturing. responsibility. tools.
I
) an ability to design a system, X X X
mponent, or process to meet
sired needs within realistic
nstraints such as economic,
vironmental, social, political,
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ethical, health and safety,
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manufacturability, and
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sustainability
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X (e) an ability to identify, formulate,
and solve engineering problems
U) a knowledge of contemporary
X X X
issues
X X (k) an ability to use the X
techniques, skills, and modern
engineering tools necessary for
engineering practice.
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SRM UNIVERSITY
SCHOOLOF MECHANICALENGINERING
LESSON PLAN
COURSECODE
:ME0025
COURSE TITLE
:ProcessPlanningandCostEstimation
..-.. _ _ ~ .. ~ ~ = = :
YEAR I SEMESTER : IV I VIII
COURSE TIME - SEMESTER: EVEN
YEAR: 2013-2014
Title I Details of the chapter
S.No No.
of
Hours
1 2
2 2
3 2
4 2
5 2
6 2
7 2
8 2
Introduction to Process planning, basicconcepts,
selection and analysis. Detailsofprocess plan,
Route sheets.
ApproachestoProcess planning- Manual and CAPP
- Retrieval system, Generativesystem
Process and Equipmentselection, Process Analysis
-Objectives, StepsInvolved, Process charts
Production systems- Types - Jobshop production,
Batch production, Mass production, Process
Production, comparison between typesof
production
Cost Estimating- Concept,Importance,Aim,
Functions,TypesofEstimates, componentsof
cost estimates Estimating procedure,
Estimateforms, Constituents, Costing-Definition &
Concept, , aimsofcosting, Importance, Methods,
Difference between Estimating and Costing.
Elements ofcost, material cost, determinationof
material cost, Densitiesofmaterials, Problems on
material cost, Labourcost,types, Direct and
Indirectcost -Problems ,Costladder- Costof
product- Problem using cost ladder
Expenses, Direct& overhead expenses-Factory
expenses, selling &distribution expenses &
References ( code
oftheText I
Reference books)
Rl,chapter 27
Rl,chapter27
T2,chapter 13
Rl,chapter 27
T2,chapter 13
Rl,chapter 27
Rl, chapter2
Rl,chapter2
Rl,chapter 2
Rl,chapter4
Rl,chapter 8
Rl,chapter5
I
:
administrativeexpenses
I
Depreciation - causes &methods- straightline,
Diminishing, sinking fund, Annuity,Insurance policy Rl,chapterS
2 9
,Machine hourmethods problems
Foundry- Pattern- Allowances - Types-
Estimation ofPattern Cost-problems, Estimation of
Rl,chapter15
1 10
Foundry Cost- Problems, Forging - typesof
Rl,chapter13
forging, Processes, Operations
Rl,chapter15
- Estimation ofmaterial losses in forging, Estimation
2 11
offorging cost- Problems
Rl,chapter13
Welding - typesofwelding, types ofweldingjoints
, Estimation ofArcwelding cost, Problems in Arc
welding, Gas welding- Technique - Estimation of
2 12 R1, chapter14
Oxy-Acetylenewelding
Gas Cutting, Estimationof Gas Cutting cost -
13 Problems, Estimation in Sheet metal shop- 2
Rl,chapter14
Shearing & Forming - problems
StudyofMachining Time,terms associated with
-
14 2
R1, chapter11
machining time, External ReliefTurning
Turning operation- RPM, Feed Calculation
Problems solVing in turning, Chamfering, Knurling,
2 15
Rl,chapterll
Facing, Drilling, Boring, Reaming, Tapping,
Calculation ofmachining time, Problems
Milling, Shaping, Planning, Grinding Calculation of
16 2
Rl,chapterll
machining time,Problems
17 Model Examination
._0 __ . _
....' -'--" ~ _ _ = ~ ~ ~ ..
Text books:
1. "Estimating and costing", Adithan M and Pabla B.s., Konark Publishers Pvt. Ltd., 1989.
2. "Product design and manufacturing", Chitale A.K. and Gupta R.C., Prentice Hall Pvt.
Ltd.,1997.
Reference Books:
1. "Estimating and costing" ,Banga T.R. and Sharma S.c., Khanna Publishers, 1986.
2. "Production and Costing", Narang G.B.s. and Kumar V., Khanna Publishers, 1995.
Details of of the Faculty handling the subject
1. V P HARIDASAN